Eurofred KLR7S6S10 Modular Conservation Chamber Instruction Manual

Eurofred KLR7S6S10 Modular Conservation Chamber

Product Specifications

• Brand: CELLE
• Model: KL R7 S6 S10
• Type: Cold Room
• Year: 2007

Product Usage Instructions

Installation

1. Follow the illustrated instructions provided in the manual for assembling the panels and floor.
2. Proceed with the assembly of the cold room according to Figures 2-3.
3. If installing without a floor, refer to Figure 4 for guidance.
4. Install the door as per Figure 5.
5. Connect the electrical system following the diagram in Figure SE5.
6. Adjust the bottom seal as shown in Figure 7.
7. For ceiling panel assembly with a beam, follow the instructions in Figure 8.
8. Complete the external finishing based on Figure 9.

Maintenance

1. Regularly check and replace spare parts as needed (refer to the spare parts section).

FAQ (Frequently Asked Questions)

• Q: How often should I perform maintenance on the cold room?
  A: Regular maintenance should be conducted at least once every six months to ensure optimal performance.

• Q: Can I install the cold room without a professional technician?
  A: It is recommended to have a professional technician handle the installation to avoid any issues and ensure proper functioning.

GENERAL INFORMATION

1. PREAMBLE
   The purpose of this manual is to provide all information required for proper cell installation, use, and maintenance. Before each operation, carefully read the instructions indicated in the manual.
   The manufacturer accepts no responsibility for any operation performed on a cell not compliant with the indications contained in this manual.

2. EXPECTED USE AND RESTRICTIONS
   The cell is designed for foodstuff refrigeration and preservation. Its structure ensures safety and integrity of food products in it (Directive 93/43), as its smooth and non-absorbing surfaces can be easily cleaned and disinfected. The plates used are compatible with foodstuff according to the D.M. 21/03/1973.
   Any other use is to be considered as inappropriate.

3. WARNING : Cells are not appropriate for installations outdoor and/or in areas exposed to weather conditions (i.e. rain, direct sunlight, etc.). The manufacturer accepts no responsibility for any improper use of products.

4. Do not walk on cell ceilings. Cell ceilings cannot support

5. TESTING
   Our appliances have been designed and optimised, through laboratory tests, in order to obtain high performances. Products are shipped ready for use.
   Specific attachments guarantee and certify that tests (visual, electric, and functional checks) have been passed.

6. MECHANICA LSAFETY SPECIFICATIONS
   The cell has no sharp surfaces.
   The door supplied is provided with an internal handle, which allows being opened, even if it was locked from outside.

7. CONDITIONS OF USE FOR FOOD SAFETY

   • It recommend that the end user employs the data-logging system to ensure that records of food storage temperature are kept. Where a data logging device is not used then the user should record the stored food temperature manually, at an appropriate frequency (e.g. twice a day) and ensure that temperature of stored food is within national or international regulations where they apply. In general, chilled perishable high risk food products should be stored between 0oC and 5oC and frozen foodstuffs should be stored at -18oC or colder. Stacking should permit adequate airflow around stored items to ensure even temperature distribution.
   • Raw foods (e.g. raw meats and raw eggs) should be stored on lower shelves and should not put the safety of other foods at risk through e.g. drip contamination.
   • The unit should never be used to cool down large volumes of hot food.
   • Keep the door closed when the unit is not being used.
   • Always respond to temperature alarms – ensure that perishable food is not left out of temperature controlled conditions.

INSTALLATION

To ensure proper product operation and that safety conditions are guaranteed during their use, carefully comply with the instructions provided below in this section.

PRODUCT UNPACKING AND  HANDLING

1. PACKAGING INTEGRITY
   Before unpacking the product, check for its integrity and that any protections are not damaged. Any damage must be immediately reported to the carrier. In no case, any damaged appliance can be returned to the manufacturer with no previous notice and without obtaining previous written authorisation.

2. PACKING REMOVAL AND HANDLING

   • Remove any protection film and make sure that plates are not scratched with any scissors or cutters used.
   • Then remove polystyrene protections.
   • The products shall be handled with a forklift; insert the forks under the pallet, lift the products, and bring them to the place of installation, and make sure the load is not unbalanced.  ****
   • WARNING: Handle without pushing or dragging the product.

