MITSUBISHI ELECTRIC PLFY-WL04NFMU-E Split Type Heat Pump Air Conditioners Owner’s Manual
- June 17, 2024
- Mitsubishi Electric
Table of Contents
- PLFY-WL04NFMU-E Split Type Heat Pump Air Conditioners
- Product Information: Split-Type, Heat Pump Air
- Specifications:
- Product Usage Instructions:
- 1. Safety Precaution:
- 2. Parts Names and Functions:
- 3. 4-Way Airflow System:
- 4. Outlines and Dimensions:
- 5. Wiring Diagram:
- 6. Refrigerant System Diagram:
- 7. Microprocessor Control:
- 8. Troubleshooting:
- 9. Disassembly Procedure:
- 10. Remote Controller:
PLFY-WL04NFMU-E Split Type Heat Pump Air Conditioners
Product Information: Split-Type, Heat Pump Air
Conditioners
Specifications:
-
Indoor Unit Model Names: PLFY-WL04NFMU-E, PLFY-WL06NFMU-E,
PLFY-WL08NFMU-E, PLFY-WL12NFMU-E, PLFY-WL15NFMU-E -
Grille Model Names: SLP-18FAU, SLP-18FAEU
-
Service Reference: PLFY-WL04NFMU-E.TH, PLFY-WL06NFMU-E.TH,
PLFY-WL08NFMU-E.TH, PLFY-WL12NFMU-E.TH, PLFY-WL15NFMU-E.TH
Product Usage Instructions:
1. Safety Precaution:
Before installation and performing electrical work, it is
important to read and follow the safety precautions listed
below:
-
Consult with the local power authority before connecting the
equipment to the power supply system. -
Failure to follow the instructions exactly as stated may result
in serious injury or death. -
Securely attach the control box cover to prevent dust or water
infiltration that may cause electric shock, smoke, or fire. -
Use only the type of refrigerant indicated on the unit during
installation or relocation to avoid adverse effects on the
refrigerant cycle. -
Consult your dealer or a qualified technician for proper
installation and relocation to prevent water leakage, electric
shock, or fire. -
After completing service work, check for refrigerant leaks as
leaked refrigerant exposed to heat sources may generate toxic
gases. -
Do not attempt to defeat the safety features of the unit, as it
may result in smoke, fire, or explosion. -
Consult your dealer for the proper disposal method of the
unit. -
Avoid using leak detection additives.
2. Parts Names and Functions:
The product consists of various parts with specific names and
functions. Please refer to the user manual for a detailed list and
description of each part.
3. 4-Way Airflow System:
The split-type, heat pump air conditioners are equipped with a
4-way airflow system that ensures efficient and uniform
cooling/heating throughout the room. The user manual provides
detailed information on how to adjust and control the airflow
direction.
4. Outlines and Dimensions:
The outlines and dimensions of the indoor unit and grille models
are provided in the user manual. Refer to these specifications to
ensure proper installation and placement of the air
conditioners.
5. Wiring Diagram:
The user manual includes a wiring diagram that illustrates the
electrical connections required for installation. Follow the
diagram carefully to ensure correct wiring.
6. Refrigerant System Diagram:
To understand the refrigerant system of the air conditioners,
refer to the refrigerant system diagram provided in the user
manual. This diagram explains the flow and components of the
refrigerant system.
7. Microprocessor Control:
The air conditioners are equipped with a microprocessor control
system that enables precise temperature control and various
operating modes. The user manual provides instructions on how to
use and customize the microprocessor control settings.
8. Troubleshooting:
If any issues or malfunctions occur with the air conditioners,
refer to the troubleshooting section of the user manual. It
provides a comprehensive list of common problems and their possible
solutions.
9. Disassembly Procedure:
In case disassembly is required for maintenance or repair
purposes, the user manual provides a step-by-step disassembly
procedure. Follow the instructions carefully to avoid damage to the
unit.
10. Remote Controller:
The air conditioners come with a remote controller for
convenient operation. The user manual includes detailed
instructions on how to use the remote controller and its various
functions.
FAQ (Frequently Asked Questions):
-
1. Q: Can I use a different type of refrigerant than the one
indicated on the unit?
A: No, it is recommended to use only the type of refrigerant
indicated on the unit. The use of other types of refrigerant may
adversely affect the refrigerant cycle and result in pipe bursts or
explosions.
-
1. Q: What should I do if I detect a refrigerant leak?
A: If you detect a refrigerant leak after completing service
work, it is important to take immediate action. Leaked refrigerant
exposed to heat sources can generate toxic gases. Consult a
qualified technician for proper handling and repair.
-
1. Q: Can I defeat the safety features of the unit?
A: No, it is strongly advised not to defeat the safety features
of the unit. Forced operation of pressure switches or temperature
switches, or the use of unauthorized accessories may result in
smoke, fire, or explosion. Always consult your dealer for proper
usage and maintenance.
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
July 2023
No. TCH123
Indoor unit [Model Name] PLFY-WL04NFMU-E
PLFY-WL06NFMU-E
PLFY-WL08NFMU-E
PLFY-WL12NFMU-E
PLFY-WL15NFMU-E
Grille model [Model Name] SLP-18FAU SLP-18FAEU
[Service Ref.] PLFY-WL04NFMU-E.TH PLFY-WL06NFMU-E.TH PLFY-WL08NFMU-E.TH PLFY- WL12NFMU-E.TH PLFY-WL15NFMU-E.TH
Model name indication
INDOOR UNIT
CONTENTS
1. SAFETY PRECAUTION …………………… 2 2. PARTS NAMES AND FUNCTIONS …… 3 3.
SPECIFICATIONS …………………………… 4 4. 4-WAY AIRFLOW SYSTEM ……………… 7 5. OUTLINES AND
DIMENSIONS ………… 9 6. WIRING DIAGRAM ……………………….. 10 7. REFRIGERANT SYSTEM
DIAGRAM…. 11 8. MICROPROCESSOR CONTROL ……. 11 9. TROUBLESHOOTING …………………… 18
10. DISASSEMBLY PROCEDURE ……….. 25 11. REMOTE CONTROLLER……………….. 29
PARTS CATALOG (TCB123)
1 SAFETY PRECAUTION
Read before installation and performing electrical work
Thoroughly read the following safety precautions prior to installation.
