21ZC Zero Clearance Cabinet

Product Information

Specifications

• Model: 51ZC / 21ZC Zero Clearance Cabinet

• For Use with Fireplace Models: 51, T-51, 74, T-74, and 21

• Installation: Residential and Mobile Home

• Manufacturer: New Buck Corporation

• Tested and Listed By: ITS/Warnock Hersey, Middleton, WI

• Manufactured Address: 200 Ethan Allen Drive, Spruce Pine, N.C.
  28777

• Website: www.buckstove.com

• Revised: January 2013

Product Usage Instructions

Preparations

Before installing the Zero Clearance Cabinet, carefully read
through all instructions provided. Ensure you have the necessary
tools and equipment for installation.

Installation

Follow the approved Chimney Manufacturer’s Installation exactly.
Failure to install the cabinet fireplace, stove, and chimney as
described in the instructions may void the manufacturer’s warranty
and affect your homeowner’s insurance. Install only in accordance
with the provided instructions.

Operation

Do not attempt to build a fire inside the ZC Cabinet. It is
designed solely for housing Models 51, T-51, 74, T-74 stoves. Do
not use chemicals or fluids to start the fire. Do not burn garbage
or flammable fluids.

Maintenance

Regular maintenance is essential to ensure safe and efficient
operation of the product. Follow the maintenance guidelines
provided in the user manual to keep the product in optimal
condition.

Safety

For proper installation, consult with the authority having
jurisdiction before installation to determine the need for permits.
Keep these instructions for future reference to ensure safety and
compliance.

FAQ

Q: Can I use an unvented gas log set with this fireplace?

A: No, this fireplace has not been tested with an unvented gas
log set. To reduce the risk of fire or injury, do not install an
unvented gas log set into this fireplace.

Q: What should I do if I encounter chimney installation

issues?

A: If you encounter any issues during chimney installation,
consult with a professional chimney installer or contact customer
support for assistance.

MODEL 51ZC / MODEL 21ZC ZERO CLEARANCE CABINET
FOR USE WITH FIREPLACE MODELS 51, T-51, 74, T-74 and 21 ONLY. MAY BE INSTALLED IN RESIDENTIAL AND MOBILE HOME.
Contact your insurance company for coverage and installation inspection.

BUCK STOVE
WARNING
Do not attempt to build a fire in this product. It has been designed and safety tested for use only with Models 51,T-51,74,T-74 manufactured by NEW BUCK CORPORATION. Read and follow the installation and operating instructions for this model.

FEATURES

PREPARATIONS

INSTALLATION

OPERATION

MAINTENANCE

SAFETY

SAFETY NOTICE

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT THE AUTHORITY HAVE JURISDICTION ( SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU, ect.) SHOULD BE CONSULTED BEFORE INSTALLATION TO DETERMINE THE NEED TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.

TESTED AND LISTED BY:

ITS/WARNOCK HERSEY, MIDDLETON, WI

MANUFACTURED BY NEW BUCK CORPORATION 200 ETHAN ALLEN DRIVE, SPRUCE PINE, N.C. 28777
www.buckstove.com

Revised January 2013

TABLE OF CONTENTS
SECTION I: Residential Installation………………………………………………………..2 Chimney Location ………………………………………………………………………….4 Floor Protection ……………………………………………………………………………..6 Framing Construction Installation…………………………………………………………..7 Corner Location Framing ……………………………………………………………………10 SECTION II: Mobile Home Installation ………………………………………………….13 Framing Construction Installation …………………………………………………………14 Alternate Floor Protector . ………………………………………………………………….17 Safety Precaution ……………………………………………………………………………18 Preventive Maintenance ….. …………………………………………………………………..19 Chimney Cleaning. …………………………………………………………………………19 Heater Removal from Cabinet……. …………………………………………………………20 Reinstalling Heater into Cabinet . …………………………………………………………..21 Cabinet Identification .. ……………………………………………………………………..22 Warranty ……………………………………………………………………………………. ..23
Page 1

SECTION I
RESIDENTIAL INSTALLATION
Listed NEW BUCK CORPORATION: Model 51ZC Zero Clearance Cabinet Assembly For Use With Models 51, T-51, 74, and T-74 Only.
CAUTION: Read through all of these instructions carefully. Follow approved Chimney Manufac-
turer’s Installation exactly. Failure to install the Cabinet Fireplace, Stove and Chimney as described in the instructions will void the manufacturer’s warranty and may have an effect on your Homeowner’s Insurance. A major cause of chimney related fires is failure to maintain required clearances (air spaces) to combustible materials. It is of the utmost importance that these parts be installed only in accordance with these instructions.
“DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE.” “DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS.” “DO NOT BUILD A FIRE DIRECTLY INSIDE THE ZC CABINET. IT IS DESIGNED
SOLELY FOR HOUSING THE MODELS 51, T-51, 74, T-74 STOVES.”
“WARNING -THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO THIS FIREPLACE.”
CAUTION:
“Never use gasoline, gasoline – type lantern fuel , kerosene, charcoal lighter fluid, or similar liquids to start or `freshen up’ a fire in this fireplace. Keep all such liquids well away from the fireplace while it is in use,” “Disposal of Ashes: Ashes should be placed in a metal container with a tight- fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.” “Do Not Use Grate or Elevate Fire-Build Wood Fire Directly on Hearth in Stove.” For operation and use of air, and damper controls, see stoves Owners Manual for use of air, and damper control. For operation and use of electrical assemblies, see stoves Owners Manual for use of electrical assemblies “USE SOLID WOOD FUEL ONLY.”.
The Zero-Clearance Cabinet and the Models 51, T-51, 74, and T-74 Installed (hereafter referred to as the 51ZC) is designed for installation in a family dwelling, where minimum clearance is desired.
Page 2

INSTALLATION PRECAUTIONS The following precautions are mandatory for a safe installation. (A) Compliance with local building codes and regulations is mandatory. (B) Be careful not to damage the unit in handling and unpacking component parts and accessories. (C) Model 51zc Cabinet, use only 6″listed 2100º UL 103 HT TYPE Chimney with the 51zc
Cabinet (ONLY AFTER) one of the follwing new Buck Corparation Stoves 51, T-51, 74, T-74, has been installed into the 51ZC Cabinet. (D) The chimney must extend a minimum of three feet (3′) above the highest point where it penetrates the roof (three feet (3′) above a flat roof or up to a 2 /12 pitch roof ), and the chimney must extend a minimum of two feet (2′) higher than any portion of the building within ten feet (10′) of the chimney. The minimum height is fourteen feet (14′). The maximum height is thirty feet (30′). A two- inch (2″) clearance must be maintained between the chimney and any combustible materials at all points. (E) A rain cap must be used to terminate the chimney to prevent down-draft. Use the factory approved rain cap which is approved for the type chimney being installed.
(F) “DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.” DO NOT USE A FLUE INTENDED FOR A GAS APPLIANCE.”DO NOT CONNECT TO ANY DISTRIBUTION DUCT OR SYSTEM.”
Page 3

SELECTING A CHIMNEY INSTALLATION AND LOCATION
There are two basic types of chimney installation possible with the 51ZC; straight up through a ceiling, or a chase installation, either outside or inside. These are normally used as follows:

CHIMNEY CAP
STORM COLLAR FLASHING CHIMNEY PIPE METAL FIRE STOP
METAL FIRE STOP

CHIMNEY CAP CHIMNEY PIPE
STORM COLLAR
FLASHING METAL FIRE STOP

Z.C. CABINET

Z.C. CABINET

FIGURE 1 THROUGH CEILING

CHIMNEY PIPE
ADJUSTABLE CHIMNEY

CHIMNEY CAP STORM COLLAR FLASHING

ELBOWS

FIGURE 2 THROUGH CATHEDRAL CEILING
WARNING: Only one pair of 15 degree
or 30 degree offsets can be used.

METAL FIRE STOP

CAUTION: Refer to chimney manufac-
turer’s instructions for assembly and disassembly of chimney parts. Be sure to follow chimney instructions for proper clearances to combustibles and proper air spacing required.

Z.C. CABINET
FIGURE 3 OFFSET TO CLEAR OBSTRUCTION
Page 4

A. Straight up through ceiling (See Page 4 Figures 1 and 2). This is a simple installation normally used when installing a Model 51ZC inside an existing room, and in some cases, in new construction. Refer to (Page 4 Figure 3) if an offset to clear an obstruction is needed.
WARNING: Only one pair of 15 degree or 30 degree offsets can be used.
CHIMNEY CAP
STORM COLLAR FLASHING
CHIMNEY PIPE OPTIONAL METAL FIRESTOP RADIATION SHIELD
WALL BAND
Z.C. CABINET
FIGURE 4 EXTERIOR WALL CHASE
B. Exterior Chase Installation: (See Figure 4). A chase is an enclosure built specifically to house a chimney. The interior of a chase is open from Model 51ZC to the roof, eliminating the need to cut through ceilings and the roof. Normally, a chase is built through the wall, and the Model 51ZC is located in the bottom of the chase, with the front of the unit flush with the interior wall. Chases are commonly veneered on the outside with brick, stone or wood to give the appearance of a conventional fireplace flue. Occasionally, they are built inside and boxed in, similar to a stairwell. When making a chase installation, it is important to read the chimney manufacturer’s instructions prior to building, as there are specific requirements for bracing a free standing flue that must be planned for. There are also occasions where offsets are used within a chase to accommodate unusual building designs, or to locate the Model 51ZC further into a room.
Page 5

Floor Protection: or Hearth Protector
Floor protection must be 3/8″ minimum thickness non-combustible material or equivalent.
How to use alternate materials and how to calculate equivalent thickness.
An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure:
1. Convert specification to R-value: R-value is given–no conversion is needed. K­ factor is given with a required thickness (T) in inches: C-factor is given: R=1/C
2. Determine the R-value of the proposed alternate floor protector. Use the formula in step (1) to convert values not expressed as “R” For multiple layers, add R-values of each layer to determine the overall R-value.
3. If the overall R-value of the system is grater than the R-value of the specified floor protector, the alternate is acceptable.

Example: The specified floor protector should be 3/4″ thick material with a K-factor of 0.84. The proposed alternate is 4″ brick with a C-factor of 1.25 over 1/8″ mineral board with a K-factor of 0.29.

Step (a): Use formula above to convert specification to R-value. R= 1/K x T = 1/0.84 x .75 = 0.893

Step (b): Calculate R of proposed system. 4″ brick of C=1.25, therefore Rbrick = 1/C = 1/1.25 =0.80 1/8″ mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431

Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed system R is greater than required , the system is acceptable.

Definitions: Thermal conductance = C = Btu = W (hr)(ft²)(°F) (m²)(°K)

Thermal conductance = K = (Btu)(inch) = W = (Btu) (hr)(ft²)(°f) (m)(°K) (hr)(tf)(°F)

Thermal conductance = R = (ft²)(hr)(°F) = (m²)(°K)

Btu

W

Install in accordance with 24 CFR, Part 3280 (HUD).

Page 6

FRAMING CONSTRUCTION AND INSTALLATION
Except as noted, the 51ZC can be installed almost anywhere you desire. There are, however, a few clearance and framing restrictions that must be followed. (See Page 10 Figure 9), and (Page 11 Figure10) to make sure that these clearance restrictions are met. It is much wiser to place your Model 51ZC correctly at the start.
You must ensure that the floor is of adequate strength to accept the load of this unit. If inadequate, the floor will require additional support, such as bracing. NOTE: A wooden base constructed of plywood or 2″ x 4″ boards is required in order to get proper clearance above the extended hearth (millboard, rock stone, etc.).
Good planning is essential for a satisfactory installation, therefore, at this point you should have decided where the 51ZC is to be located and the route the chimney will follow to the roof-straight up or chase. If you cannot decide the best route, contact your Dealer for assistance with the planning.

26 ”

26″
ADJACENT ROOM OF EXTERIOR CHASE

26″ INTERIOR LOCATION

LOCCOARTINEORN

FIGURE 5
Above (Figure 5) are framing location examples with depth dimensions for some typical configurations. These are finished measurements so install accordingly.

Page 7

CONTINUED FRAMING AND INSTALLATION

FINISHED WALL
MANTEL or SUPPORTS
“A MINIMUM OF 30 1/2″ FROM 30 1/2″MIN. TOP OF UNIT TO TRIM OF
MANTEL OR SUPPORTS”

WARNING: Install the hearth pro-
tector only as specified. The hearth extension must be a minimum of 16″ in front of the stove door opening and must be 37 1/2″ wide minimum. (See page 6)

WOODEN BASE
DIMENSION (A)

FINISHED HEARTH

16″

FLOOR

LINE

2 1/2″

NOTE: No floor protector is needed
directly under the Model 51ZC Cabinet, only the hearth protector. (See page 6)
NOTE: “Safety Shield for hearth extension must be used on installation.”

FIGURE 6

The base for the Model 51ZC must be level with or slightly higher than the “finished” hearth height dimension (A) Figure 6.

Framing must be accomplished after the Model 51ZC is set in place. The chimney can be installed after framing, but installation is considerably more difficult and in some cases, impossible. Therefore, it is recommended that the chimney be installed prior to framing when a choice exists. Figure 5 on the previous page shows framing location examples with depth dimensions for some typical configurations. These are finished measurements so install accordingly.
NOTE: Before framing, combustible floor coverings (carpets, tiles, etc.) must be removed to outer
dimensions of the unit framing, including the 16″ x 37 1/2″ area for the hearth extension.

1-A. Safety shield for millboard hearth extension for flat on the floor installation. Place (3″) three inches of safety shield under the ZC Cabinet. Place hearth protector on top of safety shield.

WOODEN BASE

FINISHED HEARTH

3″ BACK FROM FRONT OF UNIT

3″ FORWARD FROM FRONT OF UNIT

ATTACH 6″ X 37 1/2″ SAFETY SHIELD USING SHEET METAL SCREWS

FIGURE 7-A Page 8

CONTINUED FRAMING AND INSTALLATION
NOTE: For raised hearth, safety shield must be under cabinet (See Page 8, Figure 7-A). Also shield must cover any face of combustible ATTACH SAFETY SHIELD material supporting cabinet where hearth connects. USING SHEET METAL SCREWS (See Figure 7-B)

RAISED HEARTH

FIGURE 7-B

1-B. Safety shields for brick or rock hearth: cut vertical shield to fit installation height as needed. Use 26 GA. Minimum metal being sure to cover any combustibles on the base area.

