AQUASTAR PS10 PureStar Corona Discharge Ozone Generator System User Guide
- June 1, 2024
- AQUASTAR
Table of Contents
PURESTAR
CORONA DISCHARGE OZONE GENERATION SYSTEM
INSTALLATION AND
USER’S GUIDE
MODEL # PS10
PS10 PureStar Corona Discharge Ozone Generator System
FOR YOUR SAFETY
Read, understand and follow all warning notices and instructions before
installing, using, or servicing this system. Failure to follow warning notices
and instructions may result in property damage, serious injury, or death.
SAVE THESE INSTRUCTIONS
P 877-768-2717 – F (877) 276-POOL
– info@aquastarpoolproducts.com
– www.aquastarpoolproducts.com
– © 2023 AquaStar Pool Products, Inc.
– IN034-120123
U.S. Patents
www.aquastarpoolproducts.com/patents
PureStar Installation and User’s Guide – AquaStar Pool Products
PLEASE READ, FOLLOW, AND SAVE THESE INSTRUCTIONS!
Attention Installer: Read this manual completely before attempting
installation. Failure to follow these instructions could result in injury or
death and will void the product warranty. Consult AquaStar Pool Products with
any question regarding this product. This guide must be left with the pool
owner.
Attention User: This guide contains important information about the installation, operation and safe use of this product. Please retain this guide for future reference.
DANGER
FAILURE TO FOLLOW ALL INSTRUCTIONS AND WARNINGS CAN RESULT IN SERIOUS BODILY
INJURY OR DEATH. THIS OZONE SYSTEM SHOULD BE INSTALLED AND SERVICED ONLY BY A
QUALIFIED POOL PROFESSIONAL.
WARNING
DO NOT INHALE OZONE GAS PRODUCED BY THIS PRODUCT. Short-term inhalation
of high concentrations of ozone and long-term inhalation of low concentrations
of ozone can cause serious harmful physiological eff ects. The ozone system
must be installed in outdoor locations only, or indoor locations with forced
air ventilation in accordance with ASHRAE Standard 62.1 2013, Ventilation for
Acceptable Indoor Air Quality, and/or applicable local codes.
IMPORTANT SAFETY INSTRUCTION! PLEASE READ PRIOR TO INSTALLATION AND OPERATION!
WARNING
The installation and operation of this ozone system can only be carried out
after reading and understanding the information contained in this guide. The
installation must be performed in accordance with all federal, state and local
regulations and codes.
WARNING
This product must be wired in conjunction with a properly grounded, Ground
Fault Circuit Interrupter (GFCI). Only use supplied 12VDC outdoor rated power
supply to connect this product. Mount power supply at least 12” off the
ground. If an extension cord is necessary, a cord with a proper outdoor rating
must be used. Locate the cord so that it will not be tripped over or pulled.
If in doubt consult a qualifi ed electrician.
DANGER
ELECTRIC SHOCK HAZARD! DO NOT OPEN ENCLOSURE OR SERVICE INTERNAL PARTS.
DANGER
Do not store or use gasoline, chemicals or other fl ammable liquids or
vapors near this or any other appliance. Do not permit children to use this
product.
WARNING
HIGH VOLTAGE. DO NOT OPEN. NO SERVICEABLE PARTS INSIDE.
WARNING
OZONE GENERATOR. For outdoor water use only.
INSTALLATION REQUIREMENTS:
- Read, understand and follow all instructions before use.
- Connect the included power supply to a covered Class A GFCI outlet rated for outdoor use.
- Install this product at least fi ve feet from the waters edge.
- Install this product at least 12 inches above the ground.
- Install this product with the fl ow direction arrows pointing in the direction of water fl ow.
- DO NOT INSTALL BACKWARDS.
- For use with outdoor swimming pools and spas only.
This product is intended to enhance the primary sanitizer and improve the water quality of residential swimming pools, spas, and their related water features. Only use in conjunction with an EPA-registered sanitizer or electrolytic halogen generator.
SECTION 1. Overview
Description
Welcome to the AquaStar PureStar Ozone System. This revolutionary system
transforms both pool maintenance and the swimming experience, off ering a new
level of ease and effectiveness. With a streamlined installation process
requiring less than 18 inches of plumbing, PureStar eliminates the need for
additional plumbing or bypass systems.
The vacuum-controlled smart activation ensures efficient ozone dispersion
whenever the pool pump is in operation, while the advanced self-cleaning
mechanism tackles calcium build-up, setting a new standard for system
longevity and functionality.
