scheppach DH1200MAX Rotary Hammer Instruction Manual

Art. Nr. 5907901901 / 5907901903
Ausgabe Nr. 5907901850
DH1200MAX Rotary Hammer
Instruction Manual

DH1200MAX Rotary Hammer

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Explanation of the symbol on the product

Caution – Read the operating instructions to reduce the risk of inquiry!
Wear safety goggles!
Wear ear-muffs!
Wear a breathing mask!
Protection class II

MANUFACTURER:

scheppach
Fabrikation von Holzbearbeitungsmaschinen GmbH
Günzburger Straße 69
D-89335 Ichenhausen
DEAR CUSTOMER,
We wish you much joy and success in working with your new appliance.
NOTE:
According to the applicable product liability laws, the manufacturer of the device does not assume liability for damages to the product or damages caused by the product that occurs due to:

• Improper handling,
• Non-compliance with the operating instructions,
• Repairs by third parties, not by authorized service technicians,
• Installation and replacement of non-original spare parts,
• Application other than specified,
• A breakdown of the electrical system occurs due to non-compliance with the electric regulations and VDE regulations 0100, DIN 57113 / VDE0113.

We recommend:
Read through the complete text in the operating instructions before installing and commissioning the device. The operating instructions are intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The operating instructions contain important information on how to operate the machine safely, professionally, and economically, how to avoid danger, and costly repairs, reduce downtimes, and how to increase the reliability and service life of the machine.
In addition to the safety regulations in the operating instructions, you have to meet the applicable regulations that apply to the operation of the machine in your country. Keep the operating instructions package with the machine at all times and store it in a plastic cover to protect it from dirt and moisture. Read the instruction manual each time before operating the machine and carefully follow its information. The machine can only be operated by persons who were instructed concerning the operation of the machine and who are informed about the associated dangers. The minimum age requirement must be complied with.
Layout and items supplied (Fig. 1)

1. Dust guard
2. Locking sleeve
3. Rotary switch
4. ON/OFF switch
5. Handle
6. Additional handle

General information

• After unpacking, check all parts for possible transportation damages. In the event of complaints, inform the supplier immediately. Any complaints made after this time will not be accepted.
• The shipment is to be checked for completeness upon receipt.
• Read through the manual carefully in order to make yourself familiar with dealing with the device before using it for the first time.
• Only use original equipment regarding accessories, as well as consumable items, and spare parts. Spare parts can be obtained from your specialized dealer. When ordering, please specify our part numbers, as well as the type and construction year of the device.

Proper use
The tool is designed for drilling with hammer action in concrete, rock, and brick, as well as for chiseling work, always using the respective correct drill or chisel bit. The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user/operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.
Please note that our equipment has not been designed for use in commercial, trade, or industrial applications. Our warranty will be voided if the machine is used in commercial, trade, or industrial businesses or for equivalent purposes.

Safety Notes

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery- operated (cordless) power tool.
Work area safety

• Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep the cord away from heat, oil, sharp edges, and moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, non-skid safety shoes, hard hats, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up, or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.

Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Hammer Safety Warnings

• Wear ear protectors. Exposure to noise can cause hearing loss.
• Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
• Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Use suitable detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to an explosion. Penetrating a water line causes property damage or may cause an electric shock.
• When working with the machine, always hold it firmly with both hands and provide for a secure stance. The power tool is guided more securely with both hands.
• Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more securely than by hand.
• Always wait until the machine has come to a complete stop before placing it down. The tool insert can jam and lead to loss of control over the power tool.

Technical data

Sound and vibration
Sound and vibration values were measured in accordance with EN 60745.
Sound pressure level Drilling LpA 93,8 dB(A)
Sound pressure level Chisel LpA 95,8 dB(A)
Uncertainty KpA 3 dB
Sound power level Drilling LWA 104,8 dB(A)
Sound power level Chisel LWA 106,8 dB(A)
Uncertainty KWA 3 dB
Wear ear-muffs.
The impact of noise can cause damage to hearing.
Total vibration values (vector sum of three directions) determined in accordance with EN 60745.
Vibration emission value ah (Handle) = 14,89 m/s²
Vibration emission value ah (Additional Handle) = 13,02 m/s²
Uncertainty K = 1,5 m/s²
Additional information for electric power tools Warning!
The specified vibration value was established in accordance with a standardized testing method. It may change according to how the electric equipment is used and may exceed the specified value in exceptional circumstances. The specified vibration value can be used to compare the equipment with other electric power tools. The specified vibration value can be used for the initial assessment of a harmful effect.
Keep the noise emissions and vibrations to a minimum.

• Only use appliances that are in perfect working order.
• Service and clean the appliance regularly.
• Adapt your working style to suit the appliance.
• Do not overload the appliance.
• Have the appliance serviced whenever necessary.
• Switch the appliance off when it is not in use.
• Wear protective gloves.

