Extronics iSCAN102 Zone 222 Wired Handheld Scanner Instructions

: June 5, 2024
: Extronics

Extronics iSCAN102 Zone 222 Wired Handheld Scanner Instructions

Revision control

Document Number X124614(1)
© This document is copyright Extronics Limited 2020.
Extronics reserve the right to change this document and its content without notice. The latest version applies.

iSCAN102 product range overview

Product Overview

Important notes on the operating instructions

Safety information

Warnings are highlighted by a special symbol and a different font colour:

Danger: Non-compliance may result in life-threatening situations. This warning must be heeded.

Warning: This type of warning concerns dangerous situations that may result in minor injuries.

Info: Important and helpful notes and information.

Notes on the operating instructions

Before starting up the equipment please read the Manual thoroughly.
The Operating Instructions contain important information on functionality as well as safety rules. If these are not heeded, normal operations within hazardous areas cannot be guaranteed.

The notes contained in this manual are important for starting up and operating the product.

These instructions may be updated at any time. Extronics Limited reserves the right to make changes to this document. Before they use the product, users must ensure that they have the most up-todate version of the operating instructions. To make sure this is the case, please check Extronics’ website, www.extronics.com, or contact one of the company’s staff.

The drawings contained in these operating instructions are for illustration purposes only and may differ somewhat from the actual design.

No changes may be made to the device that were not intended or approved by Extronics Limited.

If the handheld scanner is not used properly, the operating permission for hazardous areas may lapse for the device in question.

Non-adherence to the instructions will void any warranty.

**** For the full commission of the handheld scanner, the programming information contained in the manual issued by SICK AG (www.SICK.com) is also required.

General notes of caution

Caution / Notes

The devices may only be operated when fully assembled.
In hazardous areas, the devices must not be wiped or cleaned with a dry cloth.
The device must be switched off immediately if it is likely that it can no longer be operated safely as a result of damaging impact or general peculiarities (such as ingress of water or other fluids, temperatures outside of the specified range, etc.).
General statutory requirements or health and safety rules and accident prevention guidelines and environmental laws must be adhered to (e.g. the German Occupational Health and Safety regulation).
Users must not open the device.
Users must not make any changes to the device. Components may not be exchanged or replaced. If non-specified components are used, explosion protection is no longer guaranteed.
Ensure safe handling with firm footing and sufficient room for movement.
If the enclosure is in any way damaged the device must be removed from the hazardous area immediately.
In accordance with IEC 60079-19 and IEC 60079-17, operators of electrical installation in hazardous areas are obliged to have them serviced by qualified electricians.
Do not insert any sharp objects into the enclosure or any other openings of the handheld barcode scanner. Any openings at the device may not be covered or blocked.
The device and any accessories must be properly disposed of, i.e. as legally specified, for example by a certified company.

Notes on installation

Electrical plants are subject to certain regulations concerning installation and operation (e.g. RL 99/92/EG, RL 94/9EG, or the national rules such as IEC 60 079-14 and VDE 0100).
In the hazardous area it is the operator’s responsibility to carry out any repair and maintenance in compliance with applicable rules.

Caution on laser devices

Devices fitted with laser fall under standards US 21 CFR 1040.10 and EN 60825-

The laser’s classification is stated on a plate affixed to the device. Class 1 lasers are deemed inherently safe during normal use, but users must not look directly into the light source. The following declaration is required by American and international laws:

Usage of control elements, adaptations or the use of procedures that differ from these instructions may result in a dangerous exposure to laser beams. Class 2 lasers use a visible low-voltage LED. As with any source of bright light, such as the sun, the user should avoid looking directly into the light. Brief exposure to a class 2 laser is deemed not dangerous.

Maintenance

Provided the device is operated and assembled according to instructions and the ambient requirements are being met continuous maintenance is not necessary.

Servicing

Operators of electric equipment in hazardous areas are obliged to have them serviced by qualified electricians (IEC 60079-19 and IEC 60079-17).

Repairs

Repairs may only be carried out by the manufacturer or by persons trained and commissioned for this purpose by the manufacturer.

The device is closed ex-factory. It may only be opened in the factory by specifically trained personnel.