2. Set the Model 51ZC unit in place and attach the safety shield to the unit as shown in (Page 8 Figure 7-A) and Figure 7-B. You must use a non-combustible material or a UL listed floor protector R-Value 0.6 .(See Page 6) A minimum of 16″ in front of stove door opening and 37 1/2″ the width of the cabinet (See Figure 8)
3. Frame the ZC Cabinet using 2″ x 4″ studs or local building code framing. Some minor framing restrictions are required: Mantel Height (See Page 8 Figure 6 ) (A) Adjacent side walls must be at least 16″ from the outer edge of the Cabinet trim panel. (B) The overall opening dimensions must be at least 37 1/2″ wide and 34 3/4″ high and 26″ in depth. (C) 2″x 4″ framing above the unit must be turned flat. This allows proper clearance from framing (2″ minimum). (See Page 5 Figure 4.)

EXTERIOR ROOF OR CHASE

CHIMNEY

STORM COLLAR ROOF FLASHING CHIMNEY PIPE

37 1/2″ 34 3/4″

USE FIRE CODE SHEET ROCK

2″ X 4″ STUDDING

DOUBLE HEADER: A DOUBLE HEADER

MUST BE USED ON A LOAD BEARING WALL. THIS MUST BE DONE 12″ ABOVE CABINET.

SINGLE HEADER: A SINGLE HEADER

MUST BE USED AS PAT OF FRONT

FRAMING. VERTICAL 2″ X 4″`s MUST BE TURNED FLAT.

WARNING: Install the
hearth protector only as speci-

fied. The extension must extend

a minimum of 16″ in front of the

stove door opening and must be

37 1/2″ wide minimum.

FIGURE 8

Refer to (Page 6) for calculation of R, and K values.

Page 9

CORNER LOCATION FRAMING

CHIMNEY CAP
STROM COLLAR ROOF FLASHING
2″ X 4″ STUDDING CHIMNEY PIPE METAL FIRE STOP USE FIRE CODE SHEET ROCK

37 1/2″

2″ X 4″ STUDDING
A SINGLE HEADER MUST BE IiNSTALLED ABOVE CABINET. VERTICAL 2″ X 4″`s MUST BE TURNED FLAT.

34 3/4″

NOTE: FINISHED WALL MUST BE 2″ IN FRONT OF FACE OF ZC CABINET (WITHOUT HOOD TRIM ATTACHED).

NOTE: A DOUBLE HE. ADER MUST BE USED ON A LOAD BEARING WALL.
FIGURE 9
NOTE: No floor protector is needed directly under the Model 51ZC Cabinet, only the hearth protector is needed.
WARNING: Install the hearth protector only
as specified. The extension must extend a minimum of 16″ in front of the stove door opening and must be 37 1/2″ wide minimum. Refer to (Page 6) for calculation of R, and K values.

Page 10

CONTINUED FRAMING AND INSTALLATION
Position Model 51ZC for installation as follows: 1. Thoroughly clean the area where the unit and hearth extension will be placed. Remove any carpet-
ing/padding from the area where the 51ZC will be installed. 2. Layout the location on the floor for the ZC cabinet .(See Page 7 Figure 5.) 3. Now place the Model 51ZC in desired location. 4. A sheet metal safety shield is placed 3″ under the cabinet. It must extend out under the floor protec-
tor. 5. Now you are ready to install the chimney system for the 51ZC. If you are building an outside chase,
follow approved Chimney Manufacturer’s instructions. If you are penetrating a ceiling, install the chimney as follows: a. Drop a plumb line, locate, and mark the point on the ceiling directly over the center of the 51ZC
chimney adapter. b. After locating the center of the hole, install the firestop spacer per chimney manufacturer’s
instructions. 6. Obtain the listed and approved chimney installation instructions and follow exactly.
a. Obtain the starter section of pipe and install on the 51ZC cabinet. It may be necessary to crimp the inside of the starter pipe to ease installation into the 51ZC cabinet.
b. Obtain the two short sheet metal “ell” brackets and sheet metal screws provided with the 51ZC and secure the starter section of pipe to the 51ZC cabinet.

Maintain a 2″ minimum clearance.

Install pipe by pushing down over the starter section of pipe on the 51ZC Cabinet.

Top Standoffs

CAUTION: Maintain a 1-1/2″
air space between the rear and side of cabinet to combustible materials.

WARNING: Do not pack
required air spaces on top of cabinet or around pipe starter section with insulation or other materials.

FIGURE 10
c. Continue adding lengths of chimney until you are ready to penetrate another ceiling or the roof. d. Now, plumb bob the center of the ceiling or roof above the chimney and install another firestop
for another ceiling penetration or follow pipe manufacturer’s instructions for attic and roof penetration. e. Once the roof penetration is made, install the flashing. f. Add applicable lengths of chimney, extending through the roof until the following conditions are met:

Page 11

CONTINUED FRAMING AND INSTALLATION
1. Chimney height is at least 12′ to 15′ minimum. 2. The chimney must extend a minimum of 3′ above the highest point where it penetrates the roof. 3. The chimney must extend a minimum of 2′ higher than any portion of the building within 10′
of the chimney. g. Install the chimney cap and storm collar. 7. The 51ZC cabinet is now ready for framing as follows: a. Frame the 51ZC using 2″ x 4″ studs or local building code framing. Some minor framing restric-
tions are required. 1. Adjacent side walls must be at least 10″ from the outer edge of the 51ZC trim panel. 2. The overall opening dimensions must be at least 37 1/2″ wide and 34 3/4″ high. NOTE: Maintain 1 1/2″ clearance at the side walls and rear of the cabinet and combustible material. b. 2″ x 4″ framing above the unit must be turned flat. This allows proper clearance from framing to chimney (2″ minimum). (See Page 5Figure 4, and Page 10 Figure 9) 8. Next construct the hearth extension out of non-combustible inorganic building materials as follows: a. The hearth extension must extend 16″ from the stove door opening. b. The hearth extension width must be at least 37 1/2″. c. The hearth extension must be made of brick 2″ thick, or a listed “Hearth Extension” or “Floor
Protector” with R- value of: R=0.6 , or a hearth extension made of non- combustible inorganic material with a K * factor of K=2.5 BTU ( (HR)(ft2)(F/in.) (See Page 6) 9. The next step is the electrical installation. NOTE: An electrician must wire the 51ZC into the home wiring system using No. 15 AWG (with ground wiring) as minimum or in accordance with local wir ing codes.
CAUTION: Stove is plugged into cabinet receptacle.
a. Remove brass trim. b. Remove top panel and right side panel. c. Now an electrician must do the wiring. 10. Finish the wall around the 51ZC using brick, rock, sheetrock, paneling, or any type of finishing material.
CAUTION: Do not block any openings designed into the unit.
11. Install a mantel above the unit if desired. NOTE that a combustible mantel must be positioned at least 30 1/2″ above the top of the stove.

TOP FRONT TRIM PANEL

BRASS TRIM RIGHT SIDE TRIM PANEL

HEATER POWER CORD FIGURE 11

BLACK WHITE
GROUND REAR COVER PLATE
RECEPTACLE BOX
Page 12

SECTION II

MOBILE HOME INSTALLATIONS

Listed NEW BUCK CORPORATION:

Model

51ZC

Zero Clearance Cabinet Assembly For Use With Models 51,T51,74, and 74 Only.

CAUTION: Read through all of these instructions carefully. Follow approved Chimney Manufac-
turer’s Installation exactly. Failure to install the Cabinet Fireplace, Stove and Chimney as described in the instructions will void the manufacturer’s warranty and may have an effect on your Homeowner’s Insurance. A major cause of chimney related fires is failure to maintain required clearances (air spaces) to combustible materials. It is of the utmost importance that these parts be installed only in accordance with these instructions.

“DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE.” “DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS.”

The Zero-Clearance Cabinet and the with either Models 51, T-51, 74 models, and T-74 (here after referred to as the 51ZC) is designed for installation in a family dwelling, where minimum clearance is desired.

INSTALLATION PRECAUTIONS

The following precautions are mandatory for a safe installation.

(A) Compliance with local building codes and regulations is mandatory.

(B) Be careful not to damage the unit in handling and unpacking component parts and accessories.

(C) Any 6″ chimney systems that bear the UL 103 HT Label are approved for use the model ZC51.

(D) The chimney must extend a minimum of three feet (3′) above the highest point where it penetrates the roof (three feet (3′) above a flat roof or up to a 2 /12 pitch roof ), and the chimney must extend a minimum of two feet (2′) higher than any portion of the building within ten feet (10′) of the chimney. The minimum height is fourteen feet (14′). The maximum height is thirty feet (30′). A two-inch (2″) clearance must be maintained between the chimney and any combustible materials at all points.

(E) A rain cap must be used to terminate the chimney to prevent down-draft. Use the factory approved rain cap which is approved for the type chimney being installed.

(F) “DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.” DO NOT USE A FLUE INTENDED FOR A GAS APPLIANCE.”DO NOT CONNECT TO ANY DISTRIBUTION DUCT OR SYSTEM.”

(G) Do not build a fire directly inside the ZC Cabinet. It is designed solely for housing the Models 51, T-51, 74, and T-74 stoves.

(H) “WARNING” Do not install in a sleeping room.

( I ) The structural integrity of the mobile home floor, wall, and ceiling/roof must be maintained.

Page 13

FRAMING CONSTRUCTION AND INSTALLATION
FRAMING CONSTRUCTION AND INSTALLATION
Except as noted, the 51ZC can be installed almost anywhere you desire. There are, however, a few clearance and framing restrictions that must be followed. (See Page 6, Figure 5, and Page 7, Figure 6, also Figure 12) to make sure that these clearance restrictions are met. It is much wiser to place your 51ZC correctly at the start of the installation than to be forced to relocate it after much of the work is done.
You must ensure that the floor is of adequate strength to accept the load of this unit. If inadequate, the floor will require additional support, such as bracing. NOTE: A wooden base constructed of plywood or 2″ x 4″ boards is required in order to get proper clearance above the extended hearth (millboard, rock, stone, etc.). (See Page 16.)

26″ 26″

CORNER LOCATION

INTERIOR LOCATION

FIGURE 12
1. Thoroughly clean the area where the unit will be placed. Remove any carpeting/padding from the area where the 51ZC will be installed.
2. Layout the location on the floor for ZC cabinet. NOTE: Maintain 1 1/2″ clearance between the rear of the cabinet and combustible material.
CAUTION
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL, AND CEILING/ROOF MUST BE MAINTAINED.
(MOVE OPENING AND/OR REPOSITION HEATER LOCATION IF NECESSARY).
3. Layout for hearth extension preparation and removal of carpet and padding . The hole for the out side air kit may be located anywhere under the 51ZC Cabinet. A 4 1/4″ diameter hole with a 2 1/8″ radius from center line must be cut through floor. 4″ Outside air duct kit # PP70075-01 is to be installed. 4″ flex or solid pipe and outside air pipe termination cap ( not provided). Slide the outside air duct down through the hole in the floor, and secure out side air duct with 4 screws (not provided). (See Page 15, Figure 13.) NOTE: The maximum length of the out side air pipe is determined by having to reach the same atmospheric pressure with the out side air inlet as the exhaust. NOTE: “Combustion air inlet ducts shall not terminate in attic spaces
4. Place the sheet safety shield provided with unit 1 1/2” under the front of the cabinet. It must extend out under the floor protector. Drop a plumb line, locate and mark point on ceiling directly over center of 51ZC chimney adapter. After locating the center of hole, install firestop spacer per chimney manufacturer’s instructions.

Page 14

5. Obtain the Listed and Approved Chimney Installation instructions and follow exactly. a) Obtain the starter section of pipe and install on the 51ZC cabinet. It may be necessary to crimp the inside of the starter pipe to ease installation into the 51ZC cabinet. b) Obtain the two short sheet metal “ell” brackets and sheet metal screws provided with the 51ZC and secure the starter section of pipe to the 51ZC cabinet. c) Add applicable lengths of chimney extending through the roof until the following conditions are met: 1. The chimney must extend a minimum of 3′ above the highest point where it penetrates the roof. 2. The chimney must extend a minimum of 2′ higher than any portion of the building within 10′ of the chimney but not to exceed 15′ above the hearth. d) Install the flashing, storm collar, and chimney cap as indicated in the manufacturer’s installation instructions.
6. The 51ZC Cabinet is now ready for framing as follows: a) Frame the 51ZC using 2″x 4″ studs or local building code framing. Some minor framing restrictions are required: 1. Adjacent side walls must be at least 10″ from the outer edge of the 51ZC trim panel. 2. The overall opening dimensions must be at least 37 1/2″ wide and 34 3/4″ high. 3. Clearances from mantel, and trim to the top of stove must be a minimum 30.5″ (See Page 16, Figure 14). b) 2″ x4″ framing above the unit must be turned flat. This allows proper clearance from framing to chimney (2″ minimum). (See Page 16, Figure 14).

RAIN CAP STORM
2 ft. COLLAR
FLASHING
NEW BUCK FIRE STOP RADIATION SHIELD
4 ” OUTSIDE AIR DUCT MAY BE LOCATED ANY WHERE UNDER 51ZC CABINET

RAIN CAP
2 ft. STORM COLLAR

3 ft. Typical

FLASHING
NEW BUCK FIRE STOP RADIATION SHIELD

20 ft. Max. (Typical)

OUTSIDE AIR DUCT THROUGH FLOOR
OUTSIDE AIR DUCT THROUGH UNDERPINNING 4″ FLEX OR SOLID PIPE

OUTSIDE AIR PIPE TERMINATION CAP ( NOT PROVIDED )
FIGURE 13

OUTSIDE AIR DUCT THROUGH FLOOR WHEN MOBILE HOME IS NOT UNDERPINNED

4 ” OUTSIDE AIR DUCT MAY BE LOCATED ANY WHERE UNDER 51ZC CABINET

Page 15

Optional Fire Code Sheet Rock And Metal Fire Stop
Ceiling

NOTE: Follow building and fire codes for each individual state.
2 In. Min.

TOPPER
STORM COLLAR ROOF FLASHING

CAUTION: Refer to chimney manufacturer’s instructions for assembly and disassembly of chimney parts. Be sure to follow chimney instructions for proper clearances to combustibles and proper air spacing required.

TRIPLE WALL PIPE

2 ” X 4″ STUDDING

15FT. MAX.

