CHAMPION 100594 1600 Portable Power Station User Guide

OPERATOR’S MANUAL
MODEL #100594
1600 PORTAbLE POWER STATION

100594 1600 Portable Power Station

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READ AND SAVE THiS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions, and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.

INTRODUCTION

Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs build and support all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
CPE highly values how our products are designed, manufactured, operated, and serviced as well as providing safety to the operator and those around the Power Station. Therefore, it is IMPORTANT to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers, and maintenance of the product before use.
Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operating procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
When contacting CPE about parts and/or services, you will need to supply the complete model and serial numbers of your product.
Transcribe the information found on your product’s nameplate label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100594
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION

SAFETY DEFINITIONS

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.

DANGER
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).

IMPORTANT SAFETY INSTRUCTIONS

WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
WARNING
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, and fire and cause serious injury. Save all warnings and instructions.
DANGER
Power Station generates powerful voltage.
Keep your Power Station in a dry, well-ventilated area when in use.
Do not operate the Power Station with a damaged cord, plug, or damaged output cable. Use only Champion electrical cords for proper application.
Do not allow children or unqualified persons to operate or service the Power Station.
Do not operate Power Station in wet conditions. To avoid short circuits or electric shock do not allow the unit to get wet. In the event the unit does get wet, let the unit dry completely before using it.
Always use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking.
Do not allow fluids to flow into Power Station. Corrosive or conductive fluids, such as seawater, industrial chemicals, bleach, or bleach-containing products can cause a short circuit.
This equipment has internal arcing or sparking parts which should not be exposed to flammable vapors or liquids.
WARNING
To avoid fire or electrical shock hazards, observe all ratings on the Power Station and accessory products you intend to use.
CAUTION
In outdoor conditions, this device is intended for temporary outdoor use only. Reasonable care should always be exercised when using this device outdoors in damp conditions, but should never be used in wet conditions.
WARNING
Do not use Power Station for medical life support uses.
In case of an emergency, call 911 immediately.
NEVER use this product to power life support devices or life support appliances.
Inform your electricity provider immediately if you or anyone in your household depends on electrical medical equipment to live.
Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.
WARNING
Power Station produces heat. Skin burns can occur on contact.
Do not touch hot surfaces.
Allow equipment to cool before touching it.
WARNING
Exceeding the Power Station’s running capacity can damage the Power Station and/or electrical devices connected to it.
DO NOT overload the Power Station.
DO NOT tamper or modify the Power Station in any way.
WARNING
Improper treatment or use of the Power Station can damage it, shorten its life or void the warranty.
Use the Power Station only for intended uses.
DO NOT expose Power Station to moisture, dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect them from the Power Station.
DO NOT use the Power Station if:

• Electrical output is lost
• Equipment sparks smoke or emit flames
• Equipment vibrates excessively

Lithium-ion battery safety

DANGER
The electrolyte inside the battery is harmful to the skin and eyes.
Electrolytes may pose an increased risk of harm if not handled properly.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. Liquid ejected from the battery may cause irritation or burns. If contact accidentally occurs, flush with water. If the battery leaks and electrolyte gets in your eyes, do not rub them, immediately flood the eye with running cold water for at least 10 minutes and seek medical help. If left untreated, electrolytes can cause permanent eye injury. Keep away from children.
DANGER
This Power Station generates the same potential lethal AC electrical voltage as a standard building wall outlet. Always treat the Power Station as you would a normal AC outlet on a standard building wall.
WARNING
When using the Power Station:

• Always use in a dry well-ventilated area while in use and do not obstruct fan openings on the unit. Inadequate ventilation may cause excessive heat and damage the unit.
• Always keep the unit clean and dry and inspect for dirt, dust, or moisture prior to every use.
• Power cord plugs must always match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
• Connect only to properly grounded outlets.
• To reduce the risk of damage to the electric plug and cord, pull the plug rather than the cord when disconnecting the Power Station. Never use the cord for carrying, pulling, or unplugging the tool.
• Do not use this Power Station if the power cord or the battery cables are damaged in any way.
• Always use a suitable extension cord to reduce the risk of electric shock.
• Always keep the cord away from heat, oil, sharp edges, or moving parts.
• Always position cords carefully to avoid hazardous conditions. Tripping or snagging on cords can cause injury or cause product damage. Never allow cords to run through puddles or across wet ground.
• Use of an accessory attachment not recommended or sold by the Power Station, the manufacturer may result in a risk of fire, electric shock, or injury to persons.
• To reduce the risk of electric shock always unplug the cord from the outlet when not in use and before servicing or cleaning.
• Do not insert foreign objects into outputs or ventilation holes.

