KitchenAid KCGG530PBL Gas Built In Cooktop Owner’s Manual

KitchenAid KCGG530PBL Gas Built In Cooktop

Product Information

Specifications:

• Model: W11613933C
• Type: Gas Built-In Cooktop
• Installation Type: Built-In
• Gas Type: Natural Gas or Propane
• Maximum Gas Connector Length: 4 feet (121.9 cm)

Product Usage Instructions

Cooktop Safety
Your safety and the safety of others are paramount when using the gas built-in cooktop. Always follow the safety instructions provided in the manual and on the appliance.

Maintenance and Care
Regular maintenance is essential to ensure the longevity and efficiency of your cooktop.

Follow these general cleaning guidelines:

• Use mild soap and water to clean the surface of the cooktop.
• Avoid using abrasive cleaners that can damage the cooktop surface.
• Wipe spills immediately to prevent staining.

Installation Instructions
Before installing the cooktop, make sure to review the requirements outlined in the manual:

• Installation must be performed by a qualified professional.
• Ensure proper ventilation that does not blow air downward towards the cooktop.
• Follow all local regulations and guidelines for gas appliance installations.

FAQ

1. Q: Can I use the cooktop as a space heater?
   A: No, never use the cooktop as a space heater as it may result in carbon monoxide poisoning and overheating of the appliance.

2. Q: What should I do if I smell gas?
   A: If you detect a gas leak, do not try to handle it yourself. Contact your gas supplier immediately and follow their instructions for safety.

COOKTOP SAFETY
Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”

These words mean:
DANGER
You can be killed or seriously injured if you don’t immediately follow instructions.
WARNING
You can be killed or seriously injured if you don’t follow instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

Do not store gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas suppliers instructions.
• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WARNING: Gas leaks cannot always be detected by smell.
Gas suppliers recommend that you use a gas detector approved by UL or CSA. For more information, contact your gas supplier. If a gas leak is detected, follow the “What to do if you smell gas” instructions.

WARNING:
Never Operate the Top Surface Cooking Section of this Appliance Unattended

• Failure to follow this warning statement could result in fire, explosion, or burn hazard that could cause property damage, personal injury, or death.
• If a fire should occur, keep away from the appliance and immediately call your fire department.

DO NOT ATTEMPT TO EXTINGUISH AN OIL/GREASE FIRE WITH WATER.
IMPORTANT: Do not install a ventilation system that blows air downward toward this gas cooking appliance. This type of ventilation system may cause ignition and combustion problems with this gas cooking appliance resulting in personal injury or unintended operation.

In the State of Massachusetts, the following installation instructions apply:

• Installation and repairs must be performed by a qualified or licensed contractor, plumber, or gas fitter qualified or licensed by the State of Massachusetts.
• Acceptable Shut-off Devices: Gas Cocks and Ball Valves installed for use shall be listed.
• A flexible gas connector, when used, must not exceed 4 feet (121.9 cm).

IMPORTANT SAFETY INSTRUCTIONS

WARNING: To reduce the risk of fire, electrical shock, injury to persons, or damage when using the cooktop, follow basic precautions, including the following:

• NEVER use this appliance as a space heater to heat or warm the room. Doing so may result in carbon monoxide poisoning and overheating of the cooktop.
• Danger of fire: Do not store items on the cooking surfaces. Never leave anything on the surface when unattended and not in use. Never place flammable or plastic items on or near the surface.
• CAUTION: Do not store items of interest to children in cabinets above the cooktop – children climbing on the cooktop to reach items could be seriously injured.
• Do Not Leave Children Alone – Children should not be left alone or unattended in area where appliance is in use. They should never be allowed to sit or stand on any part of the appliance.
• Wear Proper Apparel – Loose-fitting or hanging garments should never be worn while using the appliance.
• User Servicing – Do not repair or replace any part of the appliance unless specifically recommended in the manual. All other servicing should be referred to a qualified technician.
• Do Not Use Water on Grease Fires – Smother fire or flame or use dry chemical or foam-type extinguisher.
• Use Only Dry Potholders – Moist or damp potholders on hot surfaces may result in burns from steam. Do not let potholder touch hot surface units. Do not use a towel or other bulky cloth.
• Never Leave Surface Units Unattended at Higher Heat Settings – Cooking oils and animal fats are flammable, boilover may cause smoking, and greasy spillovers may ignite.
• Glazed Cooking Utensils – Only certain types of glass, glass/ceramic, ceramic, earthenware, or other glazed utensils are suitable for range-top service without breaking due to the sudden change in temperature.
• Utensil Handles Should Be Turned Inward and Not Extend Over Adjacent Surface Units – To reduce the risk of burns, ignition of flammable materials, and spillage due to unintentional contact with the utensil, the handle of a utensil should be positioned so that it is turned inward, and does not extend over adjacent surface units.
• Do not use replacement parts that have not been recommended by the manufacturer (e.g. parts made at home using a 3D printer).
• Clean Cooktop With Caution – If a wet sponge or cloth is used to wipe spills on a hot cooking area, be careful to avoid steam burn. Some cleaners can produce noxious fumes if applied to a hot surface.
• Do Not Heat Unopened Food Containers – Build-up of pressure may cause container to burst and result in injury.
• Proper Installation – The appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1. In Canada, the appliance must be electrically grounded in accordance with Canadian Electrical Code. Be sure your appliance is properly installed and grounded by a qualified technician.
• This cooktop is equipped with a three-prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded receptacle. Do not cut or remove the grounding prong from this plug.
• Disconnect the electrical supply before servicing the cooktop.
• Injuries may result from the misuse of the cooktop such as stepping, leaning, or sitting on the top surface.
• Maintenance – Keep cooktop area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
• Top burner flame size should be adjusted so it does not extend beyond the edge of the cooking utensil. This instruction is based on safety considerations.