USE FIRE CODE SHEET ROCK
OPTIONAL METAL FIRE STOP RADIATION SHIELD

RADIATION SHIELD

2″ X 4″ STUDDING
A SINGLE HEADER MUST BE INSTALLED ABOVE CABINET

“A MINIMUM OF 30.5″ FROM TOP OF STOVE
TO TRIM OF MANTEL or SUPPORTS”

30.5″

Chase Enclosure

34 3/4″ 37 1/2″

THESE MEASUREMENTS ARE CRITICAL
WARNING: Install the hearth protector only as specified. The hearth extension must extend a minimum of 16″ in front of stove door opening and must be 37 1/2″ wide minimum. (See Page 5)

FIGURE 14

CHASE ENCLOSURE AND CORNER LOCATION FRAMING

7. Next construct the hearth extension out of non-combustible inorganic building materials as follows: a) The hearth extension must extend 16″ from stove door opening . b) The hearth extension width must be at least 37 1/2″. c) The hearth extension must be made of brick 2″ thick, a listed “Hearth Extension” or “Floor Protector”, or a hearth extension made of non-combustible inorganic material with a K* factor of:

K = 2.5 BTU ((HR) (ft2) (oF/in.)) or R-Value R=0.6 See Page 6 for formula.

ALTERNATE FLOOR PROTECTORS MATERIALS
With the floor protector or hearth extension material specified as one layer of 2″ thick brick with a K factor of 5.0, you may use alternate materials as long as the K factor (s) is calculated as follows:
Formula: Required thickness = (K of alternate material/K of millboard) X (thickness of millboard) Example: An alternate inorganic non-combustible millboard with a K of .9375 would require a thickness
as follows: Required thickness = .9375.0o x 2 inch
= 3/8 inch

Page 16

K Factors of Alternate Materials:

Material Ceroform 126 Limestone Concrete Sandstone Marble

K .21 8.0 8.0
13.0 18.0

Required Thickness 1/8″ 3.2″ 3.2″ 5.2″ 7.2″

Hearth extension or floor protector thickness above four (4) inches is generally not acceptable due to cost, floor load capacity, and look. The alternate we recommend is using Ceroform No. 126 millboard 1/8″ thick minimum and putting any type decorative brick or stone (any thickness) on top of it.

The K factor represents the thermal conductivity of a material and is the time rate of heat flow through a homogeneous material under steady-state conditions, through unit area, per unit temperature gradient in the
direction perpendicular to a surface.

9. The next step is the electrical installation. NOTE: An electrician must wire the 51ZC into the home wiring system using No. 15 AWG (with ground wiring) as minimum in accordance with local wiring codes.

CAUTION: Stove is plugged into cabinet receptacle.

A. Remove brass trim. B. Remove top panel and right side panel. C. Now an electrician must do the wiring.

TOP FRONT TRIM PANEL

BRASS TRIM

RIGHT SIDE TRIM PANEL

HEATER POWER CORD

BLACK WHITE GROUND

REAR COVER PLATE

RECEPTACLE BOX

FIGURE 15

POWER HOOK-UP

9. Finish the wall around the 51ZC using brick, rock, sheetrock, paneling, or any type finishing material. CAUTION: Do not block any openings designed into the unit.
10. Install a mantel above the unit if desired. Note that a combustible mantel must be positioned at least 30 1/2″ above the top of the stove.
11. The 51ZC and Model 51,T51,74 or T-74 fireplace are now ready for use. Refer to the stove owners manual for operation, safety, and chimney maintenance. Refer to the back of this manual for 51ZC warranty registration information.

Page 17

CLEANING THE UNIT
A. The unit should be lightly sanded with fine sandpaper or steel wool, then repainted or touched up with high temperature black paint.
B. If the unit is located in a moist or damp location, check thoroughly for signs of condensation during times when the unit is not in use.
C. When the heating season is over, the unit can be cleaned out completely with a wire brush or cloth to help eliminate ash and burned wood smell.
SAFETY PRECAUTIONS
1. Use smoke detectors around the stove as well as in sleeping areas. 2. Keep a fire extinguisher rated for Class “A” fires near the stove. 3. Check with your insurance company to be sure your policy covers the installation and use of a wood burning
appliance. 4. Creosote-Formation and Need for Removal: When wood is burned slowly, it produces tar and other organic
vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire. The connector and/or chimney should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred. If creosote has accumulated, it should be removed to reduce the risk of a chimney fire. 5. Locate furniture and any other combustibles away from the stove. 6. Store firewood at a safe distance from the stove. 7. Disposal of Ashes: Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a non-combustible floor or on the ground well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. 8. Always exercise caution when using your fireplace. Be particularly careful when there are children around an operating fireplace.
CAUTION: NEVER use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid or similar liquids to start or “freshen-up” a fire in the fireplace. Keep all such liquids well away from the stove when it is in use. All fluids of this type give off highly volatile fumes and can and WILL EXPLODE! Don’t take a chance with the safety of your home and family.
Page 18

PREVENTIVE MAINTENANCE/ SAFETY PRECAUTIONS
CHIMNEY
A. The chimney should be cleaned as necessary to remove creosote, soot, leaves, bird’s nests, etc.
CREOSOTE-FORMATION AND NEED FOR REMOVAL
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire.
The chimney connector and chimney should be inspected at least once every two months. More frequent inspection and cleaning may be necessary. Under certain conditions of use creosote build-up may occur rapidly.
Creosote is caused by low temperatures in the chimney, which is controlled by the operator of the stove.
B. A neglected chimney can eventually cause a draw restriction or can ignite and burn hot enough to cause damage to the chimney.
C. For proper inspection the chimney should be cleaned.
CHIMNEY CLEANING:
1. Access-Chimneys must be installed so that access is provided for inspection and cleaning.
2. When to Clean-The chimney should be inspected at least once every two months during the heating season to determine if creosote or soot has built up. Check spark arrestor screens every 2-4 weeks. If creosote or soot has accumulated, it should be removed to reduce the risk of chimney fire.
3. How to Clean-Have your chimney cleaned by a professional chimney sweep if you have doubts about your ability to clean it, using a plastic, wood, or steel brush. Do not use a brush that will scratch the stainless steel liner of your chimney. Scrub the spark arrestor with a wire brush.
To remove the chimney cap for cleaning, unscrew the four screws that attach the cap’s support legs to the cap base. The top cleanout cap can be removed once the screws are unscrewed. Remember to replace the screws when you are through cleaning the chimney. 4. No Chemical Cleaners-Do not use chemical chimney cleaners. Their use does not eliminate the need for mechanical cleaning and they may be highly corrosive. 5. In Case of Fire-If a flue fire occurs, close all appliance draft openings and call your Fire Department. Do not use the chimney again until it is inspected for possible damage. 6. Chimney Protection-Painting. To increase chimney life, coat all exterior metal parts with high temperature rust-proof paint. This is highly recommended, particularly in areas near the ocean. Wash the metal with a vinegar and water solution before painting.
Page 19

REMOVING MODELS 51, T-51, 74, AND T-74 ROOM HEATER FROM THE MODEL 51ZC CABINET

At some point you may need to remove your Model 51, T-51, 74,T-74 room heater from the Model 51ZC cabinet, if so follow these instruction exactly. Remember if the room heater has been in use allow time for cooling.

1. First remove the seven (7) 5/16″ screws from the Top Front Trim. You may need a standard screwdriver to lift one of the outer corners of the Top Front Trim before being able to remove it. (See Page 22, Figure 18.)
1. Remove the three (3) 5/16″ screws from the Right Side Trim. This will enable you to access the power cord and receptacle, to disconnect the power supply to the room heater. (See Page 22 ,Figure 18.)
1. Located between the room heater and the ZC cabinet is the Flue Connector. On each side of the Flue Connector there is a threaded rod which is attached to the top of the ZC cabinet and has two (2) 9/16″ nuts with a bracket between them that is attached to the Flue Connector. You will first need to run the top nuts up the threaded rod about 1 1/4″ (Do this on both the right and left side’s). Next run

TOP ADJUSTMENT NUT

FLUE CONNECTOR

BOTTOM ADJUSTMENT NUT
BRACKETS
(FRONT STOVE STOPS)

SLIP COLLAR BRACKETS
FLUE COLLAR

POWER CORD

RECEPTACLE

AREA BEHIND ACCESS COVER DOOR

FIGURE 16

4. Remove the access cover door located at the bottom front of the room heater. There are two (2) phillips head screws which must be removed, one (1) in each top corner of the access cover door.
5. Next, under the hearth on the left and right sides there are 3/8″ head screws which attaches the room heater unit to a bracket (Front Stove Stop) on the ZC cabinet. These two (2) screws must be removed at this time.
NOTE: Disconnect the power cord from the receptacle inside the ZC cabinet before removing the Model 51,T-51, 74, T-74 room heater. Do not damage the power cord while pulling the room heater out.

Page 20

Continued Removing Room Heater From ZC Cabinet
6. Facing the unit from the front, lift the room heater up and pull out by the front corners of the room heater top. You must lift the room heater up high enough for the bottom to clear the brackets (front stove stops) on the bottom front of the ZC Cabinet. NOTE: If you need more clearance to lift the room heater inside the ZC cabinet at this point you may need to adjust the Flue Connector up more.

REAR STOVE STOPS

STOVE SUPPORT RUNNERS

OUTSIDE AIR INLET

ELECTRICAL BOX AND
RECEPTACLE
OUTSIDE AIR ROD

FIGURE 17 MODEL 51ZC CABINET CUTOUT

BRACKETS (FRONT STOVE STOPS)

NOTE: Before pulling the room heater out of the ZC cabinet you may need to place a drop cloth where the heater is to be placed to protect your floor covering.

REINSTALLING THE MODEL 51, T-51, 74, T-74 ROOM HEATER IN THE MODEL 51ZC CABINET

1. First lift the rear of the room heater up and over the front stove stop brackets. The rear of the heater should rest on the support runners, keep the heater angled with the front lifted up and slide the heater back into the ZC cabinet.
2. Slide the heater back until it stops at the rear stove stops. 3. Next reattach the front stove stop brackets to the heater using the two (2) 3/8″ head screws.
NOTE: The front stove stop brackets may have become bent while sliding the heater in and out of the ZC cabinet, if so bend the brackets back in place and reattach as instructed. 4. Now you must reconnect the Flue Connector to the Model 51, T-51, 74, T-74 room heater. Run the bottom nuts down almost to the end of the threaded rod. Align the Flue Connector with the room heater and place it into the Flue collar. At this point you must run the top nuts down until they are tight and the Flue connector is secure into the Flue Collar, then run the bottom nuts back up until they are tight.

Page 21

Continued Reinstalling Room Heater In ZC Cabinet
5. Next reconnect the heater power cord to the ZC cabinet receptacle. 6. Replace the Right Side Trim using the three (3) 5/16″ screws. 7. Then replace the Top Front Trim using the seven (7) 5/16″ screws.

MODELS 51,T-51,74 or T-74 ROOM HEATERS AND MODEL 51ZC CABINET IDENTIFICATION
(See Figures 16 & 17 For Additional Identification)

(24)

FIGURE 18 (1)

(31)
(29)
(26)
(22)
(27)
(12) (13) (25)
(28) (21)
1. 6″ Flue Exit 2. Hot Air Vent 3. Top Fire Brick 4. Air Wash 5. Side Brick 6. Outside Trim 7. Door Handle 8. Brass Spring 9. Door Rope 10. Hearth 11. Rheostat 12. Door

(18)

(2)

(3) (4) (5) (7) (8)

(9)

(10) (11)

(23)

(20) (19) (6) (15) (14) (16) (17) (30) (32)

13. Glass Clips 14. Second Air Intake 15. Combustion Air Supply Handle 16. Access Cover Door 17. Thermostat 18. Top Front Trim 19. Motor 20. Left & Right Front Trim 21. Bottom Fire Brick 22. Secondary Air Tubes 23. Power Cord

24. Top Outside Trim 25. Glass & Logo 26. Brass Hinge Cap 27. Hinge Pins 28. Hinge Block 29. Optional Side Close Clear-
ance Heat Shield 30. Hearth Brass 31. Left & Right Outside Trim 32. Access Cover Mounting
Screws

Page 22

NEW BUCK CORPORATION (NBC) “LIMITED WARRANTY” FOR THE BUCK STOVE
PLEASE READ THIS WARRANTY CAREFULLY

PRODUCTS COVERED
This warranty covers the New Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.

PRODUCTS NOT COVERED

This warranty does not cover the following: Glass; Refractory material such as refractory cement or firebrick; Gaskets.
This Warranty will also not cover any damage and/or failure caused by abuse or improper installation of the products covered.

WARRANTY TIME PERIODS

(A) Period I For one year from the date of purchase, NBC will replace or repair, at its option, any part defective in materials or workmanship. The costs of parts only are included. The customer pays any labor or transportation charges required.

Thereafter

B) Period II

For the period after the first year from the date of purchase and extending for 5 years as long

as the Buck Stove is owned by the original purchaser, NBC will repair or replace, at

its option, any part defective in materials or workmanship, with the exception of:

electrical motors, wiring, switches, and components: optional and standard accessories; and

all parts not permanently attached to the heating unit. Parts not permanently attached to

the heating unit are defined as those items designed to be removed from the stove, including

those removable with common hand tools. The costs of parts only are included. The

customer pays any labor or transportation charges required.

.

PROCEDURE
Should you feel that your BUCK STOVE is defective, you should contact any Buck Stove dealer for the name of your nearest authorized Buck Stove service representative, who will instruct you on the proper procedure, depending on which Warranty Time Period (Period I or Period II) applies.

Page 23

If for any reason you are dissatisfied with the suggested procedures, you may contact us in writing at:
New Buck Corporation Customer Service Department P. O. Box 69 Spruce Pine, NC 28777
CONDITIONS AND EXCLUSIONS
A. Replacement of parts may be in the form of new or fully reconditioned parts, at NBC’s option.
B There is no other express warranty. All implied warranties of Merchantability and Fitness for Use are limited to the duration of the Express Warranty.
C. New Buck Corporation is not liable for indirect, incidental, or consequential damages in connection with the use of the product including any cost or expense of providing substitute equipment or service during periods of malfunction or non-use.
Some states do not allow the exclusion of incidental or consequential damages, so the above exclusion may not apply to you. D. All warranty repairs under this warranty must be performed by an
authorized Buck Stove service representative. Repairs or attempted repairs by anyone other than an authorized service representative are not covered under this warranty. In addition, these unauthorized repairs may result in additional malfunctions, the correction of which is not covered by warranty.
OTHER RIGHTS
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
OWNER REGISTRATION CARD
The attached Owner Registration Card must be completed in entirety and mailed within 30 days from the date of purchase or from the date of installation, if installed by a factory certified installer, to New Buck Corporation in order for warranty coverage to begin.
PLEASE NOTE: The Owner Registration Card must contain the Authorized Buck Stove
Dealer Code Number and the Certified Installer’s number (if applicable) for warranty coverage to begin. To be completed by selling distributor or dealer for customer:

Name ___

(Last)

(First)

Address _____

City____ State ____ Zip

CUSTOMER EMAIL::___ MODEL 51ZC / 74ZC – Serial Number _ Date of Installation: Day ____ Month ____ Year _ Installer’s Name ___ Installer’s Certification Number __ Dealer’s Name ____ City____ State ____ Zip

MODEL 21 NON-CATALYTIC UNIT

MMOODDEELL2211 NON-CAT NON-CAT
Buc k St ove
Buc k St ove

Buck Stove

FIREPLACE INSERT & FREESTANDING

FEATURES

PREPARATIONS

INSTALLATION

OPERATION

MAINTENANCE

SAFETY

SAFETY NOTICE

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT THE AUTHORITY HAVING JURISDICTION (SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU, etc.) CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.

