BOSCH Climate 5000 Series Multi Zone Ductless Air Conditioner Heat Pump Instruction Manual
- June 4, 2024
- Bosch
Table of Contents
Climate 5000 Series Multi Zone Ductless Air Conditioner Heat Pump
Installation Instructions
Multi Zone Ductless Air Conditioner / Heat Pump
Climate 5000 Series
WARNING: Installation must be performed by a licensed
contractor, and per the instructions in the installation manual. Improper
installation can cause water leakage, electrical shock, or fire. In North
America, installation must be performed in accordance with the requirement of
NEC (National Electric Code) and CEC (Canadian Electric Code) by licensed and
qualified personnel only. Only contact a licensed contractor for repair or
maintenance of this unit.
BTC 769103307 B / 06.2022
Installation Instructions
2 |
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
Table of Contents
1 Key to Symbols and Safety Instructions 1.1 Key to Symbols 1.2 Safety
2 Components
3 Installation Summary
4 Installation Diagram
5 Specifications
6 Outdoor unit installation
7 Refrigerant Piping Connection 7.1 Connection Instructions Refrigerant
Piping
8 Wiring 8.1 Outdoor unit wiring 8.2 Wiring Diagrams
9 Evacuation and Charging Process 9.1 Preparations and Precautions 9.2
Evacuation Instructions 9.3 Adding Refrigerant 9.4 Calculation Steps
10 Electrical and Refrigerant Leak Checks 10.1 Electrical Safety Checks 10.2
Refrigerant Leak Checks
11 Test Run 11.1 Before Test Run 11.2 Test Run Instructions
12 Automatic Wiring/Piping Correction Function 12.1 How To Activate This
Function
13 Features and Operation 13.1 Protection of the Air Conditioner 13.2
Operation
4 14 Troubleshooting 4 14.1 Common Issues 4 14.2 Troubleshooting Tips
14.3 Error Codes 6
15 Disposal Guidelines 7
8
9
10
14 14
17 17 18
21 21 21 22 23
24 24 24
25 25 25
26 26
27 27 27
Installation Instructions
28 28 29 30 31
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
| 3
Installation Instructions
1 Key to Symbols and Safety Instructions 1.1 Key to Symbols
Warnings
Warnings in this document are identified by a warning triangle printed against
a grey background. Keywords at the start of a warning indicate the type and
seriousness of the ensuing risk if measures to prevent the risk are not taken.
The following keywords are defined and can be used in this document:
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor to moderate injury.
NOTICE is used to address practices not related to personal injury.
Important information This symbol indicates important information where there
is no risk to people or property.
1.2 Safety Please read safety precautions before installation
Incorrect installation due to ignoring instructions can cause serious damage
or injury.
WARNING: ELECTRICAL HAZARD Do not modify the length of the power supply cord
or use an
extension cord to power the unit.
Do not share the electrical outlet with other appliances. Improper or
insufficient power supply can cause fire or electrical shock.
WARNING: INSTALLATION REQUIREMENTS Installation must be performed by a
licensed contractor,
and per the instructions in the installation manual. Improper installation can
cause water leakage, electrical shock, or fire.
In North America, installation must be performed in accordance with the
requirement of NEC (National Electric Code) and CEC (Canadian Electric Code)
by licensed and qualified personnel only.
Only contact a licensed contractor for repair or maintenance of this unit.
Only use the included accessories, parts, and specified parts for
installation. Using non-standard parts can cause water leakage, electrical
shock, fire, and can cause the unit to fail.
Install the unit in a solid location that can support the unit’s weight. If
the chosen location cannot support the unit’s weight, or the installation is
not done properly, the unit may drop and cause serious injury and/or damage.
Before you install the unit, consider strong winds, typhoons and earthquakes
that might affect your unit and locate it accordingly. Failure to do so could
cause the equipment to fail.
After installation, ensure there are no refrigerant leaks and that the unit is
operating properly. Refrigerant is both toxic and flammable and poses a
serious health and safety risk.
WARNING:
This product can expose you to chemicals including Lead and Lead components,
which are known to the State of California to cause cancer and birth defects
or other reproductive harm. For more information go to www.
P65Warnings.ca.gov.
4 |
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
WARNING: ELECTRICAL HAZARD For all electrical work, follow all local and
national wiring
standards, regulations, and the Installation Manual. The power supply to the
outdoor unit requires a service disconnect at the unit. Only use a dedicated
circuit. Never share a power source connected to this system. Insufficient
electrical capacity or defects in electrical work can cause electrical shock
or fire.
For all electrical work, use the specified cables. Connect cables tightly, and
clamp them securely to prevent external forces from damaging the terminal.
Improper electrical connections can overheat and cause fire, and may also
cause shock.
All wiring must be properly arranged to ensure that the control board cover
can close properly. If the control board cover is not closed properly, it can
lead to corrosion and cause the connection points on the terminal to heat up,
catch fire, or cause electrical shock.
If the power supply cord is damaged, it must be replaced by the manufacturer,
its service agent or similarly qualified persons such as a licensed
electrician in order to avoid a hazard.
The product must be properly grounded at the time of installation, or
electrical shock may occur.
CAUTION: BURN HAZARD For units that have an auxiliary electric heater, do not
install the unit within 1 meter (3 feet) of any combustible materials.
Do not install the unit in a location that may be exposed to combustible gas
leaks. If combustible gas accumulates around the unit, it may cause fire.
Do not operate your air conditioner in a wet room such as a bathroom or
laundry room. Too much exposure to water can cause electrical components to
short circuit.
NOTICE: PROPERTY DAMAGE Install condensate drainage piping according to the
instructions in this manual. Improper condensate drainage may cause water
damage to your home and property.
Installation Instructions
WARNING: CONTAINS REFRIGERANT This air-conditioning unit contains fluorinated
gases. For
specific information on the type of gas and the amount, please refer to the
relevant label on the outdoor unit itself. Installation, service, maintenance
and repair of this unit must be performed by a certified technician. Product
removal and recycling must be performed by a certified technician. If the
system has a leak-detection system installed, it must be checked for leaks at
least every 12 months. When the unit is checked for leaks, proper record-
keeping of all checks is strongly recommended.
NOTICE: IMPROPER OPERATION In certain functional environments, such as
kitchens, server
rooms, etc., the use of specially designed air-conditioning units is highly
recommended.
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
| 5
Installation Instructions
2 Components
The air conditioning / heat pump system installation requires the following components. Use all of the installation parts and components to install the air conditioner. Improper installation may result in water leakage, electrical shock and fire, or equipment failure.
