SEALEY AK6691 Ratchet Repair Kits Instruction Manual

SEALEY AK6691 Ratchet Repair Kits

INSTRUCTION MANUAL

The Sealey Ratchet Repair Kit that has been supplied to you will be one of the following three types:

Gear to Gear

Lever Change

Round Head

The head can be opened up to access the ratchet mechanism either by releasing the circlip using a pair of internal circlip pliers (fig.1) or removing the securing screws (figs. 2,3 & 4).

This will reveal:

• Remove original components, noting carefully the order in which they were removed.
• Clean inside the ratchet head to remove any dirt or swarf and replace the components with the contents of the repair kit, ensuring that the original order is repeated.
• Please note that the ratchet pawls in the Lever Change kit are marked ‘L’ and ‘R’ and should be replaced in the same position as the originals.
• Then rebuilding the Gear to Gear head, it may be useful to employ a pair of tweezers to hold the ball in place between the spring and pawl.
• With all internal components in place apply a small amount of grease, close the head back up and resecure.

Specifications:

• Product Name: Ratchet Repair Kits

• Types: Gear to Gear, Lever Change, Round Head

• Manufacturer: Sealey

• Manufacturer Address: Kempson Way, Suffolk Business Park, Bury
  St. Edmunds, Suffolk, IP32 7AR

• Manufacturer Contact: 01284 757500, sales@sealey.co.uk, www.sealey.co.uk

Product Usage Instructions

Accessing the Ratchet Mechanism:

The head of the ratchet can be opened by either releasing the circlip using internal circlip pliers or removing the securing screws.

Gear to Gear:

For Gear to Gear type, follow fig.1 for accessing the mechanism.

Lever Change:

For Lever Change type, follow figs. 2, 3 & 4 to access the mechanism. Note the markings ‘L’ and ‘R’ on the ratchet pawls.

Round Head:

For Round Head type, follow the appropriate procedure to access the ratchet mechanism.

Repair Process:

1. Remove original components, noting their order.
2. Clean inside the ratchet head to remove dirt or swarf.
3. Replace components with those from the repair kit, maintaining the original order.
4. Ensure correct positioning of ratchet pawls (if applicable).
5. Use tweezers if needed for assembly.
6. Apply a small amount of grease to internal components.
7. Close the head and secure it back in place.

Environmental Protection:

Recycle unwanted materials instead of disposing of them as waste. Sort tools, accessories, and packaging for recycling at a compatible center.

Environmental Protection.

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.

Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park, Bury St.
Edmunds, Suffolk,IP32 7AR

01284 757500
01284 703534

www.sealey.co.uk

sales@sealey.co.uk

FAQ (Frequently Asked Questions)

Q: How do I know which type of Ratchet Repair Kit I have?

A: Check the markings on the kit or refer to the user manual for identification.

Q: Can I use any type of grease for lubrication?

A: It is recommended to use a high-quality grease suitable for mechanical applications to ensure proper functioning.

Q: What should I do if I encounter difficulties during the repair

process?

A: Refer to the user manual for troubleshooting tips or contact Sealey Group for assistance.

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