WARNING

• Do not overload the Power Station’s capacity. Exceeding the wattage/amperage capacity may damage the power supply and/or electrical devices connected to it.
• Do not connect Power Station output to a building’s electrical system.
• Do not use this unit if you do not understand these operating instructions.
• Maintain the labels and nameplates on this Power Station. These carry important information. If unreadable or missing, contact our Champion Technical Support Team for a free replacement.

WARNING

• Do not use a Power Station or appliance that is damaged or modified. Damaged or modified internal batteries may exhibit unpredictable behavior resulting in fire, explosion, or risk of injury.
• Do not remove the cover. No user-serviceable parts inside.
• Do not tamper or disassemble the Power Station to attempt service or replace the battery. Incorrect reassembly may result in a risk of fire, electric shock, or personal injury.
• For service information please contact our Champion Technical Support Team at 1-877-338-0999. Please have your serial number and model number available when service, repair, or replacement is required.
• Never place fingers or hands inside the product.

WARNING

• To reduce the risk of injury or damage, avoid contact with any hot surface.
• Do not use the Power Station near sources of high heat or fire. Exposure to fire or temperature above 266°F (130°C) may cause an explosion.
• Do not discharge the Power Station battery in temperatures below 5°F (-15°C) or above 104°F (40°C).
• Do not allow fluids to flow into the Power Station. Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach-containing products, etc., can cause a short circuit.
• Follow all charging instructions and do not charge the Power Station outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

When charging the Power Station:

• Always charge the Power Station’s internal battery in a well-ventilated area.

• Do not use the AC charging cable outdoors.

• Do not expose AC charging cable to oil, oil vapor, grease, gasoline, gasoline vapors, or other caustic substances that may damage the AC charging cable.

• Do not charge the internal battery below 32°F (0°C) or above 113°F (45°C).

• Do not charge Power Station in the rain, snow, damp or wet locations.

• Do not overcharge the Power Station’s internal battery.

• Always connect to properly grounded outlets.

• Never use Power Station or charger in the presence of explosive atmospheres (gaseous fumes, dust, or flammable materials).

• Never leave the Power Station unattended while charging.
  If the internal battery smokes or gives off an odor during charging, terminate charging immediately.

• During charging, if the Power Station battery becomes hot to the touch, stop charging. Allow the battery to cool before resuming.

• Always unplug the charger when not in use.

• To reduce the risk of electric shock, always unplug the charger before cleaning or maintenance. Do not allow water to flow into the plug. Use a Ground Fault Circuit Interrupter  (GFCI) to reduce shock hazards.

Grounding Information:

• The Power Station must be grounded. This product is equipped with a cord having a grounding conductor and grounding plug. The plug must be plugged into an outlet grounded in accordance with all local codes and ordinances.
• Improper connection of the Power Station grounding conductor can result in a risk of electric shock. Check with a qualified electrician if you are in doubt as to whether the product is properly grounded.
• Do not modify the plug provided with the Power Station – if it will not fit into the outlet, have a proper outlet installed by a qualified electrician.

When storing the Power Station:

• This Power Station is intended to be stored indoors and shall not be stored or left outdoors when not in use.
• Do not stack any items on top of the Power Station during storage.
• Store your Power Station and charger in a cool, dry place between -4°F (-20°C) and 104°F (40°C).
• Do not store Power Stations where temperatures may exceed 120°F (50°C) such as in direct sunlight, in a vehicle, or in metal buildings, especially during the summer.
• Do not store the Power Station near sources of high heat or fire.
• Do not store the Power Station when discharged to 20% or less state of charge (SOC).
• Lithium batteries must be charged regularly to perform well. The Power Station must be fully charged by you at least once every 6 months (180 days).

In case of battery damage:

• If damaged, the internal battery may emit hazardous fumes.
  If fumes are present, move Power Station to a well-ventilated area.

• Do not try to repair the Power Station or replace the battery.

Safe disposal of Lithium-ion battery:

• Lithium-ion batteries contain elements that pose health risks to individuals if they are allowed to leach into the groundwater supply. In many states and counties, it may be illegal to dispose of these batteries in standard household waste.
• To dispose of the battery safely, apply tape over any exposed connectors to prevent accidental shorting of the positive and negative terminals of the battery during transport.
• Place the battery in a clear sturdy plastic bag, seal the bag and deposit the battery into the recycling container at your local municipal hazardous waste (HHW) recycling location.
• In the United States and Canada, a large network of over 30,000 battery drop-off locations may be found at www.call2recycle.org.
• Never dispose of the battery in a fire or incinerator, as the battery may catch fire and explode.

