Rinnai MON3H07B Pro Series Multi Split System Installation Guide
- June 17, 2024
- Rinnai
Table of Contents
- MON3H07B Pro Series Multi Split System
- Product Information
- Specifications
- Important Safety Information
- Contact Information
- Product Usage Instructions
- Installation
- Frequently Asked Questions (FAQ)
- Q: Can I modify the electrical wiring of this appliance?
- Q: What should I do if the appliance is damaged?
- Q: What should I do if the power supply is insufficient?
- Q: Can I connect another appliance to the same outlet as this
- Q: How should I handle the unit during installation?
- Q: What type of circuit breaker and fuse should I use?
MON3H07B Pro Series Multi Split System
Product Information
Specifications
-
Outdoor Models: MON3H07B, MON4H09B, MON5H11B, MON5H13B
-
Indoor Pro Series High Wall Models: HINRP26MB, HINRP35MB,
HINRP50MB, HINRP60MB, HINRP70MB -
Indoor Slim Ducted Models: DINSD26MB, DINSD35MB, DINSD50MB,
DINSD70MB -
Indoor Cassette Models: CIN026RMB, CIN035RMB, CIN050RMB,
CINFASM (front panel)
Important Safety Information
This appliance is heavy and requires two people or a mechanical
lifting device for proper handling. Improper lifting may result in
serious injury.
For safety and warranty purposes, do not install or operate
appliances that are damaged.
Do not modify the electrical wiring of this appliance. If the
control power wiring is damaged or deteriorated, it must be
replaced by an authorized person to avoid electric shock, fire,
serious injury, or product failure. All electrical connections must
be made according to the wiring diagrams located on the panels of
the indoor and outdoor units.
The PCB is designed with a fuse to provide overcurrent
protection. The specifications of the fuse are printed on the PCB.
For units using R32 refrigerant, only a blast-proof ceramic fuse
can be used.
Ensure that the power voltage is within 90-110% of the rated
voltage. Insufficient power supply can cause a malfunction,
electrical shock, or fire.
Only connect the unit to an individual branch circuit outlet. Do
not connect another appliance to that outlet.
This appliance is a Class 1 electrical appliance. Make sure the
live wire, neutral wire, and earth wire in the power socket are
properly connected. Inadequate or incorrect electrical connections
may cause fire or electric shock. The yellow-green wire in the air
conditioner is the earthing wire which cannot be used for any other
purpose. Improper earthing may cause electric shock. The unit must
be earthed in accordance with local regulations.
Ensure that every wire is firmly connected. Loose wiring can
cause the terminal to overheat, resulting in a product malfunction
and possible fire.
Do not let live wires touch or rest against refrigerant tubing,
the compressor, or any moving parts within the unit.
The circuit breaker must have the functions of magnetic tripping
and heat tripping to prevent short-circuiting and/or overload. Use
a standard circuit breaker and fuse conforming with the rating of
the appliance.
Contact Information
- Phone: (09) 257-3800
- Email: info@rinnai.co.nz
- Website: rinnai.co.nz
- YouTube: youtube.com/rinnainz
- Facebook: facebook.com/rinnainz
Product Usage Instructions
Installation
This appliance must be installed in accordance with the
manufacturer’s installation instructions and the following
regulations:
- Current AS/NZS 3000
- Current AS/NZS 5141
- Current AS/NZS 5419
- Current AS/NZS 1677
- Current AS/NZS 60335.2.40
- G12/AS1
Appliance installation, commissioning, servicing, and removal
should be done by an authorized person.
Frequently Asked Questions (FAQ)
Q: Can I modify the electrical wiring of this appliance?
A: No, modifying the electrical wiring can result in electric
shock, fire, serious injury, or product failure. If the control
power wiring is damaged or deteriorated, it must be replaced by an
authorized person.
Q: What should I do if the appliance is damaged?
A: For safety and warranty purposes, do not install or operate
appliances that are damaged.
Q: What should I do if the power supply is insufficient?
A: Insufficient power supply can cause a malfunction, electrical
shock, or fire. Ensure that the power voltage is within 90-110% of
the rated voltage.
Q: Can I connect another appliance to the same outlet as this
unit?
A: No, only connect the unit to an individual branch circuit
outlet. Connecting another appliance to the same outlet may cause
electrical issues.
Q: How should I handle the unit during installation?
A: This appliance is heavy and requires two people or a
mechanical lifting device for proper handling. Improper lifting may
result in serious injury.
Q: What type of circuit breaker and fuse should I use?
A: The circuit breaker must have the functions of magnetic
tripping and heat tripping to prevent short-circuiting and/or
overload. Use a standard circuit breaker and fuse conforming with
the rating of the appliance.
Models
Outdoor
MON3H07B MON4H09B MON5H11B MON5H13B
Indoor Pro Series High Wall HINRP26MB HINRP35MB HINRP50MB HINRP60MB HINRP70MB
Indoor Slim Ducted DINSD26MB DINSD35MB DINSD50MB DINSD70MB
Indoor Cassette
CIN026RMB CIN035RMB CIN050RMB CINFASM (front panel)
Pro Series Multi Room System
Installation guide
Important
This appliance must be installed in accordance with: – Manufacturer’s
installation instructions – Current AS/NZS 3000, AS/NZS 5141, AS/NZS 5419,
AS/NZS 1677,
AS/NZS 60335.2.40, and G12/AS1
Appliance must be installed, commissioned, serviced, and removed by an authorised person.
Warning Improper installation, adjustment, alteration, service and maintenance can cause property damage, personal injury or loss of life.
For more information about buying, using, and servicing of Rinnai appliances call: 0800 RINNAI (0800 746 624).
Rinnai New Zealand Limited 105 Pavilion Drive, Mangere, Auckland PO Box 53177, Auckland Airport, Auckland 2150
Phone: Email: Web:
(09) 257-3800 info@rinnai.co.nz rinnai.co.nz youtube.com/rinnainz facebook.com/rinnainz
Contents
Safety messages / important information ………….4 Specification summary
…………………………………..6 Installation parameters …………………………………..9 Pro Series Indoor
High Wall installation ……………10 Pro Series Indoor Slim ducted
installation…………14 Pro Series Indoor Cassette installation …………….21 Cassette
panel installation………………………………24 Outdoor unit installation………………………………….25
Outdoor unit installation – mounting dimensions…27 Outdoor unit – drain joint
and anchoring ……………28 Refrigerant piping connection………………………….29 Wiring
………………………………………………………….31 Outdoor unit wiring ………………………………………..32 Outdoor unit
wiring diagrams…………………………..33 Air evacuation……………………………………………….34 Adding
refrigerant ………………………………………….35 Safety and leakage test ………………………………….38 Test
run………………………………………………………..37 Automatic connection function…………………………40
Commissioning ……………………………………………..39 Error codes …………………………………………………..40
Appendix 1: Mounting plate dimensions……………42
Images in this guide are for illustration purposes. The system purchased may
be slightly different in design.
Safety messages / important information
This appliance is heavy, use two people or a mechanical lifting device.
Improper lifting may result in serious injury.
HEAVY
Use two people or a mechanical lifting device
For safety and warranty, appliances that are damaged MUST NOT be installed or
operated under any circumstances.
Electrical warnings DO NOT modify the electrical wiring of this appliance. If
the control power wiring is damaged or deteriorated then it must be replaced
by an authorised person. Failure to do so may result in electric shock, fire,
serious injury, or product failure. All electrical connections MUST be made
according to the wiring diagrams located on the panels of the indoor and
outdoor units.
The PCB is designed with a fuse to provide overcurrent protection. The
specifications of the fuse are printed on the PCB. For units using R32
refrigerant, only a blast-proof ceramic fuse can be used.
Power voltage should be within 90-110% of rated voltage. Insufficient power
supply can cause a malfunction, electrical shock, or fire.
Only connect the unit to an individual branch circuit outlet. DO NOT connect
another appliance to that outlet.
