XPOtool 63898 800W 4/2 WC Domestic Macerator Waste Pump User Manual

XPOtool 63898 800W 4/2 WC Domestic Macerator Waste Pump

Product Information

Specifications:

• Power: Name 1
• Voltage: Inlet for toilet 100 mm
• Frequency: 2 Inlet 40 mm
• Pumping width: 3 Inlet 40 mm
• Pumping head: 4 Inlet 40 mm (optional)
• Max. flow rate: 5 Emergency outlet 10 mm
• Heat protection: 6 Outlet 23/28/32/44 mm (2 pieces)
• Protection class: 7 Repair flap 8 Vents

Product Description:
The toilet wastewater pump consists of a housing, a motor, and a pump. The pump is suitable for domestic sewage and sanitary facilities. The system automatically switches the pump on and off depending on the liquid level.

Product Usage Instructions

Safety Instructions:

CAUTION : The device is not intended for use by persons (including children) with impaired or limited physical, sensory, and mental abilities or lack of experience and/or real knowledge unless they are supervised by a person responsible for their safety or follow the instructions made by this person on how to correctly use the device. Children should be supervised to ensure that they do not play with the device.

Operating Manual:
To minimize the risk of injury, always take basic safety precautions when using the product. Read the operating manual carefully and ensure understanding. Keep the manual in a safe place for future reference.

FAQ

• Q: Where can I find spare parts for the Macerator Waste Pump?
  A: Spare parts can be found in Figure 2 of the user manual or by contacting the manufacturer’s customer service.

• Q: Can the pump be used for industrial purposes?
  A: The pump is designed for domestic sewage and sanitary facilities and may not be suitable for industrial use. Refer to the product description for more details.

Please read and follow the operating instructions and safety information before the initial operation.
Technical changes reserved!
Illustrations, functional steps, and technical data may deviate insignificantly due to continuous further developments.

The information contained in this document may alter at any time without prior notice. No part of this document may be copied or otherwise duplicated without prior written consent. All rights reserved. WilTec Wildanger Technik GmbH cannot be held liable for any possible mistakes in this operating manual, nor in the diagrams and illustrations shown. Although WilTec Wildanger Technik GmbH has made every possible effort to ensure that this operating manual is complete, accurate, and up-to-date, errors cannot be ruled out entirely. If you have found an error or wish to suggest an improvement, we look forward to hearing from you. Send us an e-mail to:

service@wiltec.info
or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in several languages can be found in our online shop:
https://www.wiltec.de/docsearch

Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler – Germany
To return your goods for exchange, repair, or other purposes, please use the following address. Attention! To allow for a trouble-free complaint or return, it is important to contact our customer service team before returning your goods.
Retourenabteilung
WilTec Wildanger Technik GmbH
Königsbenden 28 52249 Eschweiler – Germany
E-mail : service@wiltec.info
Tel : +49 2403 55592-0
Fax : +49 2403 55592-15

Introduction

Thank you for choosing to purchase this quality product. To minimize the risk of injury, we ask you to always take some basic safety precautions when using this product. Please read this operating manual carefully and make sure that you understand it. Keep these operation instructions in a safe place.

Safety instructions

CAUTION:
The device is not intended for use by persons (including children) with impaired or limited physical, sensory, and mental abilities or lack of experience and/or real knowledge unless they are supervised by a person responsible for their safety or follow the instructions made by this person on how to correctly use the device. Children should be supervised to ensure that they do not play with the device.

Product description
The toilet waste water pump consists of a housing, a motor, and a pump. The pump is suitable for domestic sewage and sanitary facilities. The system automatically switches the pump on and off depending on the liquid level

Attention!

• Perform a visual inspection of the device before every use. Do not use the device if the safety appliances are damaged or worn out. Never override safety regulations.
• Only use the device according to the intended purpose stated in this manual.
• You are responsible for the safety of the working zone.
• If the cable or the plug is damaged due to external influences, the cable must not be used. The cable must be replaced with a new one. This work may only be carried out by an electrician.
• The voltage of 230 V AC indicated on the nameplate of the device must match the existent mains voltage.
• Never lift, carry, or fix the device by using the power cable.
• Make sure that the electrical plug connection is protected from flood and moisture. Always unplug the device before working on it.
• Avoid exposing the device to direct jets of water.
• The user is responsible for complying with local safety and mounting regulations. Ask an electrician, if necessary.
• The user must take appropriate measures (e.g., installation of an alarm system, a reserve pump, etc.) to prevent damage caused by the flooding in case of device malfunctions.
• In case of device failure, repairs can only be carried out by an electrician. No responsibility is accepted for damage caused by improper maintenance or use.
• The device must never run dry or be operated with its suction line fully closed. The manufacturer’s warranty is void for damage to the device caused by dry running.
• Do not use this device to operate swimming pools.
• This device must not be integrated into any kind of domestic water circuit meant for potable water.
• Pumping aggressive liquids and abrasive substances must always be avoided.
• The pump must be protected from frost and it must be made sure that it cannot run dry.
• The device must not be installed in septic tanks or pump shafts.
• Avoid chemical solvents, strong acids, or bases entering the device.
• Only dispose of your toilet paper, feces, and wastewater via the device. Any other kind of waste must not be thrown into the toilet.
• Avoid too much hair entering the device.

