113.225941 Belt and Disc Sander with Motor and Legs

Product Information

Specifications

• Model Number: 113.225941
• Type: Belt and Disc Sander with Motor and Legs
• Manufacturer: Sears Roebuck and Co.
• Country of Origin: United States
• Part Number: SP5582
• Warranty: Full one year warranty on Craftsman stationary
  tool

Product Usage Instructions

Safety Instructions

Safety is of utmost importance when using the Belt and Disc
Sander. Please read and follow all safety instructions to prevent
accidents or injuries.

• DANGER: If the safety information is not
  followed, someone will be seriously injured or killed.

• WARNING: If the safety information is not
  followed, someone could be seriously injured or killed.

• CAUTION: If the safety information is not
  followed, someone may be injured.

Before Using the Sander

Prior to using the Belt and Disc Sander, please ensure the
following steps are completed:

1. Review the maintenance methods for this sander in the
   Maintenance section.

2. Familiarize yourself with the sander by reading the user
   manual.

Installation and Setup

When installing or moving the sander, please adhere to the
following guidelines:

• Avoid using the sander in dangerous environments. It should be
  used in a dry, indoor place protected from rain.

• Ensure the work area is well-lighted.

• Position the sander in a way that neither the user nor
  bystanders are forced to stand in line with the abrasive belt or
  disc.

• Keep the sander away from flammable liquids, vapors, or gases
  to prevent burns or other damages.

• To avoid electrical shock, ensure the sander is unplugged
  before installation or maintenance.

Before Each Use

Prior to each use, perform the following checks:

• Inspect all parts of the sander. If any part is missing, bent,
  broken, or if any electrical parts do not work properly, turn off
  and unplug the sander. Replace damaged, missing, or failed parts
  before using the sander again.

• Disconnect the sander from the power source to avoid accidental
  starting. Turn off the switch, unplug the sander, and remove the
  switch key before changing the setup, sanding disc or belt, or
  adjusting anything.

• Maintain the sander by keeping it clean for optimal
  performance. Follow instructions for lubricating. Remove wrenches
  from the tool before turning it on.

Avoiding Jams and Injuries

To prevent jams, slips, or thrown pieces, follow these
guidelines:

• Do not force the material into the sander. Let the sander do
  the work.

• Ensure the sanding disc or belt is properly aligned and
  tightened.

• Do not overload the sander with excessive pressure or
  materials.

FAQ

Q: What should I do if my sander is not working properly?

A: If your sander is not working properly, first check if any
parts are damaged or missing. Replace any damaged or missing parts
before using the sander again. If the issue persists, contact the
nearest Sears service center for assistance.

Q: Can I use the sander for commercial or rental purposes?

A: The warranty for commercial or rental usage is valid for
ninety days from the date of purchase. For any warranty claims,
please contact the nearest Sears service center.

f

:Save This Manual

For Future Reference

,SEA, R8
owner’s manuaR
NODEL NO. 113.225941
Belt and Disc Sander with Motor and Legs

._.– …………………….

t

Serial

Number

Model and serial numbers may
be found on the right hand side of the base.

You should record both model and serial number in a safe place for future use.

LT AND DiSC

FOR YO SAFETY

, assembly – operating · repair parts

READ ALL INSTRUCTIONS
CAREFULLY J

Sears Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Part No. SP5582

Printed in U.S.A.

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f i FULLONE YEAR WARRAN

ON CRAFTSMAN STATUONARY TOOL

B !: if this stationa_:tool fails due to a_defect in material or workmanship within one year from the date I!ii!iof pUrChase;:C()NTACT THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES and I:_Sears will repair it free of charge.

Iill This Warranty applies only while this product is in the United States. I_iil; If this sander!s used for commercial or rental purposes, this warranty will apply for ninety days ii: from the dateof purchase. Iiii::This warranty gives you specific legal rights, and you may also have other rights which vary from i!ii state to state.

Sears, Roebuck and Co., D/817 WA Hoffman Estates, IL. 60179

Safety instructions For Belt and Disc Sander ……..

Safety is a combination of common sense, staying alert
andknowing how your belt and disc sander works. Read this manual to understand this sander.

Safety Signal Words DANGER: means if the safety information is not followed someone will be seriously injured or killed. WARNING: means if the safety intormation is not followed someone could be seriously injured or killed. CAUTION: means if the safety information is not followed someone may be injured.
Before Using the Sander

mistakes

could

I WseAriRoNusIN, Gp: ermToaneanvtoidinjury, do notthaptlug the scaanudseer in until thefollowing steps are completed,

· Completely assemble sander. See “Assembly” section. – Learn the use and:function of the ON-OFF switch. See
“Getting to Know:You r Sander”section.
· Review and understanding of all safety instructions and operating procedures in this manual.
– Review of the maintenance methods for this sander. See “Maintenance” section.

Read the following WARNING label found on the front of the sander:

When Installing Or Moving the Sander
Avoid dangerous environment. Use the sander in a dry, indoor place protected from rain. Keep work area well lighted.

Place the sander so neither the user or bystanders are forced to stand in line with the abrasive belt or disc.
To avoid burns or other tire damage, never use the sander near flammable liquids, vapors or gasses. To avoid injury or death from electrical shock:
· Ground the sander. This sander has an approved 3conductor cord and a 3-prong grounding type plug. Use only 3-wire, grounded outlets rated 120 volts, 15 amperes (amps)_ The green conductor in the cord is the grounding wire. To avoid electrocution, never connect the green wire to a live terminal Make sure your fingers do not touch the plug’s metal prongs when plugging or unplugging the sander, Never use this or any power sander for wet sanding. Doing so could cause electrocution, serious injury or worse.
To avoid injury from unexpected sander movement: · Always unplug the sander before moving it. · Put the sander on a firm level surface where there is
plenty of room for handling and properly supporting the workpiece. · Support the sander so it does not rock. · Bolt the sander to its work surface, Use the fasteners and method shown in “Assembly” section. · Never stand on tool. Serious injury could occur if the tool tips. Do not store anything above or near the too! where anyone might stand on the tool to reach it,
To Avoid Back Injury
· Get help or use recommended casters when you need to move the sander
· Always get help if you need to lift the sander.

·· ·, i i ¸ …. i¸¸

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Before Each Use:

i

Inspect your sander. Check for: oalignment of moving parts, _obinding of moving parts, · broken or damaged parts, · fixtures that cause a gap larger than 1/16″ between
work support and sanding surface, ° sanding belt narrower than 4 inches. Narrower belts
uncover parts that could trap your fingers. ° worn or damaged electric cords, · stable mounting · any other condition that may affect the way the sander
works.

If any part is missing, bent, or broken in any way, or any electrical parts don’t work properly, turn the sander off and unplug the sander. Replace damaged, missing, or failed parts before using the sander again.
Disconnect the sander to avoid injury from accidental starting. Pdrn the switch off, unplug the sander and remove the switch key before changing the setup, sanding disc or belt or adjusting anything.
Maintain tools with care. Keep the sander clean for best and safest performance, Follow instructions for lubricating. Remove wrenches from tool before turning on.
To avoid injury from jams, slips or thrown pieces:
° Use only recommended accessories. Consult this owner’s manual for recommended accessories. The use of improper accessories may cause injury, See “Accessory” section..
° Adjust any work support to clear the sanding surface by no more than 1/16 of an inch. When checking clearance between the belt and work support, press the belt flat against the metal beneath it.
· Make sure all clamps and locks are tight and no parts have excessive play.
· Keep work area clean. Cluttered areas and benches invite accidents. Floor must not be slippery.

