TRION 120 Series Electronic Air Purifiers Instruction Manual

June 5, 2024
Trion

SERIES
60/120
Electronic Air Purifiers
INSTRUCTION MANUAL

INTRODUCTION

The Trion 60 and 120 are commercial air purifiers that have been specifically designed to remove airborne pollutants -including tobacco smoke, dust, pollen, and mold spores- in rooms and areas where people work or relax. They are designed to be either mounted onto a solid ceiling, semi-recessed for mounting into a suspended ceiling, or wall mounted (60 only). Where appropriate they can also draw in the additional fresh air.
Their features make them the ideal air purifier for installations in areas such as offices, conference rooms, public uses, restaurants, designated smoking areas, institutions, waiting rooms, or any other place where people gather.

HOW THEY WORK
The Trion 60 and 120 utilize the principle of Electrostatic Precipitation. Air is drawn into the intake and through the metal pre-filter, where lint and large dust particles are trapped. The remaining particles, some as small as 0.01 microns*, pass into a strong electrical field (ionizing section) where the particles receive an electrical charge. The charged particles pass onto a series of equally spaced parallel plates (collector section). Each alternate plate is charged with the same polarity as the particles, which are repelled, while the interleaving plates are earthed, and therefore attract and collect the particles.

  • The diameter of a human hair is about 100 microns.

THE FILTER SYSTEM
There are two filters in your air cleaner: –
THE PRE-FILTER: This is the mechanical filter that lies behind the inlet grille. It is designed to remove large particles and can be cleaned many times before replacement. THE ELECTROSTATIC FILTER: This is the deep aluminum assembly immediately behind the pre-filter and is the heart of your air cleaner. It uses an electrostatic charge to remove particles so small that it would take a pile of many millions to cover a pinhead. When dirty it can be washed and reused indefinitely.

FILTER REMOVAL
TRION 60
Isolate unit from supply before removing cell.
Press the two cell access latches (fig 1) and the hinged door will swing down, remove the pre-filter by turning the pre-filter clip through 90 degrees (fig 2).
Whilst supporting the weight of the filter, loosen the filter retaining screw (fig 3). The filter retaining plate will now open and the filter can be lifted out (fig 4).
To refit, the filter simply reverses the above procedure.
TRION 120
The two hinged doors are secured with fixing screws. Release screws and proceed as the TRION 60 above.

SITING
When sitting, always remember that it is far easier to blow air than suck air. Consequently, locate the unit so that it discharges the clean air into the dirty area, which will recirculate the dirty air back to the unit. Also, if more than one unit is required, locate them so that they help each other circulate the air around the room, and do not act in opposition to each other. However, it is appreciated that the overriding factor on siting is frequently where space is available and so the above comments must be used for guidance only. If in doubt, consult your supplier.
This manual provides information for, installing, operating, and maintenance of your Trion 60 and 120. Before installation and use of the air cleaner, carefully read these instructions to ensure maximum benefits from the unit and to avoid needless service costs that may result from improper installation and maintenance.

SPECIFICATION

| TRION 60| TRION 120
---|---|---
Air Flow| Multiple Discharge| Multiple Discharge
Unit Weight| 19 Kg| 36 Kg
Dimensions| Depth 242mm Width 572mm Length 572mm| Depth 242mm Width 572mm Length 1144mm
Power Consumption| 0.9 Amps, 130 Watts| 1.6 Amps, 240 Watts
Input Power| 220- 240 Volts 1 Phase 50Hz| 230 Volts 1 Phase 50Hz
Controls| 3-speed hard wired remote control.
Power to cell indicator| 3-speed hard wired remote control.
Power to cell indicator
Safety Feature| Interlock to cell access door| Interlock to cell access doors
Features| Anti-arc circuitry Fresh Air inlet Forced Air dry| Anti-arc circuitry Fresh Air inlet Forced Air Dry
Optional| Infrared remote control| Infrared remote control
Fresh Air Damper System| Fresh Air Damper System

INSTALLATION

WARNING: THIS APPLIANCE MUST BE EARTHED
Note
The unit is only designed to be permanently connected to fixed wiring. A plug or other means of disconnection from the supply having a contact separation of at least 3mm in all poles must be fitted.