Warning!
Read all safety precautions and instructions. Failure to obey the safety precautions and instructions might cause an electric shock, a fire, and/or severe injuries. Keep all safety precautions and instructions for future use.

Technical specifications

Dimensions

Spare parts

Installation

• An outlet check valve is required.
• Install an additional manual check valve for repair (suggestion).
• There must a minimum distance of 17 cm between the drain and floor when you use the side inlet.
• Use a filter in the shower and toilet to prevent hair from getting into the device.

Inlet covers (covers for non-use of inlets)

Optional intake for additional equipment

Fixations

Outlet (non-return valve)

Attention! The non-return valve is only 1–2 cm in size, avoid inserting it too far.

Repair
Open the upper repair flap to repair the ventilation switch and to take the block out. The entire motor and control system can also be easily exchanged.INSTRUCTION

Heads and draws

Flow rates

Distance to wall
The minimum size between the outlet of the toilet and rear wall is 255 mm.

Elbow fittings
We recommend two 45° elbow fittings instead of one 90° elbow fitting.

Outlet tube connection

Uses
The product is exclusively suitable to pump wastewater from a cabin shower, a bidet, and/or a wash basin as well as from a toilet.

Notes!

• The waste pump is not appropriate for public, heavy commercial, or industrial use; it is only suitable for a limited number of users.
• The installation is made with a direct connection to the toilet and in the very room where the sanitary installation is found.
• There must be a second toilet above the level of backed-up water.
• The product must be fastened to the floor to avoid any lifting or turning.

Use and warning notices

• In case you are not at home for a longer time (e.g., on holidays), it is advisable to turn off the water supply of the toilet that the unit is connected to.
• The toilet attached to this unit can be used like any normal toilet, requiring very little mainte-nance. The unit works by itself as soon as the required water level is reached in the housing.
• The overheating protection of the motor is switched on as soon as the motor is overheated. Pull the plug out of the socket and plug it in again. After a waiting time of around 30–60 min, the device will work normally again.

Warning! The device is only suitable for the disposal of toilet paper, faeces, and sewage! Damage caused by foreign objects such as cotton, condoms, sanitary towels, wet wipes, food, hair, metal, wood, or plastic objects are not covered by the guarantee. Solvents, acids, and other chemicals can also dam-age the device and void the warranty.

Pumpable liquids

• Domestic waste water and dirty water containing toilet paper and faeces
• Normal liquids used to clean the devices connected if they have a pH from 4 to 10

Attention!

• The product must not pump any acid chemicals or solvents.
• The product is designed for flow quantities of 4, 6, and 9 liters. A flow quantity of 4 liters is only permitted with a low quantity of solids present in the liquid to be pumped.

Installation

• Attention! Never use the supply cable to pull or lift the product.
• The product must be kept accessible for maintenance and repair.
• The product must be installed in a frost-free room to avoid the liquids pumped freeze. Make sure that all external piping is sufficiently insulated.
• Attention! The pressure line must be made of hard material, e.g., copper, or from hard PVC with plastic-welded connections.
• To avoid that vibration be transferred to the building, it must be made sure that the piping is installed fixedly and that all connection pieces can neither move nor get into contact with parts of the building.
• Extension pipes installed between the toilet and waste pump must not exceed 150 mm in length because of the increased risk of obstruction.
• Please refer to the figures when installing the device.

Electrical connection

Make sure that the product is suitable for the main voltage and frequency of the location where it shall be installed.
The electrical connections must be made according to the local regulations.
If possible, have a qualified electrician install the electrical connection.

Warning!

• The device must be earthed.
• The installation must include a residual current circuit breaker for protection against earth fault currents. This ensures protection when using a safety plug or other plug with an earthing pin.
• The product must be connected to a power switch with a minimum contact gap of 3 mm in all poles. In the event of excess temperature, a thermal switch switches the motor off and switches it on again automatically when it has cooled down sufficiently.