Operating with a negligible increase in system pressure, it’s an
environmentally friendly solution suitable for pools up to 40,000 gallons. The
system is engineered to generate ozone, which is then auto-injected into the
water by a venturi injector optimized for hydraulic efficiency. This allows for
effective operation even at lower pump speeds, providing a more energy-efficient
solution. Please note, all ozone units must be used in conjunction with a
registered EPA sanitizer.
Experience a transformation in pool care and enjoyment with the AquaStar PureStar Ozone System.
Specifications
POWER SUPPLY SPECIFICATIONS:
Input: 120 V ~ 50/60Hz, 0.5 A max.
Output: 12.0 VDC, 1.5 A max.
- Operational Flow Rate Range: 1 to 83 GPM
- Maximum Pressure: 40 PSI
- Maximum Ozone: 1 g/hr
Contents:
- PureStar Ozone Generator
- 2’’ and 2½ ’’ Unions, Nuts, and O-Rings, Qty 2
- Blank Pipe (Start-up / Winterizing)
- Water Resistant 12V Power Supply and 8 Foot Power Cord (Standard Electrical Plug, No Wiring Required)
- Instructions
- PureStar Module, 1.0 GPH
- PureStar, Inlet Air Filter
- PureStar, Blank Tube
- PureStar, 12V Tranformer
- Union/Nut Kit, 2.5″ Nut, 2″ Soc, 2.5″ Soc., & O-rings
SECTION 2. Installation
Location
The PureStar ozone unit should be installed at the equipment pad, after any
heater and fi lter. If there is no heater, it should be installed after the fi
lter (refer to Figure 2 and 3). It is important to choose a clean, covered
outdoor area for installation, preferably indoors or in a location that is out
of direct sunlight. This will ensure optimal performance of the unit.
When installing the unit, be sure to position the generator at least 12 inches off the ground, away from sprinklers or drainage spouts, while still allowing for easy access for maintenance. The unit requires at least 17 inches of straight plumbing for installation, and no bypass plumbing is needed.
To ensure proper function, the unit must be installed horizontally, with the blue star pointing in the direction of flow. Vertical installations are not recommended.
Plumbing Connections
The PureStar system comes equipped with 2” and 2 ½” PVC union connections.
When lubricating these connections, use only a silicone-based lubricant on the
provided O-rings. Avoid using petroleum jelly, pipe joint compound, glue, or
solvents.
WARNING
Ensure the power to the pool pump is turned off at the circuit breaker
before starting any work.
Connect the recirculating system piping to the unions:
- Turn off the power to the pool pump at the circuit breaker.
- Release the pressure in the plumbing system by opening the air relief valve on the fi ltration system.
- For 2 inch recirculation system piping, cut a 14 21/32” gap into a straight run of pipe that is at least 17” long (refer to the Installation Location section for more details). For 2 ½ inch piping, cut a 13 5/32” gap
- Clean both ends of the cut pipe thoroughly.
- Slide a Union Nut over each end of the cut pipe, with the threads facing the cut ends.
- Using PVC Primer & Glue, attach the included unions to each end of the pipe according to the manufacturer’s recommendations. Test the spacing with the included “PureStar Blank Tube.”
Note: For new installations the “PureStar Blank Tube” can be used to ensure union spacing is set correctly.
System Flush & Leak Test
WARNING
DO NOT install PureStar until the system has been flushed and leak tested.
Debris from installation process could damage unit.
- Install the included O-Rings into the grooves on the sealing face of the unions. These O-Rings come prelubricated.
- Place the “PureStar Blank Tube” between the unions and hand tighten the union nuts.
- Close the air relief valve and turn on the power to the pool pump at the circuit breaker.
- Run the pool pump at full speed for at least 5 minutes to fl ush out any remaining debris from the installation process.
- Check the plumbing glue joints and union connections for water leaks. If any leaks are found, repair or replace the necessary components.
PureStar Module Installation
To install the PureStar module, follow these steps:
- Turn off the power to the pool pump at the circuit breaker.
- Release the pressure in the plumbing system by opening the air relief valve on the fi ltration system
- Loosen the union nuts and remove the “PureStar Blank Tube.”
- Carefully slide the “PureStar Module” between the union fittings, being careful not to remove or damage the O-rings. Hand tighten the union nuts.
- Make sure that the flow arrows on the side of the unit are aligned with the flow direction of the recirculation system.
- Close the air relief valve and turn on the power to the pool pump at the circuit breaker.
- Plug the power supply into a 120 V GFCI protected outlet, and mount it at least 12 inches off the ground. The unit should light up in a steady on state.
