Feeney 2014-682C CableRail Install Wood Metal Installation Guide
- June 1, 2024
- Feeney
Table of Contents
Feeney 2014-682C CableRail Install Wood Metal
Specifications:
- Maximum Cable Spacing: 3 inches
- Maximum Cable Run (no turns/dips): 70 feet
- Maximum Cable Run (with corners): 40 feet
- Minimum Post Size:
- 4X4 Wood: 3-1/2” wide, 3-1/2” thick
- Flat Bar: 2” wide, 1” thick
- Angle Iron: 2” wide, 1/2” thick
- Extra Strong Pipe: 1-1/2” ID, 1-7/8” OD
- Square Tube: 2” wide, 1/4” wall
Product Usage Instructions
Tool Checklist:
- Safety Glasses
- Work Gloves
- Pencil
- Measuring Tape
- Electric Drill
- Drill Bits
- Hammer
- Cable Cutters
- Vise-Grip Pliers
- 7/16” Wrench
Step-by-Step Installation:
- Mark drill hole locations on posts.
- Space cables no more than 3 inches apart and have a post or vertical spacer at least every 3 feet.
- Drill holes in posts based on cable size and fitting type.
- Insert Isolation Bushings or Grommets (for metal posts) or Protector Sleeves (for wood posts) at necessary locations.
- Use appropriate tools to trim excess cable and grind flush the exposed cable ends.
Frame Requirements:
Railing frames need to be designed and built strong enough to support the
tension of properly installed cables, which is a load in excess of 300 lbs for
each cable. Follow these guidelines for post sizes and frame design based on
the type of material used.
The Basic Frame Design:
- Spacing From Walls: Set end posts 3 to 4 inches away from the house/wall face.
- Top Rail: Always include a strong, rigid top rail securely fastened to all posts.
- Cable Spacing: Maximum of 3 inches between cables.
FAQ:
Q: Can I use a different size of cable than the recommended ones?
A: It is not recommended to use a cable size other than the ones
specified in the manual as it may affect the structural integrity of the
railing system.
Q: Do I need to use all the tools listed in the checklist for
installation?
A: While all the tools listed are recommended for a smooth installation
process, you may be able to proceed with fewer tools depending on your
familiarity with the installation process.
TOOL CHECKLIST
- Safety Glasses
- Work Gloves
- Pencil
- Measuring Tape
- Electric Drill
- Drill Bits
- Hammer
- Cable Cutters
- Vise-Grip Pliers
- 7/16” Wrench
- Electric
- Grinder with Grinding Disk & Cut-off Disk
- Hacksaw or Electric Reciprocating Saw
- Cable Lacing Needle
- Feeney Tension Gauge
Step-by-Step Installation
-
Mark drill hole locations on posts.
To minimize cable deflection, space cables no more than 3 inches apart and have a post or vertical spacer at least every 3 feet.
Also, straight runs of cable (no turns/dips) should not exceed 70 feet. Runs with corners (2 bends at most) should not exceed 40 feet. See Basic Frame Design on back page. -
Drill holes in posts. Hole diameter depends on cable size and type of fitting. See chart below.
If desired, Quick-Connect ® posts may be through drilled at 1/4” (5/16” if 1/4” cable) and then counter-bored with the recommended Quick-Connect® drill to countersink the fitting. -
(Metal posts only)
Insert Isolation Bushings or Grommets (optional),into their corresponding post holes. Note: call for special drill hole sizes. (Wood posts only)
Insert Protector Sleeves at necessary locations.
Tap in until flush.
Protector Sleeves prevent abrasion at angled transitions on wood posts (e.g. stair transition posts or outside faces of double corner posts). -
Insert the Threaded Terminal through the Terminal end post and attach a flat washer and Snug-Grip® Washer Nut.
Spin the nut 2 full turns.
Strong resistance will be felt as the Snug-Grip® threads engage; so hold the Terminal shaft with pliers.
Note: Metal assemblies have Nylon Flat Washers in both white and black.
Choose the color that best matches your railing frame. -
Lace the free end of the cable through the intermediate posts and Quick-Connect® end post. Slide-on a flat washer and Quick-Connect® Inset fitting until they rest against the face of the post.
Use a Lacing Needle if snagging becomes a problem.
Use Beveled Washers for stair termination posts with angled holes. Available for
Threaded Terminal and Quick-
Connect ® Inset fittings. Always install the Connect ® Inset fittings in the top stair post to prevent rain water from running down the cable into the fittings. -
Hold the
Quick-Connect® Inset fitting with one hand and pull the cable tight with the other.
