Danfoss SMART Decentral Drive Solution User Guide

June 1, 2024
Danfoss

SMART Decentral Drive Solution

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Specifications:

  • Decentralized servo motion control system
  • Wide range of feedback options
  • Safe Torque Off (STO) feature
  • Hybrid daisy-chain cabling concept
  • IEC 61131-3 programming compatibility
  • Real-Time Ethernet communication
  • Smooth surface design for easy cleaning
  • High degrees of protection

Product Usage Instructions:

Installation and Setup:

  1. Ensure proper power supply and grounding before
    installation.

  2. Connect the hybrid cables in a daisy-chain format, eliminating
    the need for separate feedback cables.

  3. Program the masters via IEC 61131-3 for fieldbus device
    integration.

Operation:

  1. Use the Local Control Panel (LCP) for intuitive control and
    monitoring.

  2. Utilize the Real-Time Ethernet communication for fast process
    communication.

  3. Take advantage of the Safe Torque Off (STO) feature for added
    safety during operation.

Maintenance:

  1. No tools are required to connect or disconnect the hybrid
    cables, simplifying maintenance tasks.

  2. Clean the smooth surface design regularly to ensure optimal
    performance, especially in food and beverage applications.

FAQ:

Q: Can I use third-party fieldbus devices with this servo

motion control system?

A: Yes, the system supports direct connection of third-party
fieldbus devices for added flexibility.

Q: How does the hybrid daisy-chain cabling concept help in

reducing installation time?

A: The pre-configured hybrid cables in daisy-chain format reduce
the number of cables needed and come with quick locking connectors,
significantly reducing installation time.

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Selection Guide
Uniquely flexible and open system for decentral servo motion control
VLT® Integrated Servo Drive ISD® 510 and VLT® Decentral Servo Drive DSD 510
SMART
decentral drive solution
gives you more design flexibility in your decentralized system plans
drives.danfoss.com

Decentralized motion solution

VLT® Integrated Servo Drive ISD® 510 and VLT® Decentral Servo Drive DSD 510 are the fundamental part of a flexible high-performance decentral servo motion solution, developed specifically for the food, beverage, and packaging industries. The servo system comprises a central power supply (VLT® Servo Access Box SAB®), drive modules and cabling infrastructure.
This decentralization of the drive units offers benefits and cost savings in mounting, installation and operation.

With 256 standard and advanced drive variants, 4 flange sizes, optional mechanical brake, and customization options, the ISD® 510 can be tailored to meet specific customer requirements.
The DSD 510 increases the flexibility of using a decentral servo drive concept by offering a wide range of feedback options and usage of various PM servo motors.
Both the servo drives are equipped with Safe Torque Off (STO).

The first servo drive is connected to the VLT® Servo Access Box via a pre- configured hybrid cable, which combines the 565-680 V DC power supply, the 24/48 V DC, the STO signal and the bus communication.
The hybrid cables pass these signals on to further servo drives connected in the daisy-chain concept. This improvement to the cabling infrastructure eliminates the need for separate feedback cables and connection boxes.

Flexible solutions
The VLT® Integrated Servo Drive ISD® 510 System has been designed to cover a wide range of applications, such as turntable applications, labeling, capping, food packaging and pharmaceutical packaging.

Fast installation and cost savings through hybrid daisychain cabling concept
With the VLT® Integrated Servo Drive
ISD® 510, Danfoss has developed a
flexible decentral servo motion system
that significantly reduces the number
of cables required.

Immense
cost savings
on installation costs thanks to easy hybrid cabling concept

2 Danfoss Drives · DEDD.PB.802.A5.02

VLT® Servo Access Box SAB®
The SAB®, which generates a 565-680 V DC supply and ensures a higher power density, is mounted in the control cabinet. It is based on the proven quality of Danfoss drives and delivers an output of over 7.5 kW and 15 A.
Depending on the application, 2 separate output lines, each with 32 drives, can be connected, meaning a maximum of 64 drives per SAB®.

Reducing multiple units in the control cabinet to just one results in significant space savings.
A master encoder can also be connected to the SAB® directly.
Intuitive Local Control Panel (LCP)
The removable VLT® Local Control Panel (LCP) enables direct connection to the advanced servo drives for fast commissioning, diagnosis, and service. It has an alphanumeric display, numeric menu, status LEDs and quick menus.
Open system architecture
The servo system has an open system architecture, currently supporting EtherCAT®, PROFINET® and Ethernet POWERLINK® and allowing third party master controllers to be used.
Masters can be programmed via IEC 61131-3 and fieldbus devices can

easily be plugged in to the servo drives directly.
Savings in maintenance
Reduced maintenance costs and spare parts stock, along with minimized downtime, are important issues when selecting a servo drive solution.
With the VLT® Integrated Servo Drive ISD® 510 system, Danfoss delivers easy preventive maintenance. The use of high-quality, heavy duty bearings, means that the system is virtually maintenance free. The only spare part needed is the shaft seal (when used).
Furthermore, no tools are required to connect and disconnect the hybrid cables.

