JAC V02-02-2020 Tradiform Divider Moulder Instruction Manual

: June 1, 2024
: JAC

Table of Contents

V02-02-2020 Tradiform Divider Moulder
BEFORE COMMISSIONING
WARRANTY
TECHNICAL SPECIFICATIONS
INSTALLATION AND COMMISSIONING
CONTROLS AND SAFETY FEATURES
OPERATION
MAINTENANCE
CONSUMABLES
LIST OF COMPONENTS IN ILLUSTRATIONS
FAQ
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V02-02-2020 Tradiform Divider Moulder

Specifications

Product: Tradiform Divider-Moulder
Warranty: 5-year warranty on all parts, excluding consumables
Usage: Professional use only
Noise Level: Maximum 75 dB(A)

Product Usage Instructions

Before Commissioning
Thank you for choosing a JAC system. To ensure proper installation and commissioning, follow these steps:

Read and understand the instructions thoroughly.
Seek assistance from an approved agent for installation and service support.
To qualify for the 5-year warranty, have your dealer fill in the service booklet during installation.

Warranty

All JAC products come with a 5-year warranty covering all parts except consumables. Remember:

Warranty starts on the installation date.
Without servicing by an approved agent, warranty is limited to one year.

Warnings
Important safety guidelines to follow:

Keep user instructions with the machine for future reference.
Machine is for professional use by trained adults only.
Do not modify machine specifications.
Store and use the machine indoors, away from moisture and heat.
Ensure proper lighting for operation.
Machine noise level should not exceed 75 dB(A).
Only one person should operate the machine at a time.
Do not use more than one tamping plate simultaneously.
Do not leave dough in the tank longer than necessary.
Disconnect mains socket before cleaning or maintenance.

BEFORE COMMISSIONING

Thank you for choosing a JAC system. It is essential that you read these instructions before installing and commissioning this machine. This will enable you to protect yourself and avoid damaging your machine.
These instructions refer to various illustrations in order to make them easier to understand. These illustrations are at the end of the instructions. Please refer to them whenever you see the following symbols: (fig.x, n°y).
To ensure that your machine gives you full satisfaction over the coming years, we invite you to familiarise yourself with the following advice:

Enlist the help of your approved agent for installation, commissioning and service support.
In order to be covered by the 5-year warranty (see terms and conditions set out below), please have your dealer fill in the service booklet when your machine is being installed.

WARRANTY

All JAC products are covered by a 5-year warranty.
This warranty is valid for all parts on your machine, including electronic components but excluding consumables. This warranty takes effect on the date the equipment is installed.

Subject to the following restrictive conditions

equipment acquired from an approved dealer;
installation carried out by an approved agent;
equipment used in accordance with the instructions for use and for the intended purpose for which it was manufactured;
equipment serviced on a daily basis in compliance with the instructions for use;
regular servicing by the approved agent in compliance with service specifications, with at least one service a year (servicing chargeable to the user);
exclusive use of genuine JAC parts.

If there is no record of servicing by an approved agent, warranty cover will be limited to one year.

This warranty does not cover

replacement of consumables (§9);
parts not accepted as defective by our company;
problems due to improper use of the equipment;
problems due to installation not carried out by an approved agent;
parts or problems due to transit damage or improper handling.

The repair and/or replacement of defective parts during the warranty period does not bring about an extension of said warranty.

WARNINGS

It is most important that these user instructions be kept with the machine for future reference. Should this machine be sold or transferred to another user, please ensure that the user instructions are handed over so that the new user can be familiarised with its operation and the associated warnings.
These warnings are given for your safety and that of others. We would therefore ask you to read them carefully before installing and using the machine.
This machine has been designed for use by authorised, trained adults. Please therefore ensure that children do not touch it or use it as a toy.
This machine is intended exclusively for professional use.
It is dangerous to modify or attempt to modify the specifications of this machine.
After having installed this machine, please ensure that it is not standing on the power cable. Follow the instructions given for its use.
This machine must be stored and used in an indoor room, protected from moisture and heat.
This machine must be adequately illuminated to operate it.
The noise level of this machine does not exceed 75 dB(A) in accordance with standard EN ISO 3744.
This machine must be used by one person at a time. (DIVIFORM, DIVIFORM+ and TRADIFORM) Never use more than one tamping plate at a time. Do not stack multiple tamping plates in the tank.
Never leave dough in the tank for longer than is necessary for the procedures. Always open the lid immediately after the previous step of the operating procedure.
Dough is a living natural product that rises during fermentation. As a result, fermented dough left in the tank for more than a few minutes can exert significant pressure on the lid. This pressure could cause violent movement of the lid when it is opened.
Never use a tool to force the lid open.
Always disconnect the mains socket before cleaning the machine inside/outside and when carrying out maintenance (cf. chapter 8).
This machine is heavy. Take all necessary safety precautions when handling it.