Observe these safety precautions for your safety. This equipment may have
adverse effects on the equipment on the same power supply system. Contact the
local power authority before connecting to the system.
Symbol explanations
WARNING
This symbol indicates that failure to follow the instructions exactly as
stated poses the risk of serious injury or death.
CAUTION
This symbol indicates that failure to follow the instructions exactly as
stated poses the risk of serious injury or damage to the unit.
Indicates an action that must be avoided.
Indicates important instructions.
Indicates a parts that requires grounding. Indicates that caution must be
taken with rotating parts. (This symbol is on the main unit label.) <Color:
Yellow> Indicates that the parts that are marked with this symbol pose a risk
of electric shock. (This symbol is on the main unit label.)
Keep electrical parts away from water.
– Wet electrical parts pose a risk of electric shock, smoke, or fire. Securely
attach the control box cover. – If the cover is not installed properly, dust
or water may infiltrate and pose a
risk of electric shock, smoke, or fire. Only use the type of refrigerant that
is indicated on the unit when installing or relocating the unit. –
Infiltration of any other types of refrigerant or air into the unit may
adversely
affect the refrigerant cycle and may cause the pipes to burst or explode.
Consult your dealer or a qualified technician when moving or reinstalling the
unit. – Improper installation may result in water leakage, electric shock, or
fire. After completing the service work, check for a refrigerant leak. – If
leaked refrigerant is exposed to a heat source, such as a fan heater, stove,
or electric grill, toxic gases will be generated. Do not try to defeat the
safety features of the unit. – Forced operation of the pressure switch or the
temperature switch by defeat-
ing the safety features for these devices, or the use of accessories other
than the ones that are recommended by Mitsubishi Electric may result in smoke,
fire, or explosion. Consult your dealer for proper disposal method. Do not use
a leak detection additive.
Precautions for handling units for use with water
WARNING
Carefully read the labels affixed to the main unit.
WARNING
Do not use refrigerant other than the type indicated in the manuals provided
with the unit and on the nameplate. – Doing so may cause the unit or pipes to
burst, or result in explosion or fire during use, during repair, or at the
time of disposal of the unit. It may also be in violation of applicable laws.
MITSUBISHI ELECTRIC CORPORATION cannot be held responsible for malfunctions or
accidents resulting from the use of the wrong type of refrigerant. Ask your
dealer or a qualified technician to install the unit. – Improper installation
by the user may result in water leakage, electric shock, or fire. Properly
install the unit on a surface that can withstand its weight. – Unit installed
on an unstable surface may fall and cause injury. Only use specified cables.
Securely connect each cable so that the terminals do not carry the weight of
the cable. – Improperly connected cables may produce heat and start a fire.
Take appropriate safety measures against wind gusts and earthquakes to prevent
the unit from toppling over. – Improper installation may cause the unit to
topple over and cause injury or damage to the unit. Only use accessories
(i.e., air cleaners, humidifiers, electric heaters) recommended by Mitsubishi
Electric. Do not make any modifications or alterations to the unit. Consult
your dealer for repair. – Improper repair may result in water leakage,
electric shock, or fire. Do not touch the heat exchanger fins with bare hands.
– The fins are sharp and pose a risk of cuts. Properly install the unit
according to the instructions in the Installation Manual. – Improper
installation may result in water leakage, electric shock, or fire. Have all
electrical work performed by an authorized electrician accord-ing to the local
regulations and the instructions in this manual. Use a dedicated circuit. –
Insufficient power supply capacity or improper installation of the unit may
re-sult in malfunctions of the unit, electric shock, or fire.
CAUTION
Do not use the existing water piping. – Store the piping materials indoors,
and keep both ends of the pipes sealed until immediately before installation.
Keep the joints wrapped in plastic bags. If dust or dirt enters the water
circuit, it may damage the heat exchanger and cause water leakage. Only use
water. – Only use clean water as a refrigerant. The use of water outside the
specification may damage the refrigerant circuit. Install the unit so that
external force is not applied to the water pipes.
TCH123
2
2 PARTS NAMES AND FUNCTIONS
2-1. Indoor Unit
Horizontal Air Outlet Sets horizontal airflow automatically during cooling or
dehumidifying.
Filter Removes dust and pollutants drawn from the air.
Grille
Auto Air Swing Vane Disperses airflow up and down and adjusts the angle of
airflow direction.
Air Intake Draws in air from room.
2-2. Wired Remote Controller
The functions which can be used are restricted according to each model.
: Supported : Unsupported
Function
PAR-41MAA
Slim
CITY MULTI
PAC-YT53CRAU
Body
Product size H × W × D
(mm) (inch)
(120 × 120 × 14.5) (4-3/4 × 4-3/4 × 9/16)
(120 × 70 × 14.5) (4-3/4 × 2-3/4 × 9/16)
LCD
Full Dot LCD
Partial Dot LCD
Backlight
Energy saving Energy saving operation schedule
Automatic return to the preset temperature
Restriction Setting the temperature range restriction
Function*
Operation lock function
Weekly timer
ON/OFF timer
High Power
Manual vane angle
*Some functions may not be available depending on model types.
Refer to “10-1. REMOTE CONTROLLER FUNCTIONS” for details.