Electrical wires This is a Class 1 electrical appliance. Make sure the live
wire, neutral wire, and earth wire in the power socket are properly connected.
Inadequate or incorrect electrical connections may cause fire or electric
shock. The yellow-green wire in the air conditioner is the earthing wire which
cannot be used for any other purpose. Improper earthing may cause electric
shock. The unit must be earthed in accordance with local regulations.
Every wire must be firmly connected. Loose wiring can cause the terminal to
overheat, resulting in a product malfunction and possible fire.
Do not let live wires touch or rest against refrigerant tubing, the
compressor, or any moving parts within the unit.
Circuit breaker The circuit break must have the functions of magnetic tripping
and heat tripping to prevent short circuiting and/or overload. Use a standard
circuit breaker and fuse conforming with the rating of the appliance.
Fixed wiring If connecting power to fixed wiring1: · A surge protector and
mains power switch should be installed. · A switch or circuit breaker that
disconnects all poles and has a contact separation of at least
(3 mm) must be incorporated in the fixed wiring.
1 Consult a qualified electrician as it must comply with AS/NZS 5601 and
AS/NZS 3000 and other relevant local regulations.
4 |
R32 refrigerant
This system uses R32 (difluoromethane) refrigerant, which is a flammable gas,
class 2.2 according to AS/NZS 1677 and must be handled by a qualified person
with the appropriate refrigerant handling license.
Make sure to check for and rectify any refrigerant leaks after you install or
repair the unit.
Certain levels of refrigerant require minimum room sizes, refer table below.
Please ensure that these room sizes are adhered to for standard installations
(up to 10 m pipe length). If larger refrigerant charges than standard are used
then please consult AS/NZS 60335.2.40 to determine the safe minimum floor area
for the installation.
Ensure the workspace is well-ventilated and completely free from any potential
ignition sources before working on the refrigerant system.
Never mix refrigerant types.
Amount of refrigerant to be charged (kg)
1.00 1.05 1.10 1.15 1.20 1.25 1.30 1.35 1.40 1.45 1.50 1.55 1.60 1.65 1.70
1.75 1.80 1.85 1.90
Installation Minimum room
height (m)
area (m2)
0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2
9/1/1 9.5/1.5/1 10.5/1.5/1 11.5/1.5/1 12.5/1.5/1 13.5/1.5/1 14.5/2/1.5
16/2/1.5 17/2/1.5 18/2/1.5 19.5/2.5/1.5 21/2.5/2 22/2.5/2 23.5/3/2
25/3/2 26.5/3/2 28/3.5/2.5 29.5/3.5/2.5 31/3.5/2.5
Amount of refrigerant to be
charged (kg) 1.95 2.00 2.05 2.10 2.15 2.20 2.25 2.30 2.35 2.40 2.45 2.50 2.55
2.60 2.65 2.70 2.75 2.80 2.85
Installation Minimum height (m) room area (m2)
0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2 0.6/1.8/2.2
33/4/2.5 34.5/4/3 36/4/3 38/4.5/3 40/4.5/3 41.5/5/3.5 43.5/5/3.5 45.5/5/3.5 47.5/5.5/4 49.5/5.5/4 51.5/6/4 54/6/4 56/6.5/4.5 58/6.5/4.5 60.5/7/4.5 63/7/5 65/7.5/5 67.5/7.5/5 70/8/5.5
· Mechanical connectors used indoors shall comply with ISO 14903 · When mechanical connectors are reused, sealing parts shall be renewed · When flared joints are reused, the flare part shall be re-fabricated
| 5
Specification summary
Outdoor unit
MON3H07B
MON4H09B
MON5H11B
MON5H13B
Number of indoor units
3
4
5
5
Power supply to outdoor unit
220-240 V 1 Ph 50 Hz
Cooling
Rated capacity (kW)
7.5 (1.7-9.8) 9.15 (1.7-11.5) 12.0 (1.7-12.3) 13.0 (2.6-14.6)
Rated input power (kW)
1.98
2.38
3.42
3.80
Rated input current (A)
8.90
10.89
15.65
16.87
AEER W/W
3.79
3.84
3.51
3.40
Heating
Rated capacity (kW)
7.4 (1.8-9.6) 9.6 (1.8-12.0) 12.5 (1.8-12.9) 13.5 (2.6-15.2)
Rated input power (kW)
1.59
2.25
3.10
3.22
Rated input current (A)
7.28
10.30
14.19
14.31
ACOP W/W
3.80
3.86
3.43
4.20
Maximum input current
17.5 A
19.0 A
19.0 A
30.0 A
Compressor type
Inverter twin rotary
Sound pressure level1 Sound power level1
60 dB(A) 65 dB(A)
60 dB(A) 68 dB(A)
63 dB(A) 72 dB(A)
63 dB(A) 69.4 dB(A)
Dimensions
Net (WxDxH) (mm)
890 x 342 x 673 946 x 410 x 810 946 x 410 x 810 980 x 451 x 975
Gross (WxDxH) (mm)
1030 x 438 x 750
1090 x 500 x 885
1090 x 500 x 885
1145 x 500 x 1080
Net / gross weight (kg)
48 / 51
66 / 72
76 / 82
91 / 106.4
Refrigerant type
R32
Refrigerant piping Connection size: Liquid line
3 x Ø6.35 mm 4 x Ø6.35 mm 5 x Ø6.35 mm 5 x Ø6.35 mm
Connection size: Gas
3 x Ø9.52 mm 3 x Ø9.52 +
4 x Ø9.52 +
3 x Ø9.52 +
1 x Ø12.7 mm 1 x Ø12.7 mm 2 x Ø12.7 mm
Maximum total system pipe length
60 m
80 m
80 m
80 m
Pre-charged length
30 m
40 m
50 m
50 m
Maximum length per indoor unit
30 m
35 m
35 m
35 m
Maximum vertical separation outdoor unit ABOVE indoor unit
10 m
10 m
10 m
10 m
Maximum vertical separation outdoor unit BELOW indoor unit
15 m
15 m
15 m
15 m
Max. height difference between indoor units
10 m
10 m
10 m
10 m
24 °C ambient temp. Cooling
limits
Heating
-15-50 °C -25-30 °C
1 Sound pressure Is what the listener (our ears hear). It is the pressure
disturbance in the atmosphere, measured using predefined conditions, such as
the location of the equipment, environmental conditions, and the distance from
which the sound is measured. Sound pressure level focuses on how loud the
noise is at a specific location, which can vary based on distance and
surroundings.
1 Sound power Measure of acoustic energy at the source. It quantifies the
overall noise produced. Sound power level is a measure of how much noise the
heat pump generates in total, irrespective of the distance from the source to
the listener.