TECHNICAL SPECIFICATIONS

| DIV| DIV-R| DIVIFORM| DIVIFORM+| TRADIFORM
---|---|---|---|---|---
Height, lid and frame open (mm)| 1759| 1759| 1604| 1759| 1759
Width (mm)| 600| 600| 832| 832| 832
Depth (mm)| 772| 772| 732| | 772
Packaging (mm)| 800 x 880 x 1250| 800 x 880 x 1250| 800 x 880 x

1250

| 800 x 880 x

1250

| 800 x 880 x

1250

Net weight (kg)| Round tank: 315

Square tank: 300

| Round tank: 320

Square tank: 305

| 260| 285| 315
Net weight + packing (kg)| Round tank: 335

Square tank: 320

| Round tank: 340

Square tank: 325

| 280| 305| 335
Motor power rating (kW)| 50 Hz: 1.5

60 Hz: 1.8

| 50 Hz: 1.5

60 Hz: 1.8

| 50 Hz: 1.5

60 Hz: 1.8

| 50 Hz: 1.5

60 Hz: 1.8

| 50 Hz: 1.5

60 Hz: 1.8

60 Hz: 11

| 50 Hz: 8

60 Hz: 11

| 50 Hz: 8

60 Hz: 11

| 50 Hz: 8

60 Hz: 11

| 50 Hz: 8

60 Hz: 11

380 V (A)| 50 Hz: 4.5

60 Hz: 6.5

| 50 Hz: 4.5

60 Hz: 6.5

| 50 Hz: 4.5

60 Hz: 6.5

| 50 Hz: 4.5

60 Hz: 6.5

| 50 Hz: 4.5

60 Hz: 6.5

Dividing-moulding production rate (pieces/h)| | | 400 to 3000

depending on grid type

| 400 to 3000

depending on grid type

| 400 to 3000

depending on grid type

Production rate for in- tank dividing| 900| 900| | | 900
Dividing-moulding dough

piece min./max. weights (g)

| | | 19 to 2500

depending on grid type

| 19 to 2500

depending on grid type

| 19 to 2500

depending on grid type

In-tank dividing dough piece min./max. weights (g)| 150/950

300/1900 for 10/20 option

| 150/950

300/1900 for 10/20 option

| | | 150/950

300/1900 for 10/20 option

Tank capacity (kg)

| ****

19

| ****

19

| ****

5

| ****

5

| 19 for in-tank dividing

5 for dividing-

moulding

The minimum hydration rate required for optimum operation is 55% for in-tank dividing and 70% for dividing-moulding.
Details of materials in direct contact with dough

Square tank: STAINLESS STEEL 304
Round tank: Cast iron FGL200
Square tank heads: GHA-coated aluminium
Round tank heads: Teflon-coated cast iron
Knives: STAINLESS STEEL 304
Lid: Aluminium AlSi10Mg
Standard grid: Teflon-coated stainless steel 430
Shaped grid: Teflon-coated stainless steel 430 + EN AW-6060 Coarse tamping plate: UHMWPE

INSTALLATION AND COMMISSIONING

Unpacking the machine
Machines are delivered from our works on pallets, strapped and protected with cardboard. First of all, the packaging must be examined and any damage caused in transit must be declared directly to the carrier.

Remove the cardboard.
Remove the side doors from the machine in order to gain access to the screws securing the machine to the pallet.
Detach the machine from its pallet by removing the 2 screws immobilising the machine (fig.5).
Take the machine off the pallet. Make sure you do this with at least two people in order to lower it as gently as possible onto the floor.
(TRADIFORM/DIVIFORM/DIVIFORM+) Fit the frame onto its mounting (fig.6).
(EASYFLOUR Option) Install the flour dispenser and fill it with flour (fig.6). After unpacking the machine, check that it has not been damaged in transit. Notify us of any defects.