Initial System Start-Up
After completing the installation procedures, it is important to determine
the optimal run conditions for your pool pump and PureStar system. If you have
a single speed pump, you can skip this step as you only have one pump run
speed. Variable speed pumps can save energy by operating at a slower, more
efficient speed for longer periods of time. The PureStar system was designed to
work at a range of flow conditions for optimal energy efficiency.
To determine the optimal pool pump speed:
-
Set the recirculation system valve to normal pool filtration mode.
-
Start the pool pump at full speed and let the system run for at least 5 minutes.
-
Observe the light pattern on the top of the unit. If the flow conditions are within the PureStar’s normal operating range, the light will pulse slowly from on to off, indicating that ozone gas is flowing into the water path.
If the light is steady on, then the PureStar system will not work at this full speed condition. Record this information in the Full Speed row of the Operation Log, on page 6. -
If the PureStar does not operate at full speed, reduce the speed by 100 RPM at a time and wait 60 seconds for the system to stabilize. Continue to do this until you find the highest speed that the PureStar will operate. Record this speed in the High Operation row of the Operation Log below.
-
Reduce the pump to the lowest speed setting and let it run for 5 minutes.
-
Check the light pattern again at this low speed and record this speed in the Low Speed row of the Operation Log below.
-
If the PureStar does not operate at this lowest speed, increase the speed by 100 RPM at a time and wait 60 seconds for the system to stabilize. Continue to do this until you find the lowest speed that the PureStar will operate. Record this speed in the Low Operation row of the Operation Log below.
Operation Log
| Pump Speed | Functional (Light Pulse) |
|---|---|
| State | RPM |
| Full Speed | |
| High Operation | |
| Low Speed | |
| Low Operation |
- Use the above table to set your pool filtration schedule within the PureStar’s operational speed range.
Normal Operation
If properly configured, the PureStar system will inject ozone gas into the
return line of the recirculation plumbing during normal filtration operation.
You can determine if ozone gas is flowing into the water path by observing the
light on the top of the PureStar unit. If the light is pulsing slowly, it
indicates that ozone gas is being injected. If the light is steady on, it
means that the system is not producing ozone and the flow conditions need to
be adjusted. If the light is flashing, consult the troubleshooting table to
look up the error code.
During normal operation, it is normal to see small bubbles exiting the
returns. These bubbles may contain a small residual amount of ozone gas at low
concentrations.
WARNING
Inhalation of high concentrations of ozone and long-term inhalation of low
concentration of ozone can cause serious harmful physiological effects.
Water Chemistry
It is important to regularly test for chlorine or bromine to ensure that
proper sanitizer residual is present in the pool or spa. Ozone will be
eliminating the majority of contaminants, so only a small amount of sanitizer
will be needed to maintain a minimum residual level of 1.0 ppm chlorine or 1.0
ppm bromine. It is also important to maintain the pH between 7.2 and 7.8.
Note: The U.S. EPA has established a maximum chlorine level of 4.0 ppm for re-entry of swimmers into pool or spa water. Additionally, bromine levels should not exceed 8.0 ppm (As Br2) when bathers are present.
Maintenance
The PureStar is a self cleaning system and does not require regular
maintenance. If the system is not operating properly see the troubleshooting
section.
Winterizing
If the pool is located in an area with temperatures that may drop below
freezing, it is recommended to remove the PureStar system during the winter
months to prevent freeze damage to the unit. To winterize the PureStar system,
follow these steps:
- Turn off the power to the pool pump at the circuit breaker.
- Unplug the PureStar from the 120 V GFCI protected outlet.
- Release the pressure in the plumbing system by opening the air relief valve on the fi ltration system
- Loosen the union nuts and remove the PureStar unit from the plumbing system.
- Place the PureStar unit indoors and out of reach of the elements.
- Install the “Blank Tube” and tighten the union nuts.
- Winterize the pool as you normally would.
Water Flow Direction Indicator, Power Cord, Union, and
Air Intake Location
SECTION 3. Troubleshooting
| PROBLEM | POSSIBLE CAUSE | CORRECTIVE ACTION |
|---|---|---|
| No or low water flow | No power to pump | Check that the power is on at the |
breaker and that the pump is running.
PureStar installed backwards| Check the flow direction arrow on the side of
the PureStar (next to the power cord). If the arrow is not in the direction of
flow, remove the PureStar and reinstall it in the correct direction. Follow
the PureStar Module Installation section of these instructions.
Pump underpowered| If using a small single speed pump, it could be possible
that the added flow restriction of the PureStar module is too much for your
pump. Have a pool professional inspect your system and determine if a new pump
is required.
