SEALEY HPT400H.V2 HYDRAULIC PLATFORM TRUCKS Instruction Manual

HPT400H.V2 HYDRAULIC PLATFORM TRUCKS
**Instruction Manual

**

HYDRAULIC PLATFORM TRUCKS
MODEL NO’S: HPT400H.V2 & HPT500.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Refer to the Instruction manual

SAFETY

WARNING! Ensure all Health and Safety, local authority, and general workshop practice regulations and recommendations are strictly adhered to when lifting or moving heavy loads. The lifting or movement of heavy loads may be dangerous if not undertaken correctly.
Familiarise yourself with the application and limitations, as well as the specific potential hazards peculiar to the truck.
Maintain the truck in good condition (use an authorized service agent).
Replace or repair damaged parts. Use genuine parts only. Nonauthorized parts may be dangerous and will invalidate the warranty.
Use a qualified person to lubricate and maintain the truck. DO NOT use brake fluid to top up the hydraulic unit. Use Sealey hydraulic oil only.
Keep the truck clean for the best and safest performance. DO NOT use on tarmacadam when fully laden as the wheels may sink in.
Locate truck in an adequate working area for its function, keep area clean and tidy and free from unrelated materials.
WARNING! Use truck on flat, level, solid ground, preferably concrete. Ensure the floor over which the truck will be transported is swept clean and that there are no obstacles in the way.
Keep the work area clean, and uncluttered, and ensure there is adequate lighting.
Keep children and nonessential persons away from the loading/unloading and transporting area.
Keep hands and body clear of the edge and underside of the platform when operating the truck.
Maintain correct balance and footing. Ensure the floor is not slippery and wear nonslip shoes.
WARNING! Ensure load is placed level and centrally on a truck platform and if necessary strap load in place before attempting to lift, lower, or transport. When raised, check that the platform will not foul on the handle and/or your hand when lowering the load.
WARNING! Use the truck with diligence. DO NOT allow the truck to knock into anything. Even when unladen, the truck is heavy and if misused could cause serious damage or personal injury. Continually monitor transportation, lifting, and lowering operations.
Take care to ensure you can view the way ahead when moving the truck. Take special care when approaching blind corners.
Before lifting check that there are no overhead obstructions.
** Engage the wheel locks before attempting to raise or lower the platform.
DANGER! If heavy load tips or leans STOP WHAT you ARE DOING. MOVE QUICKLY TO A SAFE DISTANCE. DO NOT TRY
TO HOLD OR STEADY a heavy load. Failure to follow this instruction may cause serious personal injury.
** Ensure the truck is fully lowered before attempting to transport a load
Before lowering the platform, ensure there are no obstructions underneath the platform and that all persons are standing clear of the truck.
The lowering speed is a fixed rate regardless of the load weight. Stop lowering by releasing the valve control lever on the handle.
WARNING! DO NOT exceed the rated capacity of the truck.
X   DO NOT use the truck if a part is missing or damaged.
X   DO NOT load the truck so that it is top-heavy. Ensure loads are evenly placed on the truck platform.
X   DO NOT ride on the truck or allow any person to be transported on the truck.
X   DO NOT use the truck for any purpose other than lifting, lowering, and transporting loads.
X   DO NOT allow the truck to freewheel in transit. Always propel and control the truck by using the handle.
X   DO NOT use the truck on sloping surfaces.
X   DO NOT operate the truck when you are tired or under the influence of alcohol, drugs, or intoxicating medication.
X DO NOT allow children to operate the truck.
X DO NOT adjust or tamper with the hydraulic safety valve.
X DO NOT place any part of your body within or under the truck platform when raised.
**** When not in use, fully lower the platform and store it in a safe, dry, childproof area.

INTRODUCTION

Heavy-duty construction. All models are fitted with two fixed and two swivel composite wheels for easy rolling over the rough workshop and warehouse floors. Swivel wheels fitted with a foot-operated brake. One-piece hydraulic unit controlled by a large rear-mounted foot pedal. Safety release mechanism positioned on the handlebar for smooth controlled descent. Suitable for numerous garage, industrial, and warehouse handling applications. Supplied with non-slip platform cover for added load security. May also be used as a mobile service bench.

SPECIFICATION

ASSEMBLY

4.1. A minimum of two people will be required to lift the truck out of its packaging. Alternatively, cut and fold down flat one end of the box and wheel the truck out.

4.2. FITTING THE HANDLE.
4.2.1. At the back of the truck there are two upstanding sockets to receive the bent loop handle, fig.1D.
Partially unscrew the two locking bolts that pass into the sockets so that they no longer protrude into the sockets. Drop the ends of the bent chrome handle into the sockets and tighten the bolts until the handle is held firmly.
4.2.2. Model HPT400H has a different handle fixing arrangement. The ends of the chrome handle have flanges that sit down onto flat platforms on either side of the truck, see fig.5X. The handle is retained by two large socket cap bolts inserted from underneath. You will require a 10mm Allen Key to tighten the bolts. Place a split washer followed by a plain washer over each bolt before inserting and tightening.

