CARLO GAVAZZI 45mm Series General Purpose Soft Starters Instruction Manual

CARLO GAVAZZI 45mm Series General Purpose Soft Starters

Product Information

Specifications:

• Soft starter does not have integrated short circuit and overload protection.
• Excessive lengths of cabling should be avoided for EMC considerations.
• Designed as Class A equipment, may cause radio interference in domestic environments.
• Various models available with different specifications such as RSGD4045VX200, GMS32H, GMS32S, etc.

Product Usage Instructions

Installation:

1. Disconnect the product from the power source before installing or servicing to prevent electrical shock.
2. Ensure the device is configured according to the connection diagram.
3. Avoid unauthorized opening of the product to maintain warranty validity.

Connection:
Make the following connections using the specified cables and connectors:

• L1, L2, L3 to T1, T2, T3
• A1, A2
• ST*, 11, 12, 14, 21, 22, 24, 31, 34, R1, R2, P1, P2, A(-), B(+), GND

Maintenance:
Use the specified Pozidrive Bits for tightening screws to the correct torque values.

Compatibility:
The product is compatible with Modbus communication and can be used with appropriate selectors for FLC and acceleration/deceleration ramps.

FAQ:

1. What should I do if the product causes radio interference in my home?
   If radio interference occurs in domestic environments, consider using additional shielding or consulting a professional for further assistance.

2. Does the product come with short circuit and overload protection?
   No, the soft starter does not have integrated short circuit and overload protection. These protections need to be procured separately.

CARLO GAVAZZI LTD.
BLB042, Bulebel Industrial Estate, Zejtun ZTN 3000, Malta
Website: www.gavazziautomation.com

ATTENTION

1. To prevent electrical shock, disconnect from power source before installing or servicing.
2. Unauthorized opening of the product will void warranty.
3. “For use in Pollution Degree 2 Environment”.
4. The device should be configured as indicated in the connection diagram. Do not operate the product before all connections are completed.
5. The soft starter does not have any integrated short circuit and overload protection. These must be procured separately.
6. Excessive lengths of cabling should be avoided in view of EM Cconsiderations.
7. The RSGD has been designed as Class A equipment. Use of the product in domestic environments can cause radio interference.

IMPORTANT
Carlo Gavazzi is not to be held responsible for incorrect product operation or damages resulting from improper use of the product and/or use of the product outside its specified operating limits. Products, specifications and data in this document are subject to change without notice. The product is intended to be used by qualified personnel at their own discretion and risk. Should you require information about installation, operation or maintenance of the product that is not covered in this document you should refer the matter to an authorized Carlo Gavazzi representative. The information in this document is not considered binding on any product warranty.

DIMENSIONS (MM)

RSGD4045VX200, RSGD..25VX210 to RSGD..45VX210

RSGD..12VD200 to RSGD..32VD200
RSGD..12VD210 to RSGD..16VD210
TERMINATIONS

2.5…10 mm2  AWG 6…14 2 x 2.5…4 mm2 AWG 2 x 20 8.0 mm
*** A1, A2| Pozidrive Bit 1 0.6 Nm (5.3 lb.in.)| 0.5. 2.5 mm2 AWG 18. 10 6 mm
ST, 11, 12, 14, 21, 22, 24, 31, 34, R1, R2, P1, P2, A(-), B(+), GND| Pozidrive Bit 1 0.45 Nm (4.0 lb.in.)| 0.05. 2.5 mm2 AWG 30. 12 6 mm

GMS MOUNTING

PRODUCT

UK Importer Address:
Carlo Gavazzi UK Ltd
4.4 Frimley Business Park, Frimley, Camberley, Surrey, GU167SG
Email: sales@carlogavazzi.co.uk

STARTS PER HOUR

| Operational Current (A)
---|---
Model| **6 A| ****12 A| ****16 A| ****25 A| ****32 A| ****45 A
RSGD..12VD200| 40| 20| –| –| –| –
RSGD..16VD200| 50| 25| 20| –| –| –
RSGD..25VD200| 45| 20| 15| 10| –| –
RSGD..32VD200| 100| 55| 40| 25| 10| –
RSGD..45VX200| 80| 40| 30| 18| 15| 10
** RSGD..12VD210/C| 40| 20| –| –| –| –
RSGD..16VD210/C| 50| 25| 20| –| –| –
RSGD..25VX210/C| 90| 40| 15| 20| –| –
RSGD..32VX210/C| 100| 55| 40| 25| 20| –
RSGD..45VX210/C| 80| 40| 30| 18| 15| 10