Internal obstruction| Remove the PureStar Module and visually inspect the
internal water flow path for debris. If obstructions are found, clean and
replace the system. Follow the PureStar Module Installation section of these
instructions for removal and installation.
Unit will not light up| No power| Check that the power cord is plugged in to a
working outlet.
GFCI tripped| Check that the GFCI outlet is not tripped. Press the “Test” and
then “Reset” button on the GFCI to ensure the outlet is functioning properly.
Power supply disconnection| Check that the power cord is connected to the
power supply and that the threaded connection is tight.
Light stays on and will not “Slow Pulse”| Flow conditions are not correct|
Follow the steps described in Initial System Start-Up to find a working
condition. If no conditions are found, a stronger bypass may be necessary.
Contact AquaStar Pool Products Technical Support at
877-768-2717.
Light continues to “Slow Pulse” after pump has stopped| High internal vacuum|
This is a normal condition. The system may continue to add ozone to the water
for some time after the pump stops.
Electrical failure| If the system remains in the “Slow Pulse” state
indefinitely after the pump has stopped, an electrical failure has occurred.
Contact AquaStar Pool Products Technical Support at
877-768-2717.
Loud noise during operation
System only operates at low speeds| By-pass valve obstruction| Remove the
PureStar Module and remove and clean any debris from the bypass valve and
spring assembly.
Follow the PureStar Module Installation section of these instructions for
removal and installation.
Electric valve failure| If the noise continues after cleaning the bypass
valve, it is possible the internal electric valve has failed. Contact AquaStar
Pool Products Technical Support at
877-768-2717.
If the system only operates at low speeds, the system back-pressure is too
high for the bypass spring and a stronger spring may be needed. Contact
AquaStar Pool Products Technical Support at
877-768-2717.
System back-pressure too high
System is leaking water| Weep hole drainage| The PureStar system is designed
for outdoor use but is not a fully sealed unit. Water is designed to naturally
weep out of the bottom of the unit. This is normal anytime the unit has come
in contact with water.
Weep hole leakage| If the PureStar is draining water from the bottom weep
holes but the system has not been in contact with an external water source
(e.g., rain, sprinklers, hose, or heavy condensation), then there may be an
internal leak. Contact AquaStar Pool Products Technical Support at
877-768-2717.
Union seal failure| If the leakage appears to be coming from the unions,
remove the PureStar Module, inspect and lubricate the O-rings, and reinstall
the module. Refer to “PureStar Module Installation” for instructions on
removing and installing the module.
2 Flash Error Code = Voltage low| Power supply failure| Unplug the PureStar
from the outlet, wait 30 seconds, and then plug the unit back in. If flashing
continues, contact AquaStar Pool Products Technical Support at
877-768-2717 and report the error code.
3 Flash Error Code = Voltage high| Power supply failure| Unplug the PureStar
from the outlet, wait 30 seconds, plug the unit back in. If flashing
continues, contact AquaStar Pool Products Technical support at (877)
768-2717 and report error code.
4 Flash Error Code = Valve current low| Valve open circuit| Unplug the
PureStar from the outlet, wait 30 seconds, plug the unit back in. If flashing
continues, contact AquaStar Pool Products Technical support at
877-768-2717 and report error code.
5 Flash Error Code = Valve current high| Valve short circuit| Unplug the
PureStar from the outlet, wait 30 seconds, plug the unit back in. If flashing
continues, contact AquaStar Pool Products Technical support at
877-768-2717 and report error code.
6 Flash Error Code = CDT current low
7 Flash Error Code = CDT current high| CDT open circuit| Unplug the PureStar
from the outlet, wait 30 seconds, plug the unit back in. If flashing
continues, contact AquaStar Pool Products Technical support at
877-768-2717 and report error code.
Unplug the PureStar from the outlet, wait 30 seconds, plug the unit back in.
If flashing continues, contact AquaStar Pool Products Technical support at
(877) 768-2717 and report error code.
CDT short circuit
8 Flash Error Code = Switch error| Vacuum switch error| If the Vacuum Switch
senses an edge case flow condition it will attempt to open and then close
again. If this happens 10 times in a row the system will 8 Flash Error for 10
minutes and then restart the process. Increase the speed of the pump or reduce
the back- pressure. Unplug the PureStar from the outlet, wait 30 seconds, and
plug the unit back in to reset the error.
9 Flash Error Code = Controller error| Electrical failure| Unplug the PureStar
from the outlet, wait 30 seconds, plug the unit back in. If flashing
continues, contact AquaStar
Pool Products Technical support at (877)
768-2717 and report error code.