MECHANICAL
The unit has been designed so that it can fit either onto the ceiling, semi- recessed into a T-Bar suspended ceiling, or wall mounted (60). When installed with a T-Bar suspended ceiling NEVER support the unit from the T-Bars, the unit must be supported from the permanent ceiling.
SUSPENDED CEILING Note: Requires suspended ceiling trim pack provided.
To hang the unit into a false ceiling, proceed as follows:
a) Unpack the unit, open the filter access door, and remove the pre-filter and cell (see filter removal in section 2).
b) Install eyebolts as shown in sketch A. Alternatively use drop rods compatible with MB nuts located in the cabinet.
c) Install trims as shown in Fig 4.
d) Select and remove a ceiling tile near the center of the area to be cleaned by the unit.
e) Attach a length of a safety chain to each of the four eyebolts or fit a threaded rod. Fasten securely.
f) Lift unit into place and support unit while securing to permanent ceiling, ceiling joists, etc. See sketch B.
IT IS THE RESPONSIBILITY OF THE INSTALLER TO ENSURE ADEQUATE FIXINGS ARE USED.
DO NOT ALLOW WEIGHT OF UNIT TO REST ON SUSPENDED CEILING
g) Make electrical connections as detailed in the next section.
h) Re-install cell and pre-filter.
i) Close the access door and the unit is ready for operation.

SOLID CEILING MOUNTING
To mount the unit to a solid ceiling proceed as follows:
a) Unpack the unit, open the filter access door, and remove the pre-filter and cell (see filter removal in section 2).
b) Select a location near the center of the area to be cleaned. If you are fitting to wooden ceiling joists, locate the position of joists.
c) Using the template provided, drill four holes into the ceiling and fit four screws. Hex-headed screws will give easier access for final tightening. Do not tighten fully home.
d) Using the four keyhole slots in the unit, locate the unit onto screws and tighten fully home.
e) Fit Lock-down location screw as shown on template.
f) Make electrical connections as detailed in the next section.
g) Re-install cell and pre-filter.
h) Close access door and unit is ready for operation.

WALL MOUNTED (60 Only)
To mount the unit to a wall proceed as follows:
To mount the unit to a solid ceiling proceed as follows:
a) Unpack the unit, open the filter access door, and remove the pre-filter and cell (see filter removal in section 2).
b) Select a location near the center of the area to be cleaned. Filter removal will be simpler if the unit is mounted with the filter access door hinging on a vertical plane.
c) Using the template provided, drill four holes and fit four screws. Hex- headed screws will give easier access for final tightening. Do not tighten fully home.
d) Using the four keyhole slots in the unit, locate the unit onto screws and tighten fully home.
e) Fit Lock-down location screw as shown on template.
f) Make electrical connections as detailed in the next section.
g) Re-install cell and pre-filter.
h) Close access door and unit is ready for operation.

HARD-WIRED REMOTE CONTROL
Two sets of wires are required for the unit viz.:
Mains supply 230 volt 50Hz 1 Phase 5 Amp, Live, Neutral and Earth, 5 core 5 Amp rated cable from the unit to the remote control.
Run the 5 core cable and mains supply to the unit through the cable entry knockouts (see fig 5) into the input terminal blocks (see fig 6). Remove the cover from the remote control and fix the base into the desired position. Connect the wires to the numbered connectors in the remote control and the terminal block, taking care to connect the proper colors together (see wiring diagram).

INFRARED
5 amp mains supply + earth is required for the unit. To install infrared proceed as follows:

  1. Open fan access door.
  2. Removal of terminal block covers (see fig. 6) and retaining screws.
  3. Run supply cable through appropriate knockout and connect to the terminals marked E, L & N as shown in the wiring diagram.
  4. Connect the flying leads from the I/R remote control board to the terminal block as per the wiring diagram…
  5. Attach the mounting bracket to the unit using the screws previously used to attach the terminal block cover.

Please note the I/R control mounting bracket replaces the terminal block cover.
Infra Remote Control is an optional extra.

FRESH AIR COLLAR INSTALLATION

  1. Remove fresh air inlet cover item 27 on the exploded view.
  2. The Trion fresh air collar part number G-234 has a mounting flange, which is formed like a screw thread. One full turn of the collar in the fresh air inlet and it is installed.
  3. Seal around the collar with duct tape.
  4. Fit Trion duct hose part number 2615-P to the collar and tighten the clamp (Part number 129389-007).
  5. Cut duct hose as required. (Collar and duct hose are optional extras)

USE OF TEMPLATE
The Template is to be used when the unit is either wall mounted or mounted onto a solid ceiling.