Name
Drain joint Seal ring
Connecting pipe assembly
Multi-zone installation manual
Liquid side Gas side
6.35 (1/4 in) 9.52 (3/8 in) 9.52 (3/8 in) 12.7 (1/2 in) 16 (5/8 in)
Refrigerant pipe adaptor
NOTE: Pipe sizes may vary between air handler and condensing section
connections. To meet different pipe size requirements, it may be necessary to
install an adapter (transfer connector) on the outdoor unit connection.
Power cable for connection with external power supply
Table 1 Accessories
Product Regular
Model number 8-733-956-199 8-733-956-200 8-733-956-201
8-733-956-226 8-733-956-202 8-733-956-203
Max Performance
8-733-956-227
8-733-956-204 Table 2 Flare Adapters
Model name BMS500-AAM018-1CSXRC BMS500-AAM027-1CSXRC BMS500-AAM036-1CSXRC
BMS500-AAM048-1CSXRC BMS500-AAM018-1CSXHC BMS500-AAM027-1CSXHC
BMS500-AAM036-1CSXHC
BMS500-AAM048-1CSXHC
Adapter (inch) 3/8″–>1/2″ 3/8″–>1/2″ 3/8″–>1/2″ 1/2″–>3/8″ 1/4″–>3/8″ 1/2″–>5/8″ 1/2″–>3/8″ 1/4″–>3/8″ 1/2″–>5/8″ 3/8″–>1/2″ 3/8″–>1/2″ 3/8″–>1/2″ 1/2″–>3/8″ 1/4″–>3/8″ 1/2″–>5/8″ 3/8″–>1/2″ 1/2″–>3/8″ 1/4″–>3/8″ 1/2″–>5/8″ 1/2″–>3/8″ 1/4″–>3/8″ 1/2″–>5/8″ 3/8″–>1/2″
Quantity 1 1
Parts not included. Piping kits are available
as an accessory.
1
Included. Varies by model. Refer to Table 2 below
Not included (see section 9 for cable requirements)
Adapter quantity 2 3 3 1 1 1 2 2 2 3 2 2 1 1 1 2 2 2 2 2 2 2 3
6 |
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
3 Installation Summary
1
2
Installation Instructions
3
LN
Install the outdoor unit (Page 10)
Connect the refrigerant pipes (Page 14)
Connect the wires (Page 17)
5
4
MC
MC
Figure 1
Perform a test run (Page 23)
Evacuate the refrigeration system
(Page 21)
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
| 7
Installation Instructions
4 Installation Diagram
Mo4r.e7itnhan
Mo4r.e7itnhan
Air Filter
Air Filter
More than 4.7in
Two-Zone Three-Zone Four-Zone Five-Zone
2 Mo4r.e7itnhan
More than 5.9in 1
3 Mo4r.e7itnhan
Air Filter
Air Filter
4 5
More than 23.6in
6
M1o1re.8tihnan
More than 78.7in Loop a connective cable
M1o1re.8tihnan M2o3re.6tihnan
Figure 2
Number 1 2 3 4 5 6
Table 3
Name Installation plate Mounting screw
Wall anchor Signal/Power cable & Drain pipe
Remote control Remote control holder
Diagram shown using Wall Mounted Indoor unit only. Indoor unit can be changed with Four-Way Cassette, Concealed Ducted type indoors or mixed based on applications. Please refer to Installation Manual from Indoor Unit for Indoor unit installation procedures.
NOTICE: Copper lines must be independently insulated.
To prevent wall damage, use a stud finder to locate studs.
A minimum pipe run of 10 ft is recommended to minimize vibration & excessive
noise.
Two of the A, B, and C air circulation pathways must be free from obstructions
at all times.
8 |
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
5 Specifications
Installation Instructions
Number of units that can be used together Compressor minimum run time Power
source voltage
Table 4
Connected units Stop time
Voltage variation Voltage drop during start
Voltage imbalance
2-5 units 3 min
within ±10% of rated voltage within ±15% of rated voltage within ±3% of rated
voltage
Model
Max. equivalent length for all indoor units Max. length to farthest indoor
unit Max. height difference between indoor and outdoor unit Max. height
difference between indoor units Standard refrigerant pipe length (ft /m)
2 Zone System
BMS500-AAM018-1CSXRC BMS500-AAM018-1CSXHC
131ft / 40m 82ft / 25m
3 Zone System
BMS500-AAM027-1CSXRC BMS500-AAM027-1CSXHC
197ft / 60m 98ft / 30m
4 Zone System
BMS500-AAM036-1CSXRC BMS500-AAM036-1CSXHC
262ft / 80m 115ft / 35m
5 Zone System
BMS500-AAM048-1CSXRC BMS500-AAM048-1CSXHC
262ft / 80m 115ft / 35m
49ft / 15m
49ft / 15m
49ft / 15m
49ft / 15m
33ft / 10m 49ft / 15m
33ft / 10m 74ft / 22.5m
33ft / 10m 98ft / 30m
33ft / 10m 123ft / 37.5m
Additional refrigerant charge (Based on the IDU liquid line size)
Liquid side: 1/4in – 0.16oz/ft
Liquid side: 1/4in – 0.16oz/ft
Liquid side: 1/4in – 0.16oz/ft Liquid side: 3/8in – 0.32oz/ft
Liquid side: 1/4in – 0.16oz/ft Liquid side: 3/8in – 0.32oz/ft
Table 5 Refrigerant pipe requirements
When installing multiple indoor units with a single outdoor unit, ensure that the length of the refrigerant pipe and the drop height between the indoor and outdoor units meet the requirements illustrated in the following diagram (indoor units may be located above or below the outdoor unit as long as they meet these height difference requirements):
Outdoor unit
Indoor unit
Max.Height difference
Indoor unit
33 ft (10 m) or less
49 ft (15m) or less
Figure 3
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
| 9
Installation Instructions
6 Outdoor unit installation
Step 1: Select installation location The outdoor unit should be installed in
the location that meets the following requirements: Place the outdoor unit as
close to the indoor unit as possible.
Ensure that there is enough room for installation and maintenance.
The air inlet and outlet must not be obstructed or exposed to strong wind.
Ensure the location of the unit will not be subject to snowdrifts,
accumulation of leaves or other seasonal debris. If possible, provide an
awning for the unit. Ensure the awning does not obstruct airflow.
The installation area must be dry and well ventilated.
There must be enough room to install the connecting pipes and cables and to
access them for maintenance.
The area must be free of combustible gases and chemicals.
The pipe length between the outdoor and indoor unit may not exceed the maximum
allowable pipe length.
If possible, DO NOT install the unit where it is exposed to direct sunlight.
