POWER SMART MB5040A 4400W Frame Inverter Generator Instruction Manual

POWER SMART MB5040A 4400W Frame Inverter Generator Instruction Manual

www.powersmartusa.com
[email protected] / [email protected]

TECHNICAL DATA

INTRODUCTION

Thank You for Purchasing a PowerSmart® Product. This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. PowerSmart® reserves the right to change this product and specifications at any time without prior notice. Please keep this manual available to all users during the entire life of the chipper shredder.
⚠ This manual contains special messages to bring attention to potential safety concerns, Generator Parallel Cable as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine damage.

QUESTIONS? PROBLEMS?
Please contact our Customer Service Dept. with any questions and/or comments, either by Email: [email protected] / [email protected], or Toll Free at (872)314-0005. We are available Mon-Fri 9am-5pm EST to help solve any issues that you might encounter.

SAFETY INFORMATION

The manufacturer cannot anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and on tags and decals affixed to the unit are, therefore, not all inclusive. If using a procedure, work method or operating technique that the manufacturer does not specifically recommend, verify that it is safe for others. Also make sure the procedure, work method or operating technique utilized does not render the equipment unsafe. Throughout this publication, and on tags and decals affixed to the generator, DANGER, WARNING, CAUTION and NOTE blocks are used to alert personnel to special instructions about a particular operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their definitions are as follows:

⚠ DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
⚠ WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
⚠ CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTE : Notes contain additional information important to a procedure and will be found within the regular text of this manual. These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict compliance with the special instructions while performing the action or service are essential to preventing accidents.

SYMBOLS AND MEANINGS

• It is recommended to obtain parts and service from your local IASD to keep this unit in safe working order.
• Do not operate unit on uneven surfaces, or in areas where it can be exposed to excessive moisture, dirt, dust, or corrosive vapors.

Exhaust and Location Hazards

• If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air IMMEDIATELY. See a doctor, as you could have carbon monoxide poisoning.

Electrical Hazards

Fire Hazards

• Do not operate the generator if connected electrical devices overheat, if electrical output is lost, if engine or generator sparks or if flames or smoke are observed while unit is running.
• Keep a fire extinguisher near the generator at all times.
  IMPORTANT NOTE: This list is not all inclusive. Check with the Authority Having Jurisdiction (AHJ) for any local codes or standards which may be applicable to your jurisdiction.

KNOWING YOUR GENERATOR

1. Recoil Starter
2. Grounding Lug
3. Air Filter
4. Oil Drain
5. Oil Fill
6. Fuel Tank
7. Gas Cap
8. Fuel Gauge
9. Muffler
10. Air Filter
11. CHOKE Knob
12. RUN/STOP Switch
13. LED ALARM 1
14. AC RESET
15. VFT meter
16. AC Breaker
17. 20A Volt AC Sock
18. 30A Volt AC Sock
19. PARALLEL OPERATION OUTLETS
20. 12 Volt DC
21. DC Breaker
22. Ground
23. ECO Switch

GENERATOR PREPARATION

Remove Contents From Carton
Open carton completely by cutting each corner from top to bottom.
Remove and verify carton contents prior to assembly. Carton contents should contain the following:

Accessories

Unpack the generator and all its parts, and compare against the list. Do not discard the carton or any packaging materials. Please call 1-872-314-0005 or E-mail us at [email protected] /[email protected] if any parts are damaged or missing.

Assembly Instruction
⚠ CAUTION Engine damage. Verify proper type and quantity of engine oil prior to starting engine. Failure to do so could result in engine damage.

Adding Engine Oil

1. Place generator on a level surface.

2. Verify oil fill area is clean.

3. Remove oil fill cap and wipe dipstick clean.

4. Add recommended engine oil as shown in the following chart.
   NOTE: Use petroleum based oil (supplied) for engine break-in before using synthetic oil.
   NOTE: Some units have more than one oil fill location. It is only necessary to use one oil fill point.

5. Thread dipstick into oil filler neck. Oil level is checked with dipstick fully installed.

6. Remove dipstick and verify oil level is within safe operating range.
   

Adding Fuel
Fuel requirements are as follows:

• Clean, fresh, unleaded gasoline.
• Minimum rating of 87 octane/87 AKI (91 RON).
• Up to 10% ethanol (gasohol) is acceptable (where available; non-ethanol-premium fuel is recommended).
• DO NOT use E85.
• DO NOT use a gas oil mix.
• DO NOT modify engine to run on alternate fuels. Stabilize fuel prior to storage.