TCH123
3
3 SPECIFICATIONS
3-1. SPECIFICATIONS
Model
PLFY-WL04NFMU-E.TH PLFY-WL06NFMU-E.TH PLFY-WL08NFMU-E.TH PLFY-WL12NFMU-E.TH PLFY-WL15NFMU-E.TH
Power source
1-phase 208/230 V 60Hz
Cooling capacity (Nominal)
1 BTU/h 1 kW
4,000 1.2
6,000 1.8
8,000 2.3
12,000 3.5
15,000 4.4
Power input
kW
0.2
0.03
0.04
0.05
Current input
A
0.23
0.26
0.29
0.38
0.46
Heating capacity
*2 BTU/h
4,500
6,700
9,000
13,500
17,000
(Nominal)
*2 kW
1.3
2.0
2.6
4.0
5.0
Power input
kW
0.02
0.03
0.04
0.05
Current input
A
0.17
0.20
0.23
0.32
0.40
External finish
Galvanized steel plate
External dimension
inch
H × W × D
mm
8-3/16 × 22-7/16 × 22-7/16 208 × 570 × 570
Net weight
lbs (kg)
29 (13)
31 (14)
Decoration model
panel
External finish
SLP-18FAU MUNSELL (1.0Y 9.2/0.2)
Dimension
inch
H × W × D
mm
13/32 × 24-19/32 × 24-19/32 10 × 625 × 625
Net weight
lbs (kg)
7 (3)
Heat exchanger
Cross fin (Aluminum fin and copper tube)
Water volume L
0.5
0.9
FAN
Type × Quantity
Turbo fan × 1
External static in.WG
0
press.
Pa
0
Motor type
DC motor
Motor output
kW
0.05
Driving mechanism
Direct-driven
Airflow rate
cfm
212 – 230 – 247
(Low-Mid-High) K/min 6.0 – 6.5 – 7.0
230 – 247 – 282 6.5 – 7.0 – 8.0
230 – 265 – 318 6.5 – 7.5 – 9.0
230 – 318 – 424 6.5 – 9.0 – 12.0
230 – 406 – 459 6.5 – 11.5 – 13.0
L/s
100 – 108 – 117
108 – 117 – 133
108 – 125 – 150
108 – 150 – 200
108 – 192 – 217
Sound pressure level
(Low-Mid-High)
(measured in anechoic room)
25 – 26 – 27
27 – 29 – 31
27 – 30 – 34
27 – 33 – 41
27 – 40 – 43
Insulation material
PS
Air filter
PP honeycomb fabric (long life type)
Protection device
Fuse
Refrigerant control device
—
Connectable HBC controller
CMB-WP-NU-AA, CMB-WP-NU-AB
Water Connection Inlet mm O.D.
22
piping size
Outlet mm O.D.
22
diameter 3,4
Field pipe size
Inlet mm I.D. Outlet mm I.D.
20 20
Field drain pipe size
inch (mm)
O.D. 1-1/4 (32)
standard Document attachment Accessory
Installation Manual, Instruction Book Insulation template, Washer, Drain socket, Tie band
Optional Decoration panel
parts
3D i-see Sensor panel
SLP-18FAU SLP-18FAEU
3D i-see Sensor corner panel
PAC-SF1ME-E
Wireless signal receiver
PAR-SF9FA-E
Remark
- Details on foundation work, duct work, insulation work, electrical wiring, power source switch, and other items shall be referred to the Installation Manual.
- Due to continuing improvement, above specifications may be subject to change without notice.
Notes: 1. Norminal cooling conditions
Indoor: 80°FD.B./67°FW.B. (26.7°D.B./19.4°CW.B.), Outdoor: 95°FD.B. (35°CD.B.)
Pipe length: 25 ft. (7.6 m), Level difference: 0 ft. (0 m) 2. Norminal heating
conditions Indoor: 70°FD.B. (21.1°C.B.), Outdoor: 47°FD.B./43°FW.B.
(8.3°CD.B./6.1°CW.B.) Pipe length: 25 ft. (7.6 m), Level difference: 0 ft. (0
m) 3. Be sure to install a valve on the water inlet/outlet. 4. Install a
strainer (40 mesh or more) on the pipe next to the valve to remove the foreign
matters.
Unit converter
Btu/h = kW × 3,412 cfm = m³/min × 35.31 lb = kg/0.4536 *Above specification
data is subject to rounding variation.
TCH123
4
3-2. ELECTRICAL PARTS SPECIFICATIONS
Service ref.
Parts name
Symbol PLFY-WL04NFMU-E.TH PLFY-WL06NFMU-E.TH PLFY-WL08NFMU-E.TH PLFY- WL12NFMU-E.TH PLFY-WL15NFMU-E.TH
Thermistor (Room temperature detection)
Thermistor (Pipe temperature detection/inlet)
Thermistor (Pipe temperature detection/outlet)
TH21 TH22 TH23
Resistance 30°F/15.8″, 50°F/9.6″, 70°F/6.0″, 80°F/4.8″, 90°F/3.9″, 100°F/3.2″ Resistance 30°F/15.8″, 50°F/9.6″, 70°F/6.0″, 80°F/4.8″, 90°F/3.9″, 100°F/3.2″ Resistance 30°F/15.8″, 50°F/9.6″, 70°F/6.0″, 80°F/4.8″, 90°F/3.9″, 100°F/3.2″
Fuse (Indoor controller board)
FUSE
250 V 6.3 A
Fan motor
MF
OUTPUT 50 W
Vane motor
MV
Drain pump
DP
MSBPC20M32 (green label)/MSBPC20M33 (blue label) DC12 V 300 “/phase
PMD-12D13ME INPUT 3 W (DC 13 V) 24R/Hr
Drain float switch
FS
Open/short detection
Power supply terminal block
TB2
Transmission terminal block
TB5
MA remote controller terminal block
TB15
- Refer to WIRING DIAGRAM for the supplied voltage.
(L1, L2) Rated to 330 V 30 A (M1, M2, S) Rated to 250 V 20 A
(1, 2) Rated to 250 V 10 A*
3-3. SOUND PRESSURE LEVEL
TPLFYW·FM1W0A
Sound pressure level at anechoic room : Low-Mid-High
Service Ref. TPLFYW04FM1W0A
Sound pressure level dB (A) 25-26-27
TPLFYW06FM1W0A
27-29-31
TPLFYW08FM1W0A
27-30-34
TPLFYW12FM1W0A
27-33-41
TPLFYW15FM1W0A
27-40-43
1.5 m
Measurement location
Note: Measured in anechoic room.