Plan Ahead To Protect Your Eyes, Hands, Face and Ears:

Know your sander. Read and understand the owner’s manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool.
To avoid injury from accidental contact with moving parts:
° Keep guards in place and in working order. · Don’t do layout, assembly, or setup work on the sander
while any parts are moving.
Avoid accidental starting. Make sure switch is “OFF” before plugging sander into a power outlet.

Dress for Safety: ° Wear nonslip footwear. o Tie back long hair. ° Roll tong sleeves above the elbow. o Noise levels vary widely. To avoid possible hearing
damage, wear ear plugs or muffs when using sander for hours at a time.
Sanding operations are usually dusty. Wear a dust mask along with the safety goggles. ° Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches). They can get caught and draw you into moving pads.
WEAR YOUR

· Wear safety goggles. Any power sander can throw foreign objects into the eyes_ This can cause permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (shown on package). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at area stores. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break.
Plan your work. Think through how you will hold and maneuver the workpiece from start to finish.
Use the right tool. Don’t force toot or attachment to do a ob it was not designed to do.
CAUTION: This machine is not designed for heavy! deburring operations. When finishing metals, sparks or hot fragments could cause a fire. To avoid this:

· Disconnect any dust collecting hose from the sander.

· Remove all traces of wood dust from inside the

sander,

iI

· Remove all traces of metal dust from inside the

sander before sanding wood again,

i

Inspect your workpiece. Make sure there are no nails or foreign objects in the part of the workpiece to be sanded.

Plan the way you will hold the workpiece from start to finish. Avoid awkward operations and hand positions where a sudden slip could cause finger or hand to move into a sanding surface. Keep fingers away from where the belt goes into the dust trap.
Don’t overreach. Keep good footing and balance.

Keep your face and body to one side. Stay out of tine with a possible throwback.

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and Disc Sander (continued)

workpieces. · Never use thistool to finish pieces too small to hold by hand. · Use extra supports (tables, saw horses, blocks, etc.)
for any workpieces large enough to tip when not held down to the table top.

sander and workpiece.
Don’t force tool. It will do the job better and safer at its designed rate. Press the workpiece against the sanding material only hard enough to let it sand without bogging down or binding.

= Never use another person as a substitute for a table extension, or as additionalsupport for a workpiece that is longer or wider that the basic sander table, or to help feed, support orpuU the workpiece.
· When finishing on the disc, always press the workpiece against the “Down” side of the disc. Sanding against the

Before freeing any jammed material: ° Turn switch “OFF” · Wait for all moving parts to stop. ° Unplug the sander.
Before Leaving the Sander:

side coming up from under the table could damage the work by making it “chatter”, or tear the work from your hands and throw it,
· Sand 0nly one workpiece at a time.
° Clear everything except the workpiece and related support devices off thetable before turning the sander on.

Turn power off. Don’t leave tool until it comes to a complete stop.
Never leave tool running unattended, Make workshop child-proof. Disconnect master switches Remove the yellow switch key. Store it away from children and others not qualified to use the tool.

I wARNING: Don’t let familiarity (gained from fre- I
quent use of your belt and disc sander) cause a careless mistake. A careless fraction of a second is
enough to cause a severe injury.

Lock the shop.

Precautions to Take When Sanding Metals

……

When finishing metals, sparks or hot fragments Could cause a fire, To avoid this: 1_ Disconnect any dust Collecting hose from the sander,

2. Remove all traces of wood dust from inside the sander before sanding metals.
3. Remove all traces of metal dust from inside the sander before sanding wood again.

Precautions to Take When Sanding Paint

Sanding of lead based paint is not recommended. It is very difficult to control the contaminated dust that could cause lead poisoning. It is also difficult to identify if paint contains lead. Therefore, we recommend the following precautions when sanding all paints: 1. Protect your lungs. Always wear a dust mask or respi-
rator at all times. Wear only dust masks that are suitable for working in lead paint sanding environments. Ordinary painting masks do not offer this protection.
2. Do not allow children or pregnant women to enter the work area Untlpaint_ sanding job is finished and al! clean up

ii

3::To

particles_ Do

” not eat; drink; or :smoke in w6rk area where paint is

being sanded. After sanding paint, wash and clean up before eating, drinking or smoking. Do not leave food, drinks, or tobacco products in the work area where dust can settle on them.
4 Protect the environment when sanding paint. Use a dust collection system if possible. Seal the work area with plastic if necessary. Do not track paint dust outside the work area.
5. Thoroughly clean the work area upon completion of paint sanding project. If project lasts for an extended amount of time, clean work area often. Items such a sanding dust, vacuum filter bags, plastic drop cloths, etc should be placed in a sealed container and disposed o’ properly. Clean all items exposed to sanding dust.

4

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Motor Specifications and Electrical Requirements

This machine is designed to use, and is equipped with, a 3450 RPM motor. It is wired for operation on 120 volts, 60 !Hz, alternating current.

t WnoAt RbNeBNcoGn:vTeroteadvoitdo eolpeecrtarotecuotinon240orvofirltes,. tool must

For replacement motor, refer to parts list in this manual.

Connecting to Power Supply Outlet
This machine must be grounded while in use to protect the operator from electric shock. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.
Plug power cord into a properly grounded 120V outlet _rotected by a 1 5 amp fuse or circuit breaker.

WARNING: gers touch jorremoving

To avoid electrocution: Do not let finthe terminams of plugs when installing the plug to or from the outlet.

WARNING: tf not properly grounded, this power tool can cause an electrical shock, particularly when used in damp locations close to plumbing, ff an electrical shock occurs there is the potential of a secondary hazard, such as your hands contacting the sanding surface.

WARNING: To avoid electrocution or fire, if power cord is torn or cut, or damaged in any way, have it replaced immediately.

‘four unit is for use on 120 volts, and has a plug that looks like the one below.
3-Prong Plug

This power too! is equipped with a a-conductor cord and grounding type plug listed by Underwriters’ Laboratories. The ground conductor has a green jacket and is attached to the motor at one end and to the ground prong in the attachment plug at the other end. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal,
This plug requires a mating 3-conductor grounding type outlet as shown. This outlet must be installed and
grounded according to with all local codes and ordinances,

WARNING: To avoid electrocution, if the outlet you are planning to use for this power tool is of the two prong type, Do Not Remove Or Alter The Grounding Prong In Any Manner. Use an adapter as shown below and always connect the grounding lug to a known ground.
It is recommended that you have a qualified electrician replace the two prong outlet with a properly grounded three prong outlet.

Grounding Lug

3-Prong

/ MakeSureThisls t I ‘--_11t Connected to a

Adapter

An adapter, as illustrated, is available for connecting plugs to 2-prong receptacles.

WARNING: The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box, Not all outlet boxes are properly grounded.