  1. The 1 x A hole is an alternative knockout for incoming power.
  2. The 1 x B hole is an alternative knockout for Control Wiring.
  3. The 4 x C holes are for the use of either 8mm eyebolts or 8mm drop rods.
  4. The 1 x 6mm Dhole is used for locking the unit to a solid ceiling.
  5. The 4 x 6mm E holes are used for hanging the unit from the wall or solid ceiling.
  6. The 1 x 152mm hole is used when the fresh air vent is required.0

SERVICING & MAINTENANCE

Beyond an occasional wipe down with a damp cloth, the units need little in the way of maintenance.
However, the units are designed to collect airborne dirt and from time to time will require routine servicing to remove the accumulation.
The service interval varies considerably between applications but typically will range from six weeks in a busy bar up to several months in a quiet office.
During normal operation, the unit will make an occasional snapping noise. This is caused by large pieces of dirt accumulating on the electronic filter and is not dangerous. The Trion 60 and 120 units have anti-arcing circuitry to eliminate the nuisance of constant arcing. If, however, the arcing occurs every minute or two it is an indication that the unit needs cleaning.
When a service is due proceed as follows:
a) Remove pre-filter and either vacuum-clean or wash as described below.
b) To clean the electronic filter, soak it in a hot (not boiling), strong detergent solution – not caustic cleaner.
Trion can supply an excellent detergent- TRIDEX- obtainable through your Dealer. Alternatively, a dishwasher does an excellent job. After several hours of soaking, remove the filter, and rinse with clean water.
Do not physically try to rub the dirt off since this can cause damage to the filter.
c) Allow the filter to dry thoroughly – preferably overnight- and replace it in the unit or alternatively use the forced air dry setting on the unit.
Trion Ltd. has a policy of continuous product improvement and reserves the right to make changes in design and specification without notice.

PARTS LIST

Item| White Part Number| Brown Part Number| Description| Qty/Unit 60| Qty/Unit 120
---|---|---|---|---|---
1| 454027-001| 454027-002| Cabinet Assembly 60| 1| –
2| 454028-001| 454028-002| Cabinet Assembly 120| –| 1
3| 453844-001| 453844-002| Cell Access Cover| 2| 2
4| 453845-001| 453845-002| Cell Access Cover| –| 2
5| 153853-001| 153853-001| Hinge Pin| 2| 4
6| 453855-001| 453855-002| Grill| 4| 6
7| 453856-001| 453856-002| Corner| 4| 4
8| 453857-001| 453857-002| Grill Filler| –| 2
9| 253863-001| 253863-001| Pre-filter| 1| 2
10| 441730-103| 441730-103| Collector Cell Assembly| 1| 2
11| 150685-001| 150685-001| Cell Retaining Clip| 1| 2
12| 353842-001| 353842-002| Cell Latch| 1| 2
13| 153854-001| 153854-001| Thumb Screw| 1| 2
14| 244225-002| 244225-002| Bolt Retainer| 1| 2
15| 345109-001| 345109-001| Cell Contact Assembly| 1| 2
16| 243495-002| 243495-002| Interlock Switch| 2| 4
17| 147214-001| 147214-001| Insulator| 2| 4
18| 350950-003| 350950-003| Power Supply Assembly| 1| 1
19| 254167-002| 254167-002| Stepdown Transformer| 1| 1
20| 453847-001| 453847-002| Motor Mounting Bracket| 1| 2
21| 254026-001| 254026-001| Motor, 230V/50Hz| 1| 2
22| 133631-001| 133631-001| Ground Contact| 1| 2
23| 254101-001| 254101-001| Fan| 1| 2
24| 454858-001| 454858-001| Inlet Ring| 1| 2
25| 154164-009| 154164-009| Terminal Block| 1| 1
26| 253850-001| 253850-002| Terminal Block Cover| 1| 1
27| 253851-001| 253851-001| Duct Cover Plate| 1| 2
28| 153849-001| 153849-002| Interlock Switch Actuator| 1| 2
29| 253852-001| 253852-001| Access Cover Latch| 2| –

EXPLODED VIEWS

WIRING DIAGRAM

|
---|---
60
INFRARED REMOTE CONTROL WIRING DIAGRAMS| 120
INFRARED REMOTE CONTROL WIRING DIAGRAMS
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|

Get In Touch
Call: 0845 6880112
Email: info@adremit.co.uk 
Our Address
Paravent, Adremit Limited, Unit 5a, Commercial Yard,
Settle, North Yorkshire, BD24 9RH

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