Safety and Dataplate Labels

These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

| LABEL| DESCRIPTION
---|---|---
A| | Safety Symbols
B| WARNING
Do not overcharge the internal battery. See Operator’s Manual. Do not smoke, strike a match, or cause a spark in the vicinity of the power pack. Only charge the internal
battery in a well-ventilated area. Risk of Explosion. This equipment has arcing or sparking parts which should not be exposed to flammable vapors. Risk of Electric Shock
and Risk of Fire. This device is not to be stored in a vehicle. For use only with 201107 battery pack.
CAUTION
Risk of Electric Shock. Do not remove the cover. No user-serviceable parts inside. Refer servicing to qualified service personnel. Risk of Electric Shock. Connect only to
properly grounded outlets. Risk of Injury To Persons. Do not use this product if the power cord or the battery cables are damaged in any way. This device is not intended
for use in a commercial repair facility. This device is intended to be stored indoors when not in use. This device shall not be stored or left outdoors when not in use. This
the device is intended for temporary use outdoors and reasonable care should be exercised when using this device in wet conditions| Safety Warning
C| | Power Station Dataplate
D| | AC Charger Dataplate
E| | DC Charger Dataplate
F| WARNING
To avoid electric shock, do not o avoid electric shock, do not touch the charging terminals of ch the charging terminals of the power station when the charger modules are not in position.
charger station when the charger modules are not in position.| Charging Terminals
SYMBOL| MEANING
---|---
| Wet Conditions Alert. Do not operate Power Station in wet conditions.
| This product uses lithium-ion (Li-ion) batteries. Local, state or federal laws prohibit disposal of Li-ion batteries in ordinary trash. In the United States and Canada, a large network of over 30,000 battery drop-off locations may be found at www.call2recycle.org and/or consult your local waste authority for information regarding available recycling disposal options.

Operation Symbols

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product.

ON/OFF.
| Circuit Breaker Reset: Push
| Parallel Connection(s)
| AC Output
| DC Output
| 12V Direct Current
| Ground Terminal
| Neutral Floating. The neutral circuit IS NOT electrically connected to the frame/ground of the Power  Station.
| USB Connection Port
| Qualcomm Quick Charge 3+
| Overload Reset/THD Shield Button
| LED Light Button
| External Battery Input
| AC Charging Input
| DC Charging Input
| Push to unlock the cover

Quick Start Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of symbols will allow you to operate the product.

Using the Power Station
NOTiCE
APN 34Rev A
Size 11
The Power Station must be fully charged within seven (7) days after the purchase of the product and at least once every 6 months (180 days) thereafter.
Artwork Notes
3mm corner radius; 2mm safe margin; to be printed on white substrate.

1. Ensure the Power Station is charged before operation.

2. Press and hold the power button for 3 seconds until the display illuminates.

3. Press the power button once to power the AC outlets. DC ports are always live.
   This artwork belongs to Champion Power Equipment. The contents are outside parties without the explicit consent of Champion Power Equipment
   NOTiCE
   To turn THD Shield off, press the THD Shield button 5x within three seconds.

4. Plug in desired devices.

NOTiCE
To protect sensitive electronics, as the Power Station’s battery level drops below 30%, THD Shield is designed to shut off AC power output when the AC running watts are too high and it can no longer maintain a pure sine wave (<5% THD).
The letters “THD” will appear in red. See THD Shield (Total Harmonic Distortion) section.

• The Power Station will remain in standby mode for 4 hours, then shut off if it does not supply at least 5 watts to an external device or appliance. It will not shut off if it is plugged in and charged.

Turning off the Power Station

1. Turn off and unplug all connected electrical loads.

2. Press and hold the power button for 3 seconds until display 49-L-PR 0 x 28 mm Colors 376 K 186 152 300 354 CG10 turns off.
   Revision Changes

3. Charge the Power Station.
   — For solar charging instructions see Using included Solar Charging Cable, Recommended Solar Panels, and Using APP Port.

CONTROLS AND FEATURES

Read this operator’s manual before operating your Power Station. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Power Station

1. Carrying Handle(s) – Used to lift or carry the unit.

2. Overload Reset/THD Shield Button – Press 1x to re-energize both AC and DC outlets after the overload fault.
   Press 5x in three seconds to turn THD Shield ON/OFF.

3. Control Panel – See Control Panel section.

4. LED Light – Used to illuminate the work area in front of the Power Station.

5. LED Light Button – Used to turn LED light ON/OFF.

6. AC Fast Charge – 120V AC, 60Hz, 4.5A MAX – Used to charge the Power Station from a regular wall outlet. Usesincluded cord.

7. DC Fast Charge – MPPT Solar – 10V-28V DC, 25A MAX (APP Anderson Power Pole DC) – Used to charge the Power Station from solar panel(s). Uses included Easy  Connect DC Solar Charge Harness from 1x APP (plug into the Power Station) to 3x MC4 (connect to the solar panels) connectors – Solar panels not included.

8. External Battery Port – Used to increase the Power Station run time by adding additional external batteries (Model 201107 – Expansion Battery Pack not included, sold separately).

