WHITE-RODGERS 5059 Pilot Relight Control Instruction Manual
- June 17, 2024
- WHITE RODGERS
Table of Contents
WHITE-RODGERS 5059 Pilot Relight Control
INSTALLATION INSTRUCTIONS
Operator: Save these instructions for future use! FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE
INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL
INJURY AND/OR PROPERTY DAMAGE.
Product Information
The White-Rodgers 5059 Pilot Relight Control is a low voltage control that generates ignition sparks. It is designed to be energized by the thermostat on a call for heat. Once the flame is established, the control senses the flame and stops sparking. In the event that the pilot flame is extinguished during a call for heat, the relight control will immediately begin sparking upon sensing the absence of flame. The control delivers very low current sparks, approximately 6,000 volts.
Precautions
Before installing or operating this control, it is important to read and follow all instructions carefully to prevent personal injury and/or property damage. If you are unsure whether your wiring is millivolt, line, or low voltage, it is recommended to have it inspected by a qualified heating and air conditioning contractor, electrician, or someone familiar with basic electricity and wiring. All wiring must conform to local and national electrical codes and ordinances. This control should be handled carefully to avoid rough handling or distorting components that could cause malfunction.
Electrical Precautions
To prevent electrical shock and/or equipment damage, it is crucial to disconnect electrical power to the system at the main fuse or circuit box until installation is complete. Additionally, label all wires prior to disconnection when servicing controls to avoid wiring errors that can cause improper and dangerous operation. After installation or replacement, follow the appliance manufacturer’s recommended installation/service instructions to ensure proper operation. This control is not intended for use in locations where it may come in direct contact with water. Suitable protection must be provided to shield the control from exposure to water such as dripping, spraying, rain, etc.
Warning
Do not use the control on circuits exceeding the specified voltage. Higher voltage can damage the control and may cause shock or fire hazard.
Specifications
- Electrical Rating: 24 VAC (30 VAC max.), 60 Hz, 0.030 Amps
- Mounting: Surface mount or 2 x 4 switch box
DESCRIPTION
The 5059 Pilot Relight Control is a low voltage control that generates ignition sparks. It is energized by the thermo-stat on a call for heat. Once flame is established, the control senses the flame and stops sparking. If the pilot flame is extinguished during a call for heat, the relight control will begin sparking immediately upon sensing absence of flame. The control delivers very low current sparks (approximately 6,000 volts).
If in doubt whether you wiring is millivolt, line, or low voltage, have it
inspected by a qualified heating and air conditioning contractor, electrician,
or someone familiar with basic electricity and wiring.
Do not exceed the specification ratings.
All wiring must conform to local and national electrical codes and ordinances.
This control is a precision instrument, and should be handled carefully. Rough
handling or distorting compo-nents could cause the control to malfunction.
CAUTION
To prevent electrical shock and/or equipment damage, disconnect electrical power to the sys-tem, at the main fuse or circuit box, until installa-tion is complete.
CAUTION
Label all wires prior to disconnection when ser-vicing controls. Wiring errors
can cause improper and dangerous operation.
Following installation or replacement, follow appliance manufacturer’s
recommended instal-lation/service instructions to insure proper op-eration.
This control is not intended for use in locations where it may come in direct
contact with water. Suitable protection must be provided to shield the control
from exposure to water (dripping, spraying, rain, etc.).
WARNING
Do not use on circuits exceeding specified volt-age. Higher voltage will damage the control and may cause shock or fire hazard.
SPECIFICATIONS
Electrical Rating:
- 24 VAC (30 VAC max.)
- 60 Hz
- 0.030 Amps
Mounting:
Surface mount or 2” x 4” switch box
Ambient Temperature Range:
-40°F to +175°F
INSTALLATION
NOTE
This control requires a connection to a dead metal ground for proper control operation (mounting screws provided accomplish this requirement). When used in a grounded secondary circuit, T2 terminal must be con-nected to ground.
Some furnace manufacturers paint their furnaces. If so, the paint must be scraped from both sides of a furnace where the grounded mounting hole (identified by a chas-sis ground symbol on the 5059 pilot relight control) comes in contact with the furnace wall (see figs. 1 and 2). To ensure a positive equipment ground, make a final continu-ity check between the control grounding hole and the furnace using an ohmmeter.
INSTALL THE 5059 CONTROL
Mount the control inside the furnace in a position so that you have enough high voltage spark wire to reach the electrode, but not to expose the control to excessive high temperature conditions caused by the burner flame. The 5059 control can be mounted directly onto the furnace or can be mounted on a standard 2” x 4” switch box.
The 5059 control has a 1⁄4” (interior) diamter terminal with a ribbed spike. To connect a high voltage wire, cut the end of the wire flush, to make a flat surface at the wire end. Then push the wire end securely into the spike terminal to ensure a proper connection (see fig. 3).
CAUTION
To prevent electrical shock and/or equipment damage, disconnect electrical power to the sys-tem at the main fuse or circuit breaker box, until installation is complete.
NOTE
The typical wiring diagram (fig. 4) shows only the terminal identification and
wiring hook-up. Always refer to wiring instructions provided by the equipment
manufacturer for system hook-up operation.
When used in a grounded secondary circuit, T2 terminal must be connected to a
ground.
All wiring should be installed according to national and local electrical codes and ordinances.
If you need further information about this product, please write to
White-Rodgers Division, Emerson Electric Co. 9797 Reavis Road
St. Louis, MO 63123-5398
Attention: Technical Service Department
FAQ
Q: What is the purpose of the 5059 Pilot Relight Control?
A: The 5059 Pilot Relight Control is designed to generate ignition sparks and relight the pilot flame if it is extinguished during a call for heat.
Q: What voltage does the control operate on?
A: The control operates on 24 VAC with a maximum voltage of 30 VAC.
Q: Can the control be used in locations with water exposure?
A: No, the control is not intended for use in locations where it may come in direct contact with water. Suitable protection must be provided to shield the control from exposure to water.
Q: How should I handle the control?
A: The control is a precision instrument and should be handled carefully to avoid rough handling or distorting components that could cause malfunction.
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>