If possible, make sure the unit is located far away from your neighbors’
property so that the noise from the unit will not disturb them.
If the location is exposed to strong winds (for example: near a seaside), the
unit must be placed against the wall to shelter it from the wind. If
necessary, use an awning. (See Fig.4 & 5)
Install the indoor and outdoor units, cables and wires at least 3 ft from
televisions or radios to prevent static or image distortion. Depending on the
radio waves, a 3 ft distance may not be enough to eliminate all interference.
Step 2: Install outdoor unit. NOTICE: Be sure to remove any obstacles that may
block air circulation. Make sure to meet minimum spatial requirement (Figure 8
& 9) to ensure there is enough room for installation and maintenance.
Fix the outdoor unit with anchor bolts (M10).
23.6 in (60 cm) or more
Fix with bolts
Figure 6
Strong wind
Strong wind Figure 4
Figure 5 10 |
Strong wind Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
Installation Instructions
Split type outdoor unit mounting dimensions
Outdoor Model
BMS500-AAS012-0CSXRC BMS500-AAS009-1CSXRC BMS500-AAS012-1CSXRC
Outdoor Unit Dimensions mm (in.)
W x H x D
Mounting Dimensions mm (in.)
Distance A Distance B
765x555x303 (30.1x 21.8x 11.9)
454 (17.8)
286(11.3)
BMS500-AAS009-1CSXHC BMS500-AAS012-1CSXHC
805x554x330 (31.7x 21.8x 13.0)
511 (20.1)
317(12.5)
BMS500-AAS018-1CSXRC BMS500-AAS018-1CSXHC BMS500-AAM018-1CSXRC
890x673x342 (35.0x 26.5x 13.5)
663 (26.1) 348 (13.7)
BMS500-AAS030-1CSXRC BMS500-AAS036-1CSXLC BMS500-AAS036-1CSXRC
BMS500-AAS024-1CSXRC BMS500-AAS024-1CSXHC BMS500-AAM027-1CSXRC
BMS500-AAM036-1CSXRC BMS500-AAM018-1CSXHC BMS500-AAM027-1CSXHC
BMS500-AAS060-1CSXLB BMS500-AAS048-1CSXLC BMS500-AAM048-1CSXRC
BMS500-AAM036-1CSXHC BMS500-AAM048-1CSXHC
946x810x410 (37.2x 31.9x 16.1)
673 (26.5) 403 (15.9)
952x1333x415 (37.5x 52.5x 16.34)
634 (25.0) 404 (15.9)
Table 6
Split Type Outdoor Unit
Series installation The relations between H, A and L are as follows:
L
L 1/2H L H
1/2H < L H
A 9.8in / 25 cm or more 11.8in / 30 cm or more
L > H Table 7
Can not be installed
or2m59oc.8mrein / or2m59oc.8mrein /
H
Figure 8
L A
118in / 300cm or more 591in5o0/r mcmore 236.06oircnmm/ ore
H
W W
The minimum distance between the outdoor unit and walls described in the installation guide does not apply to airtight rooms. Be sure to keep the unit unobstructed in at least two of the three directions (M, N, P) (See Fig. 9)
23.6 in / 60 cm above
H 11.8oninleM/f3t 0 cm
A
D
B
78 iNn /in2f0r0onctm
Figure 7
Figure 9
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
11fr.8ominb/a3c0k cwmall P
23.o6ninrig/h6t0 cm
| 11
Installation Instructions
Drain joint installation Heat pump units require a drain joint. Before bolting
the outdoor unit in place, you must install the drain joint at the bottom of
the unit. Note that there are two different types of drain joints depending on
the type of outdoor unit.
If the drain joint comes with a rubber seal (see Figure 10, pos. A ), do the
following:
1. Fit the rubber seal on the end of the drain joint that will connect to the
outdoor unit.
2. Insert the drain joint into the hole in the base pan of the unit.
3. Rotate the drain joint 90° until it clicks in place facing the front of
the unit.
4. Connect a drain hose extension (not included) to the drain joint to
redirect water from the unit during heating mode.
If the drain joint doesn’t come with a rubber seal (see Figure 10, pos. B), do
the following:
1. Insert the drain joint into the hole in the base pan of the unit. The
drain joint will click in place.
2. Connect a drain hose extension (not included) to the drain joint to
redirect water from the unit during heating mode.
Drilling a hole in the wall You must drill a hole in the wall for the
refrigerant piping and signal cable that will connect the indoor and outdoor
units. 1. Determine the location of the wall hole based on the location of the
outdoor
unit. 2. Use a 6.5 cm (2.5 in) drill bit and drill a hole in the wall.
When drilling the wall hole, make sure to avoid wires, plumbing, and other
sensitive components.
3. Place the protective wall cuff in the hole. This protects the edges of the
hole and helps seal it when you finish the installation process.
NOTICE
In cold climates, make sure that the drain hose is as vertical as possible to
ensure swift water drainage. If water drains too slowly, it can freeze in the
hose and flood the unit.
CAUTION: SLIPPING HAZARD
Make sure the water drains to a safe location where it will not cause water
damage or a slipping hazard.
Base pan hole of outdoor unit Seal
Seal
Drain joint
(A)
(B)
Figure 10
12 |
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
Installation Instructions
Connecting Multiple Capacity Indoor Units
When different capacity units need to be connected, it is recommend to connect
the one has highest capacity at the bottom and the smallest unit at the top of
the ODU refrigerant connection manifold. For example, if the system has one
9K, 18K, and 24K Indoor units, the 24K indoor unit should be connected via the
port A. and the 9K indoor unit should be connected via the port C. (See Fig.