Real-Time Ethernet

SAB®

Status Quick Main Alarm Menu Menu Log

OK

Hand On

Auto Reset On

AUX 1 AUX 2 SAFE 1 SAFE 2

400­480 V AC

Back Back
130BE384.10

Info Cancel
Info Cancel

UDC + Real-Time Ethernet + STO + UAUX

1

2

3

n

. . .

ISD® 510

. . .

Status

Quick Menu

Main Menu

Alarm Log

OK

Hand On

Auto On

Reset

LCP

Danfoss Drives · DEDD.PB.802.A5.02 3

Typical applications

Beverage
­ Labeling ­ Capping ­ PET blow-moulding ­ Digital bottle printing

Food and beverage packaging
­ Flow wrapping
­ Bag maker
­ Tray sealing
­ Shrink wrapping

Industrial and pharmaceutical packaging
­ Palletization ­ Top loader ­ Cartoning ­ Tube filling ­ Blister machine ­ Liquid filling ­ Solid dosing

4 Danfoss Drives · DEDD.PB.802.A5.02

Advantages at a glance

The VLT® Integrated Servo Drive ISD® 510 system offers numerous advantages, not only in cost savings, but also in installation, operation, and maintenance.

Flexibility and fast process communication
The unique open system architecture with EtherCAT®, Ethernet POWERLINK® and PROFINET® allows the choice of the preferred master controller, and enables the development of high-performance and complex machines.
Fast and simple installation
The use of pre-configured hybrid cables in daisy-chain format reduces the number of cables needed and the risk of incorrect installation. This, together with the quick locking connectors, significantly reduces installation time.
Software
The VLT® Servo Toolbox software is easy to use and offers tools for commissioning, CAM editing, debugging and test runs.

Control cabinet space
Because VLT® Servo Access Box SAB® is the only device located in the control cabinet, the size of the cabinet can be significantly reduced. In some applications, this enables the control cabinet to be integrated into the machine frame.
Cost-effective solution
Depending on the application, each SAB® can power up to 64 drives, reducing the number of power supply or distribution modules required. Standard and advanced servo drive variants enable the selection of the most efficient drive for the application.
High protection level
Robust hygienic reliability is assured thanks to: ­ IP67 for the housing (shaft IP65) ­ Vibration class 3M7
(ideal for rotating machine parts) ­ Resistent against chemicals

Shorter machine downtime
Error detection is quick via LEDs on both the servo drive and the SAB®. The LCP can be used for reading error logs directly on the advanced servo drive and SAB®.
Advanced drive user interface
3 extra ports for: ­ I/Os and external encoder
(e.g. homing or limit switches) ­ LCP ­ Fully functional Ethernet port
(direct connection of third-party fieldbus devices)
Intuitive LCP
Operation is easy thanks to: ­ Alphanumeric display and
numeric menu ­ Quick menus ­ Control of brake (for testing)

Danfoss Drives · DEDD.PB.802.A5.02 5

Smooth surface
The servo drives have a completely smooth, easy-to-clean surface without cooling fins or fan. This design characteristic makes them ideal for food and beverage and pharmeceutical applications.

Protection
High degrees of protection After years working with the food and beverage industry, Danfoss knows better than most the need for a robust and protected construction.
Therefore, the VLT® Integrated Servo Drive ISD® 510 is available in enclosures with protection ratings IP54 and IP67 (shaft IP65). VLT® Decentral Servo Drive DSD 510 is available in enclosures with protection rating IP67.

6 Danfoss Drives · DEDD.PB.802.A5.02

Flexible Servo Motion Solution
with unique open system architecture

Real-time communication

Fast process communication
As the servo system supports PROFINET®, EtherCAT® and Ethernet POWERLINK®, fast process communication is guaranteed.
Intelligence inside the drive
The motion control is integrated into the drive so that the motion sequence takes place independently. This enables scaling of the system size independently from the controller.

User-friendly programming
The VLT® Integrated Servo Drive ISD® 510 and VLT® Decentral Servo Drive DSD 510 systems include extensive motion libraries for integration in the corresponding PROFINET®, EtherCAT® or Ethernet POWERLINK® engineering environments.
Conformance to the industry standard IEC 61131-3 increases efficiency when developing applications, and reduces software maintenance costs.