Maintenance

The waste pump does not require any special maintenance; yet, it is advisable to check the operation and pipe connections at least once in a year.
Replace the activated carbon filter once in a year.

Maintenance instructions

Due to its design, the product is easy to maintain in the case of a dysfunction or an obstructed pump.

Warning!

• Before working on the waste pump, disconnect it from the mains and pull out the plug. Make sure that the energy supply cannot be switched on by accident.
• All rotating parts must have come to a standstill.
• The product can only be maintained by a trained and qualified person.

Maintenance hints

• Make sure that there is no obstruction.
• Grease the zone of the sealing of the pressure switch to make installation easier.
• If the water level inside the tank is above the motor flange, empty the tank with the help of a drain hose.
• Lift the device vertically before tilting it.
• Pay attention to the sharp edges of the cutting unit. Wear protective gloves.
• The activated carbon filter should be replaced once in a year for the filtering function to keep its effectiveness.

Troubleshooting

The motor will not start when the water tank level reaches the starting value.

| Power failure| Re-establish power.
Fuse blown; if a new fuse blows immediately, either the wire or the motor is defective.| Replace fuse; if the cable or mo- tor is defective, replace the de- fective parts.
Impeller/macerator is jammed, thermal switch has tripped| Free impeller or macerator and wait until motor has cooled down thermal switch has re-set.
Pressure switch line clogged| Remove clean line.| pressure| switch| and

The motor runs, work.

| ****

but does not

| Impeller/macerator jams| Free impeller or macerator and check that it can rotate freely.
Motor or capacitor defective| Replace motor or capacitor.
Control board defective| Replace control board.

The motor runs continuously or at irregular intervals.

| Water leaks from the inlet into the tank.| Check if system is leaking.
Water escapes from the pressure line back into the tank.| Check non-return valve.
Pressure switch defective| Replace the pressure switch unit.

The motor runs, suck up water.

| ****

but does not

| Pump or tank obstructed| Clear obstruction.

Air trapped in pump or vent in pump housing blocked

| Check the function of vent valve in tank. Make sure that carbon filter is not wet; that vent opening in the pump housing is not blocked.
Outlet or tubing obstructed| Clear obstruction. Check non-re-turn valve.

The lifting station is emptied slowly.

| ****

Discharge line too long or with too many bends

| Increase drain line size. Modify piping to reduce the number of bends. Make sure that there are only slight bends.
---|---|---
Pump housing leaking| Replace pump housing (service part).
Hydraulics or macerator blocked| Check and clean hydraulics and macerator.
Rattling noise from the lifting station, but water is being pumped out.| Foreign body hitting impeller or macerator| ****

Remove foreign bodies.

Bad smell coming from the tank| Carbon filter dirty| Replace carbon filter.

The water from the shower or other device connected to the lower inlets drains slowly. Back-flow from lifting station.

| The non-return valve in inlet stuck, does not open, or does not close sufficiently.| ****

Check non-return valve.

Hydraulics or macerator blocked| Check and clean hydraulics and macerator.
Starting level has changed| Check and clean the pressure switch line.
The suction line diameter too small| Use larger diameter pipe.

Regulations for waste disposal

• The Waste Electrical and Electronic Equipment Directive (WEEE Directive, 2012/19/EU) of the EU was implemented in the German law related to electrical and electronic equipment and appliances.
• All WilTec electric devices that fall under the WEEE directive are labeled with the symbol of a crossed-out wheeled rubbish bin. This symbol indicates that this electric device must not be disposed of with the domestic waste.
• WilTec Technik GmbH is registered with the German registration authority EAR (Stiftung Elektro-Altgeräte Register) under the WEEE registration number DE45283704.
• Disposal of used electrical and electronic devices (intended for use in the countries of the European Union and other European countries with a separate waste collection system for these devices).
• The symbol on the packaging or the product itself indicates that this product must not be treated as normal domestic waste but must be disposed of at a recycling collection station for electrical and electronic waste.
• By disposing of this product correctly, you contribute to the protection of the environment and the health of your fellow people. Inappropriate disposal threatens the environment and health.
• Material recycling helps to reduce the consumption of raw materials.
• Additional information about the recycling of this product can be provided by your local commune, the municipal waste disposal facilities, or the store where you purchased the product

Address: WilTec Wildanger Technik GmbH Königsbenden 12 / 28 52249 Eschweiler Germany

Important Note:
Reproduction and any commercial use (of parts) of this operating manual, requires the written permission of WilTec Wildanger Technik GmbH.

https://www.XPOtool.com Item 63898
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Illustration similar, may vary depending on model

References

• WilTec - Ihr Online Shop für Haus, Garten, Werkstatt, Freizeit

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