9. Charging Module Slots – Used to remove or connect the charging module from the unit. When necessary, gently pry and remove the charger module out with a flathead screwdriver.

10. Charging Terminals – Used to connect the charging modules when positioned in the charger module slots.

Control Panel

1. Intelligence – See Intelligauge section.
2. Cover Lock – Push the cover to unlock and lift it to open or push it to close. Will click upon close or open.
3. On/Off Button – Turns the Power Station ON/OFF when pressed for three seconds. Powers AC receptacles ON/OFF when pressed one time. DC receptacles are always live.
4. Ground Terminal – Consult an electrician for local grounding regulations.
5. Circuit Breakers (Push Reset) – Protects the Power Station against electrical overloads.
6. Parallel Outlets – Used to parallel two Power Stations together for increased power output. (Model 201108 –
   Parallel Kit not included, sold separately).

WARNING
Do not operate a device while it is plugged into the 12V DC outlet.

RECEPTACLES

RECEPTACLES

A| | 12V DC, 20A (APP Anderson Power Pole) May be used to supply electrical power for the operation of  12 Volt DC, 20 Amp electrical loads.
B| | 12V DC, 10A (Regulated Automotive) May be used to supply electrical power for the operation of 12  Volt DC, 10 Amp electrical loads.
C| | 5V, 9V, 12V, 15V, 20V, DC, 3A Fixed or 3.3V-21V DC PPS (USB Type-C + PD) Port may be used  to supply 5V/9V/12V/15V/20V,3A, Fixed or 3.3-21V PPS
DC to power cellphones, laptops, tablets, and similar devices up to a maximum of 60W with PD
compatible devices.
D| | 5V/3A, 9V/3A, 12V/2.5A Fixed or 3.6V-12V DC PPS (USB Type-C QC)
Port may be used to supply 5V/9V,3A, and 12V/2.5A Fixed or 3.6-12V PPS DC to power cellphones, laptops, tablets, and similar devices up to a maximum of 30W with Quick Charge 3.0 (QC 3.0) compatible devices.
E| | (2x) 5V DC, 2.1A (USB Type-A)
Each port may be used to supply a maximum of 5 Volts DC, 2.1 Amps to power cellphones, laptops, tablets, and similar devices.
F| | (3x) 120V AC, 15A (NEMA 5-15R)
May be used to supply electrical power for the operation of 120 Volt AC, 15 Amp, single phase, 60 Hz electrical loads.

intelligence
This meter displays a variety of info such as input/output power, charge/discharge times, as well as faults, errors, and protection codes to help diagnose malfunctions in the  Power Station.
The top displays input and output information.
The bottom displays output percent (%), battery level, and icons related to which outlets are in use, specific warnings or other faults and functions.

1. Battery 1 – Displays Power Station info when illuminated.
2. Battery 2 – Automatically toggles and illuminates to display external battery info when external batteries are paired and connected. (Model 201107 – Expansion Battery Pack not included, sold separately).
3. Fuel Gauge – Shows battery level in increments. Each bar represents approximately 20%.
4. LED – LED light is on.
5. 12V – Always ON. The 12V DC outlet is powered on and ready for use when steady blue. Steady red if a fault has occurred in12V outlet.*
6. USB – Always ON. The USB outlets are powered on and ready for use when steady blue. Steady red if a fault has occurred in any of the USB outlets.*
7. Low Temperature – Steady red if the internal temperature is too low.
8. High Temperature – Steady red if the internal temperature is too high.
9. Warning – Flashes red when battery or circuitry communication fault has occurred. Steady red when a BMS fault has occurred.
10. THD – Steady red when THD is above 5% and THD Shield is enabled. AC power output will be shut off. Flashes red if THD is above 5% and THD Shield is disabled. AC  output will remain on.
11. 120V – The 120V AC outlets are powered on and ready for use when steady blue. Steady red if overloaded or fault has occurred in 120V AC inverter or outlets (see  Resetting the Output section).
12. THD Shield Disabled – Steady blue when THD Shield is disabled and THD below 5%. Flashes blue when THD Shield is disabled and THD above 5%. AC power output will remain on.
13. THD Shield Enabled – Steady blue when enabled. Safely stops AC power output when THD Shield rises above 5% to protect sensitive electronics. See THD Shield (Total  Harmonic Distortion) section.
14. Fuel Gauge – Shows battery level in %. When multiple external batteries are connected, the percentage of each battery is added together and can read higher than 100% when the battery 2 icon is illuminated.
15. Output Watts (W), Hours until empty (H), AC Volts (V), and AC Amps (A).
16. Input Watts (W) or Hours until full (H).
17. Battery Out – Indicates battery is discharging.
18. Battery In – Indicates battery is charging.

• See 12V DC and USB Fault Locators in the Indicators table below for a description of the numbers below the icon.