TESTED AND LISTED BY:

ITS/WARNOCK HERSEY, MIDDLETON, WI

MANUFACTURED BY NEW BUCK CORPORATION 200 ETHAN ALLEN DRIVE P.O. BOX 69 SPRUCE PINE, N.C. 28777
www.buckstove.com

Revised July 2013

TABLE OF CONTENTS
Important Instructions………………………………………………………………………………………………………………………… 2 Stove Parts Identification……………………………………………………………………………………………………………………. 3
SECTION I: Introduction …………………………………………………………………………………………………………………… 4
SECTION II: Masonry Insert Installation …………………………………………………………………………………………….. 5 Floor Protection ………………………………………………………………………………………………………………………………… 6 Masonry Insert Installation options ……………………………………………………………………………………………………… 7 Mounting Trim Panels ……………………………………………………………………………………………………………………….. 9
SECTION III: Pre-Fab Insert Installation……………………………………………………………………………………………. 12
SECTION IV: Residential Freestanding Installation …………………………………………………………………………… 13 Out Side Air Installation…………………………………………………………………………………………………………………… 13 Floor Protection ………………………………………………………………………………………………………………………………. 15 A. Vertical Exit Using Single Wall Pipe /Listed 2100° UL 103 HT chimney w/out
Close Clearance/Pipe Shield ……………………………………………………………………………………………………….. 16 B. Vertical Wall Exit Using Single Wall Pipe and Elbow /Listed 2100° UL 103 HT Chimney
and T-BOX assembily w/out Close Clearance/Pipe Shields…………………………………………………………….. 18 Residential and Mobile Home Freestanding Installation (See Page 12) For Out Side Air Installation. C. Vertical Exit Using DVL Close Clearance Pipe /Listed 2100° UL 103 HT chimney w/out
Close Clearance/Pipe Shields………………………………………………………………………………………………………. 20 D. Vertical Wall Exit Using DVL Close Clearance Pipe ,and Elbow /Listed 2100° UL 103 HT
Chimney and T-BOX assembly w/out Close Clearance/Pipe Shields ……………………………………………….. 22 E. Vertical Exit Using DVL Close Clearance Pipe /Listed 2100° UL 103 HT chimney with
Close Clearance/Pipe Shields………………………………………………………………………………………………………. 24 F. Vertical Wall Exit Using DVL Close Clearance Pipe ,and Elbow /Listed 2100° UL 103 HT
Chimney and T-BOX assembly with Close Clearance/Pipe Shields …………………………………………………. 26
SECTION V: Alcove Installation………………………………………………………………………………………………………. 30 Floor Protection ………………………………………………………………………………………………………………………………. 31 Alcove Installation Clearances ………………………………………………………………………………………………………….. 32 Installation of Close Clearance Shields ………………………………………………………………………………………………. 34
SECTION VI: Operation ………………………………………………………………………………………………………………….. 36
Optional Motor Installation ……………………………………………………………………………………………………………… 37
SECTION VII Maintenance: Brick Layout …………………………………………………………………………………………. 40 Door Gasket Replacement ………………………………………………………………………………………………………………… 41 Check Chimney ………………………………………………………………………………………………………………………………. 42
SECTION VIII: Wood Heater Safety…………………………………………………………………………………………………. 44
Replacement parts ………………………………………………………………………………………………………….. 44-45
SECTION IX: Troubleshooting…………………………………………………………………………………………………………. 46
LIMITED WARRANTY………………………………………………………………………………………………………………….. 48

INSTALLATION AND OPERATION
READ THIS FIRST
IMPORTANT INSTRUCTIONS
WARNING
THIS UNIT GENERATES A LOT OF HEAT, SO TREAT UNIT WITH CARE. HOT WHILE IN OPERATION! KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.”DO NOT USE CHEMICALS OR FLUIDS TO START FIRE. DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS. DO NOT CONNECT TO ANY DISTRIBUTION DUCT OR SYSTEM. READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING APPLIANCE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCES.
The New Buck Corp. non-catalytic systems have been tested by ITS, Warnock Hersey to ANSI/UL Standards: UL 1482-2000: UL 1482 (2010).
Install and operate your units according to instructions provided in this manual. Local building codes may apply; therefore, contact your local building inspector or fire marshal for necessary installation requirements and permits which may go beyond these instructions. The authority having jurisdiction should be consulted before installation to determine the need to obtain a permit.
If appliance is installed in mobile homes: DO NOT INSTALL IN SLEEPING ROOMS.
NOTE: When burning any unit or appliance that combusts fuel for heat, such as coal, oil, wood or natural and (L.P.) liquid petroleum gas. We highly recommend the use of smoke and carbon monoxide detectors in your home.
The Model 21 is approved for use in specified Pre-Fabricated fireplaces (ZCF’s). Use the list on Page 11 or contact your dealer for additional units.
Examine the masonry fireplace and chimney prior to installation of the fireplace accessory to determine that the construction meets the minimum fireplace construction requirements illustrated in the instructions, that it is free from cracks, loose mortar, creosote deposits and other blockage or other signs of deterioration.
CAUTION
DO NOT USE MORE THAN ONE STOVE TO A CHIMNEY. DO NOT USE A FLUE INTENDED FOR A GAS APPLIANCE.
Page 2

EPA COMPLIANCE STATUS
This manual describes installation and operation of the New Buck Corporation Model 21 wood heater. This heater meet the U.S. Environmental Protection Agency’s Emission limits for wood heaters sold after July 1, 1992. Under specific test conditions, this heater has been shown to deliver heat at rates ranging from approximately 41,500 BTU/hr for the Model 21.
MODEL 21 WOOD STOVE IDENTIFICATION

10 13
15 16

12 11

14 6 8

5 14 3 2
Buck Stove
9

19 17 18
7

1. 6″ Flue Exit 2. Warm Air Outlets 3. Air Wash and Screen 4. Secondary Air Tubes 5. Top Baffle Board 6. Firebrick 7. Hearth Extension and Hearth Trim 8. Cover Door 9. Primary Air Control 10. Hinge Block 11. Hinge Pins 12. Cast Door 13. Door Glass 14. Glass Clips Small; Side, Top, Bottom

15. Door Gasket 16. Door Glass Gasket 17. Door Handle 18. Spring Handle 19. -Door Latch
-Door Latch Screw -Door Handle Bushing -Door Handle Spacer -Door Latch Flat Washer -Door Latch Screws (Phillips Head) -Door Latch Screws (Allan Head)

Page 3

CAUTION
YOUR CHIMNEY OR FLUE MUST BE CORRECTLY SIZED. A CHIMNEY OR FLUE THAT IS TOO SMALL OR LARGE IN DIAMETER, OR TOO SHORT, CAN CAUSE YOUR STOVE TO SPILL SMOKE WHEN DOOR IS OPENED.
SECTION I
INTRODUCTION
Your new MODEL 21 is a non-catalytic unit designed to meet the most stringent emissions standards without the use of a catalytic combustor. This effect is achieved through the use of secondary air which is mixed with primary air in the unit’s firebox.
For peak performance, we suggest the use of hard seasoned natural wood, loading wood length way from front to rear.
NOTE: Soft woods such as pine, create more creosote, clogging of chimney and produce a less efficient burn performance.
You should not burn trash or garbage, artificial or paper logs, gift wrapping, treated or painted wood or any type of coal.
DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE. DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS.”
The primary air, which is controlled by the user, burns the wood. Secondary air is admitted into firebox through secondary air tubes at top of the firebox. This secondary air burns impurities in the smoke released from initial wood burning. The temperature necessary for this combustion is maintained through the firebrick refractory. If any more technical information is necessary, contact your local dealer.
A factory-built prefabricated chimney may be used for your unit when installed in compliance with the manufacturer’s specification and uniform building code.
These units may also be used with optional room air blower. To order optional motor assemblies you must specify the stove model number and give one of the following part number:
*Model 21 Motor Assembly–MA5126715
For operation and use of these electrical assemblies, see instructions provided with the motor assembly kits.
Page 4

SECTION II
MASONRY INSERT INSTALLATION
The Model 21 may be installed using an all masonry fireplace built in accordance with the Uniform Building Code and National Fire Protection Association (NFPA). The first step in this type of installation is to determine the acceptability of fireplace and chimney for use with a woodstove. Both construction and condition of fireplace are important considerations when installing a woodstove. The chimney should extend at least 3′ above roof and at least 2′ above any point of the roof within 10′.
CAUTION
REMEMBER TO HAVE YOUR CHIMNEY INSPECTED FOR LEAKS AND BLOCKAGE BEFORE YOU INSTALL YOUR STOVE. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.

MINIMUM CLEARANCES TO FLOOR AND COMBUSTIBLES MINIMUM CLEARANCE MASONRY INSERT

MODEL 21

A. Side Wall Combustible 25″

B. Front Floor Protector

16″

C. Side Floor Protector

8″

D. Side Wood Trim

17″

E. Top Wood Trim

17″

F. Mantel or Brackets

25″

CCC A Figure 1

E

F

D

B

1. The hearth must be of masonry construction and must extend a minimum of 16″ in front of firebox opening and a minimum of 8″ to either side of the firebox opening. (See Figure 1).
2. If there is not minimum hearth protection from the front of firebox opening and front of masonry hearth, a floor protector must be used in front of hearth to protect combustible materials. The floor protector must be 3/8″ minimum thickness non- combustible material or equivalent.(See Page 5).

Page 5

Floor Protection:

When installing freestanding heater, a floor protector must be use. Floor protector must be 3/8″ minimum thickness non-combustible material or equivalent.

How to use alternate materials and how to calculate equivalent thickness

An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure:

1. Convert specification to R-value: R-value is given–no conversion is needed. K-factor is given with a required thickness (T) in inches: C-factor is given: R=1/C
2. Determine the R-value of the proposed alternate floor protector. Use the formula in step (1) to convert values not expressed as “R” For multiple layers, add R-values of each layer to determine the overall R-value.
3. If the overall R-value of the system is grater than the R-value of the specified floor protector, the alternate is acceptable.
Example: The specified floor protector should be 3/4″ thick material with a K-factor of 0.84. The proposed alternate is 4″ brick with a C-factor of 1.25 over 1/8″ mineral board with a K-factor of 0.29.
Step (a): Use formula above to convert specification to R-value. R= 1/K x T = 1/0.84 x .75 = 0.893
Step (b): Calculate R of proposed system. 4″ brick of C=1.25, therefore Rbrick = 1/C = 1/1.25 =0.80 1/8″ mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431
Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed system R is greater than required , the system is acceptable.

Definitions:

Thermal conductance

= C =

Btu (hr)(ft²)(°F)

=

W (m²)(°K)

(Btu)(inch)

W

(Btu)

Thermal conductance = K = (hr)(ft²)(°F) = (m)(°K) = (hr)(ft)(°F)

(ft²)(hr)(°F) (m²)(°K)

Thermal conductance = R =

Btu

=

W

Page 6

POSSIBLE TOOLS NEEDED FOR INSTALLATION
If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them, they are readily available at most hardware stores.
Caulking gun Large adjustable wrench (may not be needed) Drop cloths or newspapers Vacuum cleaner or whisk broom Flashlight 1 tube of RTV silicone (Code 103 or 106, or high temperature rubber cement rated between 450o F- 600o F) 7/32″ drill bit and drill Socket/Ratchet Set
INSTALLATION PREPARATION
1. Relocate furniture and other materials away from front of fireplace to allow free access to fireplace.
2. Cover hearth and adjacent floor areas with a drop cloths to protect from soiling or marring surface.
3. Remove existing fireplace damper plate. 4. Thoroughly clean fireplace of ashes and soot. 5. Check chimney and smoke chamber for excessive buildup of creosote or soot. Also, check
for obstructions, such as birds nests. If chimney is excessively dirty, clean it or have someone clean it professionally BEFORE installing or using room heater. 6. If fireplace has an ash dump or outside air provision, these must be sealed off with metal or tightly packed non-combustible insulation to prevent cold air from entering fireplace chamber.
MASONRY INSERT INSTALLATION OPTIONS
This unit (appliance) may be installed into an all masonry fireplace, built in accordance with the Uniform Building Code and the National Fire Protection Association (NFPA 211). NOTE: Check with local building officials for any permits required for installation of this unit and notify your insurance company before proceeding with installation
In some cases, such as improperly drawing fireplaces , oversize flue liners are to meet codes in certain areas it is recommended that one of the flowing procedures be followed:
A. A Chimney Connector can be installed from the appliance flue exit through the damper and an air-tight face seal. See option (A) (page 7).
B. A listed Direct Connect can be installed from the appliance flue exit through the damper into the first section of the flue liner with air-tight seal. See option (B) (page 7).
C. A Positive Connect can be installed from the appliance flue exit continuing up through the entire chimney and exiting at the top of the chimney. See option (C) (page 7).
Page 7

SAFETY NOTICE: If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.

OPTION (A)
STARTER PIPE SEAL TRIM PANELS AND UNDER FRONT OF STOVE UNIT WITH INSULATION OR HIGH TEMPERATURE CAULK

NOTE: New Buck Corporation grants no warranty, implied or stated, for the installation or maintenance of your appliance, and assumes no responsibility of any consequential damage

OPTION (B)
NOTE: Follow installation instruction with Direct Connection Kit. (Kit sold separately)
SEAL TRIM PANELS WITH INSULATION OR HIGH TEMPERATURE CAULK

OPTION (C)
NOTE: Follow installation instruction with Positive Connection Kit. (Kit sold separately)
INSTALL A NON-COMBUSTIBLE COVER PLATE TO PREVENT WATER FROM ENTERING THE CHIMNEY
STAINLESS STEEL CHIMNEY CONNECTOR MUST EXTEND 1′ PAST THE BLOCK-OFF PLATE OR TO THE FLUE LINER

AIRTIGHT INSULATED CLEAN-
REMOVE DAMPER OR WIRE IT OPEN

TRIM PANELS

BLOCK-OFF PLATE OR DAMPER ADAPTER

AIRTIGHT INSULATED CLEANOUT
REMOVE DAMPER OR WIRE IT OPEN
CAP PREVENTS WATER FROM ENTERING)
FLUE LINER
THE LINER MUST BE STAINLESS STEEL CONNECTOR OR FLEXIBLE VENT. FOLLOW THE LINER MANUFACTURER’S INSTRUCTIONS FOR INSTALLATION AND SUPPORT.
AIRTIGHT INSULATED CLEAN-OUT
REMOVE DAMPER OR WIRE IT OPEN

Page 8

INSTALLATION PROCEDURE (Use a Listed Direct or Positive Connect)(See Page 6).