11)
Refrigerant pipe diameter Indoor unit capacity (Btu/h) 6K / 9K 12k / 18k 24K / 30K /36K
Liquid line O.D. (in / mm) 1/4″ / 6.35 1/4″ / 6.35 3/8″ / 9.52
Vapor line O.D. (in / mm) 3/8″ / 9.52 1/2″ / 12.7 5/8″ / 15.9
Table 8
Multi-zone condensing section refrigerant line connection sizes and maximum indoor unit
Type
Model Name
Model #
Liquid Side inch (mm)
Gas Side inch (mm)
Maximum IDU
BMS500-AAM018-1CSXRC 8-733-956-199 2 X 1/4″ (6.35mm)
2 X 3/8″ (9.52mm)
2
Regular
BMS500-AAM027-1CSXRC 8-733-956-200 3 X 1/4″ (6.35mm)
3 X 3/8″ (9.52mm)
3
System
BMS500-AAM036-1CSXRC 8-733-956-201 4 X 1/4″ (6.35mm) 3 X 3/8″ (9.52mm) + 1 x 1/2″ (12.7mm)
4
BMS500-AAM048-1CSXRC 8-733-956-226 5 X 1/4″ (6.35mm) 3 X 3/8″ (9.52mm) + 2 x 1/2″ (12.7mm)
5
BMS500-AAM018-1CSXHC 8-733-956-202 2 X 1/4″ (6.35mm)
2 X 3/8″ (9.52mm)
2
Max
BMS500-AAM027-1CSXHC 8-733-956-203 3 X 1/4″ (6.35mm)
3 X 3/8″ (9.52mm)
3
Performance
BMS500-AAM036-1CSXHC 8-733-956-227 4 X 1/4″ (6.35mm) 3 X 3/8″ (9.52mm) + 1 x 1/2″ (12.7mm)
4
Table 9
BMS500-AAM048-1CSXHC 8-733-956-204 5 X 1/4″ (6.35mm) 3 X 3/8″ (9.52mm) + 2 x 1/2″ (12.7mm)
5
Figure 11
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
| 13
Installation Instructions
7 Refrigerant Piping Connection
WARNING: All field piping must be completed by a licensed technician
and must comply with the local and national regulations.
When the air conditioner is installed in a small room, measures must be taken
to prevent the refrigerant concentration in the room from exceeding the safety
limit in the event of refrigerant leakage. If the refrigerant leaks and its
concentration exceeds its proper limit, hazards due to lack of oxygen may
result.
When installing the refrigeration system, ensure that air, dust, moisture or
foreign substances do not enter the refrigerant circuit. Contamination in the
system may cause poor operating capacity, high pressure in the refrigeration
cycle, explosion or injury.
Ventilate the area immediately if there is refrigerant leakage during the
installation. Leaked refrigerant gas is both toxic and flammable. Ensure there
is no refrigerant leakage after completing the installation work.
NOTICE:
Be extra careful not to damage, kink, or deform the pipe while cutting. This
will drastically reduce the heating efficiency of the unit.
Step 2: Remove burrs
Burrs can affect the air-tight seal of refrigerant piping connection. They
must be completely removed. 1. Hold the pipe at a downward angle to prevent
burrs from falling into the
pipe.
2. Using a reamer or deburring tool, remove all burrs from the cut section of
the pipe.
Pipe
Reamer
7.1 Connection Instructions Refrigerant Piping
NOTICE: The branching pipe must be installed horizontally. An angle
of more than 10° may cause malfunction.
DO NOT install the connecting pipe until both indoor and outdoor units have
been installed.
Insulate both the gas and liquid piping to prevent water leakage.
Step 1: Cut pipes When preparing refrigerant pipes, take extra care to cut and
flare them properly. This will ensure efficient operation and minimize the
need for future maintenance.
1. Measure the distance between the indoor and outdoor units. 2. Using a pipe
cutter, cut the pipe a little longer than the measured distance. 3. Make sure
that the pipe is cut at a perfect 90° angle. Refer to Fig.12 for cut
examples.
Point down
Figure 13
Step 3: Flare pipe ends Proper flaring is essential to achieve an airtight
seal. 1. After removing burrs from cut pipe, seal the ends with a piece of
tape to
prevent foreign materials from entering the pipe. 2. Sheath the pipe with
insulating material. 3. Place flare nuts on both ends of pipe. Make sure they
are facing in the
proper direction, because you can’t put them on or change their direction
after flaring. See Figure 14.
90°
Oblique
Rough
Warped
Flare nut
Copper pipe
Figure 12 14 |
Figure 14 Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
Installation Instructions
4. Remove tape from ends of pipe when ready to perform flaring work.
5. Clamp flaring block on the end of the pipe. The end of the pipe must
extend beyond the edge of the flare form in accordance with the dimensions
shown in the Table 10.
Flaring tool
A
Step 4: Connect pipes Connect the copper pipes to the indoor unit first, then
connect it to the outdoor unit. You should first connect the low-pressure
pipe, then the high-pressure pipe.
1. When connecting the flare nuts, apply a thin coat of refrigeration oil to
the flared ends of the pipes.
2. Align the center of the two pipes that you will connect.
Tube
Figure 15
6. Place flaring tool onto the flaring block. 7. Turn the handle of the
flaring tool clockwise until the pipe is fully flared.
Flare the pipe in accordance with the dimensions shown in Table 10.
Piping extension beyond flare form
Pipe gauge mm (inch)
Tightening torque N.m (ft. lbs)
Flare dimension (A) (Unit: mm/Inch)
Min.
Max.
Ø 6.4 (1/4″)
18-20N.m (13.3 – 14.8 ft. lbs)
8.4/0.33
8.7/0.34
Ø 9.5 (3/8″)
25-26 N.m (18.4 – 19.2 ft. lbs)
13.2/0.52
13.5/0.53
Ø 12.7 (1/2″)
35-36 N.m (25.8-26.5 ft. lbs)
16.2/0.64 16.5/0.65
Ø 15.9 (5/8″)
45-47 N.m (33.2-34.7 ft. lbs)
19.2/0.76 19.7/0.78
Table 10
Flare shape
90 °± 4 A
R0.4~0.8
8. Remove the flaring tool and flaring block, then inspect the end of the pipe for cracks and even flaring.
Indoor unit tubing
Flare nut
Pipe
Figure 16
3. Tighten the flare nut as tightly as possible by hand. 4. Using a wrench,
hold the nut on the unit tubing. 5. While firmly holding the nut, use a torque
wrench to tighten the flare nut
according to the torque values in table 10.
Figure 17
CAUTION: Ensure to insulate refrigerant pipe joints after leak check is
performed. Direct contact with the bare piping may result in burns or
frostbite.
NOTICE:
Make sure the pipe is properly connected. Over tightening may damage the bell
mouth and under tightening may lead to refrigerant leak.
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
| 15
Installation Instructions
MINIMUM BEND RADIUS Carefully bend the tubing in the middle according to the
diagram below. DO NOT bend the tubing more than 90° or more than 3 times.
Radius
4 in (10 cm) or more
Figure 18
6. After connecting the copper pipes to the indoor unit, wrap the power
cable, signal cable and the piping together with binding tape.
DO NOT intertwine signal cable with other wires. While bundling these items
together, do not intertwine or cross the signal cable with any other wiring.
7. Install the refrigerant line through the wall and connect it to the
outdoor unit.
8. Insulate all piping after leak check has been performed.
CAUTION: CONTAINS REFRIGERANT Check to make sure there is no refrigerant leak
after
completing the installation work. If there is a refrigerant leak, ventilate
the area immediately and evacuate the system (refer to the Evacuation and
Charging Process section of this manual).