Display Modes

icon will always be steady blue.  DC ports are always live.
This is the default display upon startup.|
THD Shield Enabled,
THD Fault >5%| Example: THD Shield enabled icon will always be steady blue. “THD” steady red. AC output shut off due to THD above 5%.|
THD Shield DisabledTHD<5%| Example: THD Shield disabled icon will be steady blue when  THD is below 5%. AC output will not shut off until the battery is discharged.|
THD Shield Disabled,
THD>5%| Example: THD Shield disabled icon will flash blue and “THD”  will flash red simultaneously when THD is above 5%. AC output will not shut off until battery is discharged.|
High Temperature
Warning| Example: Steady red when the Power Station has experienced a high- temperature event.|
Low Temperature
Warning| Example: Steady red when the Power Station has experienced a  low temperature event.|
LED ON| Example: The LED icon is showing the LED is on.|
12V DC and USB
Fault Locators| The numbers below the 12V DC and USB fault indicators specify which port is experiencing a fault.
See the figure to the right.|
12V DC/USB Port
Fault| Example: Fault in 12V DC port location 1 (APP) and USB port location 3 (USB PD). Check devices, cables, or lower load. Press the overload reset button.|
120V AC THD
Protection| Example: High THD output. Reduce load and press the overload reset button and/or charge the Power Station. See the Total  Harmonic Distortion section.|
120V AC Fault or
Overload| Example: Fault in AC inverter or outlets when flashing red. Overloaded when steady red. Reduce load and press the overload reset button.|

industry Canada: iCES-003/Mb-003
This device complies with the Industry Canada license-exempt RSS standard(s).
Operation is subject to the following two conditions:

1. This device may not cause interference, and
2. This device must accept any interference, including interference that may cause undesired operation of the device.

Parts included

Accessories
AC Charge Cable ……………………………………………1
Easy Connect DC Solar Charge Harness ……………………..1

Parts Not included
– Solar Panels

INITIAL USE

Your Power Station must be charged before first use.
If you have any questions regarding the use of your Power Station, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available.

Unpacking

1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the Power Station.
3. Using the carrying handles of the unit, carefully remove the Power Station from the box (two people lifting is recommended).

Grounding

WARNiNG
This product must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.
This product is equipped with a cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Surge Protection
Electronic devices, including computers and many programmable appliances, use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations. While there is no way to prevent voltage fluctuations, you can take steps to protect sensitive electronic equipment.
Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding your sensitive equipment.
Surge suppressors come in single- or multi-outlet styles.
They’re designed to protect against virtually all short-duration voltage fluctuations.
Charging from wall
NOTiCE
The Power Station must be fully charged every 180 days when in storage, to keep the internal battery in good operating condition.
NOTiCE
The Power Station can be safely charged through the AC and DC inputs simultaneously to increase charging power and reduce charging time.

1. Remove the rubber plug covering the AC input port on the
   AC Charging module.

2. Plug the AC Charging Cable into the AC input port on the back of the Power Station.
   

3. Plug the other end into a standard wall outlet.

Using included Easy Connect DC Solar Charge Harness
(For solar panels with MC4 connector)

NOTiCE
The Power Station’s charging wattage is rated at 440W.
However, depending on environmental conditions and solar panel efficiency, it may be necessary to connect more than any combination of 440W of solar panels to reach the  full 440W of charging power. It will not damage the Power Station to add solar panels until the charging power reaches 440W.
The charging power and rate is reduced as the battery level gets closer to 100% to safely charge the internal battery. It is important to adjust your solar panels to face the sun as best as possible throughout the day to achieve maximum charging efficiency.
For example, on a cloudy day, two 200W (400W total) rated solar panels may only produce 250W of charge. It may be necessary, and will not harm you Power Station, to add another 200W solar panel to the harness.

1. Remove the rubber plug covering the DC input port and connect the APP end of the Easy Connect DC Solar Charge Harness (included) to the APP input port on the back of the Power Station.
   

2. Connect up to three solar panels using the MC4 connectors.
   

3. If not using all 3 connections, you can remove any spare connectors and store in a safe and dry location.
   

Recommended Solar Panels
NOTiCE
It will not damage and oftentimes is necessary, to use more than the 440W of solar panels to achieve actual 440W of charging.
Always use panels with the same nominal voltage rating when using multiple solar panels.

Any solar panel rated between 10-28V with MC4 or APP connectors can be used. The Power Station has a built-in MPPT and inverter so there is no need to buy an external charge controller, or inverter, or worry about connecting more than 440W of solar panels to reach 440W of input on cloudy days.

Using APP Port
(For Solar Panels with APP connector)

1. Connect the solar panel to the APP input port on the back of the Power Station. Be sure to connect the red lead to the red side of the port and the black lead to the black side of port.
   Any solar panel rated between 10-28V with MC4 or APP connectors can be used. The Power Station has a built-in MPPT and inverter so there is no need to buy an external charge controller, or inverter, or worry about connecting more than 440W of solar panels to reach 440W of input on cloudy days.