If the grounding instructions are not completely understood or if you are not sure that your toot or outlet box is properly grounded, check with a qualified electrician. NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. NOTE: Make sure the proper extension cord is used and is in good condition. The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burnout, use the table below to determine the minimum wire size (A.W.G.) Extension cord.
Use only :3 wire extension cords that have 3-prong grounding type plugs and a-prong receptacles which accept the tool’s plug.

Extensio n Cord Length

Wire Sizes Required (A.W.G.)

0-25 Ft.

16

26-50 Ft.

14

Check Motor Rotation
Place the motor on your workbench or on the floor. Standing clear of the motor shaft, plug the motor cord into a properly grounded outlet. Notice the rotation of the shaft. As you look directly at the motor shaft it should be turning in the counterclockwise direction (’). tf the motor shaft is turning counterclockwise, remove the plug from the power outlet and continue the assembly proce_ dures. If the motor is turning clockwise, remove the ptug from the power outlet and contact your Sears Store immediately.

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i_:…..

: ……….

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: · · ·:

·

-·

-::i_i_i.ii.i

installing the Abrasive Belt-. ……………………………….. 4

Tensioning and Tracking.: …………………………………… 14

.:!:i:__:.i;:::,,:.::.:.. 2:

Installing Belt D ust Trap …………………………………….. 15

i’:’:i:iiii:::i:::i!i:_’!:::,”. :: GeInttsintagllitnogKBnaocwksYtoopu:r..Be..l.t..:a.n..d….D…i.s.c….S..a..n..d..e..r……………………………. 1166

i !::

Hands,

SaBfeetfyo:rI.en..s. Utrsuicntgionthse

for Belt and Disc Sander ……………. Sander: ……………………………………

19 19

i::

3: : When ‘Installing OrMoving the Sander: ……………….. 19

:

: :: BeforeEach Use:………………………..1.9………

: Whenever Sander:iisRUnning :_i_i’:i’=_i’:::i:”:i:i:::’_””–:–‘4 Plan Ahead to Protect Your Eyes, Hands,

:i

Face and Ears: ………………………………………………. 19

Precauti0ns t0 Take When Sanding Metais;,. i.i ..,.i .i…. i._4 Basic Sander Operation ……………………………………….. 20

Precauti0nsto Take: when Sanding

Whenever Sander is Running: ……………………………. 20

Motor Specifications and Electrical Requirements ……… 5

Before Leaving the Sander: ……………………………….. 20

Connecting to Power Supply Outlet. ………………………. 5 Precautions to Take When Sanding Metals ……………… 20

Table of Contents ………….. i.i.._., i ………………………………. 6 Precautions to Take When Sanding Paint ……………….. 20

Unpacking and Checking Contents ……………………….. 6

Surface Finishing on the Abrasive Belt ………………… 21

ToolsNeeded …:..:…..………………..:.…….6…….End Finishing on the Abrasive Belt ……………………… 21

Loose Parts…:……i.i………………………6……F.in.i.s.h.in.g..C.u.rv.e.d..E.d.g.e.s on the Abrasive Belt ……….. 21

U npacking ……………………………..6……F.i.n.is.h.in.g..S.m..al.l .E.n.d..S.u.r.fa.c.e.s.a.n.d Curved Edges TableofLoose Parts………………………..7……..o.n..th.e..A.b.ra.s.iv.e..D..is.c……………………………………….. 22

Assembly………………………………….7….M..a.in.te.n.a.n.c.e………………………………………………………………………… 22

Assembling SteelLegs …………………….8……M..o.to.r..M.a.in.t.e.n.an.c.e..a.nd Lubrication …………………….. 22

When InstalliOnrg Moving the Sander………….8……L.u.b.r.i.catio.n……………………………2.2………

MountingBeltAnd DiscSander On Legset……….9….R.e.c.ommended Accessories………………….2.3………

InstalliVn-gBeltand Switch………………….9….T.r.o.u.b.l.e.s.h.o.o.t.i.n..g………………………….2.3………

InstalliSnagnding Disc and Dust Trap…,………..1.0….R.e.p.airParts…………………………….2.5………

InStalliMnogtor,V-Beltand BeltGuard …………1.1….M.o.t.o.r Connections………………………..3.0……… On-OFF Switch………..i…………………….1.2……………..

InstalliWnogrk Table……………………..1.4………………….

Unpacking and Checking Contents

Tools Needed

318″ Wrench 7116″ Wrench 9116″ Wrench 3/4″ Wrench

Medium Screwdriver

2 Phillips Screwdriver

Combination

Square

Combination Square Must be True Draw Light

Line on Board

Straight Edge of

Along this_

“” _IL This Edge Must be Perfectly Straight

_/Board

314″ Thick

Should be no Gap or Overlap when Square is Flipped Over in Dotted Position

Unpacking Separate all parts from packing materials and check each item with illustration and “Table of Loose Parts.”
NOTE: Before discarding any packing material make certain all items are accounted for.
WARNING: To avoid injury, if any parts are missing, do not attempt to assemble the belt and disc sander, plug in the power cord, or turn the switch on until the missing parts are obtained and installed correctly,
WARNING: For your own safety, never connect plug to power source outlet, or insert switch key until all assembly steps are complete and until you have read and understood the entire owners manual.

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Table of Loose Parts

Item No.

Description

A V-belt, 1/2 x 41″ B Fence

C Dust Trap
D Motor Pulley Belt Guard E Motor

F Housing Disc
G Cover Housing H Table, Work J Base and Table

K Bag of Loose Parts L Owners Manual M Disc Sander 9″ N Disc Abrasive

O Bracket Mounting P Leg Q Stiffener End R Stiffener Side

S Channel Support

T Support Motor

U Bett Sanding

V Bag Asm Outlet

Containing the following parts:

W

Bracket Switch Mtg.

X

Key Switch

Y

Lockwasher 1/4

Z

Screw Pan Hd 1/4-20 x 1/2

AA

Screw Pan Hd #8 x 3/8

Bag of Loose Parts #509122

AB

Pulley

AC

Wrench

AD

Support Belt Guard

AE

Bracket Support

AF

Clip S

AG

Screw Pan Hd Ty T 10-32 x 1/2

AH

Tie Wire

AJ

Bag of Loose Parts

Bag of Loose Parts #508419

AK

ScrewTruss Head 1/4-20 x 1/2

AL

Lockwasher Ext 1/4

AM

Nut Hex 1/4-20

AN

Foot Leveling 3/8

AO

Nut Hex 3/8-16

AP

Screw Hex Hd 5/16-18 x 2-1/2

AQ

Bolt Crge 5/16-18 x 3/4

AR

Washer 11/32 x 1 !/16 x t/16

AS

Lockwasher Ext 5/16

AT

Nut Hex 5/16-18

L

Table of Loose Parts

item

Qty.

No,

Description

Qty.