Danfoss Drives · DEDD.PB.802.A5.02 7

Features and benefits
Feature Dynamic servo performance Compact and decentral servo drive
Wide range of integrated servo drive variants in frame sizes 1-4
Real-time systems PROFINET®, EtherCAT® and Ethernet POWERLINK® Control via IEC 61131-3 System setup performance Hybrid cables in daisy-chain concept
Removable Local Control Panel (LCP)
LEDs on servo drive and SAB® Standard and Advanced servo drive variants VLT® Decentral Servo Drive DSD supports HIPERFACE DSL®

Benefit Fast, accurate and energy efficient Reduced costs and high flexibility Selection of most suitable drive for the application’s torque and power requirements Fast process communication Open system Simple and fast configuration of several drives Easy and fast installation, reduced number of cables Direct connection to the advanced servo drives for fast commissioning, diagnosis and service Fast and effective monitoring Cost-effective solution Single cable technology, reduced number of cables

Available options

ISD® 510
n Mechanical holding brake n Feedback:
­ Resolver ­ Single-turn ­ Multi-turn n Customized flange on request n Shaft seal n Flexible hybrid cable

DSD 510
n Feedback: ­ Resolver ­ BiSS single-turn ­ BiSS multi-turn ­ EnDat 2.1 ­ EnDat 2.2 ­ Hiperface ­ Hiperface DSL

  • In preparation

n Supported thermal sensors: ­ KTY ­ PTC ­ NTC
n Flexible hybrid cable

Specifications
VLT® Integrated Servo Drive ISD® 510 Rated voltage Rated torque Maximum torque Rated current Maximum current Rated speed Rated power Inertia (without mech. brake) Shaft diameter Protection rating Safety VLT® Decentral Servo Drive DSD 510 Rated voltage Rated current Maximum current Rated power Protection rating

  • With mounting plate mm VLT® Servo Access Box SAB® Input voltage Input current Output voltage Rated power Rated current Protection rating
    8 Danfoss Drives · DEDD.PB.802.A5.02

UDC link MN M0max IN I0max_rms nN PN J
UDCLINK IIN Imax PN
UIN IIN UOUT PN IN

Enclosure sizes 1 and 2 565 V DC 1.5-3.8 Nm 6.1-13 Nm 1.4-1.8 A 5.7­6.4 A 2400­4600 rpm 0.72-0.94 kW 0.85 / 1.45 / 2.09 / 2.73 kgcm2 14 / 19 mm IP54 / IP67 (shaft IP65) STO (Safe Torque Off )
565 V DC 8.8 A 21.5 A 4.4 kW IP67
400­480 V AC ±10%, 3-phase 11.14 A @ 400 V / 9.3 A @ 480 V 565­680 V DC ±10% 7.5 kW 15 A IP20

Enclosure sizes 4 and 5 565 V DC 4.6-13 Nm 30-50 Nm 3.25-5.2 A 21.5 A 2000-3000 rpm 1.5-2.7 kW 6.2/9.1/24/40 kgcm2 24/32 mm IP54 / IP67 (shaft IP65) STO (Safe Torque Off )

5.8 (X4) [0.23] 130BE438.10

C 76 [2.99]

Dimensions

84

VLT® Integrated Servo Drive ISD® 510

[3.29]

J 123 [4.84] 78 [3.07]

55.4 [2.18]

ISD® 510 A

Size 1 (1.5 Nm)

85

Size 2 (2.1 Nm)

100

Size 2 (2.9 Nm)

100

Size 2 (3.8 Nm)

100

Size 3 (4.1 Nm)

130

Size 3 (5.2 Nm)

130

Size 4 (9 Nm)

165

Size 4 (13 Nm)

165

D 280 [11.02]

G 14 [0.55]

E 44.5 [1.75] F 30 [1.18]

B 70 [2.76]

C 76

[2.99]

H 2.5 [0.09]

Dimensions [mm]

B

C

D

E

F

G

H

70

76

280

39.5

30

14

2.5

80

84

252.5

15

40

19

3.0

80

84

281.5

44.5

40

19

3.0

80

84

310.5

73.5

40

19

3.0

110

108

272

N.N.

50

24

3.0

110

108

306

N.N.

50

24

3.0

130

138

333

N.N.

58

32

3.5

130

138

351

N.N.

58

32

3.5

[3.3A5]85

J 123 137 137 137 156 156 186 186

VLT® Servo Access Box SAB®
190.5

VLT® Decentral Servo Drive DSD 510

Aux 1 Aux 2 STO 1 STO 2

108

329.9 310 292
8

268 371.5
11 81
5.5 88

5.5
A
A = decoupling plates All measurements are in mm
Danfoss Drives · DEDD.PB.802.A5.02 9

Ordering type code

VLT® Integrated Servo Drive ISD® 510

Position Fixed Variants

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

I SD510

T

D6

A

01C5

E 54 FRXP L SXXT F 076 SXN46XSXSX

S

02C1

E 6 7 F S 1 E C S C0 F F 0 8 4C0N4 0 BK S CX

02C9

FM1 PN

F108

N2 9

C

03C8

F138

N2 4

04C1

N3 0

05C2

N2 0

09C0

13C0

[01-03] Product group ISD VLT® Integrated Servo Drive [04-06] Product variant 510 ISD® 510 [07] Hardware configuration A Advanced S Standard [08] Drive torque T Torque [09-12] 01C5 02C1 02C9 03C8 04C1 05C2 09C0 13C0