1. Verify unit is OFF and cooled for a mini-mum of two minutes prior to fuelling.
2. Place unit on level ground in a well venti-lated area.
3. Clean area around fuel cap and remove cap slowly.
4. Slowly add recommended fuel (A). Do not overfill (B).
5. Install fuel cap.

NOTE: Allow spilled fuel to evaporate before starting unit.
IMPORTANT NOTE: It is important to prevent gum deposits from forming in fuel system parts such as the carburetor, fuel hose or tank during storage. Alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. See the Storage section. Never use engine or carburetor cleaner products in the fuel tank as permanent damage may occur.

GENERATOR OPERATION

Operating Location

• Only use OUTSIDE and place the generating set in a well-ventilated area.
• Only operate the generating set on a flat, level surface and in a clean, dry operating environment.
• Allow two feet clearance on all side of the generating set while operating it outdoors.
• Operate in specified area, if any problem on applicable occasion, please consult the authorized local dealers. In some areas, generating set must be registered with the local utility. Generating set used to construction sites may be subject to additional rules and regulations.

Start The Generator

1. Unplug all electrical loads from the unit’s receptacles before starting engine.
2. Place generator on a level surface.
3. Open the fuel shut-off valve to ON position.
4. Turn engine ON/OFF switch to ON.
5. Slide engine choke to Full CHOKE position (left).
6. Firmly grasp recoil handle and pull slowly until increased resistance is felt. Pull rapidly up and away.
7. When engine starts, move choke knob to 1/2 CHOKE position until engine runs smoothly, then fully into RUN position. If engine falters, move choke back to 1/2CHOKE position until engine runs smoothly, then to RUN position.
   NOTE: If engine fires, but does not continue to run, move choke lever to Full CHOKE and repeat starting instructions.

⚠ IMPORTANT NOTE: Do not overload generator or individual panel receptacles. These outlets are overload protected with push-to-reset circuit breakers. If amperage ratting of any circuit breaker is exceeded, that breaker opens and electrical output to that receptacle is lost. Read Know Generator Limits carefully.

PARALLEL KIT(OPTIONAL)
Its innovative paralleling capability allows you to meet higher output requirements. by connecting two models together to power your RV air conditioner, lights, cell phone, and other portable appliances at the same time. The easy access storage compartment in the back keeps power cables safe when not in use.

Electrical Shock
To reduce the risk of electrical shock

• DO NOT use electrical cords that are worn, frayed bare or otherwise damaged.
• DO NOT touch bare wires or receptacles.
• DO NOT handle generating set or electrical cords while standing in water while barefoot, or while hands or feet are wet.

Grounding the Generator When Used as a Portable
The generator is equipped with an equipment ground connecting the generator frame and the ground terminals on the AC output receptacles. This allows the generator to be used as a portable without grounding the frame of the generator.

Connecting the Generator to a Building Electrical System
When connecting directly to a building electrical system, it is recommended that a manual transfer switch be used. Connections for a portable generator to a building electrical system must be made by a qualified electrician and in strict compliance with all national and local electrical codes and laws.

Know Generator Limits
Overloading a generator can result in damage to the generator and connected electrical devices. Observe the following to prevent overload:

• Add up the total wattage of all electrical devices to be connected at one time. This total should NOT be greater than the generator’s wattage capacity.
• The rated wattage of lights can be taken from light bulbs. The rated wattage of tools, appliances, and motors can be found on a data label or decal affixed to the device.
• If the appliance, tool, or motor does not give wattage, multiply volts times ampere rating to determine watts (volts x amps = watts).
• Some electric motors, such as induction types, require about three times more watts of power for starting than for running. This surge of power lasts only a few seconds when starting such motors. Make sure to allow for high starting wattage when selecting electrical devices to connect to the generator:

1.  Figure the watts needed to start the largest motor.
2. Add to that figure the running watts of all other connected loads. The Wattage Reference Guide is provided to assist in determining how many items the generator can operate at one time.
   NOTE: All figures are approximate. See data label on appliance for wattage requirements.

Generator Shut Down

1. Shut off all loads and unplug electrical loads from generator panel receptacles.
2. Let engine run at no-load for several minutes to stabilize internal temperatures of engine and generator.
3. Move ON/OFF switch to OFF.
4. Close fuel valve.