FIGURE 2

POSITIONING

POSITIONING THE HEATER
NOTE: If the three suggested installations have been chosen, certain steps must be followed when installing heater into a masonry fireplace.
When positioning heater, the following conditions MUST be met! (See Figure 2).
1. The front of damper opening must be positioned BEHIND back edge of the lintel to ensure proper draft. (See Figure 2).
2. Center heater in fireplace opening.

MOUNTING THE TRIM PANELS
After unit is positioned as shown in (Figure 2), mark mounting position of trim panels as follows:

1. Place side trim panels in place, flat against the face of the fireplace. Mark down front edge of trim panel with a pencil to make a vertical reference line. (See Figure 3).
2. Place top (long) trim panel in place on top of unit. The panel should be flat against the outside face of fireplace and standing vertically. Mark along lower edge of trim panel with a pencil to make a reference line for mounting.

FIGURE 3

MOUNTING TRIM PANELS

3. Slide unit out of the fireplace far enough to work behind trim panel reference lines. 4. Mount side trim panels. (See Figure 3).
a. Position trim panel on reference line. b. Drill mounting holes in center of trim panels mounting brackets to allow for adjustment in and out if
necessary. c. Mount trim panel using self-tapping screws provided. 5. Place top panel back on reference mark. Take top trim panel mounting bracket supplied with unit. Position bracket so it overlaps rear lip of top trim panel. Drill mounting holes in top of stove using holes in bracket as guide. Tighten down screws. 6. Now, follow installation procedures in the listed direct connect or positive connect kit you are using and install heater connect kit in the fireplace. 7. Slide unit back into fireplace. Check to be sure that trim panels are properly positioned and lie flat against front of fireplace. If one or more of the panels is out of position, slide unit out and reset by loosening mounting screws and repositioning in slot. 8. Reinstall top trim panel by sliding rear lip of top trim panel underneath front lip of mounting bracket already secured to top of unit. NOTE: Mount top trim panel so that it sits in front of top of side trim panels. 9. Obtain brass trim kit provided with unit and slip over top and sides of trim panels. (Top ends of brass may need to be trimmed to fit).

Page 9

10. If direct connect or positive connect kit is not used, follow instructions in mounting trim panels, steps 1-4c on page 8.
11. Mount top trim panel by drilling mounting holes in center of trim panel mounting brackets, with top end side of top panel overlapping side panel.
12. Using insulation provided, peel and stick to back of panels overlapping fireplace dimensions by 1″ on each side and top. (See Page 8, Figure 3).
13. Next using high heat silicone or furnace cement run heavy bead of caulking around where panels meet stove. (See Figure 4).
14. Slide the unit back into fireplace. Check to be sure that trim panels (and brass) are properly positioned and lie flat against front of fireplace. If panels are out of position, slide unit out and reset by loosening mounting screws and repositioning in the slot. Using the bar, lift stove in front. Place insulation across front and the surface of hearth or bottom of fireplace, to make complete seal.
15. To check seal of panels, use candle flame and go around entire area sealed by silicone and insulation. If flame leans toward inside of fireplace, add additional insulation. This ensures an airtight seal.
SILICONE

SCREW

FINAL CHECK

FIGURE 4

1. Recheck specified clearances.

2. Remove all foreign material from firebox area.

3. Open the primary air draft.

4. Plug power cord into a 115V AC outlet if optional motor is being used. Do not run cord under unit or in high traffic areas.

5. Place crumpled pieces of newspaper in the stove. Light it and close door. Ensure that the stove draws properly through primary draft.

6. Check for smoke leaks around door.

7. Open door and check for smoke escaping from front of stove. Smoking usually indicates a defective or poorly positioned chimney. Some chimneys with a marginal draft can be preheated by lighting newspaper and holding it near open damper with a poker or fire tong. Once the chimney heats up, a proper draft can usually be obtained.

If a thorough review of the Troubleshooting Guide in the manual does not reveal the problem, contact your dealer for assistance.

Page 10

CAUTION
THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS NORMAL AND IS NOT A CAUSE FOR ALARM. IN SOME CASES, THESE FUMES WILL ACTIVATE A SMOKE ALARM. OPENING A WINDOW NEAR THE UNIT WILL ALLOW THESE FUMES TO ESCAPE. DO NOT BUILD A LARGE, ROARING FIRE UNTIL THIS CURING IS COMPLETE OR THE HEATER FINISH MAY BE DAMAGED. The connector and/or chimney should be inspected at least once a month during the heating season to determine if a creosote buildup has occurred.
CAUTION
NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE IN THE HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHEN IT IS IN USE. ALL FLUIDS OF THIS TYPE GIVE OFF VOLATILE FUMES AND CAN AND WILL EXPLODE! DON’T TAKE A CHANCE WITH THE SAFETY OF YOUR HOME AND FAMILY.
Page 11

SECTION III PRE-FAB INSERT INSTALLATION

The Model 21 has been tested with the following:

Heatilator Tempco Marco Woodside

Security Preway FMI Majestic

NOTE: The Model 21 may be installed in any of the pre-fabricated fireplaces listed above if they are big enough to accept heater.

NOTE: A FULL CHIMNEY LINER IS REQUIRED IN A ZERO CLEARANCE OR PRE FABRICATED FIREPLACE.

NOTE:

The ash lip, smoke baffle and smoke shelf may be removed if necessary to provide room for these models. Any other alteration to unit will void ALL NEW BUCK CORPORATION, responsibility and liability. The warning label below must be attached to the pre- fabricated fireplace before unit is installed.

Except for the “notes” above, please follow the instructions for Masonry Insert Installation
including Minimum Clearances for stove and floor protector in Section II.

NOTE: When installing trim panels DO NOT COVER ANY EXITING LOUVERS OR AIR OPENING IN PRE-FABRICATED FIREPLACE .

WARNING: This fireplace must be
restored to its original condition for safe use, if the fireplace insert is removed.

Page 12

SECTION IV RESIDENTIAL FREESTANDING INSTALLATION
TOOLS FOR INSTALLATION Drop cloth, 3/32″ Metal drill bit, 5/16″ magnetic socket chuck adapter, 5/16″ wrench (box or socket) or adjustable wrench, Jigsaw with masonry, metal and wood blades
WARNING: DO NOT INSTALL IN A SLEEPING ROOM
PREPARING THE STOVE FOR INSTALLATION
1. Remove the protective plastic wrapping from unit, inspect unit for any obvious physical damage.
2. Plug power cord into a 115V AC outlet to test motor and fan when optional motor is being used. Do not run cord under unit or in high traffic areas.
3. Check primary air draft control to ensure that it slides freely.(See Figure 5).
4. Remove any items from within firebox. Spread a dropcloth on floor behind heater. Next, tilt heater so that back is on drop cloth.
5. ( Leg Kit ): If legs are to be used, obtain four legs, attach legs to holes in bottom of unit with bolts and washers supplied with the leg kit. (See Figure 5).
6. (Pedestal Kit): If pedestal kit is being used an outside air is required, see Out Side Air Installation below. Open freestanding kit and obtain stand. Place stand against bottom of heater (angle side to heater). Center stand front to back and also center stand left and right. Mark screw locations on bottom of stove through outer holes of stand mounting angles. Set stand aside and drill four 7/32″ holes in heater bottom. Before attaching heater to stand, take a large flat screwdriver or pliers and remove the 2″ x 2″ knockout on bottom of unit. (See Figure 5A). Then mount stand to bottom of heater with screws provided. (See Figure 5A).
7. Obtain four (4) 3/16″ self-tapping screws and secure stand to heater.
8. Reposition heater to the upright position.
HOLES FOR MOUNTING PEDESTAL

PRIMARY AIR DRAFT CONTROL

Figure 5

Figure 5A

2″ x 2″ KNOCKOUT
PEDESTAL

Out Side Air Installation
CAUTION
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR MUST BE MAINTAINED. (MOVE OPENING AND/OR REPOSITION HEATER LOCATION IFNECESSARY).
1. Select an installation location that gives the best airflow from the front of heater to remainder of home. 2. Place protective floor pad in position. For minim floor protection (See Page 14).
Page 13

3. Place unit on pad making sure minimumum clearance specifications are met.
4. Lightly mark with a pencil the location of pedestal on protective pad.
5. Next, remove the four (4) screws holding heater to stand. Position heater out of the way of installation area.
6. Check that pedestal stand is still aligned with marks on the protective pad, now mark outside air opening in bottom of pedestal stand on to the pad.
7. Mark center line of outside air opening. Set stand aside for now.
8. Cut a 4 1/4″ diameter hole in pad and continue through floor. CAUTION. The structural integrity of mobile home floor must be maintained. (Move opening and/or reposition heater location if necessary).
9. Now, reposition pedestal stand on pad being sure to line stand up with reference marks on pad.
10. Using an electric drill and 3/8″ masonry bit, drill four (4) holes in the protective pad using holes in the bottom of the pedestal stand as a guide. Be careful to drill only through pad and not into floor. Change the bit to a 1/4″ metal bit and drill through floor.
11. Using four (4) 3/8″ x 1-1/2″ lag bolts provided, secure pedestal stand and pad to floor of mobile home.
CAUTION
IF A THICK FLOOR PROTECTOR IS USED, YOU MAY HAVE TO USE LONGER LAG BOLTS.
12. Obtain outside air duct from the box in pedestal kit marked FA P21B.
13. Slip duct down through the 4-1/4″ hole until the face of outside air duct with screen wire, contacts bottom of pedestal.
14. Secure outside air duct to inside bottom of pedestal using four (4) #10×1 screws provided. (See Figure 6).
15. Set heater back onto stand and resecure using screws.
16. NOTE: If home is underpinned, you must duct through underpin as shown. (See Figure 6A).

Figure 6

OUTSIDE AIR DUCT

(4) 3/8″ x 1-1/2″

PEDESTAL

FLOOR PROTECTOR PAD

Figure 6A

UNDER SIDE OF MOBILE HOME FLOOR

(4) #10×1

OUTSIDE AIR DUCT THROUGH FLOOR WHEN MOBILE HOME IS NOT UNDERPINNED.

OUTSIDE AIR DUCT THROUGH UNDERPINNED.

Page 14

Floor Protection:

Floor protection must be 3/8″ minimum thickness non-combustible material or equivalent.

How to use alternate materials and how to calculate equivalent thickness

An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure:

1. Convert specification to R-value: R-value is given–no conversion is needed. K-factor is given with a required thickness (T) in inches: C-factor is given: R=1/C
2. Determine the R-value of the proposed alternate floor protector. Use the formula in step (1) to convert values not expressed as “R” For multiple layers, add R-values of each layer to determine the overall R-value.
3. If the overall R-value of the system is grater than the R-value of the specified floor protector, the alternate is acceptable.
Example: The specified floor protector should be 3/4″ thick material with a K-factor of 0.84. The proposed alternate is 4″ brick with a C-factor of 1.25 over 1/8″ mineral board with a K-factor of 0.29.
Step (a): Use formula above to convert specification to R-value. R= 1/K x T = 1/0.84 x .75 = 0.893
Step (b): Calculate R of proposed system. 4″ brick of C=1.25, therefore Rbrick = 1/C = 1/1.25 =0.80 1/8″ mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431
Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed system R is greater than required , the system is acceptable.

Definitions: Thermal conductance

=

C

=

Btu (hr)(ft²)(°F)

=

W (m²)(°K)

Thermal conductance

= K =

(Btu)(inch) (hr)(ft²)(°F)

=

W (m)(°K)

(Btu) = (hr)(ft)(°F)

(ft²)(hr)(°F) (m²)(°K)

Thermal conductance = R =

Btu

=

W

Install in accordance with 24 CFR, Part 3280 (HUD).
Chimney
This model is designed for connection to any listed 2100º UL103 HT chimneys and parts. Follow chimney manufacturer’s instructions carefully.
This room heater must be converted to (1) a chimney complying with the requirements for Type HT chimneys in the Standard for chimneys, Factory-Built, Residential, Type and Building Heating Appliance, UL 103 or (2) a code approved masonry chimney with a flue liner.
Page 15

PREPARING THE ROOM HEATER LOCATION
1. Select an installation location that will give the best airflow from the front of the heater to the remainder of the home.
2. Place the protective floor pad in position. 3. Place unit on pad making sure minimum clearance specifications are met. 4. If connecting to an existing masonry flue, first ensure that flue conforms to the NFPA-211
Code and/or consult your local code for proper procedures.
NOTE: This model is designed for connection to: any Listed 2100° UL 103 HT. TYP chimney
also any Listed UL DVL Close Clearance Pipe or Single wall minimum 24 ga. Blued or Black Pipe. Follow pipe manufacturer’s instructions carefully.
CHIMNEY
This room heater must be converted to (1) a chimney complying with requirements for Type HT chimneys in the Standard for Chimneys, Factory-Built, Residential, Type and Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with flue liner.
CAUTION: Certain installation types require the use of certain chimney types.
Please follow these instructions exactly.
HOW TO LOCATE CHIMNEY EXIT AND INSTALL
Residential Installation
A. Vertical Exit using (6″ Single Wall minimum 24 ga. blued or black pipe and any Listed 2100° UL 103 HT. chimney). Without optional close clearance shield and pipe shield. NOTE: For minimum clearances (See Page 16, Figure 7). 1. Suspend a plumb bob from ceiling above unit so that weight is hanging in the center of flue exit. (A small weight on a string will serve as a plumb bob). Mark ceiling where string is suspended to locate center of chimney. 2. After locating center of hole, install ceiling support box, chimney or chimney connector, flashing, and rain cap, per chimney manufacturer’s instructions and local building codes for installation through combustible walls or ceilings. 3. Now connect stove and ceiling support box using 6″ Single Wall minimum 24 ga. blued or black pipe (DO NOT USE GALVANIZED PIPE). Connect each section so crimped end faces downward and secure each section to each other using at least three (3) sheet metal screws or rivets. Single wall pipe is to be connected with (3) sheet metal screws or rivets to connector collar on heater.(See Page 16, Figure 8). 4. NOTE: If your local code requires outside air for residential installation, refer to pages 13-14 for outside air installation.
Page 16

SIDE WALL PROTECTOR PAD

A. Vertical exit using (6″ Single Wall minimum 24 ga. blued or black pipe and any listed 2100° UL 103 HT. TYPE Chimney) Without optional close clearance shield and pipe shield Model 21 minimum clearance to combustibles

Figure 7 BBAACCKKWAWLLALL
BB GD FF

Figure 8

LISTED 2100° UL 103 HT TYP. CHIMNEY
DO NOT OBSTRUCT

CONTEMPORARY CAP
CAULK
STORM COLLAR

E
E
A A
C C

DG
C
C

RADIATION SHIELD LISTED 2100° UL 103 HT TYP.
INSTALLATION CEILING
SIDE WALL

FLASHING
CEILING SUPPORT SINGLE WALL CONNECTOR PIPE

AB C D E F G MODEL 21 25″ 13″ 13″ 15.5″ 8″ 6″ 16″

NEW BUCK BUCK STOVE

NOTE: All clearances are to combustibles without close clearance shields and pipe shield, using 6″ Single Wall minimum 24 ga. blued or black pipe and minimum floor protector. The clearances above may be reduced. Follow NFPA-211 codes if available or follow instructions on (Pages 19, 20 or Pages 23, 24).

