TOWNAN COUNTRY TC36D Country Home Burner Kit Instructions

TOWNAN COUNTRY TC36D Country Home Burner Kit

Product Information

The TC36D Country Home Burner Kit is a natural gas fireplace accessory that consists of a burner assembly, log set, air deflector, ember material, log grate, and hardware package. The burner assembly is installed onto the firebox floor with screws and connected to the gas supply and pilot tubes. The log set includes seven logs that need to be positioned according to the diagrams provided in the Installation and Operating Instructions manual. The air deflector and ember material are installed onto the log grate, which is secured to the firebox floor with brackets and screws.

Product Usage Instructions

1. Read and follow the Installation and Operating Instructions manual provided with the fireplace for proper gas supply, safety requirements, and operating instructions.
2. Remove the TC36D Country Home Burner Kit from its packaging and inspect the contents to ensure all parts are included.
3. Install the burner assembly onto the firebox floor by aligning the keyhole slots with the screws and sliding the burner back to engage the screws. Tighten the screws to secure the burner assembly.
4. Attach the pilot and gas supply tubes to the bulkhead fitting and tighten to ensure gas-tight connections.
5. Feed the ignition and sensor wires through the bulkhead plate to the interface module. Tuck the wires below the supply tubes to route them properly.
6. Attach the ignition and sensor wires to the Interface module as shown in Figure 8.
7. Reinstall the valve control center access panel.
8. Install a panel set before installing the log grate as per the Installation and Operating Instructions manual.
9. Secure the log grate to the firebox floor by positioning the slots of the grate securing brackets over the holes in the floor shield and secure with screws.
10. Attach the rear deflector to the rear of the grate using the two screws provided.
11. Place the ember material onto the log grate as shown in Figure 11.
12. Position the logs as indicated by the diagrams provided in the Installation and Operating Instructions manual. Engage each pin in the corresponding holes of the three main logs. The four smaller logs rest in position.
13. Ensure proper log placement to avoid excessive flame impingement and sooting on internal parts and glass.

INSTALLER:
Leave this manual with the appliance.

CONSUMER:
Retain this manual for future reference.

These instructions are supplementary to the Installation and Operating Instructions supplied with the fireplace and should be kept together. Refer to the Installation and Operating Instructions for proper gas supply, safety requirements and operating instructions.

Contents of Package

Burner/Grate Installation

1. Place the keyhole slots of the burner (Figure 3) over the two screws located on the firebox floor (Figure 2).

2. Slide the burner back to engage the screws in the small part of the keyhole slot and tighten screws (Figure 4).

3. Remove access cover to the valve control center from right side of firebox (Figure 5)

4. Attach the pilot and gas supply tubes to the bulk head fitting and tighten (Figure 6). Ensure the connections are gas tight.

5. Feed the ignition and sensor wires through the bulkhead plate to the interface module. Tuck the ignition and sensor wires below the supply tubes (Figure 7).

6. Attach the ignition and sensor wires to the Interface module as shown in Figure 8.

7. Reinstall the valve control center access panel (See Figure 5 on page 3).
   A panel set must now be installed before the before the log grate can be installed. See Installation and Operating Instructions manual for details.

8. Position the slots of the grate securing brackets over the holes in the floor shield and secure with the two screws (Fig. # 9).

9. Attach rear deflector to rear of grate using the two screws provided (Figure 10).

Ember Material Placement

A large bag of ember material is shipped with the fireplace and needs to be installed to ensure optimum performance and flame appearance. Pull apart the material into ember size pieces (approximately 1” squares) and gently place them into the burner pan. Do not compress, leave it loose for best performance. Fill the burner pan level with the top of the pan at rear, and gradually slope forward to the firebox floor at the front, covering both burner tubes. Place remaining ember material outside of the burner pan as desired to cover-up gas lines and brackets.

Note:
Ember material placement and amount will affect flame appearance. More ember material results in lower flame height. Add or remove as needed until desired flame affect.