For units with ventilating hood

• Clean Ventilating Hoods Frequently – Grease should not be allowed to accumulate on hood or filter.
• When flaming foods under the hood, turn the fan on.

For smart enabled ranges and ovens

• Remote operation – This appliance is configurable to allow remote operation at any time. Do not store any flammable materials or temperature sensitive items inside, on top or near surface units of the appliance.

SAVE THESE INSTRUCTIONS

COOKTOP MAINTENANCE AND CARE

General Cleaning
IMPORTANT: Before cleaning, make sure all controls are off and the cooktop is cool. Always follow label instructions on cleaning products.
Soap, water, and a soft cloth or sponge are suggested first, unless otherwise noted.

CERAMIC GLASS (on some models)
Cleaning Method:
To avoid damaging the cooktop, do not use steel wool, abrasive powder cleansers, chlorine bleach, rust remover, or ammonia.

1. Remove food/residue with the Cooktop Scraper.

   • For best results, use the Cooktop Scraper while the cooktop is still warm but not hot to the touch. It is recommended to wear an oven mitt while scraping the warm cooktop.
   • Hold the Cooktop Scraper at approximately a 45° angle against the glass surface and scrape the residue. It will be necessary to apply pressure in order to remove the residue.
     Allow the cooktop to cool down completely before proceeding to Step 2.

2. Apply a few dime-sized drops of affresh®✝ Cooktop Cleaner to the affected areas.

   • Rub affresh® Cooktop Cleaner onto the cooktop surface with the blue Cooktop Cleaning Pad. Some pressure is needed to remove stubborn stains.
   • Allow the cleaner to dry to a white haze before proceeding to Step 3.

3. Polish with a clean, dry cloth or a clean, dry paper towel.

Repeat steps 1 through 3 as necessary for stubborn or burned-on stains.

The Complete Cooktop Cleaner Kit is available for order including the following:

• Cooktop Scraper
• Affresh® Cooktop Cleaner
• Blue Cooktop Cleaning Pads

Refer to the Quick Start Guide for contact information.

EXTERIOR PORCELAIN ENAMEL SURFACES (on some models)

Food spills containing acids, such as vinegar and tomato, should be cleaned as soon as the cooktop, grates and caps are cool. These spills may affect the finish. To avoid chipping, do not bang grates and caps against each other or hard surfaces such as cast iron cookware. Do not reassemble caps on burners while wet. Do not clean in the Self-Cleaning cycle. Do not clean in dishwasher.

Cleaning Method:

Nonabrasive plastic scrubbing pad and mildly abrasive cleanser:

• Clean as soon as cooktop, grates and caps are cool.
• Gas Grate and Drip Pan Cleaner (not included): Refer to the Quick Start Guide for contact information.

STAINLESS STEEL (on some models)
To avoid damage to stainless steel surfaces, do not use soap-filled scouring pads, abrasive cleaners, Cooktop Cleaner, steel wool pads, gritty washcloths, or abrasive paper towels.
Rub in direction of grain to avoid damaging.

Cleaning Method:

• All-purpose cleaner:
  Rinse with clean water and dry with soft, lint-free cloth.

• Affresh® Stainless Steel Cleaner (not included): Refer to the Quick Start Guide for contact information.

BLACK STAINLESS STEEL (on some models)
To avoid damage to black stainless steel surfaces, do not use soap-filled scouring pads, abrasive or harsh cleaners, any cleaning product containing chlorine bleach, steel wool pads, gritty washcloths, or paper towels.

Cleaning Method:

• Rinse with clean water and dry with soft, lint-free cloth.
• Warm, soapy water – a mild detergent

COOKTOP CONTROLS

To avoid damage to the cooktop controls, do not use steel wool, abrasive cleansers, or oven cleaner. To avoid damage, do not soak knobs. When replacing knobs, make sure knobs are in the Off position. Do not remove seals under knobs.

Cleaning Method:

• Soap and water:
  Pull knobs straight away from control panel to remove.

• Dishwasher Safe

CONTROL PANEL
To avoid damage to the control panel, do not use abrasive cleaners, steel wool pads, gritty washcloths or abrasive paper towels.

Cleaning Method:

• Glass cleaner and soft cloth or sponge: Apply glass cleaner to  Screwdriver soft cloth or sponge, not directly on panel.
• Affresh® Kitchen and Appliance Cleaner (not included): Order Part Number W10355010

PORCELAIN-COATED GRATES AND CAPS
Food spills containing acids, such as vinegar and tomato, should be cleaned as soon as the cooktop, grates and caps are cool. These spills may affect the finish. To avoid chipping, do not bang grates and caps against each other or hard surfaces such as cast iron cookware. Do not reassemble caps on burners while wet.