Page 17

HOW TO LOCATE CHIMNEY EXIT AND INSTALL
Residential Installation
B. Vertical Wall Exit using (6″ Single Wall minimum 24 ga. blued or black pipe with elbow and any Listed 2100° UL HT chimney and Listed 2100° UL HT. T-Box assembly). Without optional close clearance shields and pipe shield. NOTE: For minimum clearances (See Page 18, Figure 9). 1. Mark the plumb line on wall directly behind center of heater. (See Page 18, Figure 10). NOTE: When using 6″ Single Wall minimum 24ga. blued or black pipe, maintain 18″ minimum clearances” between pipe and ceiling. 2. Place vertical portion of heater pipe and elbow in position and project a point onto plumb line level with center of elbow. 3. Measure up so there will be at least 1/4″ rise per foot of horizontal connector pipe, maintaining clearances to ceiling as noted in (Page 18,Figure 10). This will give you center of hole for the chimney penetration. 4. After locating center of penetration, install tee-box and chimney, per chimney manufacturer’s specifications. 5. Connect chimney collar to tee-box using 6″ Single Wall minimum 24 ga. blued or black pipe. (DO NOT USE GALVANIZED PIPE). Connect each section so crimped end faces downward and secure each section to each other using three (3) sheet metal screws or rivets. Single wall pipe is to be connected with three (3) sheet metal screws rivets to connector collar on heater. (See Page 18, Figure 10). 6. NOTE: If your local code requires outside air for residential installation, refer to pages 13-14 for outside air installation.
Page 18

B. Vertical wall exit using (6″ Single Wall minimum 24 ga. blued or black pipe with elbow and any listed 2100° UL 103 HT.
TYPE Chimney and Listed 2100° UL HT. T-Box assembly). Without optional close clearance shield and pipe shield. Model 21 minimum clearance to combustibles.

BACCK WALL

B B

H
G D

FF

Figure 9

C C

C
C

SIDE WALL PROTECTOR PAD

E
E

DG

A A

AB C D E F G

MODEL 21 25″ 13″ 13″ 15.5″ 8″ 6″ 16″

NOTE: All clearances are to combustibles without close clearance shields and pipe shield, 6″ Single Wall minimum 24 ga. blued or black pipe with elbow and minimum floor protector. Clearances above may be reduced. Follow NFPA-211 codes if available or follow instructions on (Pages 21,22 or Pages 25, 26).

CEILING NOTE: Maintain 12″Minimum Clearance

CENTER LINE OF ELBOW
MARK PLUMB LINE ON WALL

SINGLE WALL CONNECTOR ELBOW PIPE

Figure 10

IN SIDE WALL

LISTED 2100° UL 103 HT TYP. CHIMNEY REEFER TO MANUFACTURES
INSTALLATION INSTRUCTION
LISTED 2100° UL 103 HT TYP. CHIMNEY T-BOX ASSEMBLY REEFER TO
MANUFACTURER’S INSTALLATION INSTRUCTION
WALL PASS-THROUGH
CONNECTOR

Page 19

HOW TO LOCATE CHIMNEY EXIT AND INSTALL
Residential and Mobile Home Installation
C. Vertical Exit using (6″ DVL Close Clearance pipe and any Listed 2100° UL 103 HT chimney). Without close clearance shield and pipe shield. NOTE: For minimum clearances (See Page 20, Figure 11). 1. Suspend a plumb bob from ceiling above unit so that weight is hanging in the center of flue exit. (A small weight on a string will serve as a plumb bob). Mark ceiling where string is suspended to locate the center of chimney. 2. After locating center of hole, install ceiling support box, chimney or chimney connector, flashing and rain cap, per chimney manufacturer’s instructions and local building codes for installation through combustible walls or ceilings. 3. Now connect stove and ceiling support box using DVL close clearance pipe. Connect each section per manufacturer’s instructions. Secure each section to each other using minimum (3) sheet metal screws or rivets. DVL close clearance is to be connected with (3) sheet metal screws or rivets to connector collar on heater (See Page 20,Figure 12). 4. NOTE: If your local code requires outside air for residential installation, refer to pages 13-14 for outside air installation.
Page 20

SIDE WALL PROTECTOR PAD

C. Vertical exit using (6″ DVL Close Clearance pipe and any listed 2100° UL 103 HT. TYPE Chimney).
Without optional close clearance shield and pipe shield. Model 21 minimum clearance to combustibles.

Figure 11 BACCK WALL
BB GD FF

E
E

DG

A A

C C

C
C

Figure 12

LISTED 2100° UL 103 HT TYP. CHIMNEY
DO NOT OBSTRUCT

CONTEMPORARY CAP
CAULK
STORM COLLAR

RADIATION SHIELD LISTED 2100° UL 103 HT TYP.
INSTALLATION CEILING
SIDE WALL

FLASHING
CEILING SUPPORT DVL CLOSE CLEAR-
ANCE PIPE OR SHIELDED

AB C D E F G MODEL 21 23″ 9″ 9″ 10.5″ 8″ 6″ 16″

NEW BUCK BUCK STOVE

NOTE: All clearances are to combustibles without close clearance shields and pipe shield, using DVL Close Clearance pipe and minimum floor protector.protector. The clearances above may be reduced. Follow NFPA-211 codes if available or follow instructions on (Pages 23 and 24).

Page 21

HOW TO LOCATE CHIMNEY EXIT AND INSTALL
Residential and Mobile Home Installation
D. Vertical Wall Exit using (6″ DVL Close Clearance Pipe and Elbow and any Listed 2100° UL HT chimney and Listed 2100° UL HT T-Box assembly). Without optional close clearance shield and pipe shield. NOTE: For minimum clearances (See Page 22, Figure 13). 1. Mark the plumb line on wall directly behind center of heater. (See Page 22, Figure 14). NOTE: When using DVL Close Clearance Pipe, maintain manufacturer’s minimum clearances between pipe and ceiling. 2. Place vertical portion of heater pipe and elbow in position and project a point onto plumb line level with center of elbow. 3. Measure up so there will be at least 1/4″ rise per foot of horizontal connector pipe, maintaining clearances to ceiling as noted in (Page 21,Figure 14). This will give you center of hole for chimney penetration. 4. After locating center of penetration, install the tee-box and chimney, as per chimney manufacturer’s specifications. 5. Connect the DVL close clearance pipe to tee-box, per manufacturer’s instructions, DVL close clearance pipe is to be connected with (3) sheet metal screws or rivets to connector collar on heater (See Page 22,Figure 14). 6. NOTE: If your local code requires outside air for residential installation, refer to pages 13-14 for outside air installation.
Page 22

D. Vertical wall exit using (6″ DVL Close Clearance pipe with elbow) and any listed 2100° UL 103 HT. TYPE Chimney and Listed 2100° UL HT T-Box assembly). Without optional close clearance shield and pipe shield. Model 21 minimum clearance to combustibles.

BACCK WALL

B B

H
G D

FF

Figure 13

C C

C
C

SIDE WALL PROTECTOR PAD

E
E

DG

A A

AB C D E F G

MODEL 21 23″ 9″ 9″ 10.5″ 8″ 6″ 16″
NOTE: All clearances are to combustibles without close clearance shields and pipe shield, DVL Close Clearance pipe with elbow and minimum floor protector. The clearances above may be reduced. Follow NFPA-211 codes if available or follow instructions on (Pages 25 and 26).

CEILING

NOTE: Maintain 18″Minimum Clearance

CENTER LINE OF ELBOW
MARK PLUMB LINE ON WALL

DVL CLOSE CLEARANCE
PIPE

Figure 14

IN SIDE WALL

LISTED 2100° UL 103 HT TYP. CHIMNEY REEFER TO MANUFACTURER’S
INSTALLATION INSTRUCTION
LISTED 2100° UL 103 HT TYP. CHIMNEY T-BOX ASSEMBLY REEFER TO
MANUFACTURER’S INSTALLATION INSTRUCTION
WALL PASS-THROUGH
CONNECTOR

Page 23

HOW TO LOCATE CHIMNEY EXIT AND INSTALL
Residential and Mobile Home Installation
E. Vertical Exit using (6″ DVL Close Clearance pipe and any Listed 2100° UL 103 HT chimney). With optional close clearance shield and pipe shield. NOTE: For installation of optional close clearance shields and pipe shield (See Page 33). NOTE: For minimum clearances see page 24, figure 15. If pedestal kit is being used and out side air is required (See Page 13). 1. Suspend a plumb bob from ceiling above unit so that weight is hanging in the center of flue exit. (A small weight on a string will serve as a plumb bob). Mark ceiling where string is suspended to locate center of chimney. 2. After locating center of hole, install ceiling support box, chimney or chimney connector, flashing and rain cap, per chimney manufacturer’s instructions and local building codes for installation through combustible walls or ceilings. 3. Now connect stove and ceiling support box using DVL close clearance pipe. Connect each section per manufacturer’s instructions. Secure each section to each other using minimum (3) sheet metal screws or rivets. DVL close clearance is to be connected with (3) sheet metal screws or rivets to connector collar on heater (See Page 24, Figure 16). 4. NOTE: If your local code requires outside air for residential installation, refer to pages 15-16 for outside air installation.
Page 24

E. Vertical exit using (6″ DVL Close Clearance pipe and any listed 2100° UL 103 HT. TYPE Chimney).
With optional close clearance shield and pipe shield. Model 21 minimum clearance to combustibles.

Figure 15 BBAACCKKWAWLLALL
BB GD FF

Figure 16

LISTED 2100° UL 103 HT TYP. CHIMNEY
DO NOT OBSTRUCT

CONTEMPORARY CAP
CAULK
STORM COLLAR

SIDE WALL PROTECTOR PAD

E
E
A A
C C

DG
C
C

RADIATION SHIELD LISTED 2100° UL 103 HT TYP. CHIMNEY
INSTALLATION
CEILING
SIDE WALL

FLASHING
CEILING SUPPORT DVL CLOSE
CLEARANCE PIPE
optional pipe shield.

AB C DE F G MODEL 21 19″ 7″ 7″ 8.5″ 8″ 6″ 16″

NOTE: See Page 33 for installation of optional close clearance shields and pipe shield

NEW BUCK BUCK STOVE

optional close clearance shield

NOTE: All clearances are to combustibles with optional close clearance shields and pipe shield, using DVL Close Clearance pipe and minimum floor protector.
Page 25

HOW TO LOCATE CHIMNEY EXIT AND INSTALL
Residential and Mobile Home Installation
F. Vertical Wall Exit using (6″ DVL Close Clearance Pipe and Elbow and any Listed 2100° UL HT chimney and Listed 2100° UL HT T-Box assembly). With optional close clearance shield and pipe shield NOTE: For installation of optional close clearance shields and pipe shield (See Page 33). NOTE: For minimum clearances (See Page 26, Figure 17). If pedestal kit is being used and out side air is required (See Page 13). 1. Mark plumb line on wall directly behind center of heater. (See Page 26, Figure 18). NOTE: When using DVL Close Clearance Pipe, maintain manufacturer’s minimum clearances between pipe and ceiling. 2. Place vertical portion of heater pipe and elbow in position and project a point onto plumb line level with center of elbow. 3. Measure up so there will be at least 1/4″ rise per foot of horizontal connector pipe, maintaining clearances to ceiling as noted in (Page 26, Figure 18). This will give you center of hole for chimney penetration. 4. After locating center of the penetration, install the tee-box and chimney, per chimney manufacturer’s specifications. 5. Connect the DVL close clearance pipe to tee-box, per manufacturer’s instructions. DVL close clearance pipe is to be connected with (3) sheet metal screws or rivets to connector collar on heater.(See Page 26, Figure 18). 6. NOTE: If your local code requires outside air for residential installation, refer to pages 13-14 for outside air installation.
Page 26

F. Vertical wall exit using (6″ DVL Close Clearance pipe with elbow and any listed 2100° UL 103 HT. TYPE Chimney and Listed 2100° UL HT T-Box assembly). With optional close clearance shield and pipe shield. Model 21 minimum clearance to combustibles.

BACCK WALL
BB HGD FF

Figure 17

C C

C
C

SIDE WALL PROTECTOR PAD

E
E

DG

A A

AB C DE F G

MODEL 21 19″ 7″ 7″ 8.5″ 8″ 6″ 16″

NOTE: All clearances are to combustibles with close clearance shields and pipe shield, DVL Close Clearance pipe with elbow and minimum floor protector.

CEILING NOTE: Maintain 18″Minimum Clearance

CENTER LINE OF ELBOW
MARK PLUMB LINE ON WALL

DVL CLOSE CLEARANCE
PIPE

Figure 18

optional pipe shield.