16 |
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
8 Wiring
WARNING: ELECTRICAL HAZARD Be sure to disconnect the power supply before
working on
the unit.
All electrical wiring must be done according to local and national
regulations.
Electrical wiring must be done by a qualified technician. Improper connections
may cause electrical malfunction, injury and fire.
An independent circuit and single outlet must be used for this unit. DO NOT
plug another appliance or charger into the same outlet. If the electrical
circuit capacity is not enough or there is a defect in the electrical work, it
can lead to shock, fire, unit and property damage.
Connect the power cable to the terminals and fasten it with a clamp. An
insecure connection may cause fire.
Make sure that all wiring is done correctly and the control board cover is
properly installed. Failure to do so can cause overheating at the connection
points, fire, and electrical shock.
Ensure that main supply connection is made through a switch that disconnects
all poles, with contact gap of a least 0.12 in (3 mm).
DO NOT modify the length of the power cord or use an extension cord.
WARNING: ELECTRICAL HAZARD Connect the outdoor wires before connecting the
indoor
wires.
Make sure you ground the unit. The grounding wire should be away from gas
pipes, water pipes, lightning rods, telephone or other grounding wires.
Improper grounding may cause electrical shock.
DO NOT connect the unit with the power source until all wiring and piping is
completed.
Make sure that you do not cross your electrical wiring with your signal
wiring, as this can cause distortion and interference.
Installation Instructions
8.1 Outdoor unit wiring
DANGER: ELECTRICAL HAZARD Before performing any electrical or wiring work,
turn off the
main power to the system.
1. Prepare the cable for connection
a. You must first choose the right cable size before preparing it for
connection. Be sure to use H07RN-F/SOOW type cables.
Rated Current of Appliance (A)
AWG
7
18
7 – 13
16
13 – 18
14
18 – 25
12
25 – 30
10
Table 11
b. Using wire strippers, strip the rubber jacket from both ends of signal/
power cable to reveal about 5.9 in (15 cm) of the wires inside.
c. Strip the insulation from the ends of the wires. d. Using a wire crimper,
crimp u-lugs on the ends of the wires.
WARNING: ELECTRICAL HAZARD
While connecting the wires, please strictly follow the wiring diagram.
2. Remove the electric cover of the outdoor unit. If there is no cover on the outdoor unit, disassemble the bolts from the maintenance board and remove the protection board. (See Fig. 19)
Cover
Follow these instructions to prevent distortion when the compressor starts:
The unit must be connected to the main outlet. Normally, the power supply
must have a low output impedance of 32 ohms.
No other equipment should be connected to the same power circuit.
The unit’s power information can be found on the rating sticker on the
product.
Screw
Figure 19 3. Connect the fork terminals to the terminals. Match the wire
labels on the
indoor unit with the labels on the outdoor unit, and firmly screw the fork
terminal of each wire to its corresponding terminal. 4. Secure the cable with
designated cable clamp.
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
| 17
Installation Instructions
8.2 Wiring Diagrams
WARNING: ELECTRICAL HAZARD Connect the connective cables to the terminals, as
identified, with their matching numbers on the terminal block of the indoor
and outdoor units. For example, in the US models shown in the following
diagram, terminal 1 of the outdoor unit must connect with terminal 1 on the
indoor unit.
3
3
Figure 20
Correct
Incorrect
Refer to the following figures for unit wiring . Run the main power cord
through the lower line-outlet of the cord clamp.
18 |
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
Two-Zone system
Installation Instructions
Three-Zone system
Figure 21
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
| 19
Installation Instructions
Four-Zone system
Five-Zone system
Figure 22 20 |
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
Installation Instructions
9 Evacuation and Charging Process
9.1 Preparations and Precautions
Air and foreign matter in the refrigerant circuit can cause abnormal rises in
pressure, which can damage the air conditioner, reduce its efficiency, and
cause injury. Use a vacuum pump and manifold gauge to evacuate the refrigerant
circuit, removing any non-condensable gas and moisture from the system.
Evacuation should be performed upon initial installation.
Before performing evacuation Check to make sure that both high-pressure and
low-pressure pipes
between the indoor and outdoor units are connected properly in accordance with
the Refrigerant Piping Connection section of this manual. Check to make sure
all wiring is connected properly. Perform nitrogen leak check on all
refrigerant joints.
9.2 Evacuation Instructions
Before using the manifold gauge and vacuum pump, read their operation manuals
to familiarize yourself with how to use them properly.
3. Open the low pressure side and high pressure side service valves (A1, B1,
C1, A2, B2, C2, etc.) if the lineset was connected.
4. Open the Low Pressure side valve on the manifold gauge. Keep the High
Pressure side valve closed.
5. Turn on the vacuum pump to evacuate the system.
6. Run the vacuum until the Compound Meter reads -76cmHg / -29.92″Hg (-101
kPa). It is recommended to use a micron gauge; run the vacuum until the micron
gauge reads 350 to 500 microns or less.
7. After the vacuum process has been achieved, close the Low Pressure side
valve on the manifold gauge, and turn off the vacuum pump.
8. Wait for approximately 10 to 15 minutes, then check that there has been no
change in system vacuum. It is recommended to use a micron gauge; check to
make sure the system is still below 500 microns.
9. If there is a change in system vacuum, refer to Gas Leak Check section for
information on how to check for leaks. If there is no change in system vacuum,
remove the charge hose from the service port.
Manifold Gauge Low side gauge High side gauge
-76cmHg or -29.92″Hg Low pressure valve
Refrigerant hose M2 M1
High pressure valve
Charge hose Vacuum pump
E¹
E²
D¹
D²
C¹ M – Master valve
C²
B¹ 1 – High pressure side
2 – Low pressure side
B²
A¹
A²
Figure 23
1. Connect the refrigeration hose from the low side manifold gauge to the
master service valve port (M2), on the outdoor unit.
2. Connect charge hose from the manifold gauge to the vacuum pump.
Flare nut
Cap
Valve body Service valve
Figure 24 10. Using allen wrench, fully open both of the master valves (M1,
M2) on the
top. 11. Tighten valve caps on all valves (master valves, high side and low
side
services valves) by hand. You may tighten it further using a torque wrench if
needed.
NOTICE: Open valve stems gently When opening service valve, turn the allen
wrench until it
hits against the stopper. Do not try to force the valve to open further.
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
| 21
Installation Instructions
9.3 Adding Refrigerant
CAUTION: CONTAINS REFRIGERANT Refrigerant charging must be performed after
wiring,
vacuuming, and the leak testing.
DO NOT exceed the maximum allowable quantity of refrigerant or overcharge the
system. Doing so can damage the unit or impact its functionality.