Cleaning Method:

• Nonabrasive plastic scrubbing pad and mildly abrasive cleanser:
• Clean as soon as cooktop, grates and caps are cool.
• Dishwasher (grates only, not caps):
• Use the most aggressive cycle.
• Gas Grate and Drip Pan Cleaner Part Number 31617 (not included):

Refer to the Quick Start Guide for contact information.

SURFACE BURNERS
Sealed Burner models
See the “Sealed Surface Burners” section in the online Control Guide.

SIMMER PLATE (on some models)
Do not clean in dishwasher.

Cleaning Method:

• Liquid detergent and water: Wipe with damp cloth or sponge then rinse with clean water and wipe dry.
• Mild-abrasive cleanser: Rub in the direction of the grain lines with a damp cloth.

GRIDDLE (on some models)
To avoid damaging the nonstick surface, do not clean the griddle with abrasive cleaners.

Cleaning Method:

• Use soap and water or mild detergent.

INSTALLATION INSTRUCTIONS REQUIREMENTS

Tools and Parts
Gather the required tools and parts before starting installation.

Tools Needed

• Tape measure
• Screwdriver
• 15/16″ (24 mm) combination wrench
• Pipe wrench
• Wrench or pliers
• Marker or pencil
• Pipe-joint compound resistant to Propane gas
• Noncorrosive leak-detection solution

Parts Supplied

• Gas pressure regulator
• Burner grates
• Burner caps
• Clamping brackets (2)
• 21/2″ (6.4 cm) clamping screws (2)

For Propane/Natural Gas Conversions
Tools Needed

• Flat-blade screwdriver
• T20® TORX®✝ screwdriver
• Adjustable Wrench
• 7.0 mm nut driver
• Masking tape
• 7.0 mm wrench

Parts Supplied

• Propane orifice package
• Conversion instructions
• Conversion label

Parts needed
Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See “Electrical Requirements” and “Gas Supply Requirements” sections.
NOTE: Be sure to purchase only Whirlpool factory-certified parts and accessories for your appliance. Your installation may require additional parts. To order, refer to the contact information referenced in your Quick Start Guide.

Location Requirements
IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.

• It is the installer’s responsibility to comply with installation clearances specified on the model/serial/rating plate. The model/serial/rating plate is located on the underside of the cooktop base.

• A. Model/serial/rating plate

• The cooktop should be installed in a location away from strong draft areas, such as windows, doors, and strong heating vents or fans.

• All openings in the wall or floor where cooktop is to be installed must be sealed.

• Cabinet opening dimensions that are shown must be used. Given dimensions are minimum clearances.

• Grounded electrical supply is required. See the “Electrical Requirements” section. Proper gas supply connection must be available. See the “Gas Supply Requirements” section.

• The cooktop is designed to hang from the countertop by its side or rear flanges.

• The gas and electric supply should be located as shown in the “Cabinet Dimensions” section so that they are accessible without requiring removal of the cooktop.

• Provide cutout in right rear corner of cutout enclosure as shown to provide clearance for gas inlet, power supply cord, and to allow the rating label to be visible.

IMPORTANT: To avoid damage, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.

Mobile Home – Additional Installation
Requirements
The installation of this cooktop must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or local codes.
In Canada, the installation of this range must conform with the current standards CAN/CSA-Z240.1, latest edition, or with local codes.

Cabinet Dimensions

IMPORTANT: If installing a range hood or microwave hood combination above the cooktop, follow the range hood or microwave hood combination installation instructions for dimensional clearances above the cooktop surface.

• A. 30″ (76.2 cm) on 30″ models; 36″ (91.4 cm) on 36″ models
• B. Combustible area above countertop (shown by dashed box above)
• C. 34″ (86 cm) minimum clearance between top of cooktop platform and bottom of uncovered wood or metal cabinet (24″ [61 cm] minimum clearance if bottom of wood or metal cabinet is covered by not less than 1/4″ [6.4 mm] flame retardant millboard covered with not less than No. 28 MSG sheet steel, 0.015″ [0.04 mm] stainless steel, or 0.024″ [0.06 mm] aluminum or 0.020″ [0.05 mm] copper).
• D. 13″ (33 cm) recommended upper cabinet depth.
• E. 23/4″ (6.9 cm)
• F. 1913/16″ (50.2 cm)
• G. 18″ (45.7 cm) minimum clearance from upper cabinet to countertop within minimum horizontal clearances to cooktop.
• H. Grounded outlet: locate within 24″ (61 cm) of right rear corner of cutout.
• I. 287/8″ (73.4 cm) on 30″ models; 353/16″ (89.4 cm) on 36″ models
• J. For 30″ models, the minimum distance to the left and right side combustible surfaces must be 123/4″ (32.4 cm) and the minimum total distance between the left and right side combustible surfaces must be 783/8″ (199.1 cm). For 36″ models, the minimum distance to the left or right side combustible surfaces must be 127/8″ (32.7 cm) and the minimum total distance between left and right side combustible surfaces must be 847/8″ (215.6 cm).
• K. 27/8″ (7.3 cm) minimum distance to rear combustible surface.
• L. Gas line opening – wall: anywhere 5″ (12.7 cm) below underside of countertop. Cabinet floor: anywhere within 6″ (15.2 cm) of rear wall is recommended.
• M. 253/8″ (64.4 cm) minimum countertop depth is required.