NOTE: Under normal conditions, close fuel valve and allow generator to run carburetor bowl out of fuel. For emergencies, switch to STOP.

VFT meter
The VFT meter can be used for displaying voltage, frequency(hertz),run time and total run time as applicable. (Display mode depends on the configuration). The LCD displays each mode by pressing the button below the display. The display meter sets as either automatic switching mode or manual operation mode. In the manual state press MODE BUTTON for mode switching. But in automatic mode MODE BUTTON is used for reset (operate cautiously when necessary).

Function Indicator
The OIL ALARM will illuminate when the generator is low oil level. The OVERLOAD ALARM will illuminate when the generator is over load. The OUTPUT INDICATOR lamp will illuminate when the generator run steadily.
Low Oil Level Shutdown System
The engine is equipped with a low oil level sensor that shuts down the engine automatically when the oil level drops below a specified level. The engine will not run until the oil has been filled to the proper level. If the engine shuts down and there is sufficient fuel, check engine oil level.

MAINTENANCE

Regular maintenance will improve performance and extend engine/equipment life. It is recommended that all maintenance work be performed by an Independent Authorized Service Dealer (IASD). Regular maintenance, replacement or repair of the emissions control devices and systems may be performed by any repair shop or person of the owner’s choosing. However, to obtain emissions control warranty service free of charge, the work must be performed by an IASD. See the emissions warranty.
NOTE: Contact your nearest Independent Authorized Service Dealer (IASD) with questions about component replacement.

Maintenance Schedule
Follow maintenance schedule intervals, whichever occurs first according to use.
NOTE: Adverse conditions will require more frequent service.
NOTE: All required service and adjustments should be each season as detailed in the following chart.

Preventive Maintenance
Dirt or debris can cause improper operation and equipment damage. Clean generator daily or before each use. Keep area around and behind muffler free from combustible debris. Inspect all cooling air openings on generator.

⚠ WARNING Do not insert any object through the air cooling slots. Generator can start at any time and could result in death, serious injury, and unit damage.

• Use a damp cloth to wipe exterior surfaces clean.
• Use a soft bristle brush to loosen caked on dirt, oil, etc.
• Use a vacuum to pick up loose dirt and debris.
• Low pressure air (not to exceed 25 psi) may be used to blow away dirt. Inspect cooling air slots and openings on generator. These openings must be kept clean and unobstructed.

NOTE: DO NOT use a garden hose to clean generator. Water can enter engine fuel system and cause problems. If water enters generator through cooling air slots, some water will be retained in voids and crevices of rotor and stator winding insulation. Water and dirt buildup on generator internal winding will decrease insulation resistance of winding.

⚠ WARNING Accidental start-up. Disconnect spark plug wires when working on unit. Failure to do so could result in death or serious injury.

To maintain the product warranty, the engine oil should be serviced in accordance with the recommendations of this manual. DO NOT use special additives.

Change Engine Oil
⚠ WARNING Accidental start-up. Disconnect spark plug wires when working on unit. Failure to do so could result in death or serious injury.
When using generator under extreme, dirty, dusty conditions, or in extremely hot weather, change oil more frequently.

NOTE: Don’t pollute. Conserve resources. Return used oil to collection centers. Change oil while engine is still warm from running, as follows:

1. Place generator on a level surface.
2. Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
3. Clean area around oil fill, and oil drain plug.
4. Remove oil fill cap.
5. Remove oil drain plug and drain oil completely into a suitable container.
6. Install oil drain plug and tighten securely.
7. Slowly pour oil into oil fill opening until oil level is between L and H marks on dip-stick. DO NOT overfill.
8. Install oil fill cap, and finger tighten.
9. Wipe up any spilled oil. 10. Properly dispose of oil in accordance with all applicable regulations.

Air Filter Maintains
Engine will not run properly and may be damaged if run with a dirty air filter. Service air filter more frequently in dirty or dusty conditions. To service air filter:

1. Turn knob (A) and remove air filter cover (B).
2. Wash in soapy water. Squeeze filter (C) dry in clean cloth (DO NOT TWIST).
3. Clean air filter cover before re-installing it.

NOTE: To order a new air filter, contact the nearest Independent Authorized Service Dealer (IASD).

Spark Plug Maintains
To service spark plug:

1. Clean area around spark plug.

2. Remove and inspect spark plug.

3. Inspect electrode gap with wire feeler gauge and reset spark plug gap to 0.76 mm.
   NOTE: Replace spark plug if electrodes are pitted, burned or porcelain is cracked.
   Use ONLY recommended replacement plug. See Specifications.