1

Bag of L0ose Parts #508182

1

AU

Wrench Hex L 5/32

1

1

AV

Screw Flat Hd 10-32 x 1-3/4

4

1 1

AW

Screw Pan Hd Ty T 8-32 x 3/8

AX

Washer 21/64 x 7/8 x 1/8

5 1

1
1 1

AY

Screw Hex Hd 5/t6-18 x 1

AZ

Screw Pan Hd 10-32 x 9/16

1 1

1

BA

Lockwasher #10

1

1 1

Loose Parts

1

1

1

4

2

R

2

2

1

1

1

1
1 2 2 3

1 1

1
1 3
3 1

2

T

32

32 32

:/

4 8

2

4 6

8

C

G

D AD AE i

J H

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AsSembly. i.
As_mbiing Steei Legs _i

: ::sid ;’stiffenersu_i_g |_iUr (4)1!/4 _20 t i’uss head screwsl

::::diamete_iholesaSdfingertight_n

9/32: i_:ch 1/4-20 nutsl : :i::::::::

i:usi:niLg4 2o
3::Renlove the faUr,:::(ii:trus:shead screws assembled in step 1: Place the two (2) support channels as: shown, in position, align h01es in Supports with holes _n the stiffeners, replace loci(washers and nuts.
4. Assembte the motor support to steel legs with 1/4-20 screws and nuts. Motor support can be mounted to either end of stand. Tighten nuts using 7/16″ wrench.
5. Install leveling feet as shown. To level leg set, loosen nut on inside of leg and turn nut on outside to raise or lower feet. Adjust all four levelers, and then tighten nuts on inside of legs. NOTE: These levelers are not intended for height adjustment.

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Mounting Belt and Disc Sander On Legset
1. Place the belt and disc sander on steef legs, position as shown, and align the mounting holes in the base of the belt and disc sander with those in the end stiffeners (marked with an ‘X’ in the illustration).

b°

|

i

!

OO
go
…..

I ! i I I I I
t
7i -1

2. Mount the sander base to the end stiffener/channel
support. Use two 5/16-18 x 2-1/2″ hex head screws, flat washers, (4) external Iockwashers, and (2) hex nuts,

HEX HD

LOCKWASHER

HEX HD. SCREW

HEX

HEX NUT
MOTOR MOUNT BRACKET THIS SIDE

· LOCKWASHER

Installing V-Belt and Switch
1. Loosen the belt table locking bolts behind the mounting bracket using a 1/2″ wrench which is provided in loose parts bag.
2. Position belt table vertically and tighten only one of the bolts.
3. Place the V-belt on the pulley. 4. Attach the switch assembly to the base using the two
screws and washers packed with the switch. 5, Loosen the bolt that you tightened in step 2. Position
the belt table horizontally, and tighten both bolts.

BELT TABLE LOCKING BOLT WRENCH (.PROVIDED)

I

MOUNTtNG BRACKET

‘ i

V-BELT

SWITCH ASSEMBLY

9

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3. Find four flat head machine screw 1-3/4″ long from among the loose parts.

I_

1 3t4

DISC DUST TRAP

_j ii

ii

FLAT HEAD SCREWS 1 3t4″ LONG

4. Attach thedisc dust trap with four flat head screws 13/4″ long.
5. There is a flat spot on the shaft near the end Rotate the shaft so that the flat spot is facing up.

i 11

i _l,,i

6. Place the disc on the shaft so that the set screw is
facing up. Position the disc so that it is approx. 1/t6″ outward from the edge of the dust trap.

7. Insert the long end of the 5/32″ setscrew wrench through the hole in the disc housing and into the set screw in the disc. Make sure set screw is aligned with “flat” on shaft. NOTE: After several hours of operation, check for looseness of set screw and retighten,

8. Make certain that the metal disc is free of oil and
grease then peet the backing from the 9″ abrasive disc and affix to the sanding disc,

: i , ‘

·”

=_
DUST TRAP

· ·.

_=
5132 INCH WRENCH

SANDING DISC /

_

_

10

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9. Removethetopleft handscrewthatyouinstalledin step6 andloosentheotherfourscrews.
10.Installthe dusttrap coverand replacethe top lefthandscrewT. ightenallfivescrews.

Installing Motor, V-Belt and Belt Guard

1. Locate the following parts:

Qty. Description

1

Motor

1

“L” Bracket

1

Pulley (approx. 2″ dia.)

t

V-Belt

4

Carriage bolt, 5/16-18 x 3/4

4

Flat Washer, 5/16 I.D.

4

Lockwasher, 5/16 I.D.

4

Hex Nut, 5/16-18

1

Guard Assembly including

Guard Support

Guard Support Bracket

Self-threading Screws

Clips

2. P]ace motor against the motor mounting bracket and insert bolts through holes in motor base and then through holes marked “X” in motor mounting bracket. Do not tighten bolts at this time, The “L” bracket, which holds the guard support, must be slid between the motor base and the motor mounting bracket. The motor must be loosely assembled to the bracket at this time.

3. Slide long leg of “L” bracket between motor base and motor mounting bracket. Then sandwich the “L” bracket between the guard support bracket and the guard support and fasten together with self-threading screws as shown.
4. Install the 2″ pulley onto the motor shaft flush with the end of the shaft and tighten the set screw in the pulley hub with a 5/32″ hex “L” wrench. Tighten against the flat part of the motor shaft.

TOP RIGHT HAND SCREW DUST TRAP COVER

LOCKWASHER FLAT WASHER

MOTOR MOUNTING BRACKET
CARRIAGE BOLT 5f16.18 X 3/4

MOTOR

MBOATOSER “‘L'”
TWO HOLES CLOSES TOGETHER

MOTOR MOUNTING BRACKET
t

SET SCREW
g

I SSECLRFE-WTHREADING

BELT GUARD

BESLUTPPOGRUTAHD

_

2″PULLEY

1

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Assembly (continued) …. .-
5_ Place V_belt over machine pulley and insert the V-belt into the _open end of the guard and out the round
.::o:pening:_i: Make_sUr@:belt has not slipped off machine pul!ey from step 3. ?Disc and: Dust Trap Installation”.
6: L0cate and instatlthree clips on the guard as shown.

. -..

GUARD

BELT

7. Place the belt onto the motor pulley by rotating the

pu!tey.

8_ Move the motor sideways so that the belt is in the center of the opening in the top of the base. Visualty

tine up the pulleys and V-belt

9. Wedge “L” bracket under upper leg of motor base (approximately 1/8_’):while positioning guard support bracket around the shaft.

10. Push downward on motor to apply tension to belt and

tighten motor bolt nuts.

11 Check guard support before tightening guard support screws. Guard support must be centered on motor shaft. Tighten screws
12. Push guard into position on guard support.

//

I

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LL ‘ L_

III

On-OFF Switch

WARNING: Don’t connect power cord to electrical
outlet in your shop until you are sure motor rotation is correct. See “Check Motor Rotation” sec-
tion.

The On-Off switch has a locking feature. This feature is intended to prevent unauthorized and possible hazardous use by children and others.

1. Insert key into switch.

-

NOTE: Key is made of yellow plastic.

BELT MUST BE ON
MACHINE PULLEY
KEY

i¸ : i <: :

···

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2. To turn machine on, insert finger under switch lever and pull end of switch out.