NOTE: After making the countertop cutout, some installations may require notching down the base cabinet side walls to clear the cooktop base. To avoid this modification, use a base cabinet with sidewalls wider than the cutout.
If cabinet has a drawer, a 4″ (10.2 cm) depth clearance from the countertop to the top of the drawer (or other obstruction) in base cabinet is required. The drawer depth may need to be shortened to avoid interfering with the regulator.

Electrical Requirements
WARNING

Electrical Shock Hazard
Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death, fire, or electrical shock.
IMPORTANT: The cooktop must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.
This cooktop is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not properly polarized. If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that the ground path is adequate. A copy of the above code standards can be obtained from:
National Fire Protection Association
1 Batterymarch Park
Quincy, MA 02169-7471
CSA International
8501 East Pleasant Valley Road
Cleveland, OH 44131-5575

• A 120 V, 60 Hz, AC only, 15 A, fused electrical circuit is required. A time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit serving only this cooktop be provided.
• Electronic ignition systems operate within wide voltage limits, but proper grounding and polarity are necessary. Check that the outlet provides 120 V power and is correctly grounded.
• The wiring diagrams are provided with this cooktop. See the “Wiring Diagrams”.

Gas Supply Requirements
WARNING

Explosion Hazard
Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to propane, have a qualified person make sure gas pressure does not exceed 14ʺ (36 cm) water column. Examples of a qualified person include: licensed heating personnel, authorized gas company personnel, and authorized service personnel. Failure to do so can result in death, explosion, or fire. Observe all governing codes and ordinances.
IMPORTANT: This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or, in Canada, the Natural Gas and Propane Installation Code, CSA B149.1 – latest edition.
IMPORTANT: Leak testing of the cooktop must be conducted according to the manufacturer’s instructions.

Type of Gas

Natural Gas:
This cooktop is factory set for use with Natural gas. If converting to Propane gas, see the following “Propane Gas Conversion” section. The model/serial/rating plate located on the underside of the cooktop base has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.

Propane Gas Conversion:
Conversion must be done by a qualified service technician. No attempt shall be made to convert the cooktop from the gas specified on the model/serial/rating plate for use with a different gas without consulting the serving gas supplier. See the Gas Conversion instructions provided in the package containing literature.

Gas Supply Line

• Provide a gas supply line of 3/4″ (19 mm) rigid pipe to the cooktop location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe-joint compounds that resist the action of Propane gas must be used. Do not use TEFLON®✝ tape. With Propane gas, piping or tubing size should be 1/2″ (13 mm) minimum. Usually, Propane gas suppliers determine the size and materials used in the system.

Flexible Metal Appliance Connector:

• If local codes permit, use a 1/2″ (13 mm) or 3/4″ (19 mm) I. D. flexible stainless steel tubing gas connector, designed by CSA to connect the cooktop to the rigid gas supply line.

• A 1/2″ (13 mm) male pipe thread is needed for connection to the female pipe threads of the inlet to the cooktop pressure regulator.

• Do not kink or damage the flexible metal tubing when moving the cooktop.

• Must include a shut-off valve: Install a manual gas line shut-off valve in an easily accessible location. Do not block access to shut-off valve. The valve is for turning on or shutting off gas to the cooktop.

• A. Gas supply line

• B. Shut-off valve “open” position

• C. To range

Gas Pressure Regulator
The gas pressure regulator supplied with this cooktop must be used. The inlet pressure to the regulator should be as follows for proper operation:

Natural Gas:

• Minimum pressure: 5″ (12.70 cm) WCP, 1.2 kPa (0.17 psi)
• Maximum pressure: 7″ (17.78 cm) to 14″ (35.56 cm) WCP, 1.7 kPa (0.24 psi) to 3.5 kPa (0.50 psi)

Propane Gas:

• Minimum pressure: 11″ (27.94 cm) WCP, 2.7 kPa (0.39 psi)
• Maximum pressure: 14″ (35.56 cm) WCP, 3.5 kPa (0.50 psi)

Contact local gas supplier if you are not sure about the inlet pressure.

Burner Input Requirements
Input ratings shown on the model/serial/rating plate are for elevations up to 2,000 feet (609.6 m). For elevations above 2,000 feet (609.6 m), ratings are reduced at a rate of 4% for each 1,000 feet (304.8 m) above sea level (not applicable for Canada). For elevations above 6,560 feet (1999.5 m) a high altitude kit is needed to avoid any reduced power output. See Gas Conversion section of your Owner’s Manual.

Gas Supply Pressure Testing
Gas supply pressure for testing regulator must be at least 1″ (2.5 cm) (249 Pa) water column pressure above the manifold pressure shown on the model/serial/rating plate. Line pressure testing above 1/2 psi (3.5 kPa) gauge 14″ (35.5 cm) WCP The cooktop and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa). Line pressure testing at 1/2 psi (3.5 kPa) gauge 14″ (35.5 cm) WCP or lower The cooktop must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).