Software installation

For instructions on how to install the software at the PC please refer to the manual issued by SICK.

Operation Before operating the device you must ensure that all necessary components are available.

Product Information

Manufacturer

Extronics Limited
1 Dalton Way
Midpoint 18
Middlewich
CW10 0HU

Certification

iSCAN102 and iSCAN102PDF:

II 3G Ex ic IIC T4
II 3G Ex ic IIC T4 Gc
II 3D Ex ic IIIC T135C
II 3D Ex ic IIIC T135C Db

iSCAN1022D:

II 3G Ex ic IIB T4
II 3G Ex ic IIB T4 Gc
II 3D Ex ic IIIC T135°C
II 3D Ex ic IIIC T135°C Dc

Test certificate

IBExU19ATEXB010 X
IECEx IBE 19.0023X

Protection rating: IP65

Serial numbers

Serial key: Year of manufacture: (2 numbers)
Serial number: (4 numbers)
Example: 19001

Technical data

iSCAN102 and iSCAN102PDF:

RS232 version:

maximum input voltage Ui 6.5 V
maximum internal inductance Li negligible
maximum internal capacitance Ci <150 µF

USB version:

maximum input voltage Ui 6.5 V
maximum internal inductance Li negligible
maximum internal capacitance Ci <150 µF

iSCAN1022D:

RS232 version:

maximum input voltage Ui 6.5 V
maximum internal inductance Li negligible
maximum internal capacitance Ci <203 µF

USB version:

maximum input voltage Ui 6.5 V
maximum internal inductance Li negligible
maximum internal capacitance Ci <203 µF

Supply iSCANCAB:

maximum voltage Um 253 V AC
maximum output voltage Uo 6,38 V DC
maximum output current Io 1.071 A
maximum output power Po 6.83 W

Technical Data (Scan engine)

iSCAN102 and iSCAN102PDF:

Light source Visible red light 630nm
LED safety LED classification acc. to DIN EN 60825-1
Scan rate 500 scans per second
Reader distance 50mm to 800mm (0.5mm)

iSCAN1022D:

LED lighting Visible red light 630nm
Laser Visible red light 630nm
LED safety LED classification acc. to IEC62471
Laser safety Laser classification acc. to IEC60825-1 Class 1
Scan rate 60 scans per second
Reader distance 30mm to 400mm (0.13mm)

Dimensions: 104 x 76 x 185 mm (length x width x height)

Ambient temperature: -20°C to +50°C

Storage temperature: iSCAN102 and iSCAN102PDF: -30°C to +70°C
iSCAN1022D: -40°C to +70°C

Weight: ca. 200g (without connection cable)

Interface options: RS232 TTL / USB

Terminal assignment (Handheld scanner)

USB cable
USB/D+ green USB/D- white GND black +UB brown

RS232 cable
RS232-TXD white GND brown +UB yellow

Use the device only with iSCAN1XXCABX connection cable. The iSCAN102, PDF and 2D may only be used in the hazardous area with iSCANPSCABR and iCSCANPSCABU

System assembly Hazardous Area

USB

Assembly description

The wired handheld scanner was designed for use in Zone 2/22 hazardous areas. Normal operation requires a power supply, a connection cable between power supply and scanner, and connection cable(s) between power supply. For a connection to the PC in the non-hazardous area, a mini USB plug is attached to the USB supply line so that the cable can be routed through a cable gland.

External connection cables:

Data cable: USB 0.2 – 2.5 mm², 4-wire RS232 0.2 – 2.5 mm², 3-wire
Power cable: 0.2 – 2.5 mm², 3-wire

The handheld scanner and the power supply can be connected and operated in the hazardous area. The current rating of the connection cables must be checked before use. For safe installation please refer to the manual issued by SICK AG (www.SICK.com)

The warnings and notes of caution contained in these operating instructions and in the manual issued by SICK AG (www.SICK.com) must be adhered to.

RS232

System assembly

Assembly description

The wired handheld scanner was designed for use in Zone 2/22 hazardous areas. Normal operation requires a connection cable between wired handheld scanner zone 2/22 and the supply and or the supply line.

For connection to the PC in the non-hazardous area, the RS232 supply cable is equipped with individual cores so that the cable can be routed through a cable gland.