PACKAGING DISPOSAL
Packaging material shall be disposed of in accordance with the laws and standards applicable in the country where the product is used.
Plastic material components to be recycled are identified as follows:

START-UP

1. INSTALLATION OF FLOOR PANELS. [1]
   The existing floor supporting the cell weight shall be levelled. The maximum acceptable height difference between two points is 5 mm.
   Install the floor panels by levelling them; lay an adhesive cord (A) at a distance of approx. 2 cm from the edge of the panel along its entire perimeter.
   To waterproof the floor, seal the joints between panels and between panels and corners, using an adhesive cord whose diameter is not more than 5 mm on the panel edge (as item B).

2. INSTALLATION OF CELL. [2-3]
   Install the side panels, starting with the construction of a corner consisting of two panels and one corner, and fasten them on the floor panel already installed.
   Tighten the panels and corners with fasteners 2.
   Before starting the fastening operation (clockwise rotation movement), rotate the key clockwise to check that the fastener is “armed”, i.e. ready for fastening operations.
   Complete the installation of side panels with the ceiling, inserting the support (see item A) on the panel head, and do not install the door panel as the last panel.
   NOTE:
   To avoid affecting the subsequent installation of the door, it is important to check several times that side panels are vertically levelled. 

3. INSTALLATION OF CELL WITHOUT FLOOR [4]
   Anchor the sanitary finish on the ground with the screws supplied, and make sure the area where the door is placed is rounded off by at least 30 mm to close it.
   Then, proceed with cell installation, as per chapter C2. 

4. INSTALLATION OF DOOR. [5]
   The panel door must not be installed as the last panel.
   Keep the door closed during installation until two or three sides of the panel door have been anchored with the fasteners on the side panels and ceiling.
   Always check for vertical levelling.

5. INSTALLATION OF ELECTRIC SYSTEM. [SE5]
   To ensure electric connections are properly made, take note of the wiring diagram.
   WARNING : The earth line must be included in the power supply network. The heating cables and compensation valve shall be fed with a separate line and protected with a 30 mA differential magnetothermal switch.
   To check for proper operation of the valve in remote mode, remove the insert (A) and use the contacts 5-6.
   Cut the power supply on the heating cable and the compensation valve when the cell is not operating. IMPORTANT: All checks and electric activities shall be carried out by qualified staff.

6. APPLICATION OF RAMP ON DOOR. [6]
   Prepare the anchoring holes of the threshold (B) placed at the base of the door and fix it on the floor.
   In the case of cells with floor, insert the ramp (C) under the threshold, inside the cell, and fix it with screws (D).

7. ADJUSTMENT OF BOTTOM SEAL.[7]
   As shown, remove the PVC profile (A), loosen the screws (B),
   adjust the position of the lower rubber seal (C) and bring it to the ideal contact position with the threshold on the floor. Finally, tighten the screws (B) and install the PVC profile (A).

8. INSTALLATION OF CEILING PANELS WITH BEAM. [8]
   Install the two partition plates (B) on the edges of the cell, and place the beam (A) on top. Lock the components (A) and (B) with each other with screws and nuts supplied with the cell. Insert the tie rods (C) between the panels, and fasten the tie rods (C) on the beam (A) with supplied screws. 

9. INSTALLATION OF EXTERNAL FINISH. [9]
   After cell installation has been completed, apply the external finish (A) through previous lying of an adhesive cord supplied (B) near the angle bars.

10. KL CELL UNITS [10]
    Complex cells are installed with the use of angle bars and corner caps .

    • Internal corner figure [A]:
      Insert the two-way corner (1), in the cap of the two-way internal corner (2) without applying silicone inside. Complete the installation by inserting the corner panel (3).

    • External corner figure [A1]:
      Insert the two-way corner (1), in the cap of the two-way external corner (2) applying silicone inside on the internal perimeter.

    • External corner with 1 modular partition figure [A2]:
      Insert the three-way corner (1), in the cap of the three-way external corner (2) applying silicone inside on the internal perimeter. Complete the installation by inserting the corner panel (3).