Torque 1.5 Nm 2.1 Nm 2.9 Nm 3.8 Nm 4.1 Nm 5.2 Nm 9 Nm 13 Nm

[13-14] DC voltage D6 600 V DC link voltage [15-17] Drive enclosure E54 IP54 E67 IP67 [18-20] FRX FS1 FM1

Drive feedback Resolver Single-turn feedback (17 bit) Multi-turn feedback (17 bit)

[21-22] PL EC PN

Bus system Ethernet POWERLINK® EtherCAT® PROFINET®

[23-25] Firmware SXX Standard SC0 Customized version [26] Safety T Safe torque off (STO) [27-30] F076 F084 F108 F138

Flange size 76 mm 84 mm 108 mm 138 mm

[31-32] Flange type SX Standard

Note: The Drive Configurator shows the valid configuration of servo drive variants. Only valid combinations are shown. Therefore, not all variants detailed in the type code are visible.

[33-35] N46 N40 N29 N24 N30 N20

Motor rated speed 4600 rpm 4000 rpm 2900 rpm 2400 rpm 3000 rpm 2000 rpm

[36] Mechanical brake X Without brake B With brake [37] Motor shaft S Standard smooth shaft K Standard fitted key [38] Motor sealing X Without sealing S With sealing [39-40] Surface coating SX Standard CX Customized

  • In preparation

10 Danfoss Drives · DEDD.PB.802.A5.02

VLT® Decentral Servo Drive DSD 510*

Position Fixed Variants

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

DSD5 1 0

D6E67

XXXXXXXXXXXX

AC 0 8 C 8

FXXP L SXXT

SX

S

F R X E C S C 0 F*

CX

F S1PN

FM1

FE1

FE2

FHF

F HD

[01-03] Product group DSD VLT® Decentral Servo Drive
[04-06] Product variant 510 DSD 510
[07] Hardware configuration A Advanced S Standard
[08] Current rating C08C8 8.8 A
[13-14] DC voltage D6 600 V DC link voltage
[15-17] Drive enclosure E67 IP67 [18-20] FXX FRX FS1 FM1 FE1 FE2 FHF FHD

Drive feedback Without feedback Resolver BiSS ST Feedback 17bit BiSS MT Feedback 17bit EnDat 2.1 EnDat 2.2 Hiperface Hiperface DSL*

[21-22] PL EC PN

Bus system Ethernet POWERLINK® EtherCAT® PROFINET®

[23-25] Firmware SXX Standard
[26] Safety T Safe torque off (STO)
[39-40] Surface coating SX Standard CX Customized

  • In preparation

Note: The Drive Configurator shows the valid configuration of servo drive variants. Only valid combinations are shown. Therefore, not all variants detailed in the type code are visible.

Danfoss Drives · DEDD.PB.802.A5.02 11

A better tomorrow is driven by drives
Danfoss Drives is a world leader in variable speed control of electric motors. We offer you unparalleled competitive edge through quality, application- optimized products and a comprehensive range of product lifecycle services.

You can rely on us to share your goals. Striving for the best possible performance in your applications is our focus. We achieve this by providing the innovative products and application know-how required to optimize efficiency, enhance usability, and reduce complexity.
From supplying individual drive components to planning and delivering complete drive systems; our experts are ready to support you all the way.
You will find it easy to do business with us. Online, and locally in more than 50 countries, our experts are never far away, reacting fast when you need them.

You gain the benefit of decades of experience, since 1968. Our low voltage and medium voltage AC drives are used with all major motor brands and technologies in power sizes from small to large.
VACON® drives combine innovation and high durability for the sustainable industries of tomorrow.
For long lifetime, top performance, and full-throttle process throughput, equip your demanding process industries and marine applications with VACON® single or system drives.
nMarine and Offshore nOil and Gas nMetals nMining and Minerals nPulp and Paper

nEnergy nElevators and Escalators nChemical nOther heavy-duty industries
VLT® drives play a key role in rapid urbanization through an uninterrupted cold chain, fresh food supply, building comfort, clean water and environmental protection.
Outmaneuvering other precision drives, they excel, with remarkable fit, functionality and diverse connectivity.
nFood and Beverage nWater and Wastewater nHVAC nRefrigeration nMaterial Handling nTextile

EtherNet/IPTM and DeviceNetTM are trademarks of ODVA, Inc.

DEDD.PB.802.A5.02

© Copyright Danfoss Drives | 2018.04

References

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