DO NOT exceed the maximum allowable refrigerant length. Refer to table 4.
Charging with unsuitable substances may cause explosions or accidents. Ensure
that the appropriate refrigerant is used.
Refrigerant containers must be opened slowly. Always use protective gear when
charging the system.
DO NOT mix refrigerants types.
Depending on the length of connective piping or the pressure of the evacuated
system, you made need to add refrigerant. Refer to table below for refrigerant
amounts to be added:
Additional refrigerant per pipe length
Type
Model Name
Model #
Standard refrigerant pipe length (ft / m)*
Additional Refrigerant charge per ft
Regular System
BMS500-AAM018-1CSXRC 8-733-956-199 BMS500-AAM027-1CSXRC 8-733-956-200 BMS500-AAM036-1CSXRC 8-733-956-201 BMS500-AAM048-1CSXRC 8-733-956-226 BMS500-AAM018-1CSXHC 8-733-956-202
49ft (15m) 74ft (22.5m) 98ft (30m) 123ft (37.5m) 49ft (15m)
Refrigerant Type: R410A
For the Indoor unit with 1/4″ liquid line diameter: (actual pipe length
standard length) 0.16oz/ft (15g/m)
For the Indoor unit with 3/8″ liquid line diameter: (actual pipe length
standard length) 0.32oz/ft (30g/m)
Actual pipe length is measured based on the refrigerant liquid line only.
Max Performance
BMS500-AAM027-1CSXHC BMS500-AAM036-1CSXHC
8-733-956-203 8-733-956-227
BMS500-AAM048-1CSXHC 8-733-956-204
74ft (22.5m) 98ft (30m) 123ft (37.5m)
See Section 9.4 Calculation Steps to determine the additional refrigerant
amount if the Indoor units have different liquid line diameters. (Refer to
table 8 for
Indoor unit liquid line diameters)
Table 12 * Calculated based on 9K IDU
22 |
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
9.4 Calculation Steps Step1: Calculate the “Estimated” refrigerant pre-charge
amount.
Please note this value is only used to calculate the additional refrigerant
charge amount.
Estimated Pre-charge Amount = Standard Refrigerant Pipe Length 0.16oz/ft.
(15g/m)
Step2: Calculate the required charge amount for each zone (Refer to Table 8
for Indoor unit liquid line diameter) If the Zone 1 Indoor unit has 3/8inch
liquid line diameter:
Zone 1 Charge Amount = Zone 1 Refrigerant Pipe Length 0.32oz/ft (30g/m) If
the Zone 2 Indoor unit has 1/4 inch liquid line diameter:
Zone 2 Charge Amount = Zone 2 Refrigerant Pipe Length 0.16oz/ft. (15g/m)
Total zone charge amount = Zone 1 charge amount + Zone 2 charge amount + Zone
3 charge amount + … up to 5 zones.
Step3: Calculate the additional refrigerant needed Additional Refrigerant
Amount = Total Zone Charge Amount – Estimated
Pre-charge Amount
For example: One 36K ODU (BMS500-AAM036-1CSXHC) paired with below Indoor
units.
— One 9K wall mounted unit with 30ft refrigerant pipe — One 18K Cassette unit
with 30ft refrigerant pipe. — One 24K wall mounted unit with 50ft refrigerant
pipe. 1. Step1: Calculate the “Estimated” refrigerant charge. Please note this
value
is only used to calculate the additional refrigerant charge amount. Estimated
Refrigerant Charge Amount = 98ft 0.16oz/ft. = 15.68oz 2. Step2: Calculate
the required charge amount for each zone. Refer to table 8 for Indoor unit
liquid line size Zone 1: 24K wall mounted Indoor unit
— Zone 1 Charge Amount = 50ft 0.32oz/ft. = 16oz Zone 2: 18K Cassette Indoor
unit
— Zone 2 Charge Amount = 30ft 0.16oz/ft. = 4.8oz Zone 3: 9K wall mounted
Indoor unit
— Zone 3 Charge Amount = 30ft * 0.16oz/ft. = 4.8oz Total Zone Charge Amount =
16oz + 4.8oz + 4.8oz = 25.6oz
3. Step3: Calculate the additional refrigerant needed Additional Refrigerant
Amount = 25.6oz 15.68oz = 9.92oz
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump
(06.2022)
Installation Instructions | 23
Installation Instructions
10 Electrical and Refrigerant Leak Checks 10.1 Electrical Safety Checks
After installation, confirm that all electrical wiring is installed in
accordance with local and national codes / regulations, and according to the
Installation Manual. All testing must be performed by a licensed electrician.
10.2 Refrigerant Leak Checks
Perform refrigerant leak check on all joints.
Outdoor unit check point
Indoor unit check point
Figure 25
Check A, B, C, D, E when applicable
24 |
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
11 Test Run
11.1 Before Test Run
A test run must be performed after the entire system has been completely
installed. Confirm the following points before performing the test: Indoor and
outdoor units are installed per Bosch manual.
Piping and wiring are properly connected.
Specified unit clearance has been met to prevent poor performance or product
malfunction.
Refrigeration system does not leak.
Drainage system is unimpeded and draining to a safe location.
Insulation is properly installed.
Grounding wires are properly connected.
Length of the piping and additional refrigerant stow capacity have been
recorded.
All voltage requirements are correct as specified.
WARNING: PROPERTY DAMAGE / PERSONAL INJURY Failure to perform the test run may
result in unit damage,
property damage or personal injury.
11.2 Test Run Instructions
1. Open both the liquid and gas service valves. 2. Turn on the main power
switch. 3. For the Indoor Unit:
a. Ensure the remote control and its buttons work properly. Set the air
conditioner to COOL mode.
b. Ensure the louvers move properly and can be changed using the remote
control.
c. Double check to see if the room temperature is registered correctly.
d. Ensure the indicators on the remote control and the display panel on the
indoor unit work properly.
e. Check to see that the drainage system is unimpeded and draining smoothly.
f. Ensure there is no vibration or abnormal noise during operation. 7. For the
Outdoor Unit:
a. Check to see if the refrigeration system is leaking. b. Make sure there is
no vibration or abnormal noise during
operation. c. Ensure the wind, noise, and water generated by the unit do not
disturb your neighbors or pose a safety hazard.
Installation Instructions
WARNING: CONTAINS REFRIGERANT During operation, the pressure of the
refrigerant circuit
will increase. This may reveal leaks that were not present during your initial
leak check. Take time during the Test Run to double-check that all refrigerant
pipe connection points do not have leaks. Refer to Gas Leak Check section for
instructions.