    • External corner with 2 modular partitions figure [A3]:
      Insert the four-way corner (1), in the cap of the four-way external corner (2) applying silicone inside on the internal perimeter.Complete the installation by inserting three corner panels (3).

    • 4-way corner figure [A4]:
      Insert the four-way corner (1), in the cap of the four-way internal corner (2) applying silicone inside on the internal perimeter.
      Complete the installation by inserting four corner panels (3).

    • 3-way corner figure [B]:
      Insert the three-way corner (1), in the cap of the three-way internal corner (2) applying silicone inside on the internal perimeter. Complete the installation by inserting two corner panels (3).

    • 3-way corner S6 – S10 figure [C]:
      Insert the three-way corner S10/6 (1), in the cap of the three-way internal corner S10/6 (2) applying silicone inside on the internal perimeter.
      Complete the installation by inserting two corner panels (3). The modular coupling of cell S10 with cell S6 requires the installation of the aerated honeycomb foundation (4); in the case the floor outside the cell is to be washed with water, seal (5) between the aerated honeycomb foundation and the floor.

    • Non-modular partition figure [D]
      For the installation of non-modular partitions, follow chapter C11 for cells S6, and chapter C.12 for cells S10.
      Non-modular partition corner figure [D1] The installation is operated by laying the corner bar (1) on non-modular profiles (2). Complete the installation by inserting two corner panels (3).

    • Horizontal angular joint figure [G]
      The junction area between two corner bars requires the installation of an edge cover (1), for cells S10 fix the seal (2).

11. NON-MODULAR PARTITIONS OF CELLS S6

12. After the partition position has been fixed, mark on the walls, ceiling, and floor of the cell a line along which the first half of the partition profile is to be placed, taking the wall closer to the partition to be installed as a reference [11].

13. Fix the partition profiles with supplied screws (self-tapping screws 3.9×19). Drill the holes with a 3 mm tip.

14. Install the wall partition panels, by placing them inside the profiles [12].

15. Insert the second half of the partition panel after polyurethane adhesive has been applied along the entire perimeter of the partition [13], until a click is obtained [14].

16. Install the triangular plugs of corners [15] and fix them with the specific self-tapping screws (3.9×31) and washers, by previously drilling with a 3 mm tip. Then, insert the screw plugs.

17. NON-MODULAR PARTITIONS OF CELLS S10
    IMPORTANT : If the non-modular partition is used on low-temperature cells, cut the wall, ceiling, and floor plates to avoid any heat bridges, which may occur due to different temperature conditions of the two cells near the partition.
    As for cells S6, perform the operations (1) – (2) – (3) [16] and insert the insulator having section 40×15 mm [17] before performing the next operations (4) – (5) [18]. 

18. CELL S10 WITHOUT FLOOR POSITIONED CLOSE TO NEGATIVE CELL S10 [19].
    After the installation of cell with floor has been completed, apply a silicone cord under the profiles of the horizontal and vertical sets (A) and (B), and finally fix them with supplied screws.
    Complete the installation of the cell without floor and then apply silicone under the corner bar (D) by inserting the profile for sanitary finish (C).

19. POSITIVE CELL S6 WITHOUT FLOOR POSITIONED CLOSE TO NEGATIVE CELL S10 [20].
    After the installation of cell with floor has been completed, apply a silicone cord under the profiles of the horizontal and vertical sets (A) and (B), and finally fix them with supplied screws.
    Complete the installation of the cell without floor and then apply silicone under the corner bar (D) by inserting the profile for sanitary finish (C).

MAINTENANCE

1. ROUTINE MAINTENANCE
   The isothermal panels the cell consists of ensure appropriate insulation as well as steam barrier due to the presence of plasticised steel plates.
   Therefore, any work on the cell, such as hole drilling or opening cutting, shall be performed in a way as to avoid heat bridges or steam barrier interruption.
   Wash the cell with warm water and neutral or slightly alkaline detergents with bactericide power. At the end of activities, it is also indispensable to carefully rinse and dry all surfaces. Regularly check the entire cell (at least once a year).
   WARNING : Before any maintenance activity, cut the power supply from the refrigerated cell, heating cables, and any other electric device near the door.
   ROUTINE MAINTENANCE FOR FOOD SAFETY

