torqeedo Power 48-5000 Power Cable Connection Installation Guide
- June 11, 2024
- torqeedo
Table of Contents
torqeedo Power 48-5000 Power Cable Connection
Product Information
The product is a charger system with an item number of 039-00545 and version 1.0. The installation drawing I35 is an addition to the original operating instructions. The system requires a power cable connection for its operation and has an optional equipment for separate wiring. The charger system requires a land connection in the boat with a galvanic isolator or isolation transformer according to applicable national requirements (e.g. DIN EN ISO 13297, ABYC E-11) to charge the batteries in the boat. The system is equipped with a data cable connection port as well as a system ground connection.
Product Usage Instructions
- Read the operating instructions before wiring the charger system.
- Connect the positive and negative power cables to the charger system’s port side using the power cable connection diagram provided in the installation drawing I35.
- For optimal performance, use two Power 48-5000 batteries. If using only one battery, note that the system will be limited to 6kw maximum output.
- If the charger is permanently installed in the boat, connect the charger housing or its AC PE and battery minus pole to the common grounding point using a 25 mm2 grounding cable.
- The AC connection requires specialist knowledge and may only be carried out by qualified personnel. If necessary, have the planning and installation carried out by a specialist.
- To charge the batteries in the boat, a land connection in the boat with a galvanic isolator or isolation transformer is required according to applicable national requirements.
- Connect the data cable to the charger system’s port or starboard side following the data cable connection diagram provided in the installation drawing I35.
This installation drawing is an addition to the original operating
instructions. Read operating instructions before wiring.
Item number: 039-00545, Version 1.0
NOTE! When using only one Power 48-5000 battery, the system will be limited to 6kw maximum output
Installation Drawing
- In case the charger is permanently installed in the boat, the charger housing or its AC PE and battery minus pole must be connected to the common grounding point.
- The AC connection requires specialist knowledge and may only be carried out by qualified personnel.
- If necessary, have the planning and installation carried out by a specialist.
NOTE! To charge the batteries in the boat, a land connection in the boat
with a galvanic isolator or isolation transformer is required according to
applicable national requirements (e.g. DIN EN ISO 13297, ABYC E-11
).
Pos.| Item number| Name| Remarks| | Pos.| Item number| Name| Remarks|
---|---|---|---|---|---|---|---|---|---
1| 1280-00
1281-00
1282-00
| Cruise 12.0 RTorqLink| | Optional equipment|
|
I, J, K, L, M| | Cable set with battery switch| See picture for cable length|
24| | Motor tilt switch with cable| 5000 mm,
Motor tilt can also be performed within the throttle
|
e| | Backbone TorqLink cable 8-pin| 3000 mm|
|
|
7| 2212-00| Fast charger Power 48| 2900 W|
3| 2104-00| Power 48-5000| Select TorqLink-Battery in throttle menu! NOTE!
When using only one Power 48-5000 battery, the system will be limited to 6kw
maximum output.|
P| | + DC charge cable| 2400 mm; Do not extend!|
Q| | – DC charge cable| 2400 mm; Do not extend!|
a| | T-Cable 8-pin| 900 mm/50 mm, Do not extend!| B+| | + Battery pole| 7,5
Nm|
B-| | – Battery pole| 7,5 Nm|
not illus- trated| | + Battery pole adapter
– Battery pole adapter
| Not needed for your configuration|
AC| | AC power cable| 1000 mm|
| a| | T-Cable 8-pin| 900 mm/50 mm, Do not extend!|
W| | System ground| min. 25 mm2, not included|
|
|
8| 2218-00| Solar charge controller for Power 48-5000| For TorqLink system
only!
Only as stand alone charger or in combination with 2212-00 Fast charger Power 48!
|
4| 1952-00| Throttle Topmount Twin| |
22| 000-00858| Gateway| |
P| | + Charge cable| 1500 mm|
U| | Gateway Power cable| 1700 mm cable|
Q| | – Charge cable| 1500 mm|
b| | Backbone TorqLink cable 8-pin| 5000 mm|
R| | + Input solar cable| 150 mm|
17| | Emergency switch with cable| 1000 mm|
S| | – Input solar cable| 150 mm|
20| | Key switch| |
a| | T-Cable 8-pin| 900 mm/50 mm, Do not extend!|
g| | Cable for key switch 6-Pin to 8-pin| 1000 mm|
|
14| 000-00877| TorqLink Terminator Twin| Bus termination resistor|
a| | T-Cable 8-pin| 900 mm/50 mm, Do not extend!|
|
6| 2213-00| Charger Power 48| 650 W, for AC charging while running use Fast
charger Power 48 2212-00;
Not compatible with solar charger 2218-00
|
P| | + DC charge cable| 1300 mm; Do not extend!|
Q| | – DC charge cable| 1300 mm; Do not extend!|
B+| | + Battery pole| 7,5 Nm|
B-| | – Battery pole| 7,5 Nm|
AC| | AC power cable| 2000 mm|
a| | T-Cable 8-pin| 900 mm/50 mm, Do not extend!|
|
Connect the cruise motor and terminator to each end of the backbone.
- The TorqLink bus system requires a terminator (terminating resistor) at both ends of the backbone in order to function correctly.
- One of the terminators is located in the „Terminator Single“, „Terminator Twin“, „Throttle 1918-00“, and „ Throttle 1976-00“ , the other is built into the cruise motor.
- Therefore, when installing, make sure that the components „Terminator“ and „Cruise motor“ are each connected to one end of the backbone.
- The connection position of the remaining components on the backbone can be freely selected.
Keep the following points in mind when planning
- An earthing point is required for your Torqeedo system. Take into account the connection and the cables required for this in your planning. The required cable cross-sections can be found in the section Tools, equipment and material.
- First determine and plan the installation positions of all components.
- Measure the required length of the TorqLink backbone.
- Measure the lengths of all required stub lines (cable connection between component and TorqLink backbone).
- When planning, please note that TorqLink drop cables must not be extended. If necessary, plan the TorqLink backbone so that the components can be connected through the TorqLink drop cable without an extension. If necessary, extend the TorqLink backbone to connect a component that is far away; you can find corresponding extensions in our accessories catalogue.
- Cables must be fixed every 400 mm, plan attachment material. In places where fastening is not possible, a scuff guard must be fitted.
- Openly laid cables (e.g. inflatable boat) must be protected with chafing protection, plan sufficient material.
- When planning, please note not to bundle power cables with data or antenna cables (e.g. radios) for other loads.
- Observe the minimum bending radius of the cables when planning.
- If a second earthed onboard power system is available, ensure that both systems use a common earthing point.
- Live parts must be fitted or installed with protection against accidental contact; the necessary installation space must be taken into account during the planning stage.
- Always connect batteries as the last component to the system to avoid short circuits and voltage peaks.
- Do not extend drop cables, extend backbone if necessary.
- Protect plugs and contacts against contamination before installing them.
- Do not pull at the cables.
- Do not twist cables.
- Do not install cables in permanently wet areas such as bilges.
- Install cables free of chafing and not around sharp edges, if necessary, attach chafing protection.
- Maintain bending limits.
- Install plug connections free of tension and load.
Observe the minimum bending radius when laying all cables
| Torqeedo data cable | 8 x diameter |
|---|---|
| Torqeedo power cable | 8 x diameter |
| Earth cable | see cable manufacturer’s specifica- tions |
| Other power cables | see cable manufacturer’s specifications |
Option : One charger for each battery
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>