TCH123
5
3-4. NOISE CRITERION CURVES
TPLFYW04FM1W0A
FAN SPL(dB) LINE
High
27
Medium 26
Low
25
90
TPLFYW06FM1W0A
FAN SPL(dB) LINE
High
31
Medium 29
Low
27
90
80
80
OCTAVE BAND SOUND PRESSURE LEVEL, dB0dB=0.0002bar)
OCTAVE BAND SOUND PRESSURE LEVEL, dB0dB=0.0002bar)
70 NC-70
60 NC-60
50 NC-50
40 NC-40
30 NC-30
20 Approximate minimum audible limit on continuous noise
NC-20
10 63
125 250 500 1000 2000 4000 8000 BAND CENTER FREQUENCIES, Hz
70 NC-70
60 NC-60
50 NC-50
40 NC-40
30 NC-30
20 Approximate minimum audible limit on continuous noise
NC-20
10 63
125 250 500 1000 2000 4000 8000 BAND CENTER FREQUENCIES, Hz
OCTAVE BAND SOUND PRESSURE LEVEL, dB0dB=0.0002bar)
TPLFYW08FM1W0A
FAN SPL(dB) LINE
High
34
Medium 30
Low
27
90
80
70 NC-70
60 NC-60
50 NC-50
40 NC-40
30 NC-30
20 Approximate minimum audible limit on continuous noise
NC-20
10 63
125 250 500 1000 2000 4000 8000 BAND CENTER FREQUENCIES, Hz
OCTAVE BAND SOUND PRESSURE LEVEL, dB0dB=0.0002bar)
TPLFYW12FM1W0A
FAN SPL(dB) LINE
High
41
Medium 33
Low
27
90
80
70 NC-70
60 NC-60
50 NC-50
40 NC-40
30 NC-30
20 Approximate minimum audible limit on continuous noise
NC-20
10 63
125 250 500 1000 2000 4000 8000 BAND CENTER FREQUENCIES, Hz
OCTAVE BAND SOUND PRESSURE LEVEL, dB0dB=0.0002bar)
TPLFYW15FM1W0A
FAN SPL(dB) LINE
High
43
Medium 40
Low
27
90
80
70 NC-70
60 NC-60
50 NC-50
40 NC-40
30 NC-30
20 Approximate minimum audible limit on continuous noise
NC-20
10 63
125 250 500 1000 2000 4000 8000 BAND CENTER FREQUENCIES, Hz
TCH123
6
4 4-WAY AIRFLOW SYSTEM
4-1. FRESH AIR INTAKE (Location for installation)
At the time of installation, use the duct holes (cut out) located at the
positions shown in following diagram, as and when required.
Fresh air intake
Detail drawing of fresh air intake
Burring hole
5-1/2 120°
Cut out hole
Ø3-15/16 120°
7-5/16 8-3/16
1-5/32+3/016
Ceiling surface
Water pipe
Electrical Box Drain pipe
4-2. FRESH AIR INTAKE AMOUNT & STATIC PRESSURE CHARACTERISTICS
Taking air into the unit
0
Static pressure [Pa(in.W.G.×10-2)]
-30(-12)
-60(-24)
-90(-36)
-120(-48)
-150(-60) 0 0
0.3
0.6
0.9
1.2
1.5 [CMM]
10
20
30
40
50 [CFM]
Airflow rate
NOTE: Fresh air intake amount should be 10% or less of whole air amount to prevent dew dripping.
How to read curves
Duct characteristics
1
Curve in the left graphs
at site
0
BA C
Q
2
EC A
Q 3
D
Q…Designed amount of fresh air intake
<CMM (CFM)>
A…Static pressure loss of fresh air intake
duct system with air flow amount Q
<Pa (in.W.G.o10-2)>
B…Forced static pressure at air conditioner
inlet with air flow amount Q
<Pa (in.W.G.o10-2)>
C…Static pressure of booster fan with air
flow amount Q <Pa (in.W.G.o10-2)>
D…Static pressure loss increase amount of
fresh air intake duct system for air flow
amount Q
<Pa (in.W.G.o10-2)>
E…Static pressure of indoor unit with air
flow amount Q <Pa (in.W.G.o10-2)>
Qa…Estimated amount of fresh air intake
without D
<CMM (CFM)>
A
Q Qa
4-3. OPERATION IN CONJUNCTION WITH DUCT FAN (Booster fan)
· Whenever the indoor unit operates, the duct fan also operates. (1) Connect
the optional multiple remote controller adapter (PAC-SA88HA-E) to the
connector CN51 on the indoor controller board. (2) Drive the relay after
connecting the 12 VDC relay between the Yellow and Orange connector wires.
MB: Electromagnetic switch power relay for duct fan. X: Auxiliary relay (For
12 VDC, coil rating: 1.0 W or below)
Be sure to secure insulation material by tape, etc.
CN51
5
Green
on indoor unit
Yellow –
board
1
Orange +
MB
Connector (5P)
Red
Indoor unit side
Brown Multiple remote
Installation at site
controller adapter
PAC-SA88HA-E
Be sure to secure insulation
material by tape, etc.
CN51
Multiple remote controller adapter PAC-SA88HA-E
Distance between indoor controller board and relay must be within 10 m.
TCH123
Indoor controller board
7
4-4. FIXING HORIZONTAL VANE
Horizontal vane of each air outlet can be fixed according to the environment
where it is installed.
Setting procedures 1) Turn off a main power supply (Turn off a breaker). 2)
Disconnect the vane motor connector of the direction of the arrow with
pressing the unlocking button as shown in figure
below. Insulate the disconnected connector with the plastic tape.
Vane motor
Vane motor
Horizontal vane
Connector Unlocking button
- Set the vertical vane of the air outlet by hand slowly within the range in the table below.
Measured standard position of the grille
A
Angle = 21° (Horizontal)
1-17/32 (39)
Horizontal vane
Angle = 24° 1-39/64 (41)
Angle = 39° 1-27/32 (47)
Angle = 42° 1-57/64 (48)
Note: Dimension between 1-17/32 (39) and 1-57/64 (49) can be arbitrarily set.