6 |
Pro Series High Wall Indoor
Power supply
Cooling
Rated capacity
Rated input power
Rated input current
Heating
Rated capacity
Rated input power
Rated input current
Airflo (turbo, hi, med, lo, min) L/s
Sound power level Dimensions Net (WxDxH) mm
Gross (WxDxH) mm
Net / gross weight
Refrig. pipe size: Liq. / gas (mm)
Controller
Operating range
Cooling Heating
Wireless compatibility
HINRP26MB HINRP35MB HINRP50MB HINRP60MB HINRP70MB
220-240 V 1 Ph 50 Hz
2.65 kW
3.5 kW
5.0 kW
6.0 kW
7.15 kW
530 W
790 W
1280 W
1750 W
1920 W
2.5 A
3.8 A
5.8 A
8.0 A
10.5 A
2.7 kW
3.8 kW
5.4 kW
6.5 kW
7.8 kW
510 W
830 W
1340 W
1686 W
1990 W
2.5 A
5 A
6 A
8.2 A
10.8 A
175 / 139 /
183 / 147 /
264 / 222 /
264 / 222 / 382 / 303 / 250
100 / 85 / 56 106 / 86 / 58 167 / 139 / 89 167 / 139 / 89 / 229 / 147
55.3 dB(A)
56.4 dB(A)
59.8 dB(A)
59.8 dB(A)
62.2 dB(A)
802 x 200 x 295
802 x 200 x 295
971 x 228 x 321
971 x 228 x 321
1082 x 234 x 337
965 x 370 x 1010 x 385 x 1067 x 385 x 1205 x 400 x 1082 x 234 x
282
307
312
317
337
8.5 / 11.1 kg 8.5 / 11.1 kg 11.1 / 14.4 kg 11.1 / 14.4 kg 13.5 / 17.1 kg
Ø6.35 / Ø9.52 Ø6.35 / Ø9.52 Ø6.35 / Ø12.7 Ø6.35 / Ø12.7 Ø6.35 / Ø15.9
Wireless remote controller 16~32 °C 0~30 °C Standard
Slim Ducted Indoor
Power supply
Cooling
Rated capacity
Rated input power
Rated input current
Heating
Rated capacity
Rated input power
Rated input current
Airflo (hi, med, lo) L/s
Max. external static pressure (hi)
Sound pressure (hi, med, lo) @ 1 m dB(A)
Dimensions Net (WxDxH) mm
Gross (WxDxH) mm
Net / gross weight
Supply air duct connection (WxH) mm
Return air duct connection (WxH) mm
Refrig. pipe size: Liq. / gas (mm)
Condensate drain pump connection
Controller
Operating range
Cooling Heating
Wireless compatibility
DINSD26MB
2.6 kW 180 W 1.1 A 2.9 kW 180 W 1.1 A 500 / 340 / 230 60 Pa 40 / 34 /27 700 x
506 x 200 860 x 540 x 285 18 / 22 kg 537 x 152
DINSD35MB
DINSD50MB
220-240 V 1 Ph 50 Hz
3.5 kW
5.2 kW
185 W
200 W
1.1 A
1.3 A
3.8 kW
5.5 kW
185 W
200 W
1.1 A
1.3 A
500 / 340 / 230 600 / 480 / 300
60 Pa
100 Pa
40 / 34 /27
40 / 34 /27
700 x 506 x 200 880 x 674 x 200
860 x 540 x 285 1070 x 725 x 280
18 / 22 kg
24 / 29 kg
537 x 152
706 x 136
DINSD70MB
7.1 kW 200 W 1.3 A 7.3 kW 200 W 1.3 A 880 / 650 / 350 160 Pa 41 / 38 /33 1100
x 774 x 249 1305 x 805 x 315 32 / 39 kg 926 x 175
599 x 186
599 x 186
782 x 190
1001 x 228
Ø6.35 / Ø9.52 Ø6.35 / Ø12.7 Ø6.35 / Ø9.52 Ø9.52 / Ø15.9
OD Ø25 mm Wired controller
17~32 °C 0~30 °C Standard
| 7
Compact Cassette Indoor
Power supply
Cooling
Rated capacity
Rated input power
Rated input current
Heating
Rated capacity
Rated input power
Rated input current
Airflo (hi, med, lo) L/s Sound pressure (hi, med, lo) @ 1 m dB(A)
Dimensions
Net body (WxDxH) mm
Gross body (WxDxH) mm
Net fascia (WxDxH) mm
Gross fascia (WxDxH) mm
Net / gross weight body
Net / gross weight fascia
Refrig. pipe size: Liq. / gas (mm)
Condensate drain pump connection
Controller
Operating range Cooling
Heating
Wireless compatibility
CIN026RMB
CIN035RMB
CIN050RMB
220-240 V 1 Ph 50 Hz
2.6 kW
3.5 kW
5.3 kW
145 W
150 W
150 W
0.14 A
0.18 A
0.18 A
2.9 kW
4.10 kW
5.40 kW
145 W
150 W
150 W
0.14 A
0.18 A
0.18 A
580 / 500 / 450 569 / 485 / 389 680 / 584 / 479
38 / 33 /29
41 / 37 / 34
44 / 42 / 41
570 x 570 x 260 570 x 570 x 260 570 x 570 x 260
662 x 663 x 317 662 x 663 x 317 662 x 663 x 317
650 x 650 x 60 650 x 650 x 60 650 x 650 x 60
700 x 700 x 110 700 x 700 x 110 700 x 700 x 110
14 / 17 kg
16 / 20 kg
16 / 21 kg
2 / 4 kg
2 / 4 kg
2 / 4 kg
Ø6.35 / Ø9.52 Ø6.35 / Ø9.52 Ø6.35 / Ø12.7
OD Ø25 mm
Wireless remote
17-32 °C
0-30 °C
Optional with wired controller
8 |
Installation parameters
· Number of units that can be used together
· Compressor stop/start frequency
· Power voltage fluctuation · Power voltage drop during start · Power interval
unbalance
5
3 minutes or more
within ± 10% of rated voltage within ± 15% of rated voltage within ± 3% of
rated voltage
When installing multiple indoor units with a single outdoor unit, ensure that the length of the refrigerant pipe and drop height between the indoor and outdoor units meet the requirements shown below.
Outdoor unit
Indoor unit Max. height difference
Indoor unit
15 m
10 m
Indoor unit
15 m
A minimum pipe run of three metres is required to minimise vibration and excessive noise.
| 9
Pro Series Indoor High Wall installation
Installation overview
150 mm
120 mm
120 mm
1
2000 mm
Select installation location.
2
Determine wall hole position.
3
Attach mounting plate.
4
Drill hole in wall.
5
Connect piping.
6
Connect wiring.
7
Prepare drain hose.
8
Wrap pipe and cable.
Positioning and clearances
150 mm
120 mm
9
Mount indoor unit.
120 mm
2000 mm
Ensure the following:
5 Good air circulation 5 Convenient drainage 5 Noise from the unit will not
disturb others 5 Firm and solid–location will not vibrate 5 At least 1 m from
other electrical devices
(e.g. TV, radio, computer)
DO NOT install:
6 Near a doorway 6 In a location subject to direct sunlight 6 Near any source
of heat, steam, or
combustible gas 6 Near combustible items such as curtains or
clothing 6 Near any obstacle that may block air
circulation
10 |
Install the unit on a wall that can support the unit’s weight. If the chosen
location cannot support the unit’s weight, or the installation is not done
properly, the unit may drop and cause serious injury and damage.
Do not install the unit in a location that may be exposed to combustible gas
leaks. If combustible gas accumulates around the unit, it may cause a fire.
For R32 refrigerant models, appliance shall be installed and operated in a
room with a floor area larger than 4 m2.
When choosing a location be aware that there needs to be ample room for a hole
for the signal cable and refrigerant piping that connects the indoor and
outdoor units. The default position for all piping is to the right side of the
indoor unit. However the unit can accommodate piping to the left and right.
1. Select installation location
Refer notes and clearances diagram on previous page.
2. Attach mounting plate to wall, refer dimensions on p.42
· Remove the screw that attaches the mounting plate to the back of the indoor
unit. · Secure the mounting plate to the wall with the screws provided. Make
sure the mounting
plate is flat against the wall.
If the wall is made of brick, concrete, or similar, drill 5 mm diameter holes in the wall and insert sleeve anchors. Secure the mounting plate to the wall by tightening the screws directly to the clip anchors.
3. Drill hole in wall for connective piping
Determine the location of the hole in the wall based on the position of the
mounting plate.
Using a 65 mm or 75 mm core drill, drill a hole in the wall. When drilling make sure to avoid wires, plumbing, and other sensitive components. Make sure that the hole is drilled at a slight downward angle, so that the outdoor end of the hole is lower than the indoor end by approximately 5-7 mm. This will ensure the water drains properly.
5-7 mm
Place the protective wall cuff in the hole. This protects the edges of the hole and will help seal it when the installation is finished.
4. Prepare refrigerant piping
The refrigerant piping is inside an insulating sleeve which is attached to the
back of the unit. You must prepare the piping before passing it through the
hole in the wall.