OPERATION

Using the Power Station

1. Press and hold the power button for three seconds, until the display illuminates.
   

2. Open the plastic cover to gain access to outlets.
   

3. The DC Output side is always powered on. Press the power button for one second to power AC outlets.
   
   NOTICE
   To protect sensitive electronics, as the Power Station’s battery level drops below 30%, THD Shield is designed to shut off AC power output when the AC running watts are too high and it can no longer maintain a pure sine wave (<5% THD).
   The letters “THD” will appear in red. See THD Shield (Total Harmonic Distortion) section.

4. To turn THD Shield off, press the THD Shield button 5x within three seconds.
   

5. Plug in desired devices.

Standby Mode
The Power Station will remain in standby mode for 4 hours, then shut off if it does not supply at least 5 watts to an external device or appliance. It will not shut off if it is plugged in and charging.
When charging may not be possible and the AC outlets are powered on, the Power Station consumes about the same amount of power as one light bulb.

LED Light

1. To turn on LED low power mode press the LED light button one time. Press the button one more time for high-power mode.
   

2. Press again to turn LED light off.

Connecting Electrical Loads

WARNiNG
Always remember to plug your appliances directly into the Power Station and do not connect any of the several Power Station “outputs” to any electrical outlet or connect to the circuit breaker panel in your home. Connecting a Power Station to your home’s electric utility company’s power lines, or to another power source, called ‘back feeding’ is a  dangerous practice that is illegal in many states and municipalities. This action if done incorrectly could damage your Power Station, and appliances and could cause serious injury or death to you or a utility worker when attempting to restore power during an outage occurs in the neighborhood who may then unexpectedly encounter high voltage on the utility line and suffer a fatal shock.
Whether injuries occur or not, if installed incorrectly and not to applicable laws and codes, you may be subject to fines or the utility company may disconnect your home power should this practice be found in your home.
If the Power Station will be connected to a building’s electrical system, those connections must isolate the Power Station power from the utility power. You are responsible for ensuring your Power Station’s electricity does not back feed into the electric utility power lines. These connections must comply with all applicable laws and codes – Consult your local utility company or a qualified electrician to properly install this connection.

Resetting the Output
In case of an overload or fault on the AC or DC outlets:

1. Unplug all devices.

2. (For AC output errors only) Check to see if Power Station’s circuit breaker is tripped. If tripped, push in to reset.

3. Press the reset button.
   

4. If the overload is due to high THD, the AC outlet icon and “THD” will remain steady red. See THD Shield (Total Harmonic Distortion) section.
   

THD Shield (Total Harmonic Distortion)

NOTiCE
12V DC and USB output will be available at all times, even if AC output is shut off for THD Shield.

To protect sensitive electronics, as the Power Station’s battery level drops below 30%, THD Shield is designed to shut off AC power output when the AC running watts are too high and it can no longer maintain a pure sine wave (<5% THD). The letters “THD” will appear in red.
When THD Shield is disabled, AC power output is not shut off when THD rises above 5%. The THD Shield disabled icon will flash blue and the letters “THD” will flash red,  indicating THD is above 5%. This is comparable to the THD and power output of a standard portable generator and is safe for most electronic devices while still emitting zero emissions.
Some ways to avoid shutting off the AC output are; keep the Power Station charged; maintaining charging during use; unplugging high current draw AC appliances to lower your load when the battery falls to near 30% of charge capacity; turn off THD Shield. The lower the AC running watts, the longer the Power Station will be able to maintain and continue outputting pure sine wave AC power.

To restore AC output after THD Shield shut off:

1. Charge the Power Station if possible.
2. Lower the AC running watts by unplugging one or more devices.
3. Press the overload reset button to clear the fault icon.

To turn THD Shield off:

1. Lower the AC running watts by unplugging one or more devices if possible.

2. Press the THD Shield button 5 times within three seconds.
   The THD Shield disabled icon will turn on.
   

3. Monitor your devices for abnormal operations and disconnect them as necessary.

Do Not Overload Power Station
Capacity
Follow these simple steps to calculate the running and starting watts necessary for your purposes:

1. Select the electrical devices you plan on running at the same time.

2. Total the running watts of these items. This is the amount of power you need to keep your items running.

3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step 2.
   Starting wattage is the surge of power needed to start some electric-driven equipment. Following the steps listed under “Power Management” will guarantee that only one device will be starting at a time.

4.  The total running watts from step 2 is how many watts the Power Station will discharge during one hour of run time, watt-hours (Wh).
   Divide the Power Station’s capacity (Wh) by the total running watts from step 2 to get the approximate available run time.
   Example:
   Step 2 total running watts: 800W
   100594 Capacity: 1638Wh
   1638Wh/800W = Approximately 2 hours of run time.