10 Flash Error Code = System overheat| Ambient temperature exceeded working
temperature| The system has turned itself off and will monitor the ambient
temperature. Once conditions improve the system will restart. If problem
persists contact AquaStar Pool Products Technical support at
877-768-2717 and report error code.
Contact Information
For Technical Assistance:
Call: 877-768-2717
Visit: www.aquastarpoolproducts.com
Email: Info@aquastarpoolproducts.com
LIMITED WARRANTY
AquaStar Pool Products, Inc warrants the PureStar, model PS10, as follows:
Limited Warranty: AquaStar Pool Products, Inc warrants the model PS10 to be
free from defects in material and/or workmanship for a period of one (1) year
from the original date of installation.
Exceptions that shall result in AquaStar Pool Products, Inc denial of a warranty claim:
- Damage caused by careless handling, improper repackaging, or shipping damage.
- Damage due to misapplication, misuse, abuse or failure to operate equipment as specified in the PS10 Installation and User’s Guide.
- Damage caused by failure to install products as specified in the PS10 Installation and User’s Guide.
- Damage due to unauthorized product modifications or alterations, or failure to use AquaStar Pool Products, Inc’s original replacement parts.
- Damage caused by negligence, or failure to properly maintain products as specified in the PS10 Installation and User’s Guide.
- Damage caused by failure to maintain water chemistry in conformity with the standards set forth in the PS10 Installation and User’s Guide.
- Damage caused by water scaling, freezing or any conditions causing inadequate water circulation.
- Accidental damage, fire, acts of God, or other circumstances outside the control of AquaStar.
This warranty extends to the original retail owner (Customer) only, beginning
on the date of installation and is not enforceable by any other party. Proof
of purchase and date of installation will be required for all warranty claims.
Customer agrees to pay all shipping charges to and from AquaStar Pool
Products, Inc.
Warranty Obligations of AquaStar Pool Products, Inc: Should a defect in
workmanship and/or material in any item covered by this warranty become
evident during the term of the warranty, then upon the Customer following the
procedures set forth below, AquaStar will, at its option, repair or replace
such item or part at its own cost and expense. AquaStar’s maximum obligation
under this warranty is limited to the repair and replacement of the PS10 Kit.
AquaStar disclaims all other expressed or implied warranty obligations.
AquaStar is not, however, responsible under this warranty for any cost of
shipping or transportation of the equipment or parts thereof to or from
AquaStar Pool Products, Inc’s Technical Service Department. Also, AquaStar
Pool Products, Inc is not liable for any loss of time, inconvenience,
incidental expenses such as telephone calls, labor or material charges
incurred in connection with the removal or replacement of the equipment, or
any other incidental or consequential damages, including but not limited to
damage to pool equipment or any surface in or around the pool and skimmer in
which the PS10 is installed.
PLEASE NOTE: Some states do not allow the exclusion or limitation of
incidental, or consequential damages, so the above limitation or exclusion may
not apply to you.
No Other Warranties: TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW,
AQUASTAR POOL PRODUCTS, INC DISCLAIMS ALL OTHER WARRANTIES, WHETHER EXPRESS OR
IMPLIED, INCLUDING, BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
In order to obtain the benefits of this warranty, the Customer who made the
original retail purchase must contact AquaStar Pool Products, Inc’s Technical
Service Department upon discovery of the defect, but in no event later than
the expiration date of the warranty period provided in this warranty. Upon
receipt of this communication, AquaStar Pool Products, Inc will promptly
notify the Customer of the address to which the defective item may be shipped.
The Customer shall then ship the item, freight prepaid, to the address
indicated, together with a “RETURN GOODS AUTHORIZATION” form obtained from
AquaStar Pool Products, Inc’s Technical Service Department and a brief
description of the problems encountered. Unauthorized returns will not be
accepted. Freight must be prepaid by customer.
Warranties or Representations by Others: No third party entity has any
authority to make any warranties or representations concerning AquaStar Pool
Products, Inc or its products. Accordingly, AquaStar Pool Products, Inc is not
responsible for any such warranties or representations. Other Rights: This
warranty gives you specific legal rights and you may also have other rights,
which vary from state to state. This warranty supersedes all previous
publications.
KEEP THIS DOCUMENT. PLEASE RECORD THE DATE OF INSTALLATION AND THE SERVICE
PROVIDER’S NAME.
SERVICE PROVIDER’S NAME: PHONE NUMBER: DATE OF
INSTALLATION__
AquaStar Pool Products, Inc – 2340 Palma Dr #104, Ventura, CA 93003- Phone
877-768-2717 – Fax
877-276-7665
AquaStar
Pool Products, Inc.
2340 Palma Drive
Ventura, CA 93003
IN 034 – 092123
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