Based on the position of the hole in the wall relative to the mounting plate, choose the side from which the piping will exit the unit. If the hole is behind the unit, keep the knockout panel in place. If the hole is to the side of the indoor unit, remove the plastic knockout panel from that side of the unit. This will create a slot through which your piping can exit. Use needle nose pliers if the plastic panel is too difficult to remove by hand.
Knockout panel
Connect the indoor unit’s refrigerant piping to the connective piping that will join the indoor and outdoor unit. Be careful not to dent or damage the piping while bending away from the unit. Any dents in the piping will affect the unit’s performance.
| 11
Refrigerant piping can exit the indoor unit from four different angles; left-
hand side, right-hand side, left rear, and right rear.
5. Connect drain hose
The drain hose is attached to the left-hand side of the unit. However, it can
also be attached to the right-hand side. To ensure proper drainage attach the
drain hose on the same side that your refrigerant piping exits the unit.
Attach the drain hose extension (purchased separately) to the end of the drain
hose.
Wrap the connection point firmly with Teflon tape to ensure a good seal to
prevent leaks. For the portion of drain hose that will remain indoors, wrap it
with foam pipe insulation to prevent condensation.
Remove the air filter and pour a small amount of water into the drain pan to
make sure that water flows from the unit correctly. To prevent unwanted leaks
plug the unused drain hole with the rubber plug provided.
CORRECT Make sure there are no kinks or dents in the drain hose to ensure proper drainage
INCORRECT Kinks in the drain hose will create water traps.
INCORRECT Kinks in the drain hose will create water traps.
INCORRECT Do not place the end in water or other containers that collect water. This will prevent proper drainage.
6. Connect signal and power cables
Before performing any electrical or wiring work, turn off the mains power to
the system. WARNING All wiring must be performed in accordance with the wiring
diagram located on the back
of the indoor unit’s front panel.
The signal cable enables communication between the indoor and outdoor units.
You must choose the right cable size before preparing it for connection. The
size of the power supply cable, signal cable, fuse, and switch is determined
by the maximum current of the unit. The maximum current is indicated on the
data plate located on the side panel of the unit.
1. Open the front panel of the indoor unit.
2. Using a screwdriver, open the wire box cover on the right side of the
unit, this will reveal the terminal block.
3. Unscrew the cable clamp below the terminal block and place it to the side.
4. Facing the back of the unit, remove the plastic panel on the bottom left-
hand side.
12 |
6. Connect signal and power cables continued
5. Feed the signal wire through the slot, from the back of the unit to the
front.
6. Facing the front of the unit, connect the wires according to the wiring
diagram, connect the
u-lug and firmly screw each wire to its corresponding terminal.
7. Make sure every connection is secure, use the cable clamp to fasten the signal cable to the unit. Screw the cable clamp down tightly.
Space behind unit Refrigerant piping Insulation tape
8. Replace the wire box cover on the front of the unit, and Signal wire Drain hose the plastic panel on the back.
7. Wrap piping and cables
Before passing the piping, drain hose, and the signal cable through the wall,
bundle them together to save space, protect and insulate them.
Bundle the drain hose, refrigerant pipes, and signal cable as shown above. Make sure the drain hose is at the bottom of the bundle. Putting the drain hose at the top can cause the drain pan to overflow, which can lead to fire or water damage.
While bundling, DO NOT intertwine or cross the signal cable with any other wiring.
Using adhesive vinyl tape, attach the drain hose to the underside of the refrigerant pipes. Using insulation tape, wrap the signal wire, refrigerant pipes, and drain hose tightly together. When wrapping the bundle keep the ends of the piping unwrapped so they can be tested for leaks at the end of the installation process.
8. Mount indoor unit
1. Check the ends of the refrigerant pipes are sealed to prevent dirt or
foreign materials from entering the pipes.
2. Slowly pass the wrapped bundle of refrigerant pipes, drain hose, and
signal wire through the hole in the wall.
3. Hook the top of the indoor unit on the upper hook of the mounting plate.
Check that the unit is hooked firmly by applying slight pressure to the left
and right-hand sides of the unit. The unit should not move.
4. Using even pressure, push down on the bottom half of the unit. Keep
pushing down until the unit snaps onto the hooks along the bottom of the
mounting plate. Check that the unit is firmly mounted.
If the refrigerant piping is already embedded in the wall do the following: 1.
Hook the top of the indoor unit on the upper hook of the mounting plate.
2. Use a bracket or wedge to prop up the unit, giving you enough room to
connect the refrigerant piping, signal cable, and drain hose.
3. Connect drain hose and refrigerant piping, refer previous pages.
4. Keep the pipe connection points exposed to perform the leak test. After
the leak test wrap the connection points with insulation tape.
5. Remove the bracket or wedge that is propping up the unit, and using even
pressure, push down on the bottom half of the unit. Keep pushing down until
the unit snaps onto the hooks along the bottom of the mounting plate.
Unit is adjustable: The hooks on the mounting plate are smaller than the holes
on the
back of the unit. If you find you don’t have enough room to connect embedded
pipes to the indoor unit, the unit can be adjusted left or right by 30-50 mm,
depending on the model.
| 13
Pro Series Indoor Slim Ducted installation
Positioning and clearances
30 cm
2 cm
Left
Indoor unit
Right
B >2 cm
10 cm
30 cm
Service access
Ceiling
(for removing/replacing unit)
Floor
20 cm
Air outlet
30 cm
250 cm
Air inlet
60 x 60 cm
Access panel for maintenance / repairs
Ensure the following:
5 Good air circulation 5 Enough room for installation / maintenance 5
Structure can sustain weight of unit 5 Convenient drainage 5 Air inlet and
outlet are not impeded 5 Airflow adequate for room size 5 No direct radiation
from heaters 5 Firm and solid–location will not vibrate 5 At least 1 m from
other electrical devices
(e.g. TV) to prevent static interference
DO NOT install: 6 In rooms with high humidity such as
bathrooms or laundry rooms
6 In enclosed spaces
6 Areas that store flammable materials or gas
6 Buildings that may experience power fluctuation
14 |
Hang indoor unit
Locate the four positioning screw bolt holes on the ceiling, and mark where
the ceiling hook holes will be drilled.
Air outlet
A
C
F
D
E
B
Air inlet H
G
Air filter MUST be accessible
Air filter
J
I
Dimensions (mm)
Model
DINSD26MB DINSD35MB
Outline dimension
A
B
C
D
700
200
506
450
DINSD50MB 880
210
674
600
DINSD70MB 1100 249
774
700
Electronic control box
Air outlet opening size
E
F
152
537
136
706
175
926
Air return opening size
G
H
186
600
190
782
228 1000
Size of mounted lug
I
J
741
360
920
508
1140
600
Wood Place the mounting screws across the roof beam, then install the hanging
screw bolts.
Wood mounting
Roof beam Ceiling
Hanging screw bolts
New concrete bricks Inlay or embed the screw bolts.
Original concrete bricks Use an embedding screw bolt, crock, and stick
harness.
Steel bar
Embedding screw bolt
Steel roof beam structure Install and use the supporting steel angle.
Hanging screw bolt
Blade shape insertion
Slide insertion
Hanging bolts
Supporting steel angle
| 15
Mount indoor unit
Before starting ensure the unit is completely aligned with the mounting holes.
1. Install and fit pipes (and wires). When choosing where to start, determine
the direction of the pipes to be drawn out. Align the refrigerant pipes, drain
pipes, and indoor and outdoor lines with their connection points before
mounting the unit.
2. Install hanging screw bolts. Drill four holes 10 cm deep at the ceiling hook positions in the internal ceiling. Be sure to hold the drill at a 90° angle to the ceiling. Secure the bolts using the washers and nuts provided. Install the four suspension bolts.
3. Mount the indoor unit with at least two people to lift and secure it. Insert suspension bolts into the unit’s hanging holes. Fasten them using the washers and nuts provided.
4. Mount the unit onto the hanging screw bolts with a block. Ensure the unit is level. If not level leaks could occur.
5. Install the filter(s), and install the canvas tie-in (non-flammable to
prevent vibrating) between the body and the duct. The air inlet and air outlet
duct should be far enough apart to avoid an air passage short-circuit. Connect
the duct according to diagram below.
