PowerFilm SOLAR MP7.2-150F Electronic Component Solar Panel Handling Instructions

June 2, 2024
PowerFilm SOLAR

PowerFilm SOLAR MP7.2-150F Electronic Component Solar Panel Handling

SOLAR MP7.2-150F Electronic Component Solar Panel
Handling

General Information

Testing: All panels are tested for rated power output under rated light intensity before leaving our facility.
Lifetime: Under rated conditions, amorphous silicon PV has excellent longevity. Weatherproofed panels are IP68 rated and constructed with 20-year rated UV resistant materials. Lifetimes of 10+ years for outdoor installations and 20+ years for indoor installations are expected.
Connection: Tinned foil tape on either side of the module creates functional positive and negative connection points. Burn/scrape through the protective laminate at any point on the foil tape to solder or make a connection. Pre-exposed front or back contact options are available.
Encapsulation: Standard or high-performance laminates are applied via roll process to provide excellent top and bottom side protection. Modules without an edge seal are not protected from long-term exposure to condensing moisture or water.
Staebler-Wronski Effect: Power output will fall approximately 10% over the first 100h of sun exposure due to light-induced material changes. During this time, the material structure will stabilize, and panels will have excellent long-term power stability.

Handling and Assembly

DO NOT crease, kink, fold, cut, pinch or stretch panels within the active PV area (any area between the positive and negative foil tape). This will cause permanent damage of varying severity.
NOT COMPATIBLE with SMT solder reflow in an oven, which significantly exceeds rated panel laminate temperature.
Static Discharge: Static discharge across leads or unsealed module edges can cause damage and decrease performance. Indoor modules are more susceptible than standard modules. ESD mitigation, including humidified work areas, anti- static mats/surfaces, anti-static clothing, and anti-static blowers, are recommended during handling and assembly.
Gloves: Wear gloves while handling to keep surfaces clean of oil, residue, and fingerprints.
Cleaning: Isopropanol can be used to remove oil, residue, or fingerprints from the panel surface. Wipe dry. Consult Power Film if more involved cleaning is necessary.
Soldering: Leads or contacts can be soldered to any location along the frontside of the positive and negative foil bus tape. Solder on a heatdissipating surface at low iron temperature to reduce local laminate distortion. Burn through the protective laminate and place solder dots before soldering tinned leads. Soldering in the middle of the tape away from an edge is recommended for best results.
Backside Contacts: Backside (or frontside) contacts can be exposed in pre-defined locations with foil bus tape. Contact PowerFilm for custom requirements.
Conductive Epoxy: Conductive epoxy with low curing temperature can be used to make contact with exposed contacts. Source epoxy that meets the mechanical, electrical, and manufacturing requirements for your application. Contact or visit powerfilmsolar.com for more details.
FPC Connector Tabs: Panels can be manufactured with exposed tabs that insert into board-mounted FPC connectors. Contact or visit powerfilmsolar.com for more details.
Plated Through Slots: Panels can be manufactured with exposed solder tabs that can be inserted through a plated slot in a PCB and reflowed with selective solder techniques. Contact or visit powerfilmsolar.com for more details.

Customer Support

PowerFilm, Inc.
1287 XE Place
Ames, IA 50014 USA
www.powerfilmsolar.com
515-292-7606

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Documents / Resources

| PowerFilm SOLAR MP7.2-150F Electronic Component Solar Panel Handling [pdf] Instructions
MP7.2-150F, Electronic Component Solar Panel Handling, Component Solar Panel Handling, Solar Panel Handling, MP7.2-150F, Solar Panel
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References

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