5. If the Power Station power output is cut off due to an overload or high THD condition, see Resetting the Output and THD Shield (Total Harmonic Distortion) sections.
   

Power Management
Use the following formula to convert voltage and amperage to watts:
Volts × Amps = Watts
To prolong the life of your Power Station and attached devices, follow these steps to add electrical load:

1. Start the Power Station with no electrical load attached.
2. Make sure all circuit breakers are set to the run position.
3. Plug in and turn on the first item. It is best to attach the item with the largest load first.
4. Plug in and turn on the next items one by one.

NOTiCE
Never exceed the specified capacity when adding loads to the Power Station.

Operation at High Altitude
The density or low pressure of air at higher altitudes is lower than at sea level.
The increase of higher altitudes causes the battery to ignite faster, while the mass loss, heat release rate and total heat release for batteries decrease at low pressure, thereby experiencing faster internal battery arcing, and greater energy consumption with the higher altitudes and thinner atmospheres.
Parallel Operation
Champion Power Station model 100594 is parallel-ready and can be operated with another Champion inverter or Champion Power Station to increase the total available electrical output power.
Champion parallel kit model 201108 (optional equipment) is recommended for optimum parallel operation. For a complete list of compatible parallel kit models or to order a  parallel kit, please call customer service at 1-877-338-0999 or visit www.championpowerequipment.com.
Detailed instructions for parallel kit installation and operation of the connected Power Stations are also provided in the parallel kit operator’s manual.

Expandable Capacity
Champion Power Station model 100594 is capable of connecting up to ten 1638 Wh external battery packs, Champion Expansion Battery model 201107.
To order Champion Expansion Battery model 201107 to increase your Power Station’s battery capacity and run time, please call customer service at 1-877-338-0999 or visit
www.championpowerequipment.com.
Turning Off the Power Station
If the Power Station is being charged, it will not be able to be turned off. The internal fans will continue running periodically to ensure the unit does not overheat.

1. Turn off and disconnect all devices.
2. Close the plastic outlet covers.
3. Press and hold the power button for three seconds to turn it off.

Moving the Power Station

1. With the help of another person, pick up the power station by the carrying handles as shown below.
   

2. Move to the desired location.

MAINTENANCE

Cleaning the Power Station
WARNING
DO NOT spray Power Station directly with water.
No user-serviceable parts for maintenance are required.
Water can enter the Power Station through the cooling slots and damage the Power Station electronics.

1. Use a damp cloth to clean the exterior surfaces of the Power Station.
2. Use a soft bristle brush to remove dirt and debris.
3. Use an air compressor (25 PSI) to clear dirt and debris from the Power Station.
4. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.

STORAGE

• This Power Station is intended to be stored indoors and shall not be stored or left outdoors when not in use.
• Do not stack any items on top of the Power Station during storage.
• Store your Power Station and charger in a cool, dry place between -4°F (-20°C) and 104°F (40°C).
• Do not store Power Stations where temperatures may exceed 120°F (50°C) such as in direct sunlight, in a vehicle, or in metal buildings, especially during the summer.
• Do not store the Power Station near sources of high heat or fire.
• Do not store the Power Station when discharged to 20% or less state of charge (SOC).
• Lithium batteries must be charged regularly to perform well.
  The Power Station must be fully charged by you at least once every 6 months (180 days).

SPECIFICATIONS

Power Station Specifications
Power Station Model ………………………………… 100594
Running Watts …………………………………………. 1600
Starting Watts (3 sec.) …………………………………. 3200
Peak Watts (0.5 sec.) …………………………………. 4500
AC Volts …………………………………………………. 120
AC Amps @ 120V (Running) …………………………….. 13.3
Volts DC ……………………………. See outlet specifications
DC Amps ……………………………. See outlet specifications
Output Frequency ……………………………………..60 Hz
Phase ………………………………………………… Single
Grounding Type ……………………………….Neutral Floating
Weight …………………………………….. 40.8 lb. (18.5 kg)
Length ……………………………………..13.9 in. (35.3 cm)
Width …………………………………….. 10.8 in. (27.5 cm)
Height ………………………………………12.3 in. (31.3 cm)

battery Specifications
Chemistry ……………………………………Lithium-ion NMC
Pack Rated Output Voltage ……………………………… 46.8
Pack Max. Output Voltage ………………………………… 55
Pack Capacity ……………………………………… 1638 Wh
Single Cell Equivalent Capacity ………….. Up to 455 Ah at 3.6V

AC Charger Specifications
Output Watts …………………………………………….440
Input Voltage ……………………………………………. 120
Output Voltage………………………………………… 55 DC
Max. Input Amps ………………………………………….4.5
Output Amps ……………………………………………….8
Input Frequency ………………………………………….. 60