INSTALLATION

Prepare Cooktop for Installation
WARNING
Excessive Weight Hazard
Use two or more people to move and install or uninstall appliance. Failure to do so can result in back or other injury. Decide on the final location for the cooktop. Avoid drilling into or severing existing wiring during installation.

On Glass Cooktop models only:

1. Using two or more people, place the cooktop upside down on a covered surface.
2. Remove foam strip from the package containing literature. Remove backing from foam strip. Apply foam strip adhesive side down around bottom of cooktop, flush with edge. NOTE: The foam strip keeps debris away from the underside of the cooktop and helps the cooktop to sit flat on uneven counters.

• A. Cooktop base
• B. Foam strip
• C. Cooktop

Install Cooktop
Style 1: Cooktop over undercounter built-in oven IMPORTANT: Clamping brackets should not be used.

1. Using two or more people, place cooktop right side up into the cutout.

NOTE: Make sure that the front edge of the cooktop is parallel to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to avoid scratching the countertop.
Style 2: Cooktop over cabinets

1. Determine whether your cabinet construction provides clearance for installing clamping brackets at cooktop base ends. This is the recommended location. Clamping brackets can be installed on the front and back of cooktop base bottom, if necessary.
   • A. Attachment screw holes for optional front and back location
   • B. Clamping bracket (end locations recommended)
   • C. Cooktop base bottom
   • D. Attachment screw
   • E. Attachment screw location (recommended)
2. The clamping brackets can be installed before or after the cooktop is placed into the cutout. Complete the following steps for the option you choose.

Installing Brackets Before Placing Cooktop in Cutout

1. Using two or more people, place the cooktop upside down on a covered surface.

2. Remove the attachment screws for the selected bracket locations from the bottom of the cooktop base.

3. Select bracket mounting holes that will allow the bracket to extend far enough out from the cooktop for the installation of 21/2″ (6.4 cm) clamping screws. See the “Attach Cooktop to Countertop” section for illustration of clamping screw installation.

   • A. Clamping bracket
   • B. Recommended attachment screw location
   • C. Clamping screw location
   • D. Edge of cooktop base bottom

4. Attach brackets to cooktop base bottom with bracket attachment screws using the bracket mounting holes selected in Step 2.

5. Rotate brackets so they do not extend beyond edge of cooktop base.

6. Tighten screws just enough to hold brackets in place when cooktop is put in cutout.

7. Using two or more people, turn the cooktop right side up and place in cutout.
   NOTE: Make sure that the front edge of the cooktop is parallel to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to avoid scratching the countertop.

8. Loosen the screws and rotate the brackets so that they are perpendicular to the edge of the cooktop base and extend beyond its edge. Securely tighten screws.

Installing Brackets After Placing Cooktop in Cutout

1. Using two or more people, place cooktop right side up into the cutout.
   NOTE: Make sure that the front edge of the cooktop is parallel to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to avoid scratching the countertop.

2. Remove the attachment screws for the selected bracket locations from the bottom of the cooktop base.

3. Select bracket mounting holes that will allow the bracket to extend far enough out from the cooktop for the installation of 21/2″ (6.4 cm) clamping screws.

   • A. Cooktop
   • B. Cooktop base
   • C. Attachment screw
   • D. Clamping bracket (extends far enough beyond cooktop base to allow installation of clamping screws)
   • E. 21/2″ (6.4 cm) clamping screw (to be installed in the “Attach Cooktop to Countertop” section)
   • F. Countertop
   • G. Foam seal

4. Attach brackets to cooktop base bottom with bracket attachment screws using the bracket mounting holes selected in Step 3. Securely tighten screws.

Make Gas Connection
WARNING
Explosion Hazard
Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to propane, have a qualified person make sure gas pressure does not exceed 14ʺ (36 cm) water column. Examples of a qualified person include: licensed heating personnel, authorized gas company personnel, and authorized service personnel. Failure to do so can result in death, explosion, or fire.

To Assemble Pressure Regulator:

1. Using two or more people, stand the cooktop on its side or back.
2. Connect the flexible stainless steel connector to the pressure regulator using a 1/2″ (13 mm) male pipe thread adapter and nipple. A combination of pipe fittings must be used to connect the cooktop to the existing gas line. Shown following is a typical connection. Your connection may be different, according to the supply line type, size, and location.
3. Install the pressure regulator with the arrow pointing up toward the bottom of the cooktop base and in a position where you can reach the regulator cap.

• A. Access cap
• B. Rear of cooktop
• C. Gas pressure regulator
• D. Up arrow. Regulator must be installed with arrow pointing up to cooktop bottom

IMPORTANT: All connections must be wrench-tightened. Do not make connections to the gas regulator too tight. Making the connections too tight may crack the regulator and cause a gas leak. Do not allow the regulator to turn on the pipe when tightening fittings.
Use only pipe-joint compound made for use with Natural and Propane gas. Do not use TEFLON® tape. You will need to determine the fittings required depending on your installation.

Typical flexible connection

1. Apply pipe-joint compound made for use with Propane gas to the smaller thread ends of the flexible connector adapters (see G in the following illustration).
2. Attach one adapter and nipple to the gas pressure regulator and the other adapter and nipple to the gas shut-off valve. Tighten both adapters and nipples.
3. Use a 15/16″ (24 mm) combination wrench and pliers to attach the flexible connector to the adapters. Check that connector is not kinked.