– Do not place the connecting duct weight on the indoor unit. – Insulation
foam must be wrapped outside the duct to avoid condensate.
6. Change the fan motor static pressure according to external duct static pressure, see page 20.
Model DINSD26MB DINSD35MB DINSD50MB DINSD70MB
Static pressure 0~60 pa 0~60 pa 0~100 pa 0~160 pa
3
4
Screw nut
Shockproof cushion
Washer Hanging screw bolt
Overhang
5
Canvas Canvas
tie-in
tie-in
Duct silencer
Air outlet Duct silencer
Inspection opening
Air inlet Filter
16 |
Adjustments
How to adjust the air inlet direction–takeoff the ventilation panel and
flange.
Air return flange
Ventilation panel
Fresh air duct installation (where fitted).
Duct joint for fresh air Ø 160 mm Ø 125 mm
Changing the mounting positions of the ventilation panel and return air
flange.
Ventilation panel
Motor and drain pump maintenance.
Air return flange
Fan motor
Fan housing Ventilated panel
Filter installation.
Pump access.
Pump
| 17
Drainpipe installation
The drainpipe is used to drain water away from the unit. Improper installation
may cause unit and property damage.
· Insulate all piping to prevent condensation which could lead to water
damage. · If the pipe is bent or installed correctly water may leak and cause
a water level switch error. · Ensure the drain hose in placed in an
appropriate area to avoid water damage and injury if the
drain water has frozen.
This installation requires polyethylene tube (outside diameter 3.7-3.9 cm,
inside diameter 3.2 cm).
1. Install the drainpipe as shown below.
1-1.5 m
Downward slope 1/100
Cover the drainpipe with insulation. Attach the mouth of the drain hose to the
unit’s outlet pipe. Sheath the mouth of the hose and clip it firmly with a
pipe clasp.
To prevent air bubbles, keep the drain hose level or slightly tilted up (<75 mm), refer diagram below.
Ceiling 30 cm
1-1.5 m
Downward slope 1/100
53 cm 22 cm
75 cm
0-75 mm
Drain hose
3. Multiple drainpipes
0-53 cm
(with pump)
Drainpipe connecting port
Metal clamp
Insulation
10 cm
(no pump)
2. Extended drainpipe When using an extended drainpipe, tighten the indoor
connection with an additional protection tube to prevent it from pulling
loose.
The drainpipe should slope downward at a gradient of at least 1/100 to prevent
water from flowing back into the unit. To prevent sagging space hanging wires
every 1-1.5 m.
If the outlet of the drainpipe is higher than the body’s pump joint, provide a
lift pipe for the exhaust outlet of the indoor unit. The lift pipe must be
installed no higher than 75 cm from the ceiling board, and the distance
between the unit and the lift pipe must be less than 30 cm. Incorrect
installation could cause water to flow back into the unit and flood.
4. Installation continued
Using a core drill, drill
Wall
a hole in the wall. Make sure that the
Outside
Inside
hole is drilled at a slight
downward angle, so that
the outdoor end of the
hole is lower than the
indoor end by approx. Approx. 12 mm
12 mm. This will ensure
proper drainage.
Place the protective wall cuff in the hole. This protects the edges of the
hole and will help seal
it.
18 |
Pass the drain hose through the hole in the wall. Make sure the water drains
to a safe location where it not will cause water damage or create a slipping
hazard. The drainpipe outlet should be at least 5 cm above the ground. If it
touches the ground, the unit may become blocked and malfunction. If you
discharge the water directly into a sewer, make sure that the drain has a U or
S pipe to catch odours that may come back into the house. 5. Drainage test
Check that the drainpipe is unhindered. In new builds this test should be done
before lining the ceiling. 1. Remove the test cap and pour two litres of water
into the condensate pan. 2. Operate the unit in COOLING mode. Confirm the
condensate pump turns on and begins to
remove the two litres of water. This should take approximately one minute.
Check for leaks during this time. 3. Power off the unit and replace the cap.
| 19
System settings
Fan speed settings Setting the fan speed and / or external static pressure
settings can be done automatically or manually, using the wired controller.
Auto fan setting The system will automatically adjust the fan setting based on
the system static pressure. When the system is off, perform the following
steps using the wired controller. Do not adjust the dampers during this time.
1. Press the COPY button and hold for three seconds. 2. Press the + button to
select AF. 3. Press the CONFIRM button, the unit will start the fan operation
airflow auto adjustment. 4. After three to six minutes the unit will stop and
the auto fan setting will be complete.
The ON mark will flash during the fan operation for airflow automatic
adjustment.
Manual fan setting The system can be set manually based on four static pressure settings. Each setting has a low, medium, and high speed range.
SP no. SP0 SP1 SP2 SP3 SP4
DINSD26MB DINSD35MB DINSD50MB
Reserved – DO NOT USE
0-15 Pa
0-15 Pa
0-25 Pa
15-30 Pa 15-30 Pa
25-50 Pa
30-45 Pa 30-45 Pa
50-75 Pa
45-60 Pa 45-60 Pa
75-100 Pa
DINSD70MB
0-40 Pa 40-80 Pa 80-120 Pa 120-160 Pa
When the system if off, perform the following steps using the wired controller.
1. Press the COPY button and hold for three seconds. 2. Press the + or – buttons to select the required SP option, and CONFIRM. 3. Press CONFIRM repeatedly until the desired SP number is selected. 4. To exit, allow the controller to time out, external static pressure settings is complete.
20 |
Pro Series Indoor Cassette installation
Drain pump Drain pipe
Air outlet
Louvre
Front grille Air inlet
Display panel
Refrigerant pipe
Connecting point of drain pipe
29 cm (no pump)
78 cm (with pump)
Ceiling board
Ceiling
26 cm 60 cm (ceiling hole) >2.5 m
Connecting point of refrigerant pipe (liquid side)
Connecting point of refrigerant pipe (gas side)
Front panel
Ground
Ensure the following:
5 Good air circulation 5 Enough room for installation / maintenance 5
Structure can sustain weight of unit 5 Convenient drainage 5 Air inlet and
outlet are not impeded 5 Airflow adequate for room size 5 No direct radiation
from heaters 5 Firm and solid–location will not vibrate 5 At least 1 m from
other electrical devices
(e.g. TV) to prevent static interference
DO NOT install: 6 In rooms with high humidity such as
bathrooms or laundry rooms
6 In enclosed spaces
6 Areas that store flammable materials or gas 6 Buildings that may experience
power
fluctuation 6 In kitchens using natural gas or LPG
| 21
Cassette installation
Paper template Use the included paper template to cut a rectangular hole in
the ceiling, leaving at least 1 m on all sides. The hole will be at a diameter
of 60 x 60 cm. Mark the areas where the ceiling hook holes will be drilled.
Drain hose side
Refrigerant piping side
1 m
1 m
532 mm suspension bolt 570 mm body
647 mm ceiling opening
545 mm suspension bolt 570 mm body
647 mm ceiling opening
1 m
1 m
1. Drill four holes 5 cm deep at the ceiling hook positions in the internal
ceiling. Hold the drill at a 90° angle to the ceiling. In new-builds the
ceiling hooks can be installed in advance.
2. Using a hammer, insert the ceiling hooks into the pre-drilled holes.
Secure the bolts using the washers and nuts provided.
3. Mount the indoor unit. You will need two people to lift and secure it.
Insert suspension bolts into the hanging holes. Fasten them using the washers
and nuts provided.
The bottom of the unit should be 24 mm higher than the ceiling board. The L in
the diagram below should be half the length of the suspension bolt or long
enough to prevent the nuts from coming off.
Wall
L 24 mm
Ceiling board
Main body
Water level
Ensure that the indoor unit is level. The unit has a built-in drain pump and float switch. If the unit is tilted against the direction of the condensate path (e.g. the drainpipe side is raised), the float switch may malfunction and cause water to leak.