Angle = 45° (Downward)
1-57/64 (49)
Caution
.
Do not set the dimension out of the range. Erroneous setting could cause dew drips or malfunction of unit.
TCH123
8
5 OUTLINES AND DIMENSIONS
Unit: inch(mm)
TCH123
9
6 WIRING DIAGRAM
GRILLE
Detail of SW11, SW12 and SW14
SW14
SW12
MV
MV
MV
MV
MMMM
5
5
5
5
SW11
i-see Sensor CORNER PANEL (OPTION PART)
5
5
MT
i-see
M Sensor
4
4
*2 TB2
BU L2 RD L1
TO NEXT INDOOR UNIT
PULL BOX
BRANCH No.
10s DIGIT
1s DIGIT
I.B
Switches in the picture show “0”.
See Fig.*1
BK
FUSE(15A)
10
10
20 19 21
CNV
SW21 ON
SW14 SW12
OFF 123456
BRANCH 10s No. DIGIT
SW11 CN32
1s 3
1
DIGIT
SW22 ON OFF
1234
SW1
SW2
ON
ON
SW3 ON
OFF
OFF
OFF
1 23 45 6 7 89 0 1 23 45 6 1 23 45 67 89 0
4
1 SWE 5
CN4Z ON OFF
31 CND
1 CN105 5
F1
*3
POWER SUPPLY ~/N 208/230V 60Hz
TO OUTDOOR UNIT BC CONTROLLER M-NET REMOTE CONTROLLER 24-30V DC
TB5 S
3 CN3M 1
M2
M1
CN8A
1
8
1 CN5Y 5
CN44
4
1
LED1
CN90
CN20
1
2
CN24
1
9
TO MA-REMOTE CONTROLLER 8.7-13V DC
TB15 2 1
2 CN2A 1 LED2 CN52
CN51
CNSA
CNSB
12
CN4F
CNP
CNMF
1
51
5
1
61 3
1
4
1
37
41
9
3
Notes:
t° TH23
t° TH22
t° TH21
1.At servicing for outdoor unit,always follow the wiring diagram of outdoor unit.
2.In case of using MA-Remote controller, please connect to TB15. (Remote controller wire is non-polar.)
3.In case of using ME-Remote controller, please connect to TB5. (Transmission line is non-polar.)
4.Symbol [S]of TB5 is the shield wire connection.
5.Symbols used in wiring diagram above are,
: terminal block,
: connector.
6.The setting of the SW2 differs in the capacity. For the detail, refer to the Fig.*1.
7.Make sure to turn off the indoor and the outdoor units before replacing indoor controller board.
8. is the switch position.
1
10
9
FS
W.B
CNB 9
RU
1 BZ
SW2
LED1 LED2 SW1
MS
MS
3~
3~
DP
MF
<Fig.*1> SW2 (CAPACITY CODE)
MODELS
SW2
MODELS
SW2
WL04
ON OFF
123456
WL12
ON OFF
123456
WL06
ON OFF
123456
WL15
ON OFF
123456
WL08
ON OFF
123456
[LEGEND]
SYMBOL NAME
I.B
INDOOR CONTROLLER BOARD
CN24 EXTERNAL HEATER
CN32 REMOTE SWITCH
CN51 CENTRALLY CONTROL
CN52 REMOTE INDICATION
CN105 IT TERMINAL
F1
FUSE(T6.3AL 250V)
LED1 POWER SUPPLY (I.B)
LED2 POWER SUPPLY (MA-REMOTE CONTROLLER)
SW1 MODE SELECTION
SW2 CAPACITY CODE
SW3 MODE SELECTION
SW11 ADDRESS SETTING 1s DIGIT
SW12 ADDRESS SETTING 10s DIGIT
SW14 BRANCH No.
SW21 CEILING HEIGHT SELECTOR
SW22 PAIR NO. SETTING
SWE DRAIN PUMP (TEST MODE)
DP
DRAIN PUMP
MF
FAN MOTOR
MV
VANE MOTOR
FS
FLOAT SWITCH
TB2
TERMINAL POWER SUPPLY
TB5
BLOCK TRANSMISSION
TB15
MA-REMOTE CONTROLLER
TH21
ROOM TEMP. THERMISTOR
TH22
PIPE TEMP. THERMISTOR (INLET)
TH23
PIPE TEMP. THERMISTOR (OUTLET)
OPTION PART
W.B WIRELESS REMOTE CONTROLLER BOARD
BZ BUZZER
LED1 OPERATION (GREEN)
LED2 STAND BY (ORANGE)
RU RECEIVING UNIT
SW1 EMERGENCY OPERATION(HEAT)
SW2 EMERGENCY OPERATION(COOL)
MT
i-see Sensor MOTOR
TCH123
10
7 REFRIGERANT SYSTEM DIAGRAM
Heat exchanger
Pipe temperature detection
thermistor/ inlet
TH22
Water inlet
Water flow
connection
Manual air purge valve
Pipe temperature detection thermistor/ outlet TH23
Water outlet connection
Water flow
Room temperature detection thermistor TH21
WATER PIPE CONNECTION SIZE
Unit: inch (mm)
Service Ref. Item
TPLFYW04/06/08/12/15FM1W0A
Water outlet
Min. I.D. 25/32 (20)
Water inlet
Min. I.D. 25/32 (20)
8 MICROPROCESSOR CONTROL
INDOOR UNIT CONTROL 8-1. COOL OPERATION
MENU
RETURN
SELECT HOLD
ON OFF
TCH123
11
Control Mode 1. Temperature
adjustment function
2. Fan
Control Details
Remarks
1-1. Determining temperature adjustment function
· The ON/OFF commands
(Function to prevent restarting for 3 minutes) · Room temperature Set temperature + 2°F ···Thermo-ON · Room temperature Set temperature ···Thermo- OFF
by the indoor unit thermostatic control are not an ON/OFF commands to the
1-2. Anti-freeze control Condition to detect When the pipe temperature detection thermistor/liquid (TH22) detects 32°F or less in 16 minutes
compressor but an open/close commands to the linear expansion valve. (The compressor
from thermo-ON, the anti-freeze control initiates, and the unit enters to the thermo-OFF.
stops only when the
Condition to release
thermostatic control for all the indoor units
The timer which prevents reactivating is set for 3 minutes, and anti-freeze control is
connected to the same outdoor unit turns OFF.)
