TERMIGNONI H16608040ITI Exhaust System Installation Guide

TERMIGNONI H16608040ITI Exhaust System

Packing list

H16608040INI

|

1

2 SUPPORT CLAMP| TH499|

1

3 HEAT SHIELD| TH521B|

1

4 RUBBER CLAMPS| TH499C1482/004|

2

5 JUNCTION CLAMP| FIN51W4|

1

6 BLACK SUPPORT BRACKET| TH498|

1

7 M6x18 TBEI BLACK SCREWS| 77240433C|

2

8 M8x20 TBEI STAINLESS STEEL SCREWS| 7380/IM8x20|

2

9 M8x35 TCEI STAINLESS STEEL SCREWS| 5931/I M8x35|

1

10 TER008 MALE SILENTBLOCK| C1482/007|

1

11 SILENT BLOCK BUSHING| TER012|

1

12 TER021 FEMALE SILENTBLOCK| C1482/008|

1

13 AESTHETIC WASHER| TER854|

1

14 M8 SELF-LOCKING NUTS| 7473/I M8|

2

15 6.2 SPACERS| 71611071A|

2

16 M6 THREADED CLIP| 0500141070|

1

17 ARAMID WASHERS| 85210721B|

4

18 8×16 WASHERS| 6592/I M8|

4

19 CABLE CHOCK| TH534N|

1

INSTRUCTION

Thank you for choosing this Termignoni product. Please read this installation guide fully before using the Termignoni exhaust system.

Termignoni invests heavily in order to satisfy its customers and therefore recommends that users follow a few preliminary steps when assembling the exhaust. The Termignoni exhaust as supplied cannot be modified in any way. Any modification made by the user, including any improper maintenance, compromises the legal compliance of the exhaust as well as the relevant warranty provided. We recommend that our products are installed by professionals experienced in the installation and use of exhaust systems for motorcycles. Installation should be carried out in accordance with the instructions provided in this manual.

Termignoni S.p.A. declines all responsibility for any personal injury or damage resulting from the incorrect installation of the exhaust system. The Termignoni warranty does not cover damage to the exhaust system resulting from improper assembly, use, or maintenance. If in doubt about the correct assembly of your system, contact your local Termignoni dealer, or visit our official website: www.termignoni.com. We remind you that the information provided regarding the disassembly of the original exhaust is purely informative, so we recommend that you refer to the instructions provided by the vehicle manufacturer.

If your exhaust system is FOR RACE USE ONLY, and therefore not approved for use on certain streets, we advise you to use your vehicle’s original exhaust in order to comfort with the law and avoid any sanctions. We inform you that every Termignoni exhaust system is subject to change without prior notice in terms of its technical specifications.

Caution

Please read carefully before assembling the kit and using the motorcycle

• When using the exhaust for the first time, you may experience some ‘smoke’ coming from the coating for a few seconds only. This is due to the final processing of the part. This ‘smoke’ is not harmful in any way, nor will it cause any damage to localized components.
• Always allow hot exhaust pipes to cool down before washing. The high-pressure washing of hot tubes may damage the coating.
• If pipes are particularly dirty, you can clean the coating with a damp cloth and soft brush. You should not use any abrasive or chemical cleaners.
• Avoid contact between the coating and any solvents, oils, or grease as these may affect the coating.
• This high-quality coating derives from a racing product and, as such, is custom-made. You may therefore see a slight variation in the finish and color of pipes. After extensive use at very high temperatures, some slight fading of the color may occur; this does not impact the performance of the coating in any way.

Dear customer, you can view full-color installation instructions in the DOCUMENTS section of product H166 on the website www.termignoni.com or by scanning the QR CODE below.

Installation instructions

Disassembly of the standard silencer

• Undo the screw fastening the black heat shield and remove it.
• Repeat the operation for the second steel heat shield.
• Loosen the junction clamp screws.
• Undo the silencer fastening screw.
• remove the passenger footpeg.
• undo the screw fastening the valve cover.
• loosen the lock nuts and remove the valve cables.
• remove the original silencer.

Assembly of the Termignoni silencer

• fastens the three parts of the silent block Num. 10-11-12 to the bracket, keeping the metal part on the inside.
• fasten silencer Num. 1 with junction clamp Num. 5 to the collector.
• position bracket Num. 6 and cable chock Num. 19 on the frame and fasten using the screw Num. 9 and aesthetic washer Num. 13 provided. Keep the cable chock at the back of the bracket.
• connect the valve cables to the pulley and tighten the fastening nuts.
• position the standard cover and attach it using the dedicated original screws.
• reassemble the original footpeg.
• fasten the Num. 4 seals to support bracket Num. 2 and position it on the Termignoni silencer.
• attach the clamp to the bracket using the Num. 8 screws, Num. 18 washers, and Num. 14 nuts provided.
• tighten the screws and the clamp according to the tightening torque values cited.
• fasten threaded clip Num. 16 to the silencer bracket.
• position heat shield Num. 3 on the collector and attach it using the black Num. 3 screws, the Num. 15 bushings, and Num. 17 aramid washers.

CAUTION
The table below details all torque values reported in these instructions in reference to the Termignoni exhaust system (unless otherwise stated in a specific step). For torque values relating to screws on the vehicle, refer to the dedicated user and maintenance manual.

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www.termignoni.com.

References

• Scarichi per moto | Termignoni
• Scarichi per moto | Termignoni

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