22 |
Drainpipe installation
The drainpipe is used to drain water away from the unit. Improper installation
may cause unit and property damage.
· Insulate all piping to prevent condensation which could lead to water
damage. · If the pipe is bent or installed correctly water may leak and cause
a water level switch error. · Ensure the drain hose in placed in an
appropriate area to avoid water damage and injury if the
drain water has frozen.
This installation requires polyethylene tube (outside diameter 3.7-3.9 cm,
inside diameter 3.2 cm).
The drainpipe information is the same as that for the slim ducted unit, refer
pages 18-19.
Wiring layout
Power supply terminal block Wiring clamp Wiring between units
Wiring diag. label Control box lid
Plastic cover
Clamp (not supplied)
| 23
Cassette panel installation
Step 1: Remove the front grille Push both of the tabs towards the middle to
unlock the hook on the grille.
Hold the grille at a 45° angle, lift up and detach it from the main body.
Step 2: Install panel Align the panel markers and attach the panel to the unit with the supplied screws. Ensure there is no space between the unit body and panel for air to enter and cause condensation and for water to drip out of the unit.
Tab position
Step 3: Mount the intake grille Ensure the tabs at the back of the grille are properly seated in the groove of the panel.
Step 4: Connect cables Connect the two cables of the panel to the main board of the unit.
5-core wire
10-core wire
Step 5: Secure in place Fasten the control box lid with two screws.
Step 6: Close Close the intake grille and hook in place.
24 |
Outdoor unit installation
Installation summary
1
Install the outdoor unit.
2
Connect the refrigerant pipes.
3
Connect the wires.
Pressure & leak test
4
Pressure test and leak test.
Vacuum pump
VSATCAT
5
Vacuum hose
Evacuate the system.
6
Charge the system.
7
Perform a test run.
Clearances
The outdoor unit must be installed in accordance with the clearances outlined
below. Note maintenance access, there must be sufficient room for installation
and maintenance.
Wall or obstacle
300 mm on left
Air inlet
Air inlet >600 mm above
greater than 1000 mm in front
Air outlet
100 mm from back wall
Maintenance access
600 mm on right
| 25
Installation position
The outdoor unit must be located in a dry and well ventilated outdoor space on
a supporting structure that is flat, horizontal, and can withstand the full
operating weight of the unit. The base must be free of vibration.
Locate the outdoor unit as close as possible to the indoor unit to reduce
performance losses.
Select a location where the unit will not be subject to accumulation of snow,
leaves or other seasonal debris. This may negatively impact the performance
and longevity of the unit. Arrange so the air outlet is not blocked or
obstructed.
In addition: · Position so as to prevent operating noise being a nuisance to
others · Away from potential fire risks or flammable materials · If possible,
away from exposure to direct sunlight as this will negatively impact cooling
performance
DO NOT install in the following locations: · Near an obstacle that will block
air inlets and outlets · Near a public street, crowded areas, or where noise
will disturb others · Near animals or plants that will be harmed by hot air
discharge · Near any source of combustible gas · In a location that is exposed
to large amounts of dust · In a location exposed to excessive amounts of salty
air
In severe environments (geothermal areas or areas with caustic gases) take
precautions such as applying additional corrosion protection to exposed
components.
Special considerations for heavy wind exposure For installations prone or
exposed to strong prevailing winds such as coastal areas, please ensure the
unit is sited appropriately by placing it lengthwise along the wall to reduce
any negative impact on the condenser fans. Install the unit so that the air
outlet fan is at a 90° angle to the direction of the wind. If needed build a
barrier in front of the unit to protect it from extremely heavy winds.
Strong wind
Strong wind
Wind baffle
Strong wind
Wall or roof mounted installations If the outdoor unit is installed on roof structures or external walls, this may result in excessive noise and vibration. It may also be classed as a non-serviceable installation and may void warranty.
26 |
Outdoor unit installation – mounting dimensions
Prepare the installation base of the unit according to the dimensions below.
Model
Outdoor unit W x D x H
MON3H07B MON4H09B MON5H11B MON5H13B
990 x 342 x 673 mm 1034 x 410 x 810 mm 1034 x 410 x 810 mm 1090 x 440 x 975 mm
Mounting dimensions
Distance A
Distance B
663 mm
354 mm
673 mm
403 mm
673 mm
403 mm
615 mm
440 mm
A
H
D
B
W
Multiple units
L H L > H
L
A
L ½ H
25 cm or more
½ H < L H 30 cm or more
Cannot be installed
100 cm
| 27
Outdoor unit – drain joint and anchoring
Installing the drain joint Before bolting the outdoor unit in place, install
the drain joint at the bottom of the unit. There are two different types of
drain joint depending on the outdoor model. If the drain joint comes with a
rubber seal 1. Fit the rubber seal on the end of the drain joint that will
connect to the outdoor unit. 2. Insert the drain joint into the hole in the
base pan of the unit. 3. Rotate the drain joint 90° until it clicks in place
facing the front of the unit. 4. Connect a drain hose extension (not included)
to the drain joint to redirect the water from the
unit during heating mode. If the drain joint doesn’t come with a rubber seal
- Insert the drain joint into the hole in the base pan of the unit, it will
click into place. 2. Connect a drain hose extension (not supplied) to the
drain joint to redirect water from the unit
during heating mode. In cold climates, make sure the drain hose is as vertical as possible to ensure quick water drainage. If the water drains too slowly, it can freeze in the hose and flood the unit. Insulating the drain hose in cold climates is recommended.
Base pan hole of outdoor unit
Seal Seal
Drain joint
Anchoring the outdoor unit The outdoor unit can be anchored to the ground or to a wall mounted bracket with bolts (M10). Prepare the installation base of the unit according to the dimensions on the previous page. To reduce the transmission of vibration and noise, a waffle pad or something similar shall be installed beneath the unit at each anchor point.
28 |
Refrigerant piping connection
Avoid direct contact with bare pipes as this may result in burns or frostbite.
WARNING
When connecting refrigerant piping do not let substances or gases other than
the specified refrigerant enter the unit. The presence of other gases or
substances will lower the unit’s capacity, and can cause abnormally high
pressure in the refrigeration cycle. This could cause an explosion.
The branching pipe must be installed horizontally. An angle of more than 10°
may cause malfunction. Insulate the gas and liquid piping to prevent
condensation.
DO NOT install the connecting pipe until both the indoor and outdoor units
have been installed.
Pipe length Ensure the length of the refrigerant pipe, the number of bends,
and the drop height between the indoor and outdoor units meets the
requirements shown on the specification summary page.
Step 1: Cut pipes When preparing refrigerant pipes, take extra care to cut and
flare them properly. This will ensure efficient operation and minimise the
need for future maintenance. Be careful not to damage, dent, or deform the
pipe while cutting. This will drastically reduce the heating efficiency of the
unit.
· Measure the distance between the indoor and outdoor units. · Using a pipe
cutter, cut the pipe a little longer than the measured distance. · Make sure
that the pipe is cut perfectly at a 90° angle.
Step 2: Remove burrs Burrs affect the airtight seal of the refrigerant piping
connection. They must be completely removed. Hold the pipe at a downward angle
to prevent burrs from falling into the pipe. Using a reamer or deburring tool,
remove all burrs from the cut section of the pipe.
Step 3: Flare pipe ends Proper flaring is essential to achieve an airtight
seal. After removing burrs from the cut pipe, seal the ends with PVC tape to
prevent foreign materials from entering the pipe. Sheath the pipe with
insulating material.
Place the flare nuts on both ends of the pipe. Make sure they are facing in
the right direction, as you can’t put them on or change direction after
flaring.
Remove PVC tape from the ends of the pipe when ready to perform flaring work.
Clamp flare form on the end of the pipe. The end of the pipe must extend
beyond the flare form.
Place flaring tool onto the form. Turn the handle of the flaring tool
clockwise until the pipe is fully flared. Flare pipe in accordance with the
dimensions in the table on the next page, then remove the flaring tool and
flare form. Inspect the end of the pipe for cracks and even flaring.