• A. 3/8″ (9.5 mm) nipple
• B. 3/8″ (9.5 mm) adapter
• C. Flexible connector
• D. 1/2″ (13 mm) nipple
• E. Gas pressure regulator
• F. 1/2″ (13 mm) adapter
• G. Use pipe-joint compound
• H. Manual gas shut-off valve

Complete Connection

1. Open the manual shut-off valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe.

2. Test all connections by brushing on an approved noncorrosive leak-detection solution. Bubbles will show a leak. Correct any leak found.

3. Remove surface burner caps and grates from parts package. Align notches in burner caps with pins in burner base. Burner caps should be level when properly positioned. If burner caps are not properly positioned, surface burners will not light. Place burner grates over burners and caps.

   • A. Igniter electrode

   • B. Burner cap

   • C. Burner base
     WARNING
     Electrical Shock Hazard
     Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death, fire, or electrical shock.

   • Plug into a grounded 3 prong outlet.
     Attach Cooktop to Countertop
     NOTE: This section applies only if you are using clamping brackets.

• A. Glass cooktop
• B. Cooktop base
• C. Attachment screw
• D. Clamping bracket (extends far enough beyond cooktop base to allow installation of clamping screws)
• E. 21/2″ (6.4 cm) clamping screw
• F. Countertop
• G. Foam seal
  1. Place the 21⁄2″ (6.4 cm) clamping screws into the outermost hole in the clamping bracket.
  2. Check that the cooktop is still level.
  3. Use a screwdriver to tighten the screws against the countertop. Do not overtighten.

Complete Installation
Electronic Ignition System
Initial lighting and gas flame adjustments
Surface burners use electronic igniters in place of standing pilots. When the cooktop control knob is turned to , the system creates a spark to light the burner. This sparking continues, as long as the control knob is turned to .

Check Operation of Surface Burners
Push in and turn the surface burners control knobs to The surface burner flame should light within 4 seconds. The first time a surface burner is lighted it may take longer than 4 seconds to light because of air in the gas line. Check the flame on H for a blue color. It should be clean and soft in character. No yellow tip, blowing or lifting of flame should occur. Occasional orange flashes are normal and reflect different elements in the air or gas. After verifying the proper burner operation, turn the control knobs to OFF.

If burners do not light properly:

• Turn surface burner control knob to OFF.
• Check that the power supply cord is plugged in and the circuit breaker has not tripped or the fuse blown.
• Check that the gas shut-off valves are set to the open position.
• Check that burner caps are properly positioned on burner bases.

• A. Incorrect
• B. Correct

Recheck operation of surface burners. If a burner does not light at this point, contact your dealer or authorized service company for assistance.

Check Flame Height
Adjust the height of surface burner flames. The surface burner low flame should be a steady blue flame approximately 1/4″ (6.4 mm) high.

• A. Low flame
• B. High flame

If the low flame needs to be adjusted:
The flame can be adjusted using the adjustment screw in the center of the valve stem. The valve stem is located directly underneath the control knob.

A. Adjustment screw in center of valve stem

1. Remove the control knob.
2. Hold the knob stem with a pair of pliers. Use a small flat blade screwdriver to turn the screw located in the center of the control knob stem until the flame is the proper size. Turn the screw clockwise to decrease the flame height or counterclockwise to increase the flame height.
3. Replace the control knob.
4. Test the flame by turning the control from L to H, checking the flame at each setting.

Power Failure
In case of prolonged power failure, the surface burners can be lit manually. Hold a lit match near a burner and turn knob counterclockwise to . After burner lights, turn knob to setting. Do not use a grill or griddle accessory during a power failure, as the vent fan will not operate.

GAS CONVERSIONS

High Altitude Conversion
To convert the cooktop for elevations above 6,560 ft (1999.5 m), order a High Altitude Conversion Kit. To order, see the Online Ordering Information section of your Quick Start Guide.
IMPORTANT: Gas conversions from Natural gas to Propane gas must be done by a qualified installer. Before proceeding with conversion, shut off the gas supply to the appliance prior to disconnecting the electrical power.

WARNING:
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, an explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit.

WARNING
Explosion Hazard
Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to propane, have a qualified person make sure gas pressure does not exceed 14ʺ (36 cm) water column. Examples of a qualified person include: licensed heating personnel, authorized gas company personnel, and authorized service personnel. Failure to do so can result in death, explosion, or fire.

Convert from Natural Gas to Propane Gas

1. Turn manual shut-off valve to the closed position.

   • A. To cooktop
   • B. Shut-off valve (closed position)
   • C. Gas supply line

2. Unplug cooktop or disconnect power.
   To Convert Gas Pressure Regulator

   • A. Access cap
   • B. Rear of cooktop
   • C. Gas pressure regulator
   • D. Gas flow

3. Determine the type of regulator you have:
   Style 1: The cap has a slot and “NAT” printed on it.
   Remove access cap by using a flat-blade screwdriver or coin, turning the access cap counterclockwise. The gas pressure regulator has two settings that are stamped on either side of the cap. Turn the cap and reinstall into regulator with the stamp “LP” visible from the outside of the regulator. Style 2: The cap does not have a slot and requires a wrench to be removed.
   Remove the access cap by using a wrench, turning the access cap counterclockwise. Remove the spring retainer from the cap by pushing against the flat side of the spring retainer. Look at the spring retainer to locate the “NAT” or “LP” position. Turn over the spring retainer so the “LP” is showing on the bottom. Snap the spring retainer back into the cap. Reinstall the cap onto the regulator.

