MAKOTOOLS MKT027 Pulley Puller and Installer Kit Instruction Manual

June 1, 2024
MAKOTOOLS

MAKOTOOLS MKT027 Pulley Puller and Installer Kit

Specifications:

  • Model: MKT027
  • Variants: MKT027-1 through MKT027-14

Product Information

The MKT027 is a versatile product designed to meet various needs. With multiple variants available, it offers a range of features to cater to different requirements.

Product Usage Instructions

1. Unboxing and Setup:

When unboxing the product, ensure all components are included. Follow the setup instructions provided in the manual to assemble the product correctly.

Powering On:

Connect the product to a power source as per the instructions.
Press the power button to turn it on. Wait for the device to boot up completely.

Functionality Overview:

Explore the different functions of the product based on the variant you have. Refer to the user manual for specific details on each feature.

Maintenance and Care:

Regularly clean the product using a soft, dry cloth. Avoid using  harsh chemicals that may damage the surface. Follow maintenance guidelines to ensure longevity.

Frequently Asked Questions

Q: Are all variants of MKT027 suitable for outdoor use?

A: Not all variants are designed for outdoor use. Refer to the product specifications or user manual to determine which variants are suitable for outdoor environments.

Q: How can I update the firmware of MKT027?

A: Firmware updates can typically be done via a USB connection. Refer to the manufacturer’s website for detailed instructions on updating the firmware of your specific variant.

General Use Pulley Removal

  1. Lubricate jackscrew (C) with a light coating of oil and screw clockwise into puller body {A).
  2. Insert button (D) carefully into jackscrew (C) using a clockwise motion to help O-ring pass internal threads until it is fully seated against jackscrew.
  3. Place button (D) against the pump shaft and assemble puller jaws (B1) over puller body (A) and flange on pulley.
  4. Hand tighten the jackscrew by turning it clockwise while holding the puller body and the jaws in place.
  5. Slide the retaining sleeve (B2) over the jaws to keep them in place.
  6. Hold the puller body (A) with a 13/16 in. wrench while continuing to tighten jackscrew (C) with a 1/2 in. wrench or socket until the pulley is removed.

MAKOTOOLS-MKT027-Pulley-Puller-and-Installer-Kit-fig-1

GM 3.1 & Quad 4 Removal

  1. Lubricate jackscrew (C) with a light coating of oil and screw clockwise into puller body {A).
  2. Insert appropriate puller pin, (G) for Quad 4, or (J) for GM 3.1, carefully into jackscrew using a clockwise motion to help O-ring pass internal threads until it is fully seated.
  3. Insert puller pin (G) or (J) into center of pump shaft and assemble puller jaws (B1) over puller body {A) and flange on pulley.
  4. Hand tighten the jackscrew by turning it clockwise while holding the puller body and the jaws in place.
  5. Slide the retaining sleeve (B2) over the jaws to keep them in place.
  6. Hold the puller body (A) with a 13/16″ wrench while continuing to tighten jackscrew (C) with a 1/2″ wrench or socket until the pulley is removed.

Pully Installation

  1. Lubricate jackscrew (C) with a light coating of oil and screw clockwise into puller body (A).

  2. Thread small end of appropriate screw installer (see parts listing) into jackscrew until hand tight.

  3. Slide bearing over jackscrew (C) next to puller body (A) followed by thrust washer (F).
    The thrust washer helps protect the bearing.

  4. Thread the end of the appropriate screw installer (see parts listing) into the pump shaft until it bottoms out.

  5. Hold jackscrew (C) with a 1/2″ wrench, while turning puller body (A) clockwise with a 13/16″ wrench until the pulley is fully pressed into position.

MAKOTOOLS-MKT027-Pulley-Puller-and-Installer-Kit-fig-2

WARNING: This product and its packaging contain a chemical known to the State of California to cause cancer, birth defects, or other reproductive hann.

Replacement Parts

  • MKT027-1 Puller body
  • MKT027-2 Puller jaws
  • MKT027-4 Retainer sleeve
  • MKT027-3 Jackscrew
  • MKT027-5 Button
  • MKT027-6 Bearing
  • MKT027-7 Thrust washer
  • MKT027-8 Puller pin for Quad 4
  • MKT027-9 Screw installer for Quad 4
  • MKT027-10 Puller pin for GM 3.1
  • MKT027-11 Screw installer for GM 3.1
  • MKT027-12 Screw installer for Ford 4.6
  • MKT027-13 Screw installer various others
  • MKT027-14 GM Disconnect tool

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