3. To turn machine OFE_PUSH lever in. Never leave the machine unattended come to complete step.

until it has

……………

i

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_

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i,,Ni

i

4. To lock switch in OFF position.,,hold switch

one hand…Remove key with other hand.

i ,i,l,,!,l
in with

WARr, ilNG: For your own safety, always lock the switch, “OFF” when machine is not in use, remove
key and keep it in a safe place, also in the event of a power failure (all of your lights go out) turn switch off, lock it and remove the key. This will prevent the machine from starting up again when the power comes back on,

5, Find plastic wire tie from among loose parts,

iiiiiiiiiI

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llqlW

I llllplll!l_l

pi 11111

II[L,IIIIIIIIIIIIIIIII

6. Route the motor cord through the leg set and plug it into the receptacle in the side of the switch box.
7. Bring the power cord under the switch box and attach to leg set with wire tie as shown.
8. Attach wire tie to power cord and motor cord as shown.

,, ii,!ll,,ll_l

,i ,ll,i

,

,m

i !ll J,

PULL

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POWER
MOTOR CORD

I I’I

II

1 MOTOR CORD

13

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ASSembly (continued)

Installing WorkTable
NoTE_:Appiyl aCoatof paste iwax to:the work table: This wiii:make iia :little easier to feed the wotk
:;t_ Loosen the tabl’e positioning screw.
21Insert the table :support rod:in the hole in the ba:se untilthe edge of ti_e table is approximately 1/i6″ from the abrasive disC: Tighten the screw.
NOTE:There is a second mounting hole in the base. This is for mounting tl_e :tabie When the belt is used in a verti-
cal position,
WARNING: To avoid trapping the work on fingers between the table and sanding surface, the table edge should be a maximum 1116 inch from the sanding surface, the table should be completely engaged on the rod.

/
/
SECOND MOUNTING HOLE

ABRASIVE DISC
WORK TABLE

J TABLE POSiTiONING SCREW

,i

p ,i ,,

TABLE SUPPORT
ROD

Installing the Abrasive Belt Tensioning andTrack!ng

turn, switch OFF,: remove key!:and remove plug I fWroAmRNIpNoGw:erTosoauvroidel Inojuutrleyt frboemforaeccirdeemnotavlingstarotr,
installing abrasive belt
NOTE: Two types of belts may be used, On the smooth side of the abrasive belt you will see a !’direCtional arrow.”
Lap Splice: The abrasive belt must run in direction of this arrow so that the splice does not come apart: Butt Splice: The arrow points in both directions or identifies no arrows, this indicates the user may position the belt in either direction.
1:::Pdsh tension |eVer to rear position: 2. Turn bett adjustment knob counterclockwise.
3. Appty light pressure to the idler pulley so the pulley moves to rigfit ::
4. Place the abrasive belt over the idler and drive pulleys with the- directional arrow pointing as shown. Make sure the abrasive belt is centered on both pul teys.
5. Position tension lever in forward position. When the idler pulley is moved outward, it puts tension on the belt.
6. Standing to the side of the machine, push the belt by hand to check if belt is moving either left or right.

DIRECTIONAL ABRASIVE BELT

ARROW

IDLER PULLEY

DRIVE

BELT ADJUS_tENT KNOB
.EVER IN REAR POSITION

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7, If the abrasive belt moves to the right:
a. Turn the belt adjustment knob clockwise slightly, until the belt recenters itself.
b. The abrasive belt is tracking properly when it is centered on the drive pulley.
8. If the abrasive belt moves to the left: a. Turn the belt adjustment knob counterclockwise slightly until the belt recenters itself, b. The abrasive belt is tracking properly when it is centered on the drive pulley.
9, Turn machine on and off several times to observe tracking. Repeat steps 7 and 8 as needed.
10. Turn machine on and adjust tracking, if needed, by turning the belt adjusting knob slightly.
installing Belt Dust Trap 1. Find one 10-32 x 9/16″ pan head screw and a lockwasher among the loose parts.
2. Attach the dust trap. Make sure the top edge is below the surface of the abrasive belt.

ABRASIVE DISC

PUSH BELT IN DIRECTION OF DISC

DRIVE PULLEY

BELT MOVING
TO RIGHT

BELT

ADJUSTING KNOB

RIGHT

LEFT

i

i

i ii iiii iiiiiiiiiii

Installing Backstop 1. Find one 5/16 x 1″ hex head bolt and one flat washer among the loose parts,
2. Place the washer on the bolt, and screw it halfway into the mounting hole. Place the backstop into position and tighten the bolt. When removing the backstop, loosen the bolt but do not remove it.

PAN HEAD SCREW AND LOCKWASHER

BELT DUST TRAP

BACKSTOP LOCK SCREW

BACKSTOP

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_Getting to Know Your Belt and Disc Sander

start, turn switch “OFF” and remove plug from WpoAwRerNINsGou::rceTooutalevtoidbefoInrejurymakfrinogm anaycciaddejunstat-lJi ments-

ABRASIVE DISC

4 BACKSTOP LOCK SCREW

BACKSTOP

1 BELT ADJUSTMENT KNOB

WORK TAB LE

WORK TABLE TILT LOCK SCREW

6 BELTTABLE
STOP

[

i ii

ii i

,·

1. Abrasive Belt Adjustment Knob, Causes the idler pulley to move in or o ut for tracking adjustment.
2. Abrasive Belt Tension Lever. Causes the idler pulley to move backward and fox,yard for adjustm ent of the belt tension.

See”Assembly”section- “Installing Abrasive Belt”

BELT TENSION LEVER

IDLER PULLEY

BELT ADJUSTMENT KNOB

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3.Work Table Tilt Lock Screw. Locks the table, it is
locked using the 1/2′ wrench supplied.
a. Using a combination square, check the angle of the table with the disc.
NOTE: The combination square must be “true”. See start of “Assembly” section on for check method.
b. tf the table is not 90° to the disc…toosen tilt lock screw and tilt table.
c. Loosen the lock nut using a 7/16″ wrench.
d. Screw the stop screw in or out, using a 3/8″ wrench so that when the table touches the top screw, the table is 90 ° to the disc.
e. Tighten the lock nut.

TABLE POSITIONING LOCK SCREW

TABLE FROM

1/!6″ DISC

L_

_i tfJ

STOP SCREW

UI_

I

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i

i ii II

f. Loosen the table positioning lock screw…position the table approximately 1/16″ away from the abrasive disc.
g. Tilt the table downward but don’t tighten the lock screw, and position it as close to the disc as possible. Using the head of a combination square, check the angle of the table with the disc.
h. tf the table is not 45° with the disc:
i. Raise the table and loosen the lock nut using a 7/16″ wrench.
j. Screw the stop screw in or out, using a 3/8″ wrench so that when the tabte touches it, it is 45 ° with the disc.
k. Tighten the lock nut.
WARNING: To avoid trapping the work or fingers between the table and sanding surface, the table must be repositioned on the rod to maintain a maximum 1/16 inch space between the table and sanding surface,

LOCK NUT

J J _Llllll!l

mill iii

STOP SCR EW

TILT LOCK SCREW
, ii ij _II

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to Know Your Belt and: Disc Sander (continued)

4. Backstop:Lock scre_w. Locks the backstop in place, tt is:iocked using:the ii/2, wrench:Supplied:

BACKSTOP
LOCKSCREW

BACKSTOP

5. Belt Table Locking Bolts. Lock the belt table in position.
To adjust to vertical position:
a. Remove the backstop.
b. Loosen the two belt table locking bolts using the 1/2″ wrench, supplied with your machine.
c. Position belt table vertically and tighten the two bolts:
6. AbrasiveBeit Table Stop. Can be adjusted so that the abrasive belt table is level when in a horizontal position:.
a. Loosen the lock nut using a 3/4′! wrench. b.Place a level on tl_e abrasive belt table and using
a 3/4″ wrench, screw the stop bolt in orout until the table is level,

BELT TABLE LOCKING

LOCK NUT

STOP BOLT

Safety Instructions for Belt and Disc Sander

Before Using the Sander:

I

serious, permanent injury, do WinAuRnNtiIlNtGhe: foTlloowaivnogid stmepisstakaeres

not plug the cotmhaptletecodu. ld

sander cause

!