NOTE: See Page 33 for installation of optional close clearance shields and pipe shield

IN SIDE WALL

LISTED 2100° UL 103 HT TYP. CHIMNEY REEFER TO MANUFACTURER’S
INSTALLATION INSTRUCTION
LISTED 2100° UL 103 HT TYP. CHIMNEY T-BOX ASSEMBLY REEFER TO
MANUFACTURER’S INSTALLATION INSTRUCTION
WALL PASS-THROUGH
CONNECTOR

optional close clearance shield

Page 27

Ceiling Exit (Using Close Clearance listed chimney)

1. Suspend a plumb bob from ceiling above unit so that weight is hanging in center of flue exit. (A small weight on a string will serve as a plumb bob). Mark ceiling where string is suspended to locate center of chimney hole.
2. After locating center of hole install ceiling support box, chimney flashing and rain cap. Only use 2100° UL 103 HT chimney and parts listed in this manual, per chimney manufacturer’s instruction.
CAUTION
REFER TO CHIMNEY MANUFACTURER’S INSTRUCTIONS FOR ASSEMBLY AND DISASSEMBLY OF CHIMNEY PARTS. BE SURE TO FOLLOW CHIMNEY INSTRUCTIONS FOR PROPER CLEARANCES TO COMBUSTIBLE AND PROPER AIR SPACING REQUIRED.
3. Add additional pipe until both of following are met: (a) Chimney pipe is 3 feet higher than roof at point where it penetrates roof. (b) Chimney pipe height is at least 2 feet higher than any part of roof within 10 feet of chimney. (See Figure 19A).

RAIN CAP

RAIN CAP

24″ min.(6102(641m”0mmimnm.) )

36″ T36Y” TPY P. .
FLA S H IN G

Figure 19A

FLASHING
RRAA DDIAITAIONTSIHOIENLD SHIELD 20 f2t0.FTM. MAA XX.

24″ min.(6102(m641″0mmminm). )

36″ 3T6″YTYPP ..
FLA S H IN G
FLASHING
RRA DAIADTIOINASTH IIEOLDN SHIELD

4. Using only double wall chimney connector listed in this manual (See Page 11), connect heater to chimney by following chimney manufacturer’s installation instructions exactly. (See Figure 19B).

Figure 19B

ROOF

CEILING

COLLAR

3 SHEET METAL SCREWS

Page 28

3 SHEET METAL SCREWS OR RIVETS

FINAL CHECK
1. Recheck specified clearances. 2. Remove all foreign material from firebox area. 3. Open primary air draft. 4. Plug power cord into a 115V AC outlet when using with optional motor. Do not run cord
under unit or in high traffic areas. 5. Place crumpled pieces of newspaper in the stove. Light it and close the door. Ensure that
stove draws properly through primary draft. 6. Check for smoke leaks around the door.
CAUTION
Open the door and check for smoke escaping from the front of stove. Smoking usually indicates a defective or poorly positioned chimney. Some chimneys with a marginal draft can be preheated by lighting newspaper and holding it near open damper with a poker or fire tong. Once the chimney heats up, a proper draft can usually be obtained.
If a thorough review of the Troubleshooting Guide in the manual does not reveal problem, contact your dealer for assistance.
CAUTION
The unit is painted with a specially formulated high temperature paint that cures during the first two or three firings. You may notice a slight smoking effect and an odor of burning paint when you build the first fires. This is normal and is not a cause for alarm. In some cases, these fumes will activate a smoke alarm. Opening a window near the unit will allow these fumes to escape. DO NOT build a large, roaring fire until this curing is complete or heater finish may be damaged.
Page 29

SECTION V ALCOVE INSTALLATION
AND CLEARANCES
Select an installation location that will give the best airflow from the front of the heater to the remainder of the home
PREPARING THE STOVE FOR INSTALLATION
1. Inspect the unit for any obvious physical damage. 2. Plug the power cord into a 115V AC outlet to test the motor and fan when optional motor is
being used. Do not run power cord under unit or in high traffic areas. 3. Check the primary air draft control to ensure that it slides freely.(See Figure 20). 4. Remove any items from within firebox. Spread a dropcloth on door behind heater. Next, tilt
heater so that back is on the drop cloth. 5. If leg kit is to be used follow steps 1-6. 6. Then obtain four legs, attach legs to holes in bottom of unit with bolts and washers supplied
with the leg kit. (See Figure 20). 7. Open freestanding kit and obtain stand. Place stand against bottom of heater (angle side to
heater).Center stand front to rear and also center stand left and right. Mark screw locations on bottom of the stove through outer holes of stand mounting angles. Set stand aside and drill four 7/32″ holes in heater bottom.Then mount stand to bottom of heater with screws provided. (See Figure 21). 8. Obtain four (4) 3/16″ self-tapping screws and secure the stand to the heater. 9. Reposition the heater to the upright position.
HOLES FOR MOUNTING PEDESTAL

PRIMARY AIR DRAFT CONTROL
Chimney

Figure 20

Figure 21

PEDESTAL

This model is designed for connection to any listed 2100º UL103 HT chimneys and parts. Follow chimneys manufacturer’s instructions carefully.

This room heater must be converted to (1) a chimney complying with the requirements for

Type HT chimneys in the Standard for chimneys, Factory-Built, Residential, Type and

Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with a flue

liner.

Page 30

Floor Protection:

Floor protection must be 3/8″ minimum thickness non-combustible material or equivalent.

How to use alternate materials and how to calculate equivalent thickness

An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure:

1. Convert specification to R-value: R-value is given–no conversion is needed. K-factor is given with a required thickness (T) in inches: C-factor is given: R=1/C
2. Determine the R-value of the proposed alternate floor protector. Use the formula in step (1) to convert values not expressed as “R” For multiple layers, add R-values of each layer to determine the overall R-value.
3. If the overall R-value of the system is grater than the R-value of the specified floor protector, the alternate is acceptable.
Example: The specified floor protector should be 3/4″ thick material with a K-factor of 0.84. The proposed alternate is 4″ brick with a C-factor of 1.25 over 1/8″ mineral board with a K-factor of 0.29.
Step (a): Use formula above to convert specification to R-value. R= 1/K x T = 1/0.84 x .75 = 0.893
Step (b): Calculate R of proposed system. 4″ brick of C=1.25, therefore Rbrick = 1/C = 1/1.25 =0.80 1/8″ mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431
Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed system R is greater than required , the system is acceptable.

Definitions: Thermal conductance

=

C

=

Btu (hr)(ft²)(°F)

=

W (m²)(°K)

Thermal conductance

= K =

(Btu)(inch) (hr)(ft²)(°F)

=

W (m)(°K)

(Btu) = (hr)(ft)(°F)

(ft²)(hr)(°F) (m²)(°K)

Thermal conductance = R =

Btu

=

W

Install in accordance with 24 CFR, Part 3280 (HUD).

Page 31

HOW TO LOCATE CHIMNEY EXIT AND INSTALL
Alcove Installation
Vertical Exit using (6″ DVL Close Clearance pipe and any Listed 2100° UL 103 HT chimney). With optional close clearance shield and pipe shield. NOTE: For installation of optional close clearance shields and pipe shield (See Page 33). NOTE: For minimum clearances (See Page 32, Figure 22). 1. Suspend a plumb bob from ceiling above unit so that weight is hanging in the center of
flue exit. (A small weight on a string will serve as a plumb bob). Mark ceiling where string is suspended to locate the center of the chimney. 2. After locating center of hole, install the ceiling support box, chimney or chimney connector, flashing and rain cap, per chimney manufacturer’s instructions and local building codes for installation through combustible walls or ceilings. 3. Now connect stove and ceiling support box using DVL close clearance pipe. Connect each section per manufacturer’s instructions. Secure each section to each other using minimum (3) sheet metal screws or rivets. DVL close clearance is to be connected with (3) sheet metal screws or rivets to connector collar on heater.(See Page 27,Figure 19B). 4. NOTE: If your local code requires outside air for residential installation, refer to pages 13-14 for outside air installation.
Page 32

ALCOVE INSTALLATION AND CLEARANCES

Vertical exit using (6″ DVL Close Clearance pipe and any listed 2100° UL 103 HT. TYPE Chimney).
With optional close clearance shield and pipe shield. Model 21 minimum clearance to combustibles.

Figure 22

Figure 23

SIDE WALL PROTECTOR PAD

BBAACCKKWAWLLALL
BB GD FF
H

LISTED 2100° UL 103 HT TYP. CHIMNEY
DO NOT OBSTRUCT

CONTEMPORARY CAP
CAULK
STORM COLLAR

E
E

DG

A A

RADIATION SHIELD

LISTED 2100° UL 103 HT TYP. CHIMNEY

INSTALLATION

FLASHING

CEILING

CEILING SUPPORT
DVL CLOSE CLEARANCE PIPE

SIDE

C

WALL

optional pipe shield.

BUCK STOVE
A B C D E FG H MODEL 21 19″ 7″ 84″ 8.5″ 8″ 6″ 16″ 48″

NOTE: See Page 33 for installation of optional close clearance shields and pipe shield

NEW BUCK BUCK STOVE

optional close clearance shield

NOTE: All clearances are to combustibles with optional close clearance shields and pipe shield, using DVL Close Clearance pipe and minimum floor protector.
Page 33

Installation of (Optional) Close Clearance Shields and Pipe Shield
1. Taking close clearance side shields, hold up to side of stove leaving 1/4″ gap between shield and top of stove.
2. Make reference mark in center of pre-punched hole in top & bottom of shield. Drill two (2) 3/32″ holes in back of unit on each side. Insert self tapping screws in through shield into stove.(SEE PICTURE BELOW)
3. Drill two (2) 3/16″ holes in the sides of the stove where the shield meets the front side. Insert two (2) 3/8″ self-tapping screws. (SEE PICTURE BELOW)
4. Next loosen two (2) top screws holding side shield at rear top. Insert pipe shield where back shield and top rear side shield meets. Leave a 1″ gap from the top of stove to the pipe shield, tighten screws.(SEE PICTURE BELOW)

Pipe Shield
Loosen these top shield screws

1″ TYP. Close Clearance Shields

13/16″ TYP. 1/4″ TYP.
Close Clearance Shields

Installation of (Optional) Pipe Shield

Installation of (Optional) Close Clearance Shields

Page 34

FINAL CHECK
1. Recheck specified clearances. 2. Remove all foreign material from firebox area. 3. Open primary air draft. 4. Plug power cord into a 115V AC outlet when using with optional motor. Do not run cord
under unit or in high traffic areas. 5. Place crumpled pieces of newspaper in the stove. Light it and close the door. Ensure that
stove draws properly through the primary draft. 6. Check for smoke leaks around the door.
CAUTION
Open door and check for smoke escaping from front of stove. Smoking usually indicates a defective or poorly positioned chimney. Some chimneys with a marginal draft can be preheated by lighting newspaper and holding it near the open damper with a poker or fire tong. Once the chimney heats up, a proper draft can usually be obtained.
If a thorough review of the Troubleshooting Guide in the manual does not reveal the problem, contact your dealer for assistance.
CAUTION
The unit is painted with a specially formulated high temperature paint that cures during the first two or three firings. You may notice a slight smoking effect and an odor of burning paint when you build the first fires. This is normal and is not a cause for alarm. In some cases, these fumes will activate a smoke alarm. Opening a window near the unit will allow these fumes to escape. DO NOT build a large, roaring fire until this curing is complete or the heater finish may be damaged.
Page 35

SECTION VI OPERATION
This section of the manual is to help you get the maximum efficiency and maximum smoke (particulate) reduction from your heater. If you should experience any difficulty or have any questions concerning your heater, contact your dealer for assistance. The manufacturer recommends that for maximum performance burn dried natural seasoned hard wood.
Build a fire for maximum efficiency. These models burn wood and extract heat so efficiently, a large fire is not necessary. A large fire not only wastes energy, it usually results in the home being too warm for comfort.
The following steps will serve as a guide for operating your stove.
BUILDING A FIRE
1. Open door. 2. Open primary air control under hearth, push in. To close pull all the way out. 3. Twist two pieces of non-colored newspaper into a roll and place them on the floor of firebox. 4. These models are not designed for the use of grates, andirons or other methods of supporting
fuel. NOTE: Do not use grate or elevate fire. Build wood fire directly on inner bottom of fire
box. 5. Lay several pieces of dry kindling on top of newspaper. 6. Place three or four small pieces of firewood, 2-3″ in diameter, on top of kindling. 7. Light newspaper in the front. Close and latch door. Don’t leave fire unattended at this point.
The draft system of heater should start quickly. It may be necessary to preheat chimney to get the draft started. To do this, open door and add newspaper to top rear of wood. Light or let this paper ignite and allow to burn while holding door slightly cracked. Once draft has started, close and lock door. You are over heating the unit if the chimney and or connector glows red. 8. After embers and a coal bed have been established, load heater with dried natural seasoned hard wood.
NOTE: THE FUELING DOOR MUST REMAIN CLOSED DURING OPERATION. NOTE: If optional blower is being used on the Model 21. Your stove is equipped with a
automatic thermostat. When the stove gets hot enough, the thermostat will activate the room air blower. Set fan speed according to desired heat output. NOTE: When refueling or removing ashes turn “OFF” room air blower. Be sure to turn room air blower back on when finished. NOTE: Do not run power cord underneath heater or in walk way or heavy traffic areas.
Page 36

OPTIONAL MOTOR ASSEMBLY KIT INSTALLATION INSTRUCTIONS
STEP 1: REMOVE ACCESS DOOR PANEL LOCATED AT BOTTOM OF UNIT. YOUR MOTOR ASSEMBLY COMES WITH A BRACKET ALREADY ATTACHED TO THE MOTOR. ALIGN THE HOLES IN MOTOR BRACKET WITH HOLES IN MOTOR MOUNT. SECURE BRACKET WITH TWO ½” HEX HEAD SCREWS PROVIDED.
STEP 2: REMOVE THE PROTECTIVE BACKING OFF THE RHEOSTAT INDICATING LABEL AND PLACE THE HOLE IN CENTER OF LABEL TO LINE UP WITH HOLE IN THE RIGHT SIDE HEARTH SUPPORT AS YOU FACE THE UNIT. PLACE LABEL SO “OFF” POSITION IS AT THE 8 O’CLOCK POSITION AND “LOW” IS AT 4 O’CLOCK POSITION. MOUNT RHEOSTAT BY PLACING IT BEHIND HEARTH SUPPORT WITH WIRES ON BOTTOM SIDE. PLACE PLASTIC STUD SUPPORT WITH WIRES ON BOTTOM SIDE. PLACE PLASTIC STUD THROUGH HOLE IN BRACKET AND SECURE WITH RHEOSTAT MOUNTING NUT. PLACE INDICATOR KNOB ON PLASTIC STUD.
STEP 3: REMOVE STRAIN RELIEF COVER FROM HEARTH SUPPORT AND DISCARD. MOUNT POWER CORD STRAIN RELIEF HOLDER IN COVER MOUNTING HOLES. PLACE THERMOSTAT BEHIND “C” CLIP LOCATED UNDER HEARTH TO THE RIGHT OF MOTOR. USE CABLE TIE TO SECURE LOOSE WIRES.
STEP 4: REINSTALL ACCESS DOOR PANEL.
STEP 5: PLUG POWER CORD INTO SUPPLY OUTLET. PLACE RHEOSTAT INDICATING KNOB IN POSITION DESIRED. WHEN HEATER REACHES TEMPERATURE, FAN WILL OPERATE AT DESIRED SPEED.
IT WILL BE NECESSARY TO OCCASIONALLY CLEAN FAN BLADES FOR MAXIMUM PERFORMANCE. DUST AND DIRT BUILDUP ON FAN BLADES WILL SHORTEN MOTOR LIFE AND RESTRICT AIR FLOW WHICH COULD DAMAGE MOTOR.
Page 37

