Danfoss FC 280 Drive Control Cassettes Installation Guide

Danfoss FC 280 Drive Control Cassettes

Specifications

• Code Number: 132B0345 (Standard control cassette), 132B0347 (Control cassette with PROFIBUS), 132B0348 (Control cassette with PROFINET), 132B0346 (Control cassette with CANopen), 132B0349 (Control cassette with EtherNet/IPTM), 132B0378 (Control cassette with POWERLINK), 132B0608 (Control cassette with EtherCAT), 132B0802 (Control cassette with PROFIsafe), 132B1362 (Control cassette with FSoE)
• Safety Precautions: Only qualified personnel are allowed for installation.

Product Usage Instructions

Installation Instructions

• Description
  The control cassettes are available in various types includingStandard, PROFIBUS, PROFINET, CANopen, EtherNet/IPTM, POWERLINK, EtherCAT, PROFIsafe, and FSoE.

• Item Supplied
  The item supplied includes one of the control cassettes listed above.

• Safety Precautions
  Only qualified personnel are allowed to install this equipment. Ensure proper precautions are taken to discharge capacitors before performing any service or repair work.

Installation Procedure

1. Remove the LCP using a flat-edged screwdriver.
2. Remove the plastic cover beneath the LCP by pushing down the lock lever.
3. Loosen the old control card cassette and slide it upwards to release it from the power section.
4. Connect the new control cassette with the drive.

Software Update

To update the software:

1. Select MCT 10 setup software in the Start menu.
2. Select Configure bus.
3. Fill in the relevant data in the Serial fieldbus configuration window.
4. Click the Scan bus icon to find the drive.

FAQ

• Q: Can I install the control cassettes myself?
  A: Only qualified personnel should install the control cassettes to ensure safety and proper functioning.

• Q: How do I know if the capacitors are fully discharged?
  A: Before performing any service or repair work, use an appropriate voltage measuring device to ensure that the capacitors are fully discharged as per the specified waiting time.

Installation Instructions

Description
The following control cassettes are for VLT® Midi Drive FC 280:

• Standard control cassette.
• Control cassette with PROFIBUS.
• Control cassette with PROFINET.
• Control cassette with CANopen.
• Control cassette with EtherNet/IP™.
• Control cassette with POWERLINK.
• Control cassette with EtherCAT.
• Control cassette with PROFIsafe.
• Control cassette with FSoE.

The installation instructions in this guide apply to all control cassettes. For all control cassettes, except for the standard cassette, mount the decoupling kit after mounting the control cassette. Find the instructions on mounting the decoupling kit in the kit package.

Item Supplied
One of the following types of control cassettes:

Table 1: Item Supplied

Safety Precautions
Only qualified personnel are allowed to install this equipment

DISCHARGE TIME
The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be present even when the warning indicator lights are off.
Failure to wait until the power has been removed before performing service or repair work could result in death or serious injury.

• Stop the motor.
• Disconnect AC mains, permanent magnet-type motors, and remote DC-link supplies, including battery back-ups, UPS, and DC-link connections to other drives.
• Wait for the capacitors to discharge fully. The minimum waiting time is specified in the table Discharge time and is also visible on the nameplate on the top of the drive.
• Before performing any service or repair work, use an appropriate voltage-measuring device to ensure the capacitors are fully discharged.

Voltage [V]| Power range [kW (hp)]| Minimum waiting time (minutes)
---|---|---
200–240| 0.37–3.7 kW (0.5–5 hp)| 4
380–480| 0.37–7.5 kW (0.5–10 hp)| 4
11–22 kW (15–30 hp)| 15

For important information about safety precautions for installation, refer to the drive’s operating guide.

Installation Procedure

• Remove the LCP with a flat-edged screwdriver (accessed from the top), as shown in Illustration 1.
• Remove the plastic cover beneath the LCP by pushing down the lock lever with a flat-edged screwdriver and lift the plastic cover upwards, as shown in Illustration 2.
• Loosen the old control card cassette by removing the 2 screws (T10, M3x6) on the left side, as shown in Illustration 3.
• Slide the old control card cassette upwards to release it from the power section.
• Connect the new control cassette with the drive, as shown in Illustration 4.
• Place the new control cassette on the drive and slide it into place, as shown in Illustration 5.
• Fasten the new control cassette on the drive using 2 screws (supplied), as shown in Illustration 6. Tightening torque: 0.7– 1.0 Nm (6.2–8.8 in-lb).

Software Update

NOTICE
It is necessary to update the software in the drive when a new control cassette is installed. Use VLT® Motion Control Tool MCT 10 for the new control cassette to be properly recognized by the drive

Procedure

• Select MCT 10 setup software in the Start menu.
• Select Configure bus.
• Fill in the relevant data in the Serial fieldbus configuration window.
• Click the Scan bus icon and find the drive.
  • The drive appears in the ID view.
• Click Software Upgrader.
• Select the oss file.
• In the dialogue window, tick Force upgrade and then click Start upgrade.
  • The firmware flashes.
• Click Done when the upgrade is complete

Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
vlt-drives.danfoss.com
Danfoss can accept no responsibility for possible errors in catalogs, brochures, and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved

References

• Global AC drive manufacturer - Danfoss Drives | Danfoss

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