Pipe temperature detection thermistor/liquid (TH22) reaches 50°F or above. The condition of thermo-OFF has been completed by the thermostat. The operation has changed to a mode other than COOLING.
By the remote controller setting (switch of 3 speeds+Auto)
Type 3 speeds + Auto type
Fan speed notch
Auto
3. Drain pump
When [Auto] is set, fan speed is changed depending on the value of: T = Room temperature – Set temperature
High Med2 Med1 Low
1.8°F
3.15°F
5.4°F
T
3-1. Drain pump control · The drain pump will always run when the unit is in
COOL or DRYING mode. (Regardless of the thermo ON/OFF) · Whenever the
operation is changed over to the other modes (including Stop), the drain pump
will stop pumping after approximately 3 minutes.
Float switch control · Float switch control judges whether the sensor is in
the air or in the water by turning the
Float SW ON
OFF
15 s
15 s
15 s 1 min 30 s 1 min 30 s
4. Vane (up/down vane change)
In the water In the air
In the water
Error
Drain pump
postponement abnormal
(1) The initial vane setting for COOL mode will be the horizontal position.
(2) Vane position:
Horizontal Downward A Downward B Downward CDownward DSwingAuto
· “1h” appears on the wired remote controller.
(3) Restriction of the downward vane setting If the vane position is set to Downward A/B/C/D in [Med1], [Med2], or [Low], the vane will return to the horizontal position after 1 hour has passed.
TCH123
12
8-2. DRYING OPERATION
MENU
RETURN
SELECT HOLD
ON OFF
.
Control Mode
1. Temperature adjustment function
Control Details
1-1. Determining temperature adjustment function (Function to prevent
restarting for 3 minutes) Setting the Dry thermo by the thermostat signal and
the room temperature (TH21). Dry thermo-ON Room temperature Set temperature +
2°F Dry thermo-OFF Room temperature Set temperature
3 minutes passed since
Dry thermo-
Room temperature
starting operation
ON time
Thermostat signal Room temperature (T1)
(min)
T1 83°F
9
Over 64°F
ON
83°F > T1 79°F
7
79°F > T1 75°F
5
75°F > T1
3
OFF
Unconditional
3
Below 64°F
Dry thermo OFF
Dry thermoOFF time (min)
3 3 3 3 10
2. Fan
1-2. Anti-freeze control No control function
Indoor fan operation controlled depends on the compressor conditions.
Dry thermo
Fan speed notch
ON
[Low]
OFF
Excluding the following
Room temp. < 64°F
Note: Fan speed change is not allowed during DRYING operation.
Stop [Low]
3. Drain pump
4. Vane (up/down vane change)
Operates as it would in COOL operation. Settings are the same in DRYING operation as they are in COOL operation.
Remarks
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13
8-3. FAN OPERATION
MENU
RETURN
SELECT HOLD
ON OFF
.
Control Mode
1. Temperature adjustment function
Set by remote controller. Type
3 speeds + Auto type
Control Details
Fan speed notch
Auto
Remarks
2. Drain pump
When [Auto] is set, fan speed becomes [Low]. 2-1. Drain pump control
ON for 3 minutes after the operation mode is switched from COOL or DRYING to
another operation mode (FAN).
control judges the sensor is in the water.
2-2. Float switch control · Float switch control judges whether the sensor is in the air or in the water by turning the
· Operates as it would in COOL operation.
In the air
3. Vane (up/down vane change)
Same as the control performed during the COOL operation, but with no restriction on the vane’s downward blow setting
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14
8-4. HEAT OPERATION
MENU
RETURN
SELECT HOLD
ON OFF
.
Control Mode
1. Temperature adjustment function
Control Details
1-1. Determining temperature adjustment function (Function to prevent
restarting for 3 minutes) · Room temperature Set temperature -2°F ···Thermo-ON
· Room temperature Set temperature ···Thermo-OFF
Remarks
2. Fan
By the remote controller setting (switch of 3 speeds+Auto)
Type 3 speeds + Auto type
Fan speed notch
Auto
When [Auto] is set, fan speed is changed depending on the value of: T = Set temperature – Room temperature
Give priority to under-mentioned controlled mode 2-1. Hot adjust mode 2-2. Residual heat exclusion mode 2-3. 2-4. Cool air prevention mode (Defrosting mode)
stment function)
TCH123
Continue to the next page.
15
Control Mode
Control Details
Remarks
2-1. Hot adjust mode The fan controller becomes the hot adjuster mode for the
following conditions. When starting the HEAT operation When the temperature
adjustment function changes from OFF to ON. When release the HEAT defrosting
operation
Hot adjust mode1
Set fan speed by the remote controller [Low]3 [Extra Low]*3
1 “Heat Standby” will be displayed during the hot adjust mode.
2 The step change of A to B will not be
thermo-ON mode since the HEAT operation has started.
[OFF]*2
*3 The fan speed varies
A
B
C
D
according to the setting
A: Hot adjust mode starts. B: 5 minutes have passed since the condition A or the indoor liquid pipe temperature reached 86°F or more. C: 5 minutes have passed since the condition A or the indoor liquid pipe temperature reached 95°F or more.
of DIP SW1-7 and 1-8 as shown in the table below.
D: 2minutes have passed since the condition C. (Terminating the hot adjust mode)
ON DIP SW
1-7 OFF
DIP SW 1-8
ON
OFF
B to C [Extra Low] C to D [Low]
B to C [Low] C to D [Low]
B to C [Extra Low] C to D [Low]
Note: Initial setting
2-2. Residual heat exclusion mode When the condition changes the auxiliary heater ON to OFF (temperature adjustment function, or operation stop, etc.), the indoor fan operates in [Low] mode for 1 minute.