· Completely assemble the sander. See “Assembly” section. · Learn the use and function of the ON-OFF switch. See
“Getting to Know Your Belt and Disc Sander” section. ° Review and understanding of all safety instructions
and operating procedures in this manual. · Review of the maintenance methods for this sander.
See “Maintenance” section.

When Installing Or Moving the Sander:

Avoid dangerous environment. Use the sander in a dry, indoor place protectedfrom rain. Keep work area well lighted. Place the sander so neither the user or bystanders are forced to stand in line with the abrasive belt or disc.
To avoid burns or other fire damage, never use the sander near flammable liquids, vapors or gasses. To avoid injury or death from electrical shock: ‘GrOund the sander. This sander has an approved 3-

conductor cord and a 3-prong grounding type plug. Use only 3-wire, grounded outlets rated 120 volts, 15 amperes (amps). The green conductor in the cord is the grounding wire. To avoid electrocution, Never connect the green wire to a live terminal. ° Make sure your fingers do not touch the plug’s metal prongs when plugging or unplugging the sander. o Never use this or any power sander for wet sanding. Doing so could cause electrocution, serious injury or worse.
To avoid injury from unexpected sander movement: ° Always unplug the sander before moving it. · Put the sander on a firm level surface where there is plenty of room for handling and properly supporting the workpiece. o Support the sander so it does not rock. o Bolt the sander to its work surface. Use the fasteners and method shown in “Assembly” section,
· Never stand on tool, Serious injury could occur if the tool tips. Do not store anything above or near the tool where anyone might stand on the tool to reach them.

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To Avoid Back Injury
o Get help or use recommended casters when you need to move the sander
o Always get help if you need to lift the sander. Before Each Use:
Inspect your sander. Check for:
o alignment of moving parts, · binding of moving parts, o broken or damaged pads, o worn or damaged electric cords,
stable mounting · any other condition that may affect the way the sander
works,
If any part is missing, bent, or broken in any way, or any electrical parts don’t work properly, turn the sander off and unplug the sander. Replace damaged, missing, or failed parts before using the sander again. Disconnect the sander to avoid injury from accidental starting, Turn the switch off, unplug the sander and remove the switch key before changing the setup or sanding belt and disc. Maintain tools with care. Keep the sander clean for the best and safest performance. Remove wrenches from tool before turning on. To avoid injury from jams, slips or thrown pieces:
° Use only recommended accessories. Consult this owneCs manual for recommended accessories. The use of improper accessories may cause injury. See “Accessory” section.
· Adjust any work support to clear the sanding surface by no more than 1/16 of an inch. When checking clearance between the belt and work support, press the belt flat against the metal beneath it.
· Make sure all clamps and locks are tight and no parts have excessive play.
· Keep work area clean. Cluttered areas and benches invite accidents. Floor must net be slippery.

Plan Ahead to Protect Your Eyes, Hands, Face and Ears:
Dress for Safety:
· Wear nonslip footwear. , Tie back long hair. · Roll long sleeves above the elbow. o Noise levels vary widely, To avoid possible hearing
damage, wear ear plugs or muffs when using sander for hours at a time.
· Sanding operations are usually dusty. Wear a dust mask along with the safety goggles.
· Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches). They can get caught and draw you into moving parts.
o Wear safety goggles. Any power sander can throw foreign objects into the eyes. This can cause permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (shown on package). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at area stores. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break.
Know your sander. Read and understand the owner’s manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. To avoid injury from accidental contact with moving parts:
· Keep guards in place and in working order. ° Don’t do layout, assembly, or setup work on the sander
while any parts are moving.
Avoid accidental starting. Make sure switch is “OFF” before plugging sander into a power outlet.
Plan your work, Think through how you will hold and maneuver the workpiece from start to finish. Use the right tool, Don’t force tool or attachment to do a job it was not designed to do. Inspect your workpiece make sure there are no nails or foreign objects in the part of the workpiece to be sanded.
Plan the way you wilt hold the workpiece from start to finish. Avoid awkward operations and hand positions where a sudden slip could cause finger or hand to move into a sanding surface. Keep fingers away from where the bolt goes into the dust trap. Don’t overreach. Keep good tooting and balance. Keep your face and body to one side, out of line with a possible throwback.

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+:Makesurethereis no debrisbetweenthe workplace
andits supports. · When sandir+g irregularly shaped workpieces, plan
your work support So it will not slip and be pulied from your hands.
· Use extra caution with large, very small or awkward wo rkpieces.
· Never use Ibis toot to finish pieces too small to hold by hand.
· Use extra supports (tables, saw horses, blocks, etc.) for any workpieces large enough to tip when not held down to the tabletop.
° Never use another person as a substitute for a table extension, or as additional support for a workpiece that is longer or wider that the basic sander table, orto help feed; support or pull the workpiece.
· Clear everything except the workpiece and related support devices off the table before turning the sander on+
· When finishing on the disc, always press the workpiece against the “Down’_side of the disc. Sanding against the side coming up from under the table could damage the work by making it “chatter”. or tear the work from your hands and throw it.
· Sand only one workpiece at a time.
WARNING: Don’t let familiarity (gained from frequent use of your belt and disc sander) cause a careless mistake. A careless fraction of a second is enough to cause a severe injury.

iii

ii

L=

_,, ,

,

II

.

Whenever Sander is Running:

Before starting your work, watch the sander while it runs. If it makes an unfamiliar noise or vibrates a lot, stop immediately. Turn the sander off. Unplug the sander. Do not restart until finding and correcting the problem, Make sure the sanding disc turns counterclockwise, belore using the sander.
Keep children away. Keep all visitors a safe distance from the sander. Make sure bystanders are clear of the sander and workpiece.
Don’t force tool. It will do the job better and safer at its designed rate. Press the workpiece against the sanding material only hard enough to let it sand without bogging down or binding.

Before freeing any jammed material: ° Turn switch “OFF”.

° Wait for al! moving parts to stop. · Unplug the sander. Before Leaving the Sander:

Turn power off, Don’t leave tool until it comes to a complete stop.
Never leave tool running unattended.
Make workshop child-proof. Lock the shop. Disconnect master switches. Remove the yellow switch key. Store it away from children and others not qualified to use the t0ol.

