SEALEY ADT5 1000kg Capacity Adjustable Gearbox Support Instructions

SEALEY ADT5 1000kg Capacity Adjustable Gearbox Support

OVERVIEW

Specifications

• Model No: ADT5
• Application(s): 500TTJ, 800TTJ
• Capacity: 1000kg

Product Usage Instructions

Safety

Ensure all preliminary checks are carefully carried out before using the gearbox support and jack. Repair or replace damaged or missing parts with genuine parts only to ensure safety and warranty validity.

• Check the weight and size of the transmission to ensure they do not exceed the capacity of the gearbox support.
• Always place the load level and centrally on the gearbox support and secure it with a load restraint chain before lifting, lowering, or transporting.
• Do not use the gearbox support without a restraint chain.
• Avoid moving the jack with the gearbox support in the raised position.
• Use the saddle only for vehicle transmissions.
• Clean and remove grease/oil from the gearbox support before storing.

Introduction
The gearbox support features a fully adjustable saddle with forward, backward, and side-to-side tilt. It is suitable for use with Model No’s. 500TTJ and 800TTJ.

Assembly
Ensure correct assembly to prevent damage or injury. Follow these steps:

1. Attach four brackets (225) to the saddle (218) using bolts(226), washers, and nuts.
2. Attach hook bolt assembly to bracket as shown in the parts list.
3. Pass one of the remaining bolts through a chain link and attach it to the bracket as per the parts list.

Operation
Do not use the gearbox support if any part is damaged or subjected to abnormal load or shock. Always follow safety and operating instructions provided with the product.

INSTRUCTION

MODEL NO: ADT5
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

• WARNING! Ensure all preliminary checks are carefully carried out before using gearbox support and jack. Immediately repair or replace damaged or missing parts (use an authorised service agent). Ensure the use of genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.

• WARNING! Follow the safety instructions issued with the transmission jack.
  Before use ensure the transmission weight and size do not exceed the capacity of the gearbox support or the jack.

• WARNING! Ensure the load is placed level and centrally on gearbox support and is fixed in place before attempting to lift, lower, or transport the load. Always use a load restraint chain and attachments to stabilise and secure the load to the gearbox support.

• DO NOT use the gearbox support without a restraint chain.

• DO NOT replace the chain with an inferior form of restraint.

• Care should be taken when using the gearbox support and vertical transmission jack in conjunction with a vehicle lift to ensure that the vehicle is not lowered whilst the jack is in position.

• DO NOT move the jack, with or without a load, with the gearbox support in the raised position.

• DO NOT use the saddle for any purpose other than for vehicle transmissions.

• Before storing ensure gearbox support is clean and free of grease and oil.

INTRODUCTION

Fully adjustable saddle with forward, backward and side-to-side tilt. Suitable for use with Model No’s. 500TTJ and 800TTJ.

SPECIFICATION

ASSEMBLY

WARNING! Failure to assemble the gearbox support correctly may result in serious damage and/or personal injury. Unpack the product and check contents against the parts diagram. Should there be any damaged or missing parts contact your supplier immediately.

Note: Numbers shown in brackets refer to item numbers on the parts diagram.

• Attach four brackets (225) to the saddle (218) using bolts (226), washers and nuts.
• Attach hook bolt assembly to bracket as shown on the parts list.
• Pass one of the remaining bolts through a chain link and attach it to the bracket as shown on the parts list.

OPERATION

• WARNING! DO NOT use gearbox support if any part is found to be damaged, or if it is believed to have been subjected to abnormal load or shock. Immediately remove from service and contact your authorised service agent.

• WARNING! Always read, understand and implement these safety and operating instructions supplied with the gearbox support and those supplied with the jack.
  With the jack fully down remove the existing fixed saddle and fit the ADT5. and tighten the grub screw.
  Adjusting the pitch and tilt of gearbox support will assist you in safely supporting and transporting the transmission. The gearbox support may be tilted forward, backward and side to side by operating the appropriate handles.

• WARNING! After adjusting the angle of the gearbox support always make sure that all four adjusting screws are in contact with the underside of the gearbox support. This will ensure that the gearbox support does not move during use, which would endanger both the transmission and the operator.
  Always position brackets and plate to best support/locate the transmission and ensure all screws are tightened, before moving the jack and transmission ensure that the restraint chain is in place and tensioned by the wing nut (220).
  Periodically lubricate the gearbox support pivot points and the adjusting screws.

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ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner that is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

• NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and parts without prior notice.
• IMPORTANT : No Liability is accepted for incorrect use of this product.
• WARRANTY: The guarantee is 12 months from the purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 sales@sealey.co.uk www.sealey.co.uk
© Jack Sealey Limited

Original Language Version

FAQ

• Q: What should I do if I suspect a part is damaged?
  • A: If any part is found to be damaged or if you suspect abnormal load or shock, immediately stop using the gearbox support and contact your authorised service agent for assistance.
• Q: Can I use the gearbox support without a load restraint chain?
  • A: No, it is essential to always use a load restraint chain to stabilize and secure the load on the gearbox support to prevent accidents and ensure safety.

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