· This control is same for the model without auxiliary heater.
3. Drain pump
2-3. Thermo-OFF mode When the temperature adjustment function changes to OFF,
the indoor fan operates in [Extra low].
2-4. Heat defrosting mode The indoor fan stops.
3-1. Drain pump control
ON for 3 minutes after the operation mode is switched from COOL or DRYING to
another operation mode (FAN).
control judges the sensor is in the water.
3-2. Float switch control
· Operates as it would in
· Float switch control judges whether the sensor is in the air or in the water by turning the COOL operation.
4. Vane control (Up/down vane change)
(1) Initial setting: OFF HEAT···[last setting] When the last setting is [Swing] ··· [Downward D] When changing the mode from exception of HEAT to HEAT operation ···[Downward D] (2) Vane position: Horizontal Downward A Downward B Downward CDownward DSwingAuto
(3) Restriction of vane position
(The control by the remote controller is temporally invalidated and control by the unit.) · Thermo-OFF · Hot adjust [Extra low] mode · Heat defrost mode
TCH123
16
8-5. AUTO OPERATION [AUTOMATIC COOL/HEAT CHANGE OVER OPERATION]
MENU
RETURN
SELECT HOLD
ON OFF
.
Control Mode 1. Initial value of operation mode 2. Mode change
3. COOL mode 4. HEAT mode
Control Details
HEAT mode for room temperature < Set temperature COOL mode for room
temperature Set temperature
(1) HEAT mode COOL mode Room temperature Set temperature + 3°F or 3 minutes
have passed.
(2) COOL mode HEAT mode Room temperature Set temperature – 3°F or 3 minutes
have passed.
Operates as it would in COOL operation.
Operates as it would in HEAT operation.
Remarks
8-6. WHEN UNIT IS STOPPED CONTROL MODE
Control Mode
Control Details
1. Drain pump
1-1. Drain pump control
Remarks
ON for 3 minutes after the operation mode is switched from COOL or DRYING to another operation mode (FAN).
control judges the sensor is in the water.
1-2. Float switch control · Float switch control judges whether the sensor is
in the air or in the water by
· Operates as it would in COOL operation.
In the air
TCH123
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9 TROUBLESHOOTING
9-1. HOW TO CHECK THE PARTS
Parts name
Checkpoints
Thermistor (TH21)
Disconnect the connector then measure the resistance with a multimeter.
(Room temperature detection) (At the ambient temperature 50°F ~ 86°F)
Thermistor (TH22)
(Pipe temperature detection/inlet)
Normal
Abnormal
Thermistor (TH23) (Pipe temperature detection/outlet)
4.3 to 9.6 k
Open or short
Refer to “9-2-1. Thermistor Characteristic Graph”.
Vane motor (MV)
White
Orange Red
M
Blue Yellow
Measure the resistance between the terminals with a multimeter. (At the ambient temperature 68°F ~ 86°F)
Normal
Abnormal
RedYellow
RedBlue RedOrange RedWhite 300 ± 7%
Open or short
Fan motor (MF) Drain pump (DP)
1 Red 2 Purple 3 Black
Drain float switch (FS)
Refer to “9-1-4. DC Fan motor (fan motor/indoor controller board)”.
Check if the drain float switch works properly.
Check if the drain pump works and drains water properly in cooling operation.
If no water drains, confirm that the check code 2502 will not be displayed 10
minutes after the operation starts.
Note: The drain pump for this model is driven by the internal DC motor, so it
is not possible to measure the resistance between the terminals.
Normal RedBlack: Input 13 VDC The fan starts to rotate. PurpleBlack:
Abnormal (check code 2502) if it outputs 013 V square wave (5
pulses/rotation), and
the number of rotation is not normal.
Measure the resistance between the terminals with a multimeter.
Moving part 1 2 3 4
State of moving part UP
DOWN
Normal Short Open
Abnormal Other than short Other than open
Switch Magnet
Moving Part
i-see Sensor *
Turn the power ON while the i-see Sensor connector is connected to the CN4Z on indoor controller board. A communication between the indoor controller board and i-see Sensor board is made to detect the connection.
Normal: When the operation starts, the motor for i-see Sensor is driven to rotate the i-see Sensor. Abnormal: The motor for i-see Sensor is not driven when the operation starts.
1 2 34
Note: The voltage between the terminals cannot be measured accurately since it is pulse output.
1 2 34
Black Black Black Black 65432 1 32 1
i-see Sensor motor *
White
M
Orange
Red Blue Yellow
Measure the resistance between the terminals with a multimeter. (At the ambient temperature 68°F ~ 86°F)
RedYellow
Normal RedBlue RedOrange
250 ± 7%
RedWhite
Abnormal Open or short
Pressure sensor (Optional parts)
Pressure sensor (inner water) PS1 Pressure sensor (outlet water) PS2 1. Check
that the pressure sensor is connected. 2. Check the pressure sensor wiring for
breakage.
Pressure 0-1.0 MPa [145 psi] Vout 0.5-4.5 V 0.392 V/ 0.098 MPa [14 psi]
Pressure [MPa] = 0.25 × Vout [V] – 0.125 Pressure [psi] = (0.25 × Vout [V] –
0.125) × 145
PS1
GND(RED) Vout(Brown) Vcc(DC5V)(Orange)
- i-see Sensor is available with optional “i-see Sensor corner panel” (SLP-18FAEU).
PS2
Connector CNSA (White)
GND(Blue) Vout(White) Vcc(DC5V)(Yellow)
Connector CNSB (Black)
TCH123
18
Parts name
Flow control valve
(FCV)
M FCV (Optional parts)
CN8A Yellow 1 Orange 2 Red 3 Green 4 Blue 5 Purple 6 White 7
Gray 8
Checkpoints
Disconnect the connector then measure the resistance between terminals with a multimeter. Refer to “8-1-2. Flow control valve”.