   • A. Access cap
   • B. Gasket
   • C. Gas pressure regulator
   • D. LP position
   • E. NAT position

4. Test the gas pressure regulator and gas supply line. The regulator must be checked at a minimum 2.5 cm water column above the set pressure. The inlet pressure to the regulator should be as follows for operation and checking the regulator setting:
   Propane Gas:
   Minimum pressure: 10″ (25.4 cm) WCP, 2.49 kPa (0.36 psi)
   Supply pressure: 14″ (35.56 cm) WCP, 3.5 kPa (0.50 psi)
   Gas Supply Pressure Testing
   Line pressure testing above 1/2 psi (3.5 kPa) gauge 14″ (35.5 cm WCP) The cooktop and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa). Line pressure testing at 1/2 psi (3.5 kPa) gauge 14″ (35.5 cm WCP) or lower The cooktop must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).

5. If they are installed, remove the burner grates. Use the following chart to match the correct gas orifice spud with the burner location and model being converted.
   Propane Gas Orifice Spud Chart Model Family| **Burner| Burner Rating (BTU)| ****Color| Stamp (A)| Size (mm)**|
   ---|---|---|---|---|---|---
   | Right| 11000| GREEN| 100| 1|
   | Front
   | Left| 9000| YELLOW| 90| 0.9|
   KCG-| Front
   G530P, KCG- G536P
   Right Rear| 4000| RED| 60| 0.6|
   | 9000| YELLOW| 90| 0.9|
   | Left
   | Rear
   | Center| 11000| GREEN| 100| 1|

Burner Locations

  * A. Left front
  * B. Left rear
  * C. Center
  * D. Right rear
  * E. Right front

6. Remove all burner caps and burner bases.

7. Using a T20® TORX® screwdriver, remove the burner base.
   NOTE: Remove one burner base at a time, and then replace after converting. Do not disassemble entire cooktop.

   • A. Igniter electrode
   • B. Gas tube opening
   • C. Burner cap
   • D. Burner base

8. Apply masking tape to the end of a 7 mm nut driver to help hold the gas orifice spud in the nut driver while changing it. Press nut driver down onto the gas orifice spud and remove by turning it counterclockwise and lifting out. Set gas orifice spud aside.

   • A. Orifice spud
   • B. Orifice spud holder
   • C. Spark electrode

9. Replace with correct Propane gas orifice spud. See Propane Gas Orifice Spud Chart.

   • A. Burner cap
   • B. Electrode
   • C. Burner base

10. Place Natural gas orifice spuds in plastic parts bag for future use and keep with package containing literature.

11. Replace burner bases and tighten the two screws IMPORTANT: Be sure that the electrode aligns with the notch or hole in the burner base. The igniter electrode is ceramic and could break during installation of the burner base.

12. Replace burner cap.

13. Repeat steps 1-12 for the remaining burners.

14. Open shut-off valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe.
    REMEMBER: Once you have completed converting all of the cooktop burners, test the appliance for leaks by brushing on an approved noncorrosive leak- detection solution. If bubbles appear, a leak is indicated. Correct any leaks found.
    WARNING
    Electrical Shock Hazard
    Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death, fire, or electrical shock.

15. Plug cooktop into grounded 3 prong outlet or reconnect power.

Convert from Propane Gas to Natural Gas

1. Turn manual shut-off valve to the closed position.

   • A. To cooktop
   • B. Shut-off valve (closed position)
   • C. Gas supply line

2. Unplug cooktop or disconnect power.
   To Convert Gas Pressure Regulator

   • A. Access cap
   • B. Rear of cooktop
   • C. Gas pressure regulator
   • D. Gas flow

3. Determine the type of regulator you have:
   Style 1: The cap has a slot and “LP” printed on it.
   Remove access cap by using a flat-blade screwdriver or coin, turning the access cap counterclockwise. The gas pressure regulator has two settings which are stamped on either side of the cap. Turn the cap and reinstall into regulator with the stamp “NAT” visible from the outside of the regulator. Style 2: The cap does not have a slot and requires a wrench to be removed.
   Remove the access cap by using a wrench, turning the access cap counterclockwise. Remove spring retainer from the cap by pushing against the flat side of the spring retainer. Look at the spring retainer to locate the “LP” or “NAT” position. Turn over the spring retainer so the “NAT” is showing on the bottom. Snap the spring retainer back into the cap. Reinstall the cap onto the regulator.

   • A. Access cap
   • B. Gasket
   • C. Gas pressure regulator
   • D. NAT position
   • E. LP position

4. For more information regarding gas installation requirements see the Gas Supply Requirements section of your Owner’s Manual.