90°
Oblique Rough Warped
Point down
Pipe
Reamer
Flare nut Copper pipe
Flare form Pipe
| 29
Step 4: Connect pipes Connect the copper pipes to the indoor unit first, then
connect to the outdoor unit. Connect the low pressure pipe, then the high
pressure pipe.
When connecting the flare nuts, apply a thin coat of compatible refrigeration
oil to the flared ends of the pipes. Align the centre of the two pipes that
will be connected. Tighten the flare nut as tightly as possible by hand. Using
a spanner, grip the nut and use a torque wrench to tighten the flare nut
according to the torque values in the table above.
Indoor unit tubing
Flare nut
Pipe
Torque wrench Spanner
Carefully bend the tubing in the middle. DO NOT bend the tubing more than 90°, or more than three times.
Bend the pipe
After connecting the copper pipes to the indoor unit, wrap the power cable, signal cable, and then the piping together with the binding signal tape. DO NOT intertwine or cross the signal cable with other wires, while bundling these items together.
Minimum radius 10 cm
Make sure the pipe is connected correctly. Overtightening may damage the bell mouth and under tightening may lead to leakage.
Please note: · Pipe run must be supported every 2 m · R32 flammable refrigerant labels must be placed on the pipe every 2 m · Insulate all the piping, including the valves of the outdoor unit.
30 |
Wiring
Before performing any electrical or wiring work, turn off the mains power to
the system.
WARNING
· If the unit has an auxiliary electric heater, it MUST be installed at least
1 m away from combustible materials.
· To avoid getting an electric shock, NEVER touch the electrical components
immediately after the power supply has been turned off. After turning off the
power, always wait ten minutes or more before you touch any electrical
components.
· Ensure that you DO NOT cross your electrical wiring with your signal wiring.
This may cause distortion and interference.
· The unit MUST be connected to the main outlet. Normally, the power supply
must have a impedance of 32 ohms.
· No other equipment should be connected to the same power circuit. · Connect
the outdoor wires before connecting the indoor wires.
Isolation switch (purchased separately)
Outdoor unit power wires
Indoor and outdoor connection wires (purchased separately)
Outdoor unit
Indoor unit
| 31
Outdoor unit wiring
Prepare the cable for connection using the below table as reference. When
connecting the wires, strictly follow the wiring diagram found inside the
electrical box cover.
Rated current of appliance >3 and 6 A >6 and 10 A >10 and 16 A >16 and 25 A
25 and 32 A >32 and 40 A
Nominal cross-sectional area (mm2) 0.75 mm2 1 mm2 1.5 mm2 2.5 mm2 4 mm2 6 mm2
Choose the right cable size The size of the power supply cable, signal cable, fuse, and switch needed is determined by the maximum current of the unit. The maximum current is indicated on the data plate located on the side panel of the unit. Refer to this data plate to choose the right cable, fuse, or switch.
Using wire strippers, strip the rubber jacket from both ends of the signal cable to reveal approximately 15 cm of wire.
Strip the insulation from the ends, and using a wire crimper, crimp u-lugs on the ends.
Connection 1. To access the electrical control box remove the five screws from
the side cover. 2. Connect the u-lugs to the terminals. Match the wire colours
/ labels with the labels on the
terminal block. Firmly screw the u-lug of each wire to its corresponding
terminal.
3. Clamp down the cable with the cable clamp.
4. Insulate unused wires with electrical tape. Keep them away from any
electrical or metal parts.
5. Reinstall the cover of the electrical control box.
Electrical control box
Side cover
32 |
Outdoor unit wiring diagrams
Before accessing the electrical terminals, disconnect all power from the
system.
WARNING
An individual power circuit must be used for this system. Wiring shall be
conducted in accordance with the unit’s wiring diagram.
The screws which fasten the wiring within the electrical switchboard may come loose from vibration in transportation. Please ensure that all electrical connections within the unit are sufficiently tightened. Loose connections may cause overheating at the terminals, leading to an electrical failure or malfunction.
Confirm the suitability of the power source.
Confirm that the electrical capacity is sufficient for the operating current of the system. Ensure that the starting voltage is maintained at more than 90% of the rated voltage marked on the data plate.
Confirm the cable thickness is suitable for the power source specification.
Always use an adequately sized circuit breaker.
Compressor / power supply information
Compressor start/stop
Stop time
Min. 3 minutes
Power supply voltage
Voltage variance Voltage drop Voltage imbalance
Within +/- 10% of supply voltage Within +/- 15% of supply voltage Within +/- 3% of supply voltage
| 33
Air evacuation
Any foreign matter in the refrigerant circuit can cause abnormal rises in
pressure, which can cause damage to the unit, reduce its efficiency, and cause
injury. Use a vacuum pump and manifold gauge to evacuate the refrigerant
circuit, removing non-condensible gas and moisture from the system.
Evacuation should be performed upon installation.
Before performing evacuation: 5 Make sure the connective pipes between the
indoor and outdoor units are connected properly. 5 Make sure all the wiring is
connected. 5 Read relevant manifold and vacuum pump instructions to ensure
correct use.
MANIFOLD GAUGE
Compound gauge
Low pressure valve Charge hose
High pressure valve Charge hose
Flare nut
Low pressure valve
Vacuum pump
Valve body
Valve stem
Cap
1. Connect the charge hose to the service port of the outdoor unit’s low
pressure valve.
2. Connect the charge hose to the vacuum pump.
3. Open the low pressure side of the manifold gauge. Keep the high pressure
side closed.
4. Turn on the vacuum pump to evacuate the system and run for at least 30
minutes, or until the compound gauge reads 100 kPa.
5. Close the low pressure valve and turn off the vacuum pump. Wait for five
minutes then check there has been no change in system pressure (a change may
indicate a gas leak).
6. If no change in system pressure, unscrew cap from high pressure valve.
Insert hexagonal wrench and open the valve by turning the wrench
anticlockwise. Listen for gas to exit the system, then close the valve after
approximately five seconds.
7. Watch the pressure gauge for one minute to make sure there is no change in
pressure. It should read slightly higher than atmospheric pressure.
8. Remove the charge hose from the service port, and using a hexagonal
wrench, fully open the low and high pressure valves. When opening turn the
wrench until it hits against the stopper. DO NOT force the valves to open
further.
9. Allow the refrigerant to flow throughout the system, ensure there are no
leaks. If the service valve spindles are leaking, front and back seat them
several times to re-adjust the seal behind the valve stem. Apply Nylog leak
lock onto the threaded fittings before the valve caps are placed back on.
10. Tighten caps by hand, then tighten with a tool.
11. Ensure system is leak tested again to ensure no gas leaks.
34 |
Adding refrigerant
Refrigerant charging must be performed after wiring, vacuuming, and leak testing.
DO NOT exceed the maximum allowable quantity of refrigerant or overcharge the system. Doing so can damage the unit or impact the way it functions.
Charging with unsuitable substances may cause explosions or accidents. Ensure that the appropriate refrigerant is used. DO NOT mix refrigerant types.
Make sure the conditions within the area have been made safe by controlling the flammable material when refrigerant is added into the unit.
Depending on the length of connective piping or the pressure of the evacuated system, refrigerant may need to be added, refer table below.
N = 3, three head models
N = 4, four head models
N
= 5, five head models
Additional refrigerant per pipe length
Connective pipe length (m)
Air purging method
Additional refrigerant (R32)
Less than std. pipe Vacuum pump
N/A
length x N
More than std. pipe length x N
Vacuum pump
Liq. side: Ø6.35 mm (Total pipe length – pre-charge pipe length x N) x 15 g/m
Liq. side: Ø9.52 mm (Total pipe length – pre-charge pipe length x N) x 30 g/m
Remove additional charge according to the rated volume (5 m refrigerant
piping) when doing verification test.