4.3. FITTING THE FOOT PEDAL.
4.3.1. Slide the end of the foot pedal into the socket situated centrally between the two handle uprights, see fig.1E. On some models the foot pedal retaining bolt, see fig.1F, screws directly into the material of the foot pedal stem. In this case place, a split washer over the bolt followed by a plain washer, before inserting the bolt. On other models, the bolt passes directly through the stem and the socket and is retained with a plain washer followed by a split washer followed by a nut. Ensure the fixing arrangement is tight enough to hold the pedal firmly in place (do not over-tighten).

4.4. CONNECT THE CONTROL CABLE.
4.4.1. Remove the cable guide bush, fig.2B, from the free end of the cable and feed the end of the cable and cable sheath through the cable guide tubes welded to the handle and the underside of the frame. See fig.1G and fig.2A. The exact position and number of the guides may vary from model to model. Once the cable has been fed through the guides slide the bush back over the cable and onto the sheath.
4.4.2. Feed the cable through the hole in the bush retaining bracket and then through the hole in the clamping bolt on the actuating lever, see fig.2C. Now screw the guide bush into the bracket with a 12mm spanner, see fig.2B. Pull the end of the cable to so that there is no play in the movement of the lever mounted on the handle. Hold the clamping bolt, fig.2C steady with a 12mm ring spanner and tighten the nut on the other side of the lever with a 13mm ring spanner.

OPERATION

5.1. BEFORE FIRST USE.
5.1.1. Before using the truck for the first time purge any air from the hydraulic circuit by pumping the foot pedal 10 to 15 times whilst holding the release lever, fig.3A, in.
5.1.2. To test the truck, release the lever which will close the hydraulic valve. Pump the foot pedal, fig.1E and raise the truck platform to its highest position and then pull the valve lever, fig.3.A to lower the platform, (the platform may be slow to descend immediately from its highest point). If the platform fails to descend adjust the cable length to remove excess play in the release lever movement.

5.2. USING THE TRUCK
‰ WARNING! Ensure you read, understand and follow the safety instructions. Ensure all Health and Safety, local authority, and general workshop practice regulations and recommendations are strictly adhered to when lifting or moving heavy loads. The lifting or movement of heavy loads may be dangerous if not undertaken correctly.
5.2.1. Move the truck to the required loading area and raise the platform to loading height.
5.2.2. Lock the truck wheels individually with the wheel foot brakes, see fig.1.
5.2.3. Load the truck.
5.2.4. Lower the truck platform to the lowest position before unlocking the wheels.
‰ WARNING! Ensure the load will not foul on anything and is clear of your hands and the handle when lowering, fig.4.
5.2.5. Unlock the wheels and transport the load to the required destination.
5.2.6. To unload, lock the wheels and raise the platform if required, then unload the truck.
NOTE: With or without a load, always transport the truck with the platform in its lowest position. When not in use, store the truck with the platform in the lowest position.

MAINTENANCE

6.1. When the truck is not in use, the platform must be in the lowest position to minimize ram and piston corrosion.
6.2. Keep the truck clean and wipe off any oil or grease. Lubricate all moving parts with acid-free oil.
X DO NOT use truck is believed to have been subjected to an abnormal load or shock load. Inspect and if necessary take appropriate action.
6.3. Periodically check the pump piston and piston rod for signs of corrosion. Clean exposed areas with a clean oiled cloth.
IMPORTANT: Only fully qualified personnel should attempt maintenance or repair of the truck hydraulic system.
6.4. The oil cylinder is a sealed unit and must not be accessed. For service contact your authorized dealer.
IMPORTANT: All other maintenance and repair (including oil change) must only be undertaken by fully qualified personnel.
Contact your local authorized service agent.
6.5. An oil cylinder is a sealed unit and in principle should not be accessed. To top up or change the oil remove the oil plug.
WARNING! Only a good quality hydraulic oil such as SEALEY HYDRAULIC JACK OIL must be used, DO NOT use brake fluid.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE TRUCK.
Hydraulic products are only repaired by local service agents.
We have service/repair agents in all parts of the UK.
DO NOT RETURN THE TRUCK TO US. Please telephone 01284 757500 to obtain the address and ‘phone number of your local agent. If the truck is under guarantee please contact your dealer.
De-commissioning the truck: Should the truck become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of the truck and the oil according to local regulations.

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories, and packaging should be sorted, taken to a recycling center, and disposed of in a manner that is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications, and component parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team at technical@sealey.co.uk or 01284 757505. Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

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Sealey Group, Kempson Way, Suffolk
Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
01284 703534
sales@sealey.co.uk
www.sealey.co.uk
© Jack Sealey Limited
Original Language Version
AP2200BB.V2 Series Issue:2 (H) 18/05/22

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