STEP 1

MMOODDEELL2211 NON-CAT NON-CAT
Buc k St ove
Buc k St ove
ACCESS DOOR PANEL

51 51 MOTOR BRACKET

MODEML 2O6

AT

NO RIGHT SIDE NON-CAT
HEARTH SUPPORT

Buc k

THERMOSTAT

St ove

Buc k St ove

MOTOR WITH BRACKET

STEP 2

STEP 3

INDICATOR LABEL
STRAIN RELIEF COVER PLATE

RIGHT SIDE HEARTH SUPPORT

RHEOSTAT

POWER CORD

RHEOSTAT KNOB

STRAIN RELIEF HOLDER

WIRE DIAGRAM

Page 38

OPTIONAL MOTOR KIT ASSEMBLY PARTS
1 – MOTOR (NON-CAT) 1 – MOTOR BRACKET 6 – #10 – 16 X 1/2″ HEX HEAD 1 – #6 – 32 X 1/2″ SLOT HEAD SCREW 5 – 1/8″ X 1″ BLACK FLAT GASKET WITH ADHESIVE 1 – JUMPER WIRE 4″ MALE & FEMALE TERMINAL 1 – 110 THERMOSTAT 1 – RHEOSTAT 1 – RHEOSTAT NUT 1 – RHEOSTAT INDICATOR KNOB 1 – RHEOSTAT LABEL 1 – POWER CORD 1 – STRAIN RELIEF 1 – 6″ WIRE TIE 1 – STRAIN RELIEF HOLDER (METAL) 1 – WIRE TIE FOR POWER CORD 1 – INSTRUCTIONS
Page 39

SECTION VII MAINTENANCE BRICK LAYOUT
Page 40

MAINTENANCE
DOOR GASKET REPLACEMENT (COLD HEATER)
To replace deteriorated gaskets, following steps must be taken to ensure proper installation of gaskets.
1. Obtain proper gaskets and silicone glue from your local dealer. 2. Using pliers, remove any worn and deteriorated gaskets. 3. Using a scraper, wire brush and sandpaper or steel wool, clean glue and gasket residue from door frame. 4. Measure and cut gaskets to length. Care should be taken not to stretch gaskets. What you want is a full and
loose gasket weave after attachment to framing. 5. Obtain silicone glue and run a 3/16″ bead inside door frame. 6. Obtain gasket (s) and place in gasket channel areas starting at lower right corner, see below. Use a
technique which assures that gasket is applied in a loose like manner. DO NOT STRETCH GASKETS. 7. After gasket (s) are applied to glue, use your finger and go over all gasket gently pressing gasket to the
channel. Use same pressure against gasket so that final result is an evenly applied gasket. 8. Leave door open and allow at least two (2) hours for glue to dry. 9. Once gaskets are checked, heater is ready for use. 10. This should be done annually. Allowing gaskets to deteriorate can cause over-firing and shorten burn time.

START HERE

ROPE GASKET

SILICONE

Page 41

MAINTENANCE

CHECK CHIMNEY
A. Chimney should be inspected twice a year. B. The chimney should be cleaned as necessary to remove creosote, soot, leaves, birds’ nests, etc.

Before sweeping the chimney a few steps must be done.

1. Open feed door and remove the 1st Secondary Air Tube by removing cotter pin up in right side facing

stove. Remove Air Tube and cotter pin, set aside.

2. Remove Baffle Board set aside.

3. Close feed door for cleaning chimney so debris don’t fall out feed door while cleaning chimney.

4. Creosote and debris will fall into the bottom of the stove unit from the cleaning.

5. Clean out all the creosote and debris from inside stove unit, if any is left from clean sweeping

chimney.

6. Replace Baffle Board and 1st Secondary Air Tube reverse steps 1-3

INSULATION BOARD 1ST SECONDARY AIR TUBE

.

.

.

.

.

. .

.

.

.

. . . .

.

.

.

.

! NOTE: A chimney cap should be installed to prevent moisture from entering chimney, to prevent sparks and
burning materials from escaping chimney and to keep birds and foreign materials from entering.

• NOTE: Some areas may require an approved spark arrestor.
  CLEANING THE HEATER
  A. The heater should not be cleaned with any type of detergent as most all detergents have an oil base and cannot be painted over.
  B. The heater should be lightly sanded with fine sandpaper or steel wool, then repainted or touched up with high temperature paint.
  C. If the heater is located in a moist or damp location, check thoroughly for signs of condensation during times when heater is not in use.
  D. When heating season is over, heater should be cleaned out completely with a wire brush or cloth to help eliminate ash and burned wood smell.
  CARE OF GLASS DOOR
  The glass door on your heater permits you to enjoy the beauty of the fire while retaining efficiency of your heater. Although brand of glass used in heater door has well established and recognized heat resistant and strength characteristics, it can be broken through improper care. To achieve maximum utility and safety of your glass door, we advise that you observe following use and safety tips:
  1. Inspect glass regularly for cracks or breaks. If you detect a crack or break extinguish fire immediately and return door to your dealer for glass replacement before further use.
  2. Do not slam heater door or otherwise impact glass. When closing door, make sure that no logs or other objects protrude or impact against glass.
  3. Do not clean glass with materials which may scratch it (such as steel wool) or otherwise damage glass. Scratches on the glass can develop into cracks or breaks.
  The glass can be cleaned with a commercial oven cleaner, providing it does not contain abrasives. A build-up on glass that has been there for a considerable length of time can be burned off with a propane
  Page 42

SECTION VIII
WOOD HEATER SAFETY
Certain safety hazards are inherent in any wood heater installation. You should be aware of these so that a safe and proper installation can be made.
1. FAULTY CHIMNEY: An older masonry chimney should be thoroughly checked to be sure there are no holes or weak spots which could allow sparks or hot gases to escape.
2. HEAT CONDUCTION: Placing combustible materials too close to a heater or chimney can be a fire hazard.
By keeping these particular hazards in mind as you install and use your room heater you can ensure a safe, reliable installation.
The chimney and chimney connector should be inspected once every two months. Any build-up of soot should be removed to prevent risk of a chimney fire. To remove chimney or chimney connector, remove screws or fasteners then remove pipe and clean with steel brush. Replace chimney or chimney connector. Replace screws and/or fasteners.
CAUTION
NEVER USE GASOLINE, GASOLINE TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE IN THE HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM STOVE WHEN IT IS IN USE. ALL FLUIDS OF THIS TYPE GIVE OFF VOLATILE FUMES AND CAN AND WILL EXPLODE! DON’T TAKE A CHANCE WITH SAFETY OF YOUR HOME AND FAMILY.
CAUTION: Never remove ashes from heater with blower running.
DISPOSAL OF ASHES: Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials pending final disposal. If ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in closed container until all cinders have thoroughly cooled.
CREOSOTE–FORMATION AND NEED FOR REMOVAL: When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on flue lining. When ignited this creosote makes an extremely hot fire.
Page 43

REPLACEMENT PARTS FOR MODEL 21

PAGE 1

NOTE: For replacement parts use only manufacturer’s specified parts.

Description

Quantity Part No.

1. Door Gold

1

2. Door Black

1

3. Door Pewter

1

4. Door Handle

1

5. Retrofit Door Bushing

1

6. Thin Spacer

1

7. Retrofit Door Handle Spacer

1

8. Retrofit Handle Latch

1

9. Door Latch Washer

1

10. Door Latch Screw

1

11. Door Roping 3/4″

1

12. Glass Gasket

1

13. Door Glass

1

14. Firebrick

1

15. Glass Clips Small

1

16. Glass Clip Screws

Hex/Washer Slot Machine Screw 10-32 X 1/2″ 10

17. Cotter Pin

3

18. Spring Handle

1

19. Inner Firebox Air Tubes

3

20. Hearth Trim Black

1

PC212400-G PC212400-B PC212400-P PO210092 PO210102 PO910104 PO21SPACER PO910106 PH316916FW PH102212FUH RPFR2LD.750G RPTKW197X.875GA PG2124GL PR900050 PO210767
PH103211HWHMC PH182CPSS PO100150 PO210026 PO810705-BLK

Page 44

REPLACEMENT PARTS FOR MODEL 21

PAGE 2

NOTE: For replacement parts use only manufacturer’s specified parts.

Description

Quantity Part No.

21. Primary Air Plate

1

22. Screws for Primary Air Plate to Air Control Rod

Hex/Washer Slot Machine Screw 10-32 X 1/4″ 2

23. Air Control Rod

1

24. Front Air Control Bracket

1

25. Screws for Front Air Control Bracket to Stove

Hex/Washer Self Drilling Screw 1/4-14 X 1″ 2

26. Top Baffle Board 1/2″ X 9 1/2″ X 19″

1

30. Rheostat-Opt.

-Optional

1

31. Rheostat Knob

-Optional

1

32. Indicator Label

-Optional

1

33. Thermostat 110 disc -Optional

1

34. Power Cord

-Optional

1

35. Strain Relief

-Optional

1

36. Blower Kit

-Optional

1

37. Motor Only

-Optional

1

38 Close Clearance Shields-Optional

1

MF201034
PH103214HWHSM MF201035 MF740017
PH14141TEKP POBPFB01 PEBC204 PEBC204A PEKB9724 PE400132 PE400240 PE400320 MA5126715 PESBRO84 MA21SHIELD

Page 45

SECTION IX TROUBLESHOOTING

PROBLEM
Sluggish Heater

POSSIBLE CAUSE

SOLUTION

Obstruction in chimney

Check for and remove obstruction

Improperly sealed trim kit or direct connect kit

(a) Check trim kit gasketing seal to fireplace and gasket as necessary to seal unit. Gasket under front bottom of stove if needed.
(b) Check seal if using direct connect and correct

Manual damper in chimney is Open manual damper and

closed

wire shut with stainless steel

wire or remove damper

Wet or unseasoned wood being burned

Burn dried natural seasoned hard wood

Poor chimney draft

Improper chimney height or wrong size flue is being used. Cooler temperatures caused by external chimney

Page 46

PROBLEM

POSSIBLE CAUSE

SOLUTION

High fuel consumption
Backpuffing Smoke rollout when heater door is opened

Improper regulation of draft or inlet air

(a) Close inlet air control as much as possible to maintain desired heat output
(b) Check gaskets, reinstall fiberglass gasketing round doors and glass as necessary

Improper door fitting

Check door gasket, check adjustment of door latch

Gusts of Wind

(a) Smoke shelf in chimney is filled with creosote & ash
(b) Chimney may need wind diverter. Raise chimney for better draft

Wind gusts blowing down the chimney

(a) Smoke shelf in chimney is filled with creosote & ash
(b) Chimney may need wind diverter. Raise chimney for better draft

Opening heater door too fast Crack door for 15 seconds before fully opening door

Page 47

NEW BUCK CORPORATION (NBC) “LIMITED WARRANTY” FOR THE BUCK STOVE
PLEASE READ THIS WARRANTY CAREFULLY
PRODUCTS COVERED
This warranty covers the new Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations and conditions herein set out.
PRODUCTS NOT COVERED This warranty does not cover the following: Glass, Refractory Material, Firebrick or Gaskets.
This Warranty will not cover any damage and/or failure caused by abuse or improper installation of the products covered.
WARRANTY TIME PERIODS
(A) Period I For one year from the date of purchase, NBC will replace or repair, at its option, any part defective in materials or workmanship. The costs of parts only are included. The customer pays any labor or transportation charges required.
Thereafter,
(B) Period II For period after first year from date of purchase and extending for five years as long as Buck Stove is owned by the original purchaser, NBC will repair or replace, at its option, any part defective in materials or workmanship, with the exception of, electrical motors, wiring, switches, components, optional and standard accessories; and all parts not permanently attached to heating unit. Parts not permanently attached to heating unit are defined as those items designed to be removed from stove, including those removable with common hand tools. The costs of parts only are included. The customer pays any labor or transportation charges required. .
PROCEDURE
Should you feel that your BUCK STOVE is defective, you should contact any Buck Stove dealer for the name of your nearest authorized Buck Stove service representative, who will instruct you on the proper procedure, depending on which Warranty Time Period (Period I or Period II) applies.
Page 48

If for any reason you are dissatisfied with suggested procedures, you may contact us in writing at:
New Buck Corporation Customer Service Department P. O. Box 69 Spruce Pine, NC 28777 Email: [email protected]
CONDITIONS AND EXCLUSIONS
(A) Replacement of parts may be in the form of new or fully reconditioned parts, at NBC’s option.
(B) There is no other express warranty. All implied warranties of merchantability and fitness for use are limited to the duration of the Express Warranty.
(C) New Buck Corporation is not liable for indirect, incidental or consequential damages in connection with use of product including any cost or expense of providing substitute equipment or service during periods of malfunction or non-use. Some states do not allow the exclusion of incidental or consequential damages, so above exclusion may not apply to you.
(D) All warranty repairs under this warranty must be performed by an authorized Buck Stove service representative. Repairs or attempted repairs by anyone other than an authorized service representative are not covered under this warranty. In addition, these unauthorized repairs may result in additional malfunctions, the correction of which is not covered by warranty.
OTHER RIGHTS
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
OWNER REGISTRATION CARD
The attached Owner Registration Card must be completed in its entirety and mailed within 30 days from the date of purchase or from the date of installation, if installed by a factory certified installer, to New Buck Corporation in order for warranty coverage to begin.
PLEASE NOTE: The Owner Registration Card must contain the Authorized Buck Stove
Dealer Code Number and the Certified Installer’s number (if applicable) for warranty coverage to begin.

To be completed by selling distributor/ dealer/ customer:

Name____

(Last)

(First)

Address __

City ____ State ____ Zip

CUSTOMER EMAIL::____ MODEL 21 – Serial Number Date of Installation: Day _ Month __ Year _ Installer’s Name ___ Installer’s Certification Number __ Dealer’s Name ____ City ____ State ____ Zip

References

• Buck Stove – Unmatched American Quality

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