Precautions to Take When Sanding Metals

When finishing metals, sparks or hot fragments could cause a fire. To avoid this:
1. Disconnect any dust collecting hose lrom the sander:

2, Remove all traces of wood dust from inside the sander before sanding metalsl
3. Remove all traces of metal dust from inside the sander before sanding wood again.

Precautions to Take When Sanding Paint ……..

Sanding of lead based paint is not recommended. It is very difficult to control the contaminated dust that could cause lead poisoning. It is also difficult to identify whether or not paint contains lead. Therefore we recommend the following precautions when sanding all paints:
1. Protect your lungs. Wear a dust mask or respirator at all times. Wear only dust masks that are suitable for working in lead paint sanding environments. Ordinary painting masks do not offer this protection.
2+Do not altlowchildren or pregnant women to enterthe work area until paint sanding job is finished and all clean up completed:

3. To prevent ingesting contaminated paint particles: Do not eat, drink, or smoke in a work area where paint is being sanded. After sanding paint, wash and clean up before eating, drinking or smoking. Do not leave food, drinks, or tobacco products in the work area where dust can settle on them.
4. Protect the environment when sanding paint. Use a dust collection system if possible+ Seal the work area with plastic if necessary, Do not track paint dust outside the work area,
5. Thoroughly clean the work area upon completion of paint sanding project. If project lasts for an extended amount of time, clean work area often, items such as sanding dust, vacuum filter bags, plastic drop cloths, etc. should be placed in a sealed container and disposed ol properly. Clean all items exposed to sanding dust.

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,ii
Surface Finishing on the Abrasive Belt Flat surfaces Hold the workpiece firmly with both hands, keepir_g fingers away from the abrasive belt. Keep the end butted against the backstop and move the work evenly across the abrasive bell Use extra caution when finishing very thin pieces. For finishing long pieces, remove the backstop. Apply only enough pressure to allow the abrasive belt to remove material. If the abrasive belt stalls and the belt pulleys slip, too, much pressure is being applied to the workpiece
End Finishing on the Abrasive Belt It is more convenient to finish the ends of long workpieces with the abrasive belt in a vertical position. Move the work evenly across the abrasive belt. For accuracy, use a miter gauge. The table may be tilted for beveled work. See “Getting to Know Your Belt and Disc Sander” section for adjusting the abrasive belt table and work table.
Finishing Curved Edges on the Abrasive Belt
Finish outside curves on the abrasive belt and inside curves on the idler pulley.

lii
t

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der Operation (continued)

|1

!L

J

the Abrasive Disc
Move thework acroSs the “Down Side” of the face of the abrasive diSc_ Foraccuracy; use a miter gauge. NOTE: Use a combination square to square the miter ·gauge tothe face of the disc: If it is not square, pull out the index pin, loosen the miter gauge knob and move the miter gauge, tighten the knob securely. The table may be tilted for beveled work

DOWN SIDE (LEFT)
/
MITER GAUGE / SQUARE

I I WARNING: Applying the workpiece to the “Up 1
I Side” of the disc first could cause workpiece to fly I up (kickback) and result in an injury.

Maintenance

i i nl,,i,

i

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Maintenance

IWARNING_ For:your own safety, turn switch “OFF” I

1 and’remove plug from power: source outlet before I

I adjusting, maintaining, or lubricating your belt and i

disc sander,

l

Keep _our machineand your workshop clean. The dust traps around the abrasive disc and the abrasive belt are designed to deflect most of the fine dust. They should be connected to a vac for most eflicient dust removal.

{WARNING: To avoid electrocution or fire, any Jrepairs to electrical systems should be done only I by qualified service technicians. Unit must be I reassembled exactly to factory specifications. If powercord is worn or cut, or damaged in any way, have it replaced immediately.
Frequently blow out or vacuum out any dust that may accumulate inside the motor.
A coat of automobile-type wax applied to the worktable will make it easier to feed the work while finishing.
Do not apply wax to the abrasive belt table because the belt could pick up the wax and deposit it on the pulleys, causing the bet! to slip.

‘ uul

i

…………….._..,…. ii,

ii

,,

Motor Maintenance and Lubrication

=Hu,,,,,,,=,l,

1. The bearings, in both end shields of the motor, have bee/ lubricated at the factory with correct lubricant. No othei part of the motor required lubrication.
2. Re-lubricate motor bearings following the instructions on the nameplate. Be sure to wipe oft dirt or grit if present around oil hole caps to prevent any possibility of foreign material contaminating the oit wicks that supply the bearings with oi!. Use a good grade of medium weight mineral oil, such as automobile engine oil SAE 20.
3. If disassembly of the motor is necessary, it should be returned to your nearest Sears retail store in order to prevent voiding the guarantee.
NOTE: The speed of this motor cannot be regulated or changed. 4. Every effort should be made to prevent foreign material from entering the motor. When operated under conditions likely to permit accumulations of dust, dirt, or waste within the motor, a visual inspection should be made at frequent intervals. Accumulations of dry dust can usuaIly be blown out successfully,
NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or “vacuumed” frequently to prevent interference with normal motor ventilation and proper operation of the centrifugally-operate_ starting switch.

Lubrication

The ball bearings in this machine are packed with grease at the factory, They require no further lubrication,

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Recommended Accessories …………..

Sears Recommends the following accessories:

item
Caster Set Miter Gauge Pressure-Sensitive Cement Abrasive Belts and Discs Steel Legs Power Tool Know How Handbook

Oat, No.

,, ‘……………;.,.,.,.,,,
9-22222, 9-29929

9-22221

See Catalog See Catalog 9-22236 9-291 17

Do not use any accessory unless you have received and read complete instructions for its use. See your nearest Sears store for other accessories.
/ WARNING: Use only accessories recommended for ] this sander. Using other accessories may be dangerous.

h

,._ou……e..s…o..o.. .nu

Motor

…….

I I WbleAsRhNoIoNtGin:g Fyooruyrosuarnodwern. safety, turn switch “OFF” and remove plug from power source outlet before trou- I
NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or “vacuumed” frequently to prevent interference with normal motor ventilation and proper operation of the starting switch.

Trouble

Probable Cause

…..

, …………… , ….

, …………… ,,, ,,i

…………………….,………………………

Excessive Noise

1. Motor

,…… , ……….

Remedy

…..

,

……

”

,………..

,,,_

1. Have motor checked by qualified service technician,

Repair service is available at your nearest Sears retail store,

Motor failed to
develop full power. NOTE:
Low Voltage: (Power output of motor decreases rapidly with decrease in voltage at motor terminals. For example, a reduction of 10% in
voltage causes a reduction of 19% in
maximum power output of which the motor is capable, and a reduction of 20% in
voltage causes a reduction of 36% in
maximum power output,)

1. Circuit overloaded with lights.
2. Undersize wires or circuit too long,
3. General overloading of power company facilities.

. Do not use other appliances or motors on same circuit when using the saw, 2, Increase wire sizes, or reduce length of wiring, See “Electrical Requirements” section. 3. Request a voltage check from the power company.