   • Before commencing cleaning activities, remove or cover all exposed food to protect it. Cleaning is best performed “from the top down”. Prepare a bactericidal cleaning solution (sanitizer) for use and use a disposable cloth or sponge. The solution should not be at extremes of pH (extreme acid or extreme alkali) or surface deterioration may occur over time. Start with the visible surfaces of the condenser / evaporator unit and including the fan cover. Do not open the condenser / evaporator – cleaning and service should be conducted by a specialist installer / engineer at least once per year.
   • Now clean the ceiling, one panel at a time, starting from the far end of the cold room and working your way towards the front. Then clean the walls and door / door handle starting from the far end and working your way towards the front. Finally clean the floor starting at the far end of the cold room and working your way towards the front. The light unit cover and body should also be washed but do not disconnect or expose any of the electrical parts or wash the bulb directly.
   • All surfaces should be free from food residues, stains and dust following cleaning. If any part or surface is not visibly clean then repeat. If you are using a two-step cleaning process (washing with standard detergent, followed by a disinfection step) then perform the above, first using the detergent and then using the disinfectant.
   • At the end of cleaning activities rinse with disposable cloth and dry all surfaces. Cleaning frequency will depend on use and should be managed according to a HACCP based food safety management programme. Cleaning frequency must be set so that the cold room stays visibly clean – if food stains appear to build up then you may need to revise the frequency. If, during cleaning, you notice that a panel has been damaged and that the interior insulating foam has been exposed then we strongly recommend that you contact Misa or your approved installer. Do not use aggressive cleaning substances or aggressive / abrasive cleaning materials as this may damage the surfaces.

2. EXTRAORDINARY MAINTENANCE
   Extraordinary maintenance shall be regularly operated by specialised staff (at least once a year).
   Check for the following:

   • The integrity of the side seal and replace it, if necessary.
   • The bottom seal waterproofing and replace or adjust it, if necessary.
   • The opening efficiency of the internal handle and replace it, if necessary.
   • Proper operation of the compensation valve and replace it, if necessary.
   • Proper operation of the heating cable and replace it, if necessary.

WASTE DISPOSAL AND SCRAPPING

1. At the end of the product life cycle, avoid that the parts forming the cell are dispersed in the environment. WARNING: In any case, removal operations must be performed by qualified staff.
   • Disassemble the cell by grouping the various components according to their chemical nature.
   • It is allowed to temporarily store special waste materials before disposal through treatment and/or final storage.
   • In any case, the legislation of the user country for environmental protection must be observed. In general, return the cell components to collection/demolition centres.
   • In the various countries, different legislations are applicable. Therefore, observe the prescriptions imposed by the laws and organisations of the country where demolition is done.

PARIC

PARTI DI RICAMBIO – SPARE PARTS

SET ACCOPPIAMENTO –

PROFILO AD “U” S6 –
| L = 2000| 095332
L = 2400| 095333
L = 2800| 095334
L = 3200| 095335
PROFILO PVC S10/10 –
| L = 1200| 096043
L = 1600| 096044
L = 2000| 096196
L = 2400| 096197
L = 2800| 096198
L = 3200| 096199
| L = 515| DX| 027630
SX| 027634
L = 2115| DX| 027631
SX| 027635
L = 2515| DX| 027632
SX| 027636
L = 2915| DX| 027633
SX| 027637
COPRIFILO ANGOLARE –
| L = 3200|

**** 096687

FINITURA SANITARIA INTERNA –
| L = 2000| 096688
L = 2400| 096689
L = 2800| 096690
L = 3200| 096691

LEGENDA ‐ LEGEND:

• B.CO = BIANCO – WHITE
• GR. = GRIGIO – GREY
• IX = LAMIERA INOX – STAINLESS STELL
• PL = LAMIERA PLASTIFICATA – PLASTIFIED SHEET

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www.eptarefrigeration.com

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00040 POMEZIA- ROMA (I) VIA MONACHELLE VECCHIA 7
TEL. +39 06 911891 – FAX +39 06 9120788
www.misa-coldrooms.com – e-mail: misa@misa- coldrooms.com

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