Gas plumbing and vent connections should be completed before proceeding.
The logs are fragile, and should be handled with care. Unpack and inspect log set. There should be a total of seven logs. Position the logs as indicated by the following pictures. The three main logs have holes and / or pins. Engage each pin in the corresponding holes. The four smaller logs do not have holes or pins. They rest in position. Locate as per the diagrams 12 through 19.

Note:
Improper placement of logs will cause sooting on internal parts and glass. The logs may need to be repositioned slightly to avoid excessive flame impingement.

Gas Pressure Check

Note:
To test the gas pressure, turn off the gas supply before removing the plug from the supply pressure test port or manifold pressure test port.

Verify gas pressures with the fireplace lit and on the highest setting.

1. Remove the blanking plug from the pressure test port. The plug is located between the right side lintel and firebox side (Figure 20).
2. Thread the extension test fitting into the open test port (Figure 21)
3. Attach a pressure gauge onto the fitting.
4. When testing is complete remove the extension test fitting and replace the plug. Thread sealant will be required to ensure a gas tight connection.

Correct gas pressure requirement:

• Supply Pressure (For purpose of input adjustment) Natural Gas

• Minimum 5.0″ WC

• Maximum 13.9″ WC
  Manifold Pressure

• Maximum 3.5″ WC

• Minimum 1.6″ WC

Burner Flame Adjustment

The air shutter on the burner tube controls the primary combustion air to the gas burner and is preset at the factory for natural gas fuel. Some adjustment may be necessary to obtain desired flame and to eliminate carbon deposits. Evaluate flame appearance after the fireplace has reached operating temperature. See Figure 23 for proper flame pattern.

Open primary air shutter if the logs, glass, and firebox have carbon accumulation and/or the flames are long, dark and stringy. The shutter may also be opened to enhance the ember material glow and lessen the flame height.

Caution:
Proper air shutter setting is a must. The flame should be just orange and “lazy”. It should NEVER be set to create sooting on internal parts and glass.

To Adjust:

1. Open and remove window frame and set aside. See “Window Frame Removal” section found in the Installation and Operating Instructions manual.
2. Remove the log set and set aside.
3. Remove the air deflector from the log grate.
4. Loosen the screw in the Primary Air Shutter (Figure 24).
5. Rotate the shutter to increase or decrease the amount of primary air.
6. Re assemble in reverse order.

Replacement Parts

(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)

ITEM …….DESCRIPTION ……………………………………..PART NO.

1. ……….COUNTRY HOME BURNER ASSY …. 22150017
2. ……….7 PCS LOG SET …………………………… 5098.746108
3. ……….ORIFICE, NATURAL GAS …………….. 5022.13
4. ……….PILOT ASSEMBLY………………………….TCRP.5005025
5. ……….MAIN SUPPLY TUBE……………………… 5019.223
6. ……….PILOT TUBE………………………………… 5019.225

KIT CONTENTS

1. …. BURNER ASSEMBLY
   • 1a…………………………………………………………………………..GRATE
   • 1b……………………………………………………………….BURNER TRAY
   • 1c……………………………………………………………………..MANIFOLD
   • 1d………………………………………………………..DORMONT FITTING
   • 1e…………………………………………………..TCCV PILOT BRACKET
   • 1f……………………………………BURNER TRAY SUPPORT SHIELD
   • 1g…………………………………….BURNER TRAY SHIELD GASKET
   • 1i…………………………………………………………….AIR DEFLECTOR
2. 7 PCS LOG SET
3. …. ORIFICE, NATURAL GAS
4. …. PILOT ASSEMBLY, CONVERTIBLE
5. …. MAIN SUPPLY TUBE
6. …. PILOT TUBE

© 2017 Copyright Pacific Energy Fireplace Products LTD
Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws.

For technical support, please contact your retailer
Web site: www.townandcountryfireplaces.net.
2975 Allenby Rd., Duncan, BC V9L 6V8

Printed in Canada.

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