Motor starts slowly or fails to come to full speed
Motor overheats

1. Low voltage. 2. Windings burned out or open. 3. Starting switch not operating.
1. Motor overloaded, 2. Improper cooling. (Air circula-
tion restricted through motor due to sawdust, accumulating.

1. Request voltage check from power company, 2, Have motor repaired or replaced, 3. Have switch replaced.
1. Feed work slower into belt or disc. 2. Clean out sawdust to provide normal air circulation
through motor, See “Maintenance” section.

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ootmg ::(con nued)

HH_L

II

‘

=’ = r

:Starting switchJn

1_ Burned sWitChontactS(dUel 1. Have switch replaced and request a voltage check

motOrwiit’notoper – : :i t0 extendedf_old-in periods

=fromthe power company.

ii:ate_

i _::_i :_i: caused by 10wlinevoltagei : ]

oo; ·.a:w: :o.::a::::::::::::,:,:,:o::c, ,,vo.

:

tions.

Motor stalts (resulting in blown fuses or .:tripped circuit breakers)

1. Starting switch not operating. 2. Voltage too low to permit
motor to reach operating speed. 3. Fuses or circuit breakers do not have sufficient capacity.

1. Have switch replaced. 2. Request voltage check from the power company.
3. Install proper size fuses or circuit breakers.

Frequent opening of fuses or circuit
[ L_

1. Motor overloaded. 2. Fuses or circuit breakers do
not have sufficient capacity.
3. Starting switch not operating (motor does not reach
…. speed)

1. Feed work slower into belt or disc. 2, install proper size fuses or circuit breakers.
3. Have switch replaced,

Motor will not run

…..

Machine slows down

when sanding

:

[: …. ….

1, Defective On-off switch.

Defective switch cord. Defective switch box.

2. Burned out motor,

I

…..

1. Timing belt too tighL

:

:

:

2. Applying too much pressure to workpiece

1. Replace defective parts before using belt and disc

sander again. 2. Consult Sears Service. Any attempt to repair this

motor may create a hazard unless repair service is
done by a qualified service technician. Repair service is available at your nearest Sears retail store.

…..

i

…..

1. Decrease belt tension, see “Maintenance” section,

“Removing Pulley Cover and Installing Timing Belt.

2. Ease up on pressure.

Abrasive belt tuns off 1. Not tracking properly,

pulleys

_

….

=

·

.

Wood burns while

…..

,

..

1. abrasive disc or belt is

sanding

_ glazed with sap.

1. Adjust tracking, See “Assembly” section, “Installing

the abrasive Belt – Tensioning and Tracking”.

,

,

1. Replace disc or belt.

·

· : :· :· ¸i ·

:· ·

· ..i i

· ‘ i i_.:__ii/.i.i i _ ·

_…. _ii _i,!i_i _i_ _

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Repair Parts ………………………
Parts List for Craftsman Begt and Disc Sander Model 113.225941
A]ways order by Part Number–Not by Key Number Figure 1
34 7

43

6

3 je

f

LI

f

2
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Key No. Part No.

Description

1 820040 2 60314 3 STD541025 4 STD551225 5 68060 6 68059 7 62615 8 68061 9 STD541237 10 803835-1 11 508419

Leg J- Screw, Truss Hd. 1/4-20 x 1/2 “1_ Nut, Hex 1/4-20 “1- Lockwasher, 1/4 External
Channel, Support Stiffener, Side Stiffener, End Support, Motor “1- Nut, Hex 3/8-16 t Foot, Leveling Bag of Loose Parts (Not Ills.)

No. I Part No.

Description

Hardware for mounting toot & motor
!
— STD523125 1″1-Screw, Hex Hd. 5/16_2-1/2

STD541231 “1- Nut, Hex Jam 5/16 x 18 — STD551031 *1-Washer, 11/32xlli16xli16
SSTTDD555312153017 I “”I1” BLoocltk, wCaasrhriearg, e E5x/t1e6rnqa/xl 5/136/4
1-These items all contained in Loose Parts Bag, Part No. 508419

• Standard Hardware Item – May be purchased tocally

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Parts List for Craftsman Belt and Disc Sander – iViodei 113.225941 A_ways order by Part Number–Not by Key Number

Figure 3 – Motor Part No. 68072

KNeoy. Part No. i t ….-

Description

I

1 60306 Screwl 8-32 x3/8, Thread Cutting, Slotted, Serrated Head
2 64088 Cover, Terminal
3 64258 Cord w/Plug

NOTE: Any attempt to repair this motor may create a
hazard unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Service Center.

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Parts List for Craftsman Belt and Disc Sander – Model 113.225941
Always order by Part Number–Not by Key Number
6

Figure 4 – On/Off Power Outlet 60382

Key No.

Part No.

Description

60382

1

60375

2

60378

3

9-22255

4

60374

5

60376

6

448007

• On/Off Power Outlet
  Cord, Molded Housing, Switch 1″ Key, Switch Switch, Locking Cover, Switch Screw, Pan Hd. No. 6 x 3/4

· Does not include Key No. 3 – order separately if
required. 1 Stock Item – May be secured through the Hardware
Department of most Sears store.

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outlet until all assembly -i;:_::WepAsR_NiNG:oi.mFoprl:e:yteodu_r own safety, never connect 1

located on side of

motor;Using a flat blade screwdriverl

·:

:,,,,, _

:

I ! _WARNING: To i avoid electrocution, never connect I
I anything but the ground wire (colored green)to Ithe green screw.

2. Remove green screw and insert through round metal terminal on the end of the green wire of motor cord:
3. Reinsert green screw in threaded hole that it was removed from and tighten securely.
4. Connect terminal end of black wire to terminal #1 on the motor. Push terminal firmly until seated.
5. Connect terminal end of white wire to terminal #4 on the motor. Push terminal firmly until seated.
6, Close motor connector box being sure that motor cord is seated in lower strain relief groove and tighten box cover screws.

Black Motor Cord Lead On

1

Green Motor Cord Lead Under Green
;crew
Vlotor Cord in Strain Relief Groove
“White Motor Cord Lead On Terminal #4 Motor Cord Connections

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Notes ……………………….
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·/
ELT AND DISC SANDER

MODEL NO, 113o225941
The model number of your Belt and Disc Sander will be found on a plate attached to the right hand side of the base.
When requesting service or ordering parts, always provide the following information:
– Product Type · Model Number · Part Number · Part Description

For the repair or replacement parts you need Call 7 am – 7 pm, 7 days a week
t -800-366=PART
(1-801)-366-7278)
For in-home major brand repair service Call 24 hours a day, 7 days a week
t -800=4,-REPA|R
(1-800-473-7247)
For the location of a Sears Repair Service Center in your area
Call 24 hours a day, 7 days a week
t -800-488-1222
For information on purchasing a Sears Maintenance Agreement or to inquire
about an existing Agreement Call 9 am – 5 pro, Monday-Saturday
t -800-827-6655
SEARS
America’s Repair Specia tis ts

lIIII_

Part No. SP5582

Sears Roebuck

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i i i i i i ill i ,,,,,i

H

H ,,,,,,

i

and Co., Hoffman Estates, IL. 60179 U.S.A.

SP5582-5

Printed in U.S,A, 4t97

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References

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