The fitting automatically locks when you release the cable.
CableRail Tensioning
Tool #6005-pkg may be used. -
Tension the cables by holding the Threaded Terminal shaft with Vise-Grip pliers and spinning the Snug-Grip® Washer Nuts with a wrench. A Feeney Tension Gauge may be used to check uniform tension. See tensioning sequence diagram at left.
-
Use hacksaw, reciprocating saw, or electric grinder with cut-off disk to saw off the excess threads as close to the Snug-Grip® Washer Nut as possible.
Touch-up with electric grinder. The special Snug-Grip® threads prevent the nut from loosening. -
Use cable cutters or electric grinder with cut-off disk to trim the excess cable. Grind flush the exposed cable ends with an electric grinder.
-
Snap on end caps over the exposed
Quick-Connect® Inset fittings and the Snug-Grip® Washer Nuts.
You’re done.
Feeney SteelProtect™ can be applied for lasting protection of stainless steel cable and parts.
Important Note: If using electric or pneumatic tools to tighten the Washer Nuts, spin the nuts very slowly otherwise they will heat up causing the threads to seize.
Recommended cable tensioning sequence
Cables can either terminate or run through corner posts
Offset drill holes at least 1/2” if you choose to have cables terminating at a single wood or pipe post.
Frame Requirements
Railing frames need to be designed and built strong enough to support the tension of properly installed cables,which is a load in excess of 300 lbs for each cable. Here are some basic guidelines to help you properly prepare your railing frames. These guidelines apply whether you are using 1/8”, 3/16” or 1/4” cable (1/4” cable not recommended for wood frames).
Minimum sizes for all corner and end posts
All other posts should be sized as required for cap rail support strength or
for code
The Basic Frame Design
Spacing From Walls:
Set end posts 3 to 4 inches away from the house/wall face to allow access for
attaching cable end fittings.
End Posts:
Use minimum end post sizes noted above, and securely bolt or screw to joists
or deck surface.
Top Rail:
Always include a strong, rigid top rail that is securely fastened to all
posts. Minimum recommended size is 2”x 6” wood. Set railing height per local
code.
Cable Spacing:
Maximum 3 inches apart.
Wood Blocking (WOOD FRAMES ONLY):
Underneath the top rail attach minimum 1”x 4” wood blocking between posts to
provide additional lateral reinforcement to the posts so that they won’t pull
out of plumb when the cables are tensioned.
Maximum Post Spacing:
Space all posts and vertical spacers (see below) a maximum of 3 feet apart to
minimize any deflection that may occur if the cables are ever forced apart.
Intermediate Posts:
Size all intermediate posts as required for top rail support strength or for
code.
Double Corner Posts:
If possible use double corner posts to allow the cable to run continuously
through the corners without terminating (see single corner post option below).
Securely bolt or screw posts to joists or deck surface and use minimum corner
post sizes noted above.
And Some Other Options
Vertical Spacers (OPTIONAL):
Slender spacers may be used instead of some of the larger intermediate posts
to achieve a more open railing design. These are non-structural members and
are only intended to maintain cable spacing and minimize deflection. Examples
are 2”x 2” wood strips, 1” metal tubing, 1/4” flat bar, or Feeney Intermediate
Pickets. Attach spacers to the top rail and either the bottom rail, deck
surface or joists.
Bottom Rails (OPTIONAL):
Bottom rails should be spaced no more than 4 inches above the deck surface, or
as required by local code, and should be sized as needed for support strength
and design appearance.
Single Corner Post (OPTIONAL):
In most cases with single corner posts cables must be terminated. Exceptions
are angle iron posts or tubular metal posts. When terminating on a single
corner post, be sure to offset the drill holes at least 1/2” to allow internal
clearance for the cable fittings. Use minimum end post sizes noted above and
securely bolt or screw to joists or deck surface.
Cable Spacing:
Maximum 3 inches apart.
CONSTRUCTION CHECKLIST
- Space cables no more than 3 inches apart
- Space posts/verticals no more than 3 feet apart
- Observe minimum end/corner post sizes shown above
- Securely fasten all posts and top rails
- Carefully plan all termination and corner posts for proper clearance, positioning,and maximum cable run lengths
- Straight runs of cable (no turns/dips) should not exceed 70 feet; runs with corner bends (2 bends at most) should not exceed 40 feet
IMPORTANT NOTE
For railings we recommend spacing the cables no more than 3 inches apart and
placing posts or vertical members no more than 3 feet apart.
Please note that since building codes vary by state, county and city,our
recommendations may not comply with code requirements in all areas.
Always consult with your local building department before starting your
project.
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