5. If they are installed, remove the burner grates. Use the following chart to match the correct gas orifice spud with the burner location and model being converted.
   Natural Gas Orifice Spud Chart** Model Family| __Burner| Burner Rating (BTU)| __Color| Stamp (A)| Size (mm)**|
   ---|---|---|---|---|---|---
   | Right| 15000| WHITE| 170| 1.70|
   | Front
   | Left| 9100| BROWN| 130| 1.30|
   KCG-| Front
   G530P, KCG- G536P
   Right Rear| 5000| GREEN| 96| 0.96|
   | 9100| BROWN| 130| 1.30|
   | Left
   | Rear
   | Center| 18000| BLACK| 188| 1.88|

Burner locations

  * A. Left front
  * B. Left rear
  * C. Center  

D. Right rear

  * E. Right front

6. Remove burner cap.

7. Using a T20® TORX® screwdriver, remove the burner base.
   NOTE: Remove one burner base at a time and then replace after converting. Do not disassemble entire cooktop.

   • A. Igniter electrode
   • B. Gas tube opening
   • C. Burner cap
   • D. Burner base

8. Apply masking tape to the end of a 7 mm nut driver to help hold the gas orifice spud in the nut driver while changing it. Press nut driver down onto the gas orifice spud and remove by turning it counterclockwise and lifting out. Set gas orifice spud aside.

   • A. Orifice spud
   • B. Orifice spud holder
   • C. Spark electrode

9. Replace with correct Natural gas orifice spud. See Natural Gas Orifice Spud Chart.

   • A. Burner cap
   • B. Electrode
   • C. Burner base

10. Place Propane gas orifice spuds in plastic parts bag for future use and keep with package containing literature.

11. Replace burner base and tighten the two screws. IMPORTANT: Be sure that the electrode aligns with the notch or hole in the burner base. The igniter electrode is ceramic and could break during installation of the burner base.

12. Replace burner cap.

13. Repeat steps 1-11 for the remaining burners.

14. Open shut-off valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe.
    REMEMBER: Once you have completed converting all of the cooktop burners, test the appliance for leaks by brushing on an approved noncorrosive leak- detection solution. If bubbles appear, a leak is indicated. Correct any leaks found.
    WARNING
    Electrical Shock Hazard
    Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death, fire, or electrical shock.

15. Plug cooktop into grounded 3 prong outlet or reconnect power.

Lighting the Electronic Igniters
The cooktop burners use electronic igniters in place of standing pilots. When the cooktop control knob is pushed in and turned to , the system creates a spark to light the burner. This sparking continues until the control knob is turned to the desired setting.

To Check Operation of the Cooktop Burners:

1. Push in and turn knobs to . The cooktop burner flame should light within 4 seconds. The first time a burner is lit, it may take longer than 4 seconds to light because of air in the gas line. Do not leave the knob in the position after burner lights.
2. If burners do not light properly, turn the control knob to Off. Make sure the burner cap is in the proper position.
3. Check that the power supply cord is plugged in and circuit breaker has been tripped or household fuse has not blown.
4. Check that the shut-off valve is in the on position.
5. Check burner operation again.

If one or all of the burners do not light at this point, refer to your Quick Start Guide for contact information.

Low Flame Height Adjustment

Each burner flame has been factory set to the lowest position available to provide reliable and constant reignition of the burner. However, each burner can be adjusted.

To Adjust:

1. After lighting, push in and turn each control knob to the L position.
2. If the burner does not stay lit on L, turn the control knob to until the burner lights.
3. Quickly turn the control knob down to L.
   If the burner goes out after adjusting, readjust the valve.

To Readjust Valve:

1. Remove control knob(s).
2. Insert a flat-blade screwdriver into the hollow valve stem and engage the slotted screw.
3. The flame size can be increased or decreased by turning the screw. Adjust flame until you can quickly turn the control knob from the H to L position without extinguishing the flame. The flame should be as small as possible without going out.
   NOTE: For higher altitudes, no further burner adjustments are necessary.

Complete Burner Adjustment

1. Check burner flame(s) for proper size and shape. The cooktop low burner flame should be a steady blue flame approximately 1/4″ (6.4 mm) high.
   • A. Low flame
   • B. High flame
2. Completely fill out the conversion label (8286315) and attach label to bottom of the cooktop next to the rating tag. Do not cover the rating tag with the conversion label.
3. Save the orifices removed from the cooktop along with these instructions for future reference.
4. Read the “Sealed Surface Burners” section in the Online Control Guide.

Moving the Cooktop

WARNING
Electrical Shock Hazard
Disconnect power before servicing. Failure to do so can result in death or electrical shock.

WARNING
Explosion Hazard
Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to propane, have a qualified person make sure gas pressure does not exceed 14ʺ (36 cm) water column. Examples of a qualified person include: licensed heating personnel, authorized gas company personnel, and authorized service personnel. Failure to do so can result in death, explosion, or fire.

WARNING
Excessive Weight Hazard
Use two or more people to move and install or uninstall appliance. Failure to do so can result in back or other injury. If removing the cooktop is necessary for cleaning or maintenance:

1. Disconnect Power.
2. Shut gas line off.
3. Disconnect the flexible stainless steel connector.
4. Unscrew mounting brackets.
5. Using two or more people, place the cooktop on a covered surface.
6. Complete cleaning or maintenance.
7. Reinstall cooktop using the “Install Cooktop” section of your Owner’s Manual.

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