Location
In order to achieve excellent performance and long-term reliability, choose a location that is: Well ventilated, shielded from direct sunlight and away from sources of heat, with a flat and sturdy surface free from vibration.
Electrical connection
IMPORTANT: This machine must be earthed.
It is recommended that the system be protected with a fuse and an RCD.
Your mains electricity supply to the machine must be protected as indicated below:

North America: 15 A protection;
Rest of the world: 16A protection.

For machines equipped with a variable speed drive, it is imperative that they be connected to a junction box on a circuit fitted with a type B 300 mA differential.
Note: Any problem resulting from any other type of connection will not be covered under warranty.
Before connecting the machine to the mains supply and in order to prevent motor failure when it is switched on, it is important to check that the mains supply matches the machine specification (see machine nameplate). This machine complies with Machinery Directives 2006/42, 2014/35, 2014/30 and is CE-marked as proof of this compliance. Please familiarise yourself with the safety pictograms displayed on the machine:

This pictogram indicates an electrocution hazard. Please isolate the machine before carrying out any work on it. You will find this pictogram inside the machine on the electrical enclosure (fig.13, n°21).
You will find the circuit diagram for the machine inside the left-hand door of the divider (fig.13, n°22).
This pictogram indicates a crushing hazard. Please isolate the machine before carrying out any work on it. You will find this pictogram on the side doors (fig.13, n°23).

Commissioning
Before commissioning, ensure that there are no extraneous objects interfering with the machine’s moving parts. Ensure first of all (after verifying electrical compatibility) that the motor is rotating in the right direction; if so, the heads will rise when you pull the control lever towards you. If this is not the case, disconnect the plug and switch 2 phases in it. For machine operation, refer to the “Operation” chapter.
Hazard
If the user or the machine is in danger, use the emergency stop to stop the machine. Remove the plug from the mains socket before any maintenance and/or servicing work. Any maintenance work or replacement of parts must be carried out by an approved agent.

CONTROLS AND SAFETY FEATURES

Controls
Your machine is equipped as standard with a mechanical control panel (fig.3).
Setting area
The pressure setting and flour recovery area is located at the front of the machine (fig.7). 6.3 Work area The work area is at the front of the machine (fig.4).

OPERATION

In-tank cutting operating procedure (DIV, DIV-R and TRANSFORM only) (fig.8, 9)

Twist the emergency stop button (fig.3, n°16) ¼ turn to the right if it has not been activated.
Open the lid (if the lid is difficult to open, please refer to chapter 10, Malfunctions).
If necessary, lightly flour the heads in the tank.
Empty the dough into the tank and spread it around roughly by hand.
If necessary, lightly flour the top of the dough.
(DIV-R and TRADIFORM) Adjust the tamping pressure using the pressure setting handle located on the front.
With the 10/20 option, choose between cutting into 10 or 20 divisions using the selector on the front.
Close the tank lid.
Pull the control lever to raise the heads and divide the dough.
Push the lever briefly in order to decompress so that you can open the lid.
Open the lid.
Pull the lever to raise the heads and recover the dough pieces.

The emergency stop button is used to stop a cycle in progress.
Dividing-moulding operating procedure (DIVIFORM, DIVIFORM+ and TRADIFORM only) (fig.10, 11)

Twist the emergency stop button (fig.3, n°16) ¼ turn to the right if it has not been activated.
(DIVIFORM+ and TRADIFORM) Open the lid and place the tamping plate at the bottom of the tank (if the lid is difficult to open, please refer to chapter 10, Malfunctions). Never use more than one tamping plate at a time. Do not stack multiple tamping plates in the tank.
If necessary, lightly flour the top of the coarse tamping plate.
Empty the dough into the tank and spread it around roughly by hand.
If necessary, lightly flour the top of the dough.
(TRADIFORM) Adjust the tamping pressure using the pressure setting handle located on the front. (DIVIFORM+) Adjust the tamping pressure using the pressure setting handle located on the side of the divider. (DIVIFORM) Go to step K.
Close the lid.
Pull the control lever to raise the heads and divide the dough.
Push the lever briefly in order to decompress so that you can open the lid.
Open the lid.
K. Close the frame.
Pull the lever to divide the dough.
Push the lever briefly in order to decompress so that you can open the frame.
Open the frame.
Pull the lever to raise the heads and recover the dough pieces.