SETTING PROCEDURE

The RSGD soft starter series feature 3-knob settings and an additional push button to test the overload protection, reset the alarms, setting the alarm recovery to Manual or Auto and enable/disable phase sequence protection.
Step 1: Set the ramp-up time. Set the knob to the desired starting time as required for the specific application.
Step 2: Set the ramp-down time. Set the knob to the desired stopping time as required for the specific application. Note: If no soft-stop is required, set the ramp-down knob to 0 sec. The datasheet provides guidance on how to set the ramp up and ramp down time.
Step 3: Set the full load current (FLC). Adjust the knob setting to the FLC value corresponding to the motor name plate to ensure proper overload protection.
Step 4: Set the alarm recovery mode. Make sure the RSGD is in idle mode (Green LED ON). To set the alarm recovery to auto, press the Test/Reset button for 5 secs. The MANUAL LED (yellow LED) will turn OFF. To set the alarm recovery to MANUAL the same procedure as described above applies.
Step 5: Disable phase sequence protection. Make sure the RSGD is in idle mode (Green LED ON). To disable phase sequence protection, press the Test/Reset button for 10 secs. The phase sequence LED (yellow LED) will turn ON. To re-enable the phase sequence protection, repeat the same procedure as described above.
Step 6: Test the overload function. To make sure that the overload function is working properly, set the alarm recover mode to manual and press the TEST/RESET button for 1 sec. The RSGD will trip and the red LED will flash 8 times indicating an overload alarm. The alarm relay (11,12) will also change state to Open.

TYPICAL SETTINGS

Note: Adjust the knob setting to the FLC value corresponding to the motor name plate to ensure proper overload protection.

LED INDICATIONS, RELAY CONTACT POSITION

FLASHING SEQUENCE

CURRENT / POWER RATINGS @ 40˚C

Model| IEC Rated Current| 220 – 240 VAC| 380 – 415 VAC| 440 – 480 VAC| 550 – 600 VAC
---|---|---|---|---|---
RSGD..12…| 12 AAC| 3 kW / 3HP| 5.5 kW/ 5 HP| 5.5 kW / 7.5 HP| 9 kW /10 HP
RSGD..16…| 16 AAC| 4 kW / 5 HP| 7.5 kW / 7.5 HP| 9 kW / 10 HP| 11 kW / 15 HP
RSGD..25…| 25 AAC| 5.5 kW / 7.5 HP| 11 kW / 10 HP| 11 kW / 15 HP| 20 kW / 20 HP
RSGD..32…| 32 AAC| 9 kW / 10 HP| 15 kW / 15 HP| 18.5 kW / 20 HP| 22 kW / 30 HP
RSGD..45…| 45 AAC| 11 kW / 15 HP| 22 kW / 25 HP| 22 kW/ 30 HP| 37 kW / 40 HP

Overload Protection (UL 508)
This equipment (RSGD…VD210/VX210) provides motor overload protection at 120% of FLA. (Full Load Amps)

SHORT CIRCUIT PROTECTION

Type 1 (UL508) – Time Delay Fuses

Model| Max. Fuse Size [A]| Class

| Current [kA]| Max. Voltage [VAC]
RSGD..12…| 15| RK5| 5| 600
RSGD..16…| 20
RSGD..25…| 25
RSGD..32…| 50
RSGD..45…| 50
Type 1 (EN/IEC 60947-4-2) – Manual Motor Starters

Model| **MMS Model No. *| Current [kA]| Max. Voltage [VAC]**
RSGD..12…| GMS32H-17| 10| 400
RSGD..16…| GMS32H-17
RSGD..25…| GMS32H-32
RSGD..32…| GMS32H-32
RSGD..45…| GMS63H-50

Note: Products protected with manual motor starters must be wired with a minimum length of 2.0m (10.0m for 12,16A models) of Cu wire conductor with a maximum cross-sectional area of 2.5mm2 for 12, 16A devices and 10mm2 for higher currents. The length includes the conductors from the voltage source to the manual motor starter to the soft starter and from the soft starter to the load.

CONNECTION DIAGRAM

RSGD40…E0V..

RSGD40…F0V..

RSGD40…E0V…

RSGD60…GGV..

Note: For RSGD60..GG models apply: 100 – 240VAC across A1 – A2 terminals.

• For 24VDC control, A1 should be connected to the (+) terminal and A2 to the (-) terminal.

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