For connection to the RS232 port of the PC, a corresponding adapter is included to which the individual wires are screwed (see pin assignment).

Connecting cables of the supply cable:

Data line: RS232/RS422: 0.14mm2 2-wire
Supply line: RS232/RS422: 0.14mm2 2-wire

The wired handheld scanner zone 2/22 and the supply unit can be connected and operated in the hazardous area. The current rating of the connection cables must be checked before use. The RS232 connection must be connected outside the hazardous area.

The warnings and notes of caution contained in these operating instructions and in the manual issued by SICK AG (www.SICK.com) must be adhered to!

Cable range

| Product Overview | | |

|
---|---|---|---|---|---
RS232| iSCAN102 iSCAN102PDF iSCAN1022D| 1.8 or 3.8m or optional with 3m or 6m extension| iSCANPSCABR| Up to 15m| Host
USB| iSCAN102 iSCAN102PDF iSCAN1022D| 1.8 or 3,8 m| iSCANPSCABU|

Up to 5m

|

Host

Cable lengths of the supply cable

USB

Scanner side 0,2 m
Host connection: 3 m

RS232

Scanner side 0,2 m
Host connection 3 m

Step by step guide to installation and operation

General connection of handheld scanner

| Insert the RJ45 plug of the cable connecting the handheld scanner with the power supply at the bottom of the scanner.
Make sure the plug has engaged fully.
---|---

| Cable connected to the wired handheld scanner
| Insert the plug of the connection cable into the power supply’s plug connector.
Ensure that the connection is fully secured with the screw cap after the plug has been inserted.

Connection of RS232 and USB iSCANPSX power supply

USB interface

| Caution: Do not open the housing.
Before operating the device in a hazardous area you have to ensure that the enclosure has been closed fully and all screws have been tightened.
Changes at the pin assignment may only be made by trained personnel.
---|---

Connection of a wired handheld scanner zone 2/22 to the supply cable USB via plug connection − plug / coupling

EX i connection| USB Cable iSCANPSCAB| Supply Cable iSCAN1XXCAB3 and iSCAN1XXCAB4
---|---|---
Pin assignment connector plug| Connector Coupling
Pin| Definition| Pin| Definition
1| =UB (brown/red)| 1| +UB (red)
2| D- (white)| 2| D- (white)
3| D= (green)| 3| D+ (green)
4| GND (Black)| 4| GND (black)
| | |

Supply and data transfer with RS232 interface to the higher-level system outside the hazardous area

**Ex e connection

**

| Supply cable Type: SD.121.0001.01
---|---
wires
Definition| Mini USB Pin
+ UB| 1 (red)
D –| 2 (white)
D +| 3 (green)
ID| 4
GND| 5 (black)

There is an adapter from mini USB to USB A included. If the supply voltage of the USB interface is not able to supply a current > 500mA for corresponding barcode system assemblies, the enclosed Y-cable can be used. The operating instructions of the host system must be observed.

RS232 Interface

| Attention! Do not open the housing! Before operating the device in a hazardous area you have to ensure that the enclosure has been closed fully and all screws have been tightened.
Changes at the pin assignment may only be made by trained personnel.
---|---

Connection of a wired handheld scanner zone 2/22 to the supply cable USB via plug connection − plug / coupling

Ex i connection

| RS232 Cable
iSCANPSCABR| Supply Cable iSCAN1XXCAB1 and iSCAN1XXCAB2
---|---|---
Pin assignment connector plug| Connector Coupling
Pin| Definition| Pin| Definition
2| GND (brown)| 2| GND (brown)
3| TxD (white)| 3| RS232 – TxD

(white)

1| +UB (yellow)| 1| supply (yellow)

Supply and data transfer with RS232 interface to the higher-level system outside the hazardous area

**Ex e connection

**	Supply line type: SD.121.0002.01

wires
wire| definition| 9 pole Sub-D RS232

Pin

The wires are connected with the attached Sub-D plug. Supply via wires 5 and 6. When connecting without Sub-D, the shield must be connected to GND. The supply line can also be operated with RS422 interfaces. The wires of the RS422 connections must remain twisted to the contact.