DC Charger Specifications
Output Watts …………………………………………….440
Input Voltage …………………………………………. 10-28
Output Voltage……………………………………………. 55
Max. Input Amps …………………………………………. 25
Output Amps ……………………………………………….8

Temperature Specifications
Charging Temperature Range (°F/°C) ……….. 32 to 113/0 to 45
Discharging Temperature Range (°F/°C) ……. 5 to 104/-15 to 40

TROUbLESHOOTiNG

display turns on.
Battery is faulty| Call Champion Support.
No power output. Warning icons or LED light flashing.| DC Outlets overloaded| Check the display for a flashing red 12V or USB warning light. Press the Overload Reset button to restore power to the outlets.
AC outlets overloaded| Check the display for a flashing red 120V warning light. Check if AC Overload button flashes red. Check if the circuit breaker tripped. Unplug devices from AC outlets. Press the circuit breaker if tripped. Press the Overload Reset button if the warning light is flashing red. If power is still not restored, turn the unit OFF for 1 minute then restart.
Device is faulty| Check all plugged-in devices for frayed or faulty wires. Never run any equipment in wet or humid environments
Device not compatible with USB outlet.| Check your devices’ charging capability and try different USB outlet.
Unit is too hot| Check the display for a flashing red High-Temperature warning light. Turn the unit out, place it in the shade or a cooler area and let it cool down. Check that the unit is not overloaded.
The unit is too cold| Check the display for a flashing red Low-Temperature warning light. Turn the unit out and bring it indoors. Allow the unit to warm up.
Battery fault| Check the display for a flashing red Warning light or constant flashing LED light. Turn the unit out for 5 minutes and restart. Call customer service if the warning light does not go away.
Unit will not charge through wall.| The home circuit breaker tripped| Check your home’s circuit breaker and reset if necessary.
Faulty charging cable| Check that your charging cable is not frayed or faulty. Never charge your equipment in wet or humid conditions
Unit will not charge through solar.| Solar panels are not within the spec| Check that your solar panels are rated between 10-28V.
Solar panels are improperly connected| When connecting multiple solar panels, only use provided Easy Connect DC Solar Charge
Harness and appropriately rated extensions. When plugging directly into APP port, only use one solar panel rated between 10-28V.
Solar panels not receiving enough sunlight| Check that your solar panels are pointed directly at the sun and there is ample sunlight. Read your solar panel’s instruction manual for proper placement and instructions.

For other issues and technical support:
Technical Support Team
Toll Free 1-877-338-0999
support@championpowerequipment.com

WARRANTY*

CHAMPION POWER EQUIPMENT
3-YEAR or 1000 CYCLE LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center technical support please visit:
https://www.championpowerequipment.com/register
To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from the date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the components will be free of defects in material and workmanship for a period of three years or 1000 cycles (parts and labor) from the original date of purchase and 90 days (parts and labor) for commercial and industrial use. Transportation charges on products submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of
Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize the evaluation, repair, or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment: Normal Wear
Products with lithium batteries should be charged regularly to perform well. The Power Station must be fully charged by you at least once every 6 months (180 days). This warranty does not cover repair when normal use has exhausted the life of a part, like the batteries, or the equipment.
Installation, Use, and Maintenance
This warranty will not apply to parts and/or labor if the product is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the product’s limits,  modified, installed improperly or connected incorrectly to any electrical component.
Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE.

Other Exclusions
This warranty excludes:

• Items purchased from unauthorized resellers.
• Any defects or damages caused by exposure to excessive heat, cold, corrosive or conductive fluids, liquids such as water, seawater, industrial chemicals, bleach or bleach-containing products, or other external causes.
• Warranty claims on items taken outside the original country of purchase
• Cosmetic defects on plastic, labels, etc.
• Failures due to acts of God and other force majeure events beyond the manufacturer’s control.
• Problems caused by parts that are not original Champion Power Equipment parts.
• Any battery cell or product containing a battery cell unless the battery cell has been fully charged by you within seven (7) days after the purchase of the product and at least  once every 6 months (180 days) thereafter.

Limits of Implied Warranty and
Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this  product.
A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference  to the purchase date of the original unit.
This warranty gives you certain legal rights which may change from state to state or province to province. Your state or province may also have other rights you may be entitled  to that are not listed within this warranty.
Contact Information
Address
Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670 USA
www.championpowerequipment.com
Customer Service
Toll Free: 1-877-338-0999
info@championpowerequipment.com
Fax no.: 1-562-236-9429
Technical Service
Toll Free: 1-877-338-0999
tech@championpowerequipment.com

References

• Call2Recycle | Leading the Charge For Battery Recycling
• P65Warnings.ca.gov

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