If the unit malfunctions or does not operate according to your expectations,
please refer to the Troubleshooting section of the Owner’s Manual before
calling customer service.
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
| 25
Installation Instructions
12 Automatic Wiring/Piping Correction Function
Climate 5000 models now feature automatic correction of wiring/piping errors.
Check switch LED display
Correct wiring
Terminal B block A
Liquid/ B Gas pipe A Outdoor unit Incorrect wiring
Terminal B block A
Liquid/ B Gas pipe A Outdoor unit Incorrect wiring
Terminal B block A
Liquid/ B Gas pipe A Outdoor unit
Figure 26Figure 26
12.1 How To Activate This Function
1. Press the “check switch” on the outdoor unit PCB board for 5 seconds until
the LED displays “CE”, indicating that this function is working. Approximately
5-10 minutes after the switch is pressed, the “CE” disappears, meaning that
the wiring/piping error is corrected and all wiring/ piping is properly
connected.
2. Check that outside temperature is above 41°F (5). (This function does not
work when outside temperature is not above 41°F (5)).
3. Check that the service valves of the liquid pipe and gas pipe are open. 4.
Ensure IDU and ODU have been powered up for at least 2 minutes. 5. Press the
check switch on the outdoor PCB board until the LED displays
“CE”.
Indoor unit B Indoor unit A
Indoor unit B Indoor unit A
Indoor unit B Indoor unit A
26 |
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
Installation Instructions
13 Features and Operation
13.1 Protection of the Air Conditioner
Compressor protection Compressor Anti Short Cycle = 3 minutes
Anti-cold air The unit is designed not to blow cold air on HEAT mode, when the
indoor unit evaporator coil is in one of the following three conditions and
the set temperature has not been reached.
A) When heating has just started B) During defrost cycle C) Low temperature
heating
Defrost Cycle Frost may be generated on the outdoor unit during a heat cycle
when outdoor temperature is low and humidity is high resulting in lower
heating efficiency in the air conditioner.
Under these conditions, the air conditioner will stop heating operations and
start defrosting automatically.
The time to defrost may vary from 4 to 10 minutes, depending the outdoor
temperature and the amount of frost buildup on the outdoor unit.
Auto-Restart In case of power failure, the system will immediately stop. When
power returns, the unit will restart with the same settings as before it lost
power.
13.2 Operation
White mist emerging from the indoor unit A white mist may be generated due to
a large temperature difference between air inlet and air outlet on COOL mode
in places with high relative humidity.
A white mist may be generated due to moisture created in the defrosting
process when the air conditioner restarts in HEAT mode operation after
defrosting.
Noise coming from the air conditioner You may hear a low hissing sound when
the compressor is running or has just stopped running. This sound is
refrigerant equalizing which is normal.
A low hissing sound may be heard due to the louver restoring itself to its
original
position when power is first turned on.
Dust blowing out from the indoor unit. This happens when the air conditioner
has not been used for a long time or during its first use.
The air conditioner turns to FAN ONLY mode during COOL or HEAT mode. When the
indoor temperature reaches the set temperature setting, the compressor will
stop automatically, and the air conditioner turns to FAN only mode. The
compressor will start again when the indoor temperature rises on COOL mode or
falls on HEAT mode past the set point. Moisture may form on the surface of the
indoor unit when cooling occurs in relatively high humidity (generally higher
than 80% relative humidity). Adjust the horizontal louver to the maximum air
outlet position and select HIGH fan speed to reduce and eliminate moisture.
Operation mode selection While two or more indoor units are simultaneously
operating, make sure the heat or cool modes do not conflict with each other.
The heat mode claims precedence over cooling mode. If the unit initially
started to operate in HEAT mode, the other units can operate in HEAT mode
only. For example: If the unit initially started operates under COOL mode,
other units cannot operate in heat mode. If one of the unit selects HEAT mode
while the others are in cool mode, the other operating units will stop
operation and display error code.
Optimal operation To achieve optimal performance, please note the following:
Adjust the direction of the air flow so that it is not blowing directly on
people.
Adjust the temperature to achieve the highest possible level of comfort. Do
not adjust the unit to excessive temperature levels.
Close doors and windows in COOL mode or HEAT mode.
Use the TIMER ON button on the remote controller to select a time you want to
start your air conditioner.
Do not place any object near the air inlet or air outlet, as the efficiency of
the air conditioner may be reduced and the air conditioner may stop running.
Clean the air filter periodically, otherwise cooling or heating performance
may be reduced.
Do not operate unit with horizontal louver in closed position.
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
| 27
Installation Instructions
14 Troubleshooting
WARNING: PROPERTY DAMAGE / PERSONAL INJURY If ANY of the following conditions
occurs, turn off unit immediately! The power cord is damaged or abnormally
warm You smell a burning odor The unit emits loud or abnormal sounds A power
fuse blows or the circuit breaker frequently
trips Water or other objects fall into or out of the unit DO NOT ATTEMPT TO
FIX THESE YOURSELF! CONTACT AUTHORIZED SERVICE PROVIDER IMMEDIATELY!
14.1 Common Issues
System Failure: Most of the following problems are not a malfunction, but
please contact an Authorized Service Provider if the problem is uncertain.
If a problem persists, contact a local dealer or your nearest customer service center. Provide them with a detailed description of the unit malfunction as well as your model number.
Issue Not heating or cooling
The unit changes from COOL/HEAT mode to FAN mode
The indoor unit emits white mist Both the indoor and outdoor units emit white
mist The indoor unit makes noises
Both the indoor unit and outdoor unit make abnormal sound
The outdoor unit makes noises Dust is emitted from either the indoor or
outdoor unit The unit emits a bad odor The outdoor unit fan does not operate
Operation is erratic, unpredictable, or unit is unresponsive Table 13
Possible Causes
The Unit has a 3-minute protection feature that prevents the outdoor unit from
short cycling. Heating or cooling will not start until the 3 minute anti short
cycle has expired.
The unit may change its setting to prevent frost from forming on the unit.
Once the temperature increases, the unit will start operating in the
previously selected mode again.
The set temperature has been reached, at which point the unit turns off the
compressor. The unit will continue operating when the temperature fluctuates
again.
In high humidity conditions, a large temperature difference between the room’s
air and the conditioned air can cause white mist.
When the unit restarts in HEAT mode after defrosting, white mist may be
emitted due to moisture generated from the defrosting process.
A rushing air sound may occur when the louver resets its position. A squeaking
sound may occur after running the unit in HEAT mode due to expansion &
contraction of the unit’s plastic parts.
Low hissing sound during operation: This is normal and is caused by
refrigerant gas flowing through both indoor and outdoor units.
