SEALEY CV040 Hydraulic Bush Tool Commercial Instruction Manual
- June 1, 2024
- SEALEY
Table of Contents
SEALEY CV040 Hydraulic Bush Tool Commercial
Product Information
Specifications
- Model Number: CV040
- Application: Designed for the installation and removal of slotted bushes on commercial spring suspension
- Contents: Various bush diameters, clamping rings, installation pads, threaded studs, clamp sleeve set, hydraulic ram, washer set
Product Usage Instructions
Safety Precautions
Before using the Hydraulic Bush Tool, it is crucial to adhere to the
following safety precautions:
- Ensure compliance with Health and Safety regulations and workshop practices.
- Maintain tool components in good condition for safe performance.
- Always support a jacked-up vehicle with axle stands.
- Wear approved eye protection and suitable clothing to avoid accidents.
- Keep unauthorized persons, especially children, away from the work area.
- Do not use the tool if any parts are missing or damaged.
Introduction
The Hydraulic Bush Tool is designed for installing and removing slotted bushes
on commercial spring suspension systems. It includes a 12-tonne hydraulic
cylinder (hydraulic pump not included) and should be used with specific Sealey
Hydraulic Pumps for optimal performance.
Contents/Applications
The package includes various components for different bush diameters and
applications, such as clamping rings, installation pads, threaded studs, clamp
sleeve set, hydraulic ram, and washer set. Each component is marked with a
specific number corresponding to its application on different vehicle models
like MAN, Renault, and Volvo.
Frequently Asked Questions (FAQ)
-
Q: Can I use the Hydraulic Bush Tool on any vehicle?
A: The tool is specifically designed for commercial spring suspension systems on vehicles like MAN, Renault, and Volvo. Always refer to the manufacturer’s service instructions for compatibility. -
Q: Do I need a separate hydraulic pump for this tool?
A: Yes, you need to use a compatible Sealey Hydraulic Pump (models RE83/840/CWH or RE97.10-01) with the Hydraulic Bush Tool for proper operation.
Thank you for purchasing a Sealey product. Manufactured to a high standard,
this product will, if used according to these instructions, and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE
OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND
WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE
INSTRUCTIONS SAFE FOR FUTURE USE.
SAFETY
- WARNING! Ensure Health and Safety, local authority and general workshop practice regulations are adhered to when using tools.
- Maintain the tool components in good and clean condition for best and safest performance.
- Ensure that a vehicle that has been jacked up is adequately supported with axle stands.
- Wear approved eye protection. A full range of personal safety equipment is available from your Sealey stockist.
- Wear suitable clothing to avoid snagging. DO NOT wear jewellery and tie back long hair.
- Keep children and other unauthorised persons away from the working area.
- Ensure there is adequate lighting prior to using the tool.
- DO NOT use the kit if any parts are missing or damaged.
- DO NOT use tool for any purpose other than that for which it is designed.
- IMPORTANT: These instructions are intended as a guide only. Always refer to the vehicle manufacturer’s service instructions or a proprietary manual to establish the current procedure.
INTRODUCTION
Designed for the installation and removal of slotted bushes on commercial spring suspension. Includes a 12 Tonne hydraulic cylinder (supplied without hydraulic pump). Use in conjunction with Hydraulic Pump Model No’s RE83/840/CWH (Air/Hydraulic) or RE97.10-01 (Hydraulic). Installation protects the bush using the parallel working tension elements. Suitable for use on the vehicle. Safe and easy-to-use
CONTENTS/APPLICATIONS
| Part Number | Description | Application |
|---|---|---|
| CV040.02 | Bush dia. 105mm (Marked No. 3) | MAN (410/414/460) Renault |
(430/450/460)
CV040.03| Bush dia. 105mm (Marked No. 4)| Volvo FM12
CV040.04| Bush dia. 66mm (Marked No. 5) stored under 12| MAN (410/414/460)
CV040.05| Bush dia. 59mm (Marked No. 6)| Renault (430/450/460)
CV040.06| Bush dia. 49mm (Marked No. 7)| Volvo FM12
CV040.07| Bush dia. 78mm (Marked No. 12)| Volvo FM12
CV040.08| Bush dia. 78mm (Marked No. 13)| Renault (430/450/460)
CV040.09| Bush dia. 98mm (Marked No. 14)| MAN (410/414/460)
CV040.10| Clamping Ring dia. 68mm (Marked No. 9)| MAN (410/414/460)
CV040.11| Clamping Ring dia. 60mm (Marked No. 10)| Renault (430/450/460)
CV040.12| Clamping Ring dia. 51mm (Marked No. 11)| Volvo FM12
CV040.13| Installation Pad dia. 108mm (Marked No. 15)| Volvo FM12
CV040.14| Installation Pad dia. 103mm (Marked No. 16)| Renault (430/450/460)
CV040.15| Installation Pad dia. 108mm (Marked No. 17)| MAN (410/414/460)
CV040.16| Threaded Stud ‘Short’ M16x2.0|
CV040.17| Threaded Stud ‘Long’ M16x2.0|
CV040.18| Clamp Sleeve Set|
CV040.19| Hydraulic Ram|
CV040.20| Washer (Set of 4)|
CV040.21| Nut M12x1.75 (Set of 4)|
---|---|---
CV040.22| Hex Head Screw M6x1.0|
CV040.23| Hex Head Screw M12x1.75|
OPERATION
This comprehensive time-saving tool is designed to remove and install the
slotted bushes found in the suspension springs on a range of Renault, MAN and
Volvo vehicles without the need to remove the suspension spring. (See
application table) The slotted bush needs compressing during installation due
to its working tension.
The hydraulic ram supplied is to be used with a hydraulic pump (not supplied)
such as the Sealey RE97-10-01.
REMOVAL
- Assemble the components as per the applications table for the vehicle being repaired and connect the ram to the RE97-10-01 (fig.1).
- Operate the pump to extract the bush, progress can be viewed through the slot in the side of the tool.
INSTALLATION
- Select the appropriate insertion block for the application and assemble around the new suspension bush, tighten the clamping bolts (fig.2).
- Fit the bush clamp to the insertion tool and assemble the tool using the appropriate insertion block for the application.
- Operate the pump to insert the bush into the suspension spring until the bush clamp comes into contact with the spring, (fig.3).
- Remove the bush clamp (fig.4) and continue to operate the pump until the bush is completely installed.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools,
accessories and packaging should be sorted, taken to a recycling centre and
disposed of in a manner which is compatible with the environment. When the
product becomes completely unserviceable and requires disposal, drain any
fluids (if applicable) into approved containers and dispose of the product and
fluids according to local regulations.
Note: It is our policy to continually improve products and as such we
reserve the right to alter data, specifications and component parts without
prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is
required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk.
IP32 7AR
01284 757500
sales@sealey.co.uk
www.sealey.co.uk