Residual risks
Even if you use this electric power tool in accordance with instructions, certain residual risks cannot be ruled out. The following hazards may arise in connection with the equipment’s construction and layout:

• Lung damage if no suitable protective dust mask is used.
• Damage to hearing if no suitable ear protection is used.
• Health damage caused by hand-arm vibrations if the equipment is used over a prolonged

Before starting the equipment
Before you connect the equipment to the mains supply make sure that the data on the rating plate is identical to the mains data. Always pull the power plug before making adjustments to the equipment. Check the drilling point for concealed electrical cables, gas, and water pipes using a cable/pipe detector.
Additional handle (Fig. 2 – Item 6)
For safety reasons, you must only use the hammer drill with the additional handle.
The additional handle (6) enables you to achieve better stability whilst using the hammer drill. The machine must not be used without the additional handle (6) for safety reasons.
The additional handle (6) is secured to the hammer drill by a clamp. Turning the handle anti-clockwise (looking from the handle) will release the clamp. Turning the handle clockwise will tighten the clamp. First, release the additional handle clamp. You can then swing the additional handle (6) into the most comfortable working position for you. Now turn the additional handle in the opposite direction again until the additional handle is secure.
Tool insertion (Fig. 3)

• Clean the tool before insertion and apply a thin coating of drill bit grease to the shaft of the tool.
• Pull back and hold the locking sleeve (2).
• Insert the dust-free tool into the tool mounting as far as it will go whilst turning it. The tool will lock itself.
• Check that it is properly secure by pulling the tool.

Tool removal (Fig. 4)
Pull back and hold the locking sleeve (2) and remove the tool.
Dust collection device (Fig. 5)
Slide the dust collection device (a) over the drill bit before carrying out any hammer drilling vertically above your head.

Starting up

Important.
To prevent all danger, the machine must only be held using the two handles. Otherwise, there may be a risk of suffering an electric shock if you drill into cables.
Switching on and off (Fig. 1)
To switch it on: Press the control switch (4).
To switch off: Release the control switch (4).
Setting the operating mode (Fig.6)
The operating mode of the power tool is selected with the mode selector switch
Note: Change the operating mode only when the machine is switched off! Otherwise, the machine can be damaged.
– Turn the mode selector switch to the requested position.

• Position for hammer drilling (A): When the drilling tool does not immediately rotate upon switching on, allow the machine to run slowly until the drilling tool rotates.
• Vario-Lock (B) position for adjustment of the chiseling position
• Position for chiseling (C)

Important.
Only low pressure is required for hammer drilling. Excessive pressure will exert an unnecessary force on the motor. Check the drill bits at regular intervals. Sharpen or replace blunt drill bits.
Replacing the power cable
If the power cable for this equipment is damaged, it must be replaced by the manufacturer or its aftersales service or similarly trained personnel to avoid danger.
Cleaning and maintenance
Always pull out the mains’ power plug before starting any cleaning work.
Cleaning

• Keep all safety devices, air vents, and motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
• We recommend that you clean the device immediately each time you have finished using it.
• Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. Ensure that no water can seep into the device.

Carbon Brushes
In case of excessive sparking, have the carbon brushes checked only by a qualified electrician. Important! The carbon brushes should not be replaced by anyone but a qualified electrician.
Maintenance
There are no parts inside the equipment which require additional maintenance.
Disposal and recycling
The unit is supplied in packaging to prevent it’s being damaged in transit. This packaging is raw material and can therefore be reused or can be returned to the raw material system.
The unit and its accessories are made of various types of material, such as metal and plastic. Defective components must be disposed of as special waste. Ask your dealer or your local council.
Storage
Store the equipment and accessories out of children’s reach in a dark and dry place at above freezing temperature. The ideal storage temperature is between 5 and 30 °C. Store the electric tool in its original packaging.
Only for EU countries.
Do not dispose of electric tools together with household waste material!
In observance of European directive 2012/19/EU on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
hereby declares the following conformity under the EU Directive and standards for the following article
Bohrhammer – DH1200MAX

2014/29/EU
x 2014/35/EU
2006/28/EC
2005/32/EC
x 2014/30/EU
2004/22/EC
1999/5/EC
2014/68/EU
90/396/EC
x 2011/65/EU| 89/686/EC_96/58/EC
x 2006/42/EC
Annex IV
Notified Body:
Notified Body No.:
Reg. No.:
2000/14/EC_2005/88/EC
Annex V
Annex VI
Noise:
Notified Body:
Notified Body No.:
2010/26/EC
Emission. No:
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Standard references: 60745-1:2009+A11; EN 60745-2-6:2010; ZEK 01.4-08/11.11; EN 55014-1:2006+A1; EN 55014-2:1997+A1+A2; EN 61000-3-2:2006+A1+A2; EN 61000-3-3:2008;

Art.-No. 5907901901 / 5907901903
Subject to change without notice
Warranty
Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyerís rights of claim due to such defects are invalidated. We guarantee our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material or defects of fabrication within such period of time. With respect to parts not manufactured by us, we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of the sale or the reduction of the purchase price as well as any other claims for damages shall be excluded. The saw blade is a consumable item and explicitly excluded from any warranty.

| Günzburger Str. 69 |
D-89335 Ichenhausen
| www.scheppach.com

References

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