4. Install spark plug finger tight, and tighten an additional 3/8 to 1/2 turn using spark plug wrench.

Valve Clearance
IMPORTANT NOTE: If uncomfortable about doing this procedure, or the proper tools are not available, take generator to the nearest service center to have valve clearance adjusted. Check valve clearance after the first fifty- hours of operation. Adjust as necessary.

• Intake — 0.15 ± 0.02mm (cold)
• Exhaust — 0.20 ± 0.02mm (cold)

Storage
It is recommended to start and run the genera-tor for 30 minutes, every 30 days. If this is not possible, refer to the following list to prepare unit for storage.

• DO NOT place a storage cover on a hot generator. Allow unit to cool to room temperature before storage.
• DO NOT store fuel from one season to another unless properly treated.
• Replace fuel container if rust is present. Rust in fuel will cause fuel system problems.
• Cover unit with a suitable protective, moisture resistant cover.
• Store unit in a clean and dry area.
• Always store generator and fuel away from heat and ignition sources.

Prepare Fuel System for Storage
Fuel stored over 30 days can go bad and damage fuel system components. Keep fuel fresh, use fuel stabilizer. If fuel stabilizer is added to fuel system, prepare and run engine for long term storage. Run engine for 10-15 minutes to circulate stabilizer throughout fuel system. Adequately prepared fuel can be stored up to 24 months.
NOTE: If fuel has not been treated with fuel stabilizer, it must be drained into an approved container. Run engine until it stops from lack of fuel. Use of fuel stabilizer in fuel storage container is recommended to keep fuel fresh.

1. Change engine oil.

2. Remove spark plug.

3. Pour tablespoon (5-10cc) of clean engine oil or spray a suitable fogging agent into cylinder.
   ⚠ WARNING Vision Loss. Eye protection is required to avoid spray from spark plug hole when cranking engine. Failure to do so could result in vision loss.

4. Pull starter recoil several times to distribute oil in cylinder.

5. Install spark plug.

6. Pull recoil slowly until resistance is felt. This will close valves so moisture cannot enter engine cylinder. Gently release recoil.

Transport
To prevent fuel spillage when transporting or during temporary storage, the generating set should be secured upright in its normal operating position, with the engine switch OFF. The combination switch should be in the “stop” position and knob of the fuel cap should be turned to the “OFF” position.

When transporting:

• Do not overfill the tank.
• Do not operate the generating set while it is on vehicle. Take the generating set off the vehicle and use it in a well-ventilated place. Avoid a place exposed to direct sunlight when putting the generating set on a vehicle. If the generating set is left in an enclosed vehicle for many hours, high temperature inside the vehicle could cause fuel to vaporize resulting in a possible explosion.
• Do not drive on a rough road for an extended period with the generating set on a rough road, drain the fuel from the generating set beforehand.

How to replace the recoil starter in steps

TROUBLESHOOTING

WIRING DIAGRAM

EXPLODED VIEW & PARTS LIST

WARRANTY

TWO (2) YEARS LIMITED WARRANTY
PowerSmart is committed to building tools that are dependable for years. Our warranties are consistent with our commitment and dedication to quality.

TWO (2) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE.
PowerSmart (“Seller”) warrants to the original purchaser only, that all PowerSmart consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase. Ninety (90) days for all PowerSmart Products, if the tool is used for professional or commercialise.

SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Two (2) Years Limited Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair or replacement of parts, without charge, which are defective in material or workmanship and which have not been misused, carelessly handled, or misrepaired by persons other than Seller or Authorized Service Center. To make a claim under this Limited Warranty, you must return the entire power tool product; transportation prepaid, to PowerSmart Include a legible copy of the original receipt, which lists the date of purchase (month and year) and the name of the company purchased from.

THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT PARTS LISTED UNDER MAINTENANCE.

ANY IMPLIEDWARRANTIES SHALL BE LIMITED IN DURATION TOTWO (2) YEARS FROMDATE OF PURCHASE. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW LIMITATIONS ON HOWLONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALE OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TOYOU.

THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE IN CANADAAND FROM COUNTRY TO COUNTRY.
For questions/ comments, technical assistance or repair parts –
Please call toll free at: 1-872-314-0005 (M-F 9arn-5pm CST)
Email: [email protected] , [email protected]
SAVE YOUR RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM.

References

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