The emergency stop button is used to stop a cycle in progress.
Click &Cut system grid changing procedure (DIVIFORM, DIVIFORM+ and TRADIFORM only) (fig.12)

Press the emergency stop button.
Close the frame.
Open the grid compartment by releasing the catch on the left-hand side of the frame.
Open the grid compartment flap.
Remove the old grid.
Insert the new grid.
Close the grid compartment flap.
Twist the emergency stop button ¼ turn to the right.

Easyflour flour dispenser filling procedure (EASYFLOUR OPTION) (fig.14)

Open the flour dispenser lid.
Empty the flour into the flour dispenser filling area (fig.14,n°24).
Close the flour dispenser lid.
Set the flour dispenser flow rate using the cursor (fig.14,n°25).

MAINTENANCE

Daily, by a trained user (fig.15)

Place the heads and the knives in the lowered position and clean the tank and the lid.
Press the knife cleaning button to raise the knives.
Activate the emergency stop, isolate the machine and clean the knives.
Release the emergency stop and reconnect the machine.
Pull the lever to raise the heads and clean out dough and flour residues with a vacuum cleaner.

Weekly, by a trained user (fig.16)

Press the knife raise button to raise the knives.
Activate the emergency stop, isolate the machine and remove the side doors using a
Using a vacuum cleaner, clean all over the inside of the machine as well as the mechanical components.
Refit the side doors and empty the flour recovery bin.
Wash the entire exterior with a damp cloth.
Release the emergency stop and reconnect the machine.

Annually, by an approved agent

Place the heads in the lowered position.
Press the emergency stop button, isolate the machine and remove the right-hand side door using a screwdriver.
Check the oil level (the level must be between 4 and 5 cm from the top edge of the aluminium flange).
NOTE: Below you will find a non-exhaustive list of compatible hydraulic oils:CONDAT| HYDROLUB S46
---|---
ELF| HYDRELF DS46
CASTROL| AYSPIN AWS46
TOTAL| AZOLLA ZS32
Release the emergency stop and reconnect the machine.
Check that your approved agent has recorded his work in order to maintain your 5-year warranty cover.

CONSUMABLES

When ordering spare parts, check with your approved agent which part is required based on the spare parts catalogue issued by the manufacturer. Always specify the machine serial number as shown on the nameplate. Your agent will place the orders with JAC.

List of CONSUMABLES

ITEM CODE	NEW DESCRIPTION	MODEL
F1500009	LID SEAL	DIV-R, TRADIFORM
F1500004	LID SPRING	DIV, DIV-R, DIVIFORM+, TRADIFORM
F1513364	CLICK&CUT SPRING RH	DIVIFORM, DIVIFORM+, TRADIFORM
10040012	WEAR PLATE	DIV, DIV-R, DIVIFORM+, TRADIFORM
HUILEHYDROS46	HYDRAULIC OIL	TOUTES
F140000311	DOUBLE EXCENTRIC	DIV, DIV-R, DIVIFORM+, TRADIFORM
F1513326	LOCK PIN	DIVIFORM, DIVIFORM+, TRADIFORM

NB: The machine must be isolated from the power supply before attempting any work on it.

Problem	Check

Problem 1: The machine will not start

| Open the lid immediately so that the dough is not left fermenting in the tank. (If the handle is difficult to open by hand, refer to Problem 7).

Check the main power supply and the power supply to the motor.

Check whether the thermal cut-out has tripped.

Problem 2: The hydraulic power pack starts up but the heads will not rise

|

Switch 2 phases on the machine plug.

Problem 3: Machine lacks power

| Check oil level. The level must be between 4 and 5 cm from the top edge.
Problem 4: The heads rise but the knives do not extend|

Contact your technician.

Problem 5: Oil on the floor

|

Contact your technician.

Problem 6: The lid cannot be opened, or The dough has been left unsupervised in the

closed tank

|

Do not try to force the lid open. Only one person should handle the machine.

Do not use a tool to force the lid open.

If dough has fermented in the tank for more than a few minutes, be careful when trying to open the lid. Keep away from the line of opening of the lid.

If the lid cannot be opened in accordance with the user instructions, please contact your technician. Keep away from the line of opening of the lid until the technician arrives.

Problem 7: In the event of a power cut

|

Open the lid immediately so that the dough is not left fermenting in the tank. (If the handle is difficult to open by hand, refer to Problem 6).