The standard pipe length is 10 m.
| 35
Safety and leakage test
Electrical safety check
Perform electrical safety check after completing the installation. Check the
following:
1. Insulated resistance The insulated resistance must be more than 2 M.
2. Earthing work After finishing earthing work, measure the earthing
resistance by visual detection and using the earthing resistance tester. Make
sure the earthing resistance is less than 4 .
3. Electrical leakage test (performed when unit in on) During test operation
use a multimeter to perform an electrical leakage check. Turn off the unit
immediately if leakage occurs, troubleshoot and rectify until the unit
performs correctly.
Gas leak check
Soapy water method Apply a soap-water solution or liquid detergent on the
indoor or outdoor unit connections with a soft brush to check for gas leaks at
the connection points of the piping. If bubbles emerge there are leaks.
Leak detector Use a leak detector to check for leaks.
Connection points The below diagram is for illustration only, the actual
order, depending on model, may vary. 4 head model – A, B, C, D 5 head model –
A, B, C, D, E
Indoor check point
E
Outdoor check
point
D
C
B
A
36 |
Test run
Before the test run
The test run must be performed after the entire system has been installed.
Failure to perform the test run may result in unit damage, property damage, or
personal injury. Confirm the following before performing the test. 9 Indoor
and outdoor units are properly installed 9 Piping and wiring are properly
connected 9 No obstacles near the inlet / outlet of the unit that might cause
performance or product malfunction 9 Refrigeration system does not leak 9
Drainage system is unimpeded and draining to a safe location 9 Insulation is
properly installed 9 Earthing wires are properly connected 9 Length of the
piping and additional refrigerant stow capacity have been recorded 9 Power
voltage is the correct voltage for the air conditioner
Test run instruction
1. Ensure the liquid and gas stop valves are open. 2. Turn on the main power
switch and allow the unit to warm up. 3. Set the unit to COOL mode. 4. For the
indoor unit:
– Ensure controller works properly – If applicable, louvres work properly –
Double check room temperature is being registered correctly – If applicable,
indicators on remote control and the display panel operate correctly – If
applicable, manual buttons on the indoor unit work correctly – That the
drainage system is unimpeded and draining smoothly – That there is no
vibration or abnormal noise during operation 5. For the outdoor unit: – System
does not have any gas leaks – There is no vibration or abnormal noise during
operation – Unit operation does not disturb neighbouring properties or pose a
safety hazard
| 37
Automatic correction function
Automatic wiring / piping correction function
Models now have a feature for automatic correction of wiring / piping errors.
Press the Check’ switch on the outdoor unit PCB board for five seconds until the LED displays
CE’, indicating that this function is working. Approximately
5-10 minutes after the switch is pressed, the `CE’ disappears, meaning that
the wiring / piping error is corrected and all the wiring / piping is properly
connected.
Check switch
LED display
Correct
Terminal B block A
Liq. / gas B
pipe
A
Outdoor unit Incorrect wiring
Terminal B block A
Liq. / gas B
pipe
A
Outdoor unit Incorrect wiring
Terminal B block A
Liq. / gas B
pipe
A
Outdoor unit
Indoor unit B Indoor unit A
Indoor unit B Indoor unit A
Indoor unit B Indoor unit A
How to activate this function 1. Make sure outdoor temperature is above 5 °C. 2. Check that the stop valves of the liquid and gas pipes are open. 3. Turn on the breaker and wait at least two minutes. 4. Press the check switch on the outdoor PCB board until the LED shows `CE’.
38 |
Commissioning
Pre-start up
Verify all packaging material has been removed from the unit Remove all
shipping hold down bolts and brackets Check the condensate connection is
installed, as per installation instructions Check all electrical connections
and terminals for tightness Check that the indoor return air filter is clean
and in place Verify that the unit installation is level Check fans for
alignment and noise
Operation check
Run the system for at least 20 minutes and record the following: Suction
pressure
Suction line pressure
Discharge pressure
Liquid line temperature
Superheat
Sub-cooling
Compressor Amps (L1)
Compressor Amps (L2 for 3 phase)
Indoor coil air on (return) temp.
Indoor coil air on (supply) temp.
Outdoor ambient air temp.
Length of liquid line
Length of suction line
Liquid line diameter
Suction line diameter
Extra refrigerant quantity charged (if applicable)
Supply voltage
Actual voltage
kPa °C
kPa °C K K A A
°C DB °C DB °C DB
m m mm mm kg V V
| 39
Error codes: Slim Ducted
Malfunction Open or short circuit of T1 temperature sensor Open or short
circuit of T2 temperature sensor Indoor / outdoor unit communication error
Full water malfunction Indoor EEPROM malfunction IPM module protection Open or
short circuit of T3 / T4 temp. sensor or outdoor EEPROM error Outdoor fan
speed out of spec Indoor fan speed out of spec Voltage protection Outdoor unit
overcurrent protection Inverter compressor drive protection Mode conflict O =
on X = off = flash at 2 Hz = flash at 0.5 Hz
RUN X X X
Timer X X X O O O O O X
DEF X X X X X X O X X O
Alarm X X X X X X X X O X X O
Error E0 E1 E2 E3 E4 E5 E6 E7 F5 PO P2 P4 P5
Error codes: High Wall and Cassette
Malfunction Indoor EEPROM malfunction Communication error between indoor and outdoor unit Indoor fan speed out of specification Open or short circuit of T1 temperature sensor Open or short circuit of T2 temperature sensor Water level alarm Overcurrent protection Open or short circuit of T4 temperature sensor Open or short circuit of T3 temperature sensor Open or short circuit of T5 temperature sensor Outdoor EEPROM malfuncion Outdoor fan speed out of specification Open or short circuit of T2B temp. sensor Communication error between auto-lifting panel on cassette (N/A for NZ models) Auto-lifting panel is faulty (N/A for NZ models) Auto-lifting panel is not closed (N/A for NZ models) IPM module malfunction Over voltage or low voltage protection Ambient temperature protection-too low Error rotor position protection of compressor Mode conflict Low pressure protection of compressor O = on X = off = flash at 2 Hz
Error E0 E1 E3 E4 E5 EE F0 F1 F2 F3 F4 F5 F6 F7 F8 F9 P0 P1 P3 P4 P5 P6
Timer lamp X X X X X X O O O O O O O O O O
Lamp (flashes) 1 2 4 5 6 8 1 2 3 4 5 6 7 8 9 10 1 2 4 5 6 7
40 |
Error codes: Outdoor unit
Error E0 E2 E3 E4 E8 F1 F2 F3 F4 F5 P1 P2 P3 P4 P5 P6 LP
LED status Outdoor EEPROM malfunction Indoor / outdoor unit communication error Communication error between IPM board and outdoor main board Open or short circuit of outdoor unit temperature sensor Outdoor fan speed out of specification Number A indoor unit coil outlet temperature sensor or sensor connector is faulty Number B indoor unit coil outlet temperature sensor or sensor connector is faulty Number C indoor unit coil outlet temperature sensor or sensor connector is faulty Number D indoor unit coil outlet temperature sensor or sensor connector is faulty Number E indoor unit coil outlet temperature sensor or sensor connector is faulty High pressure protection Low pressure protection Compressor current protection Temperature protection of compressor discharge High temperature protection of condenser IPM module protection Low ambient temperature protection
| 41
Appendix 1: Mounting plate dimensions
Pro Series High Wall units
2.6 kW and 3.5 kW
230 190
403 231
121
36
297 47
53
65 Left rear hole
Model B 805
65 Right rear hole
5.0 kW and 6.0 kW
165 106
527 247
37
318 48 29
65 Left rear hole
Model D 973
48
139
65 Right rear hole
7.0 kW and 8.0 kW
199 129
603 322
55
338 54
75 Left rear hole
Model E 1082
54
173
75 Right rear hole
42 |
Rinnai.co.nz
Tel: 0800 746 624 http://www.youtube.com/rinnainz http://facebook.com.rinnainz
Pro Series Multi Room System Installation Guide 14098-B I 02-24
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>