Normal
Abnormal
1-5
2-5
3-5
4-5
Purple-Brown Orange-Brown Blue-Brown Green-Brown Open or short
55 ± 5.6 (at 77°F
9-1-1. Thermistor Characteristic Graph
Thermistor for lower temperature
thermistor (TH21) (Room temperature detection) thermistor (TH22) (Pipe temperature detection/ inlet) thermistor (TH23) (Pipe temperature detection/ outlet)
Thermistor R0=15 k” ± 3% Fixed number of B=3480 ± 2%
Rt=15exp { 3480(
1
273+(t-32)/1.8
30°F 50°F 70°F 80°F 90°F 100°F
15.8k 9.6k 6.0k 4.8k 3.9k 3.2k
1 )} 273
Resistance (k)
< Thermistor for lower temperature > 5040
30
20
10
0 -20 0
20 40 60 80 100 120 Temperature (°F)
TCH123
19
9-1-2. Flow control valve
- Summary of flow control valve (FCV) operation The FCV is operated by a stepping motor, which operates by receiving a pulse signal from the indoor control board. The FCV position changes in response to the pulse signal.
Flow control valve
Control board
Limit signal (Opening “0” signal)
Ø1 M
Ø3 Ø2 Ø4
Connector 1
2
3 4 5 6 7
8
Gray
8
White 7
Purple 6
Blue
5
Ø4 Green 4
Ø3 Red
3
Ø2 Orange 2
Ø1 Yellow 1
GND
Microprocessor
12V
Drive circuit Ø4 Ø3 Ø2 Ø1
Connector (CN8A)
Pulse signal output and valve operation
Output (phase) number
Ø1 Ø2 Ø3 Ø4
1 OFF ON ON OFF
Output status
2
3
ON
ON
ON
OFF
OFF
OFF
OFF
ON
4 OFF OFF ON ON
The output pulse changes in the following order: When the valve closes 1 -> 2 -> 3 -> 4 -> 1 When the valve opens 4 -> 3 -> 2 -> 1 -> 4
- FCV operation
(a) (f)
(a) Close (b) Open (c) Fully open valve (85 pulses) (d) Fully close valve (770 pulses) (e) No. of pulses (f) Valve opening degree
(b)
(c)
(d)
(e)
TCH123
20
9-1-3. Drain pump
1 Red 2 Purple 3 Black
1. Check if the drain float switch works properly. 2. Check if the drain pump
works and drains water properly in cooling operation. 3. If no water drains,
confirm that the check code 2502 will not be displayed 10 minutes after the
operation starts. Note: The drain pump for this model is driven by the
internal DC motor, so it is not possible to measure
the resistance between the terminals.
Normal RedBlack: Input 13 VDC The fan starts to rotate. PurpleBlack:
Abnormal (check code 2502) if it outputs 013 V square wave (5
pulses/rotation), and
the number of rotation is not normal.
9-1-4. DC Fan Motor (Fan Motor/Indoor Controller Board)
Check method of indoor fan motor (fan motor/indoor controller board) Notes ·
High voltage is applied to the connector (CNMF) for the fan motor. Pay
attention to the service. · Do not pull out the connector (CNMF) for the motor
with the power supply on. (It causes trouble of the indoor controller board
and fan motor) Self check Conditions : The indoor fan cannot turn around.
Indoor controller board fuse check
Is the fuse normal?
No
Yes
Wiring contact check Contact of fan motor connector (CNMF)
Is the resistance between the terminals of
Yes
drain pump normal?
No Replace the drain pump.
Replace the defective fan motor. Replace the indoor controller board.
Is there contact failure?
Yes
Fix the connection
No
Power supply check (Remove the connector (CNMF)) Measure the voltage in the indoor controller circuit board. TEST POINT : VDC (between 1 (+) and 4 (-) of the fan connector): VDC 294325 VDC TEST POINT : VCC (between 5 (+) and 4 (-) of the fan connector): VCC 15 VDC
Is the voltage normal? No
Replace the indoor controller board.
Check the operation. Fail
Yes
Replace the defective fan motor.
Check the operation of fan. Fail
OK COMPLETE
Replace the indoor controller board. OK
COMPLETE
Replace the defective fan motor.
TCH123
21
9-2. FUNCTION OF DIP SWITCH
Switch SW1 Function Selection
Pole
1
2 3 4 5 6 7 8 9 0
Function
Operation by switch
ON
OFF
Thermistor
Built-in remote controller
Indoor unit
Filter clogging detection
Provided
Not provided
Filter cleaning
2,500h
100h
Fresh air intake
Effective
Not effective
Remote indication switching
Thermo ON signal indication
Fan output indication
—
—
—
Airflow set in the case Low 1 of Heat thermo OFF Setting airflow 1
Extra low *1 Depends on SW1-7
Auto restart function Effective
Not effective
Power ON/OFF
Effective
Not effective
Effective timing Under
suspension
SW2 Capacity
code setting
16
Capacity
SW 2
Capacity
SW 2
Capacity
SW 2
W04
ON
OFF 1 234 56
W08
ON
OFF 1 234 56
W15
ON
OFF 1 234 5
W06
ON
OFF 1 234 56
ON
W12 OFF
1 234 56
Before power supply
ON
SW3 Function setting
SW11 1s digit address setting SW12 10s digit address setting SW14 Connection
No. setting
Rotary switch
1 Heat pump/Cooling only Cooling only
2
—
—
3
—
—
4
Setting i-see Sensor Setting pattern 3 installation position
5 Vane horizontal angle Second setting
6
—
—
7
—
—
8 Heat 4 degrees up Not effective
9
—
—
0
—
—
Heat pump — —
Setting pattern 1
First setting
— — Effective — —
Under suspension
78
BCD
78
6789A
345
SW12 SW11
90 1
90 1
23
45 6
45 6
10
1
SW14
EF 0 12
23
Address setting should be done when M-NET remote controller is being used.
This is the switch to be used when the indoor unit is operated with R2 series
outdoor unit as a set.
Before power supply
ON
Rotary switch
*1 Refer to the