Low hissing sound when the system starts, has just stopped running, or is
defrosting: This noise is normal and is caused by the refrigerant
equalization.
Abnormal sound: Normal expansion and contraction of plastic and metal parts
caused by temperature changes during operation can cause squeaking noises.
The unit will make different sounds based on its current operating mode.
The unit may accumulate dust during extended periods of non-use, which will be
emitted when the unit is initially operated. This can be mitigated by covering
the unit during long periods of inactivity.
The air filter require’s cleaning.
During heating or cooling operation, the fan speed is controlled to optimize
product operation.
Interference from cell phone towers and remote boosters may cause the unit to
malfunction. In this case, try the following: Disconnect the power, then
reconnect. Press ON/OFF button on remote control to restart operation.
28 |
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
14.2 Troubleshooting Tips
When a problem occurs, please check the following points before contacting a repair company.
Problem
Possible Causes
Power failure
The unit is not working
The power switch is off Check remote control batteries
The unit’s 3-minute anti-short cycle has been activated
The heat exchanger on the indoor or outdoor unit is dirty
The air filter is dirty
Poor cooling The air inlet or outlet of either unit is blocked performance Doors and windows are open
Excessive heat is generated by sunlight
Low refrigerant due to leak or long-term use
There’s too much or too little refrigerant in the system
The unit starts and stops frequently
There is air, incompressible gas or foreign material in the refrigeration
system.
System circuit is blocked
The compressor is broken
The voltage is too high or too low
Poor heating Cold air is entering through doors and windows performance Low refrigerant due to leak or long-term use
Table 14
Installation Instructions
Solution Wait for the power to be restored Turn on the power Replace the
remote control batteries Wait three minutes after restarting the unit Clean
the affected heat exchanger Remove the filter and clean it according to
instructions Turn the unit off, remove the obstruction and turn it back on
Make sure that all doors and windows are closed while operating the unit Close
windows and curtains during periods of high heat or bright sunshine Check for
leaks, repair if necessary and top off refrigerant Check system refrigerant
operation. Ensure charge is per specification Evacuate and recharge the system
with refrigerant per specification Determine which circuit is blocked and
replace the malfunctioning piece of equipment Replace the compressor Install a
voltage regulator to regulate the voltage Make sure that all doors and windows
are closed during use Check for leaks, repair if necessary and top off
refrigerant
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
| 29
Installation Instructions
14.3 Error Codes
NOTICE: SYSTEM FAILURE
If below error codes appear, please turn off the system and contact an
Authorized Service Provider.
For BMS500-AAM018-1CSXRC, BMS500-AAM027-1CSXRC, BMS500-AAM036-1CSXRC, BMS500-AAM048-1CSXRC, BMS500-AAM018-1CSXHC, BMS500-AAM027-1CSXHC, BMS500-AAM036-1CSXHC
Display EC 51 EL 01 PC 40 PC 08 PC 10 PC 11 PC 12 PC 00 PC 0F EC 71 EC 72 EC 07 PC 42 PC 43 PC 44 PC 45 PC 46 PC 49 PC 30 PC 31 PC 0A PC 06 PC 0L PC 02 EC 52 EC 53 EC 54 EC 56 EC 50
LED Status Outdoor EEPROM malfunction Indoor / outdoor units communication error Communication malfunction between IPM board and outdoor main board Outdoor unit overcurrent protection Outdoor unit low AC voltage protection Outdoor unit main control board DC bus high voltage protection Outdoor unit main control board DC bus high voltage protection /341 MCE error IPM module protection PFC module protection Over current failure of outdoor DC fan motor Lack phase failure of outdoor DC fan motor Outdoor fan speed has been out of control Compressor start failure of outdoor unit Compressor phase protection Outdoor motor RPM protection (Not applicable) Outdoor unit IR chip drive failure Compressor speed has been out of control Compressor overcurrent failure High pressure protection Low pressure protection High temperature protection of condenser Temperature protection of compressor discharge Low ambient temperature protection Compressor temperature protection Condenser coil temperature sensor T3 is in open circuit or has short circuited Outdoor room temperature sensor T4 is in open circuit or has short circuited Compressor discharge temperature sensor TP is in open circuit or has short circuited Evaporator coil outlet temperature sensor T2B is in open circuit or has short circuited Open or short circuit of outdoor unit temperature sensor(T3,T4.T5)
Table 15
30 |
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
Installation Instructions
For BMS500-AAM048-1CSXHC
Display E0 E2 E3 E4 E5 E6 E8 F1 F2 F3 F4 F5 F6 P0 P1 P2 P3 P4 P5 P6 LP Ed
LED Status Outdoor unit EEPROM parameter error Communication malfunction between indoor and outdoor units Communication malfunction between IPM board and outdoor main control board Outdoor temperature sensor (coil sensor T3,ambient sensor T4, Compressor discharge sensor T5, indoor coil outlet pipe sensor T2B) malfunction Over-voltage or under-voltage protection PFC module protection Outdoor fan speed malfunction No. A Indoor unit coil outlet temp. sensor malfunction No. B Indoor unit coil outlet temp. sensor malfunction No. C Indoor unit coil outlet temp. sensor malfunction No. D Indoor unit coil outlet temp. sensor malfunction No. E Indoor unit coil outlet temp. sensor malfunction No. F Indoor unit coil outlet temp. sensor malfunction High temperature protection of compressor top High pressure protection Low pressure protection Current overload protection Temperature protection of compressor discharge Condenser high temperature protection Inverter module (IPM) malfunction Low ambient temperature protection Communication malfunction between adapter board and outdoor main control board(only for M5OG- 48HFN1-M-[X])
Table 16
15 Disposal Guidelines
Components Many parts in the Air Conditioner can be fully recycled in the end
of the product life. Contact your city authorities for information about the
disposal of recyclable products.
Refrigerant At the end of the service life of this appliance and prior to its
environmental disposal, a person qualified to work with refrigerant circuits
must recover the refrigerant from within the sealed system.
WARNING: CONTAINS REFRIGERANT Improper disposal of this appliance endangers
your health
and is bad for the environment. Hazardous substances may leak into the ground
water and enter the food chain. Disposing of this product correctly will help
ensure that the waste undergoes the necessary treatment, recovery and
recycling.
Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump (06.2022)
| 31
United States and Canada Bosch Thermotechnology Corp. 65 Grove St. Watertown,
MA 02472
Tel: 866-642-3198 Fax:
603-965-7581 www.bosch-
thermotechnology.us
BTC 769103307 B / 06.2022
Bosch Thermotechnology Corp. reserves the right to make changes without notice
due to continuing engineering and technological advances.