HONDA HRR216VKA Lawn Mower Owner’s Manual
- June 17, 2024
- Honda
Table of Contents
- OWNER’S MANUAL
- FOR YOUR SAFETY
- Safety Instructions
- Safety Label Locations
- PARTS AND CONTROLS
- INITIAL MOWER SETUP
- Adjust the Handlebar
- Assemble the Grass Bag
- BEFORE EACH OPERATION
- Cutting Height Adjustment
- Check the Oil Level
- Add Fuel
- OPERATION
- Operating the Controls
- Adjusting the Smart Drive Control
- Starting the Engine
- Stopping the Engine
- SERVICING YOUR MOWER
- Safety Precautions
- Maintenance Schedule
- Blade Inspection
- Blade Mounting Bolt Inspection
- Blade Replacement
- Oil Change
- Spark Plug
- Spark Arrester (optional part)
- Blade Control Check
- Smart Drive Cable Check/Adjustment
- TRANSPORTING
- STORAGE
- Fuel
- Cleaning
- TROUBLESHOOTING
- Mowing and Bagging Problems
- TECHNICAL INFORMATION
- High Altitude Operation
- Emission Control System
- Maintenance
- Air Index
- Specifications
- Maintenance
- FUEL SYSTEM MAINTENANCE
- CUSTOMER INFORMATION
- How to Contact Honda
- Honda Publications
- DISTRIBUTOR’S LIMITED WARRANTY
- EMISSION SYSTEM WARRANTY
- PRODUCT REGISTRATION
- Product Registration
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Specifications
- Air Filter – Page 12
- Blades – Page 11
- Cutting Height – Page 6
- Fuel – Page 7
- Fuel System Maintenance – Page 19
- Maintenance Schedule – Page 10
- Oil Change – Page 12
- Oil Level Check – Page 6
- Spark Plug – Page 13
- Warranty Coverage – Page 21
Initial Mower Setup
Before operating the mower for the first time, please follow these steps:
- Adjust the Handlebar – Page 3
- Assemble the Grass Bag – Page 4
Safe Mowing Practices
When operating the mower, ensure you follow these safety guidelines:
- Read the Owner’s Manual thoroughly before use.
- Practice in a safe area until you build up your skills.
Operating the Controls
To operate the mower controls:
- Refer to the instructions on Page 8.
Starting and Stopping the Engine
To start and stop the mower’s engine:
- Follow the steps provided on Page 9.
Servicing Your Mower
To maintain and service your mower, follow these instructions:
- Maintenance Safety – Page 9
- Maintenance Schedule – Page 10
- Blade Inspection – Page 11
- Blade Replacement – Page 11
- Oil Change – Page 12
- Air Filter – Page 12
- Spark Plug – Page 13
- Blade Control Check – Page 14
- Smart Drive Cable Check/Adjustment – Page 14
Transporting
To transport the mower:
- Refer to the instructions on Page 14.
Storage
To store the mower:
- Fuel – Page 14
- Oil – Page 14
- Cleaning – Page 15
- Storage Location – Page 15
- Handlebar – Page 15
- Removing From Storage – Page 15
Troubleshooting
If you encounter any issues with the mower, refer to the troubleshooting section:
- Engine Will Not Start – Page 15
- Loss of Power – Page 16
- Vibration – Page 16
- Mowing and Bagging Problems – Page 16
OWNER’S MANUAL
WELCOME
Congratulations on your selection of a Honda lawn mower! We are certain you
will be pleased with your purchase of one of the finest lawn mowers on the
market. We want to help you get the best results from your new mower and to
operate it safely. This manual contains information on how to do that; please
read it carefully.
When your mower needs scheduled maintenance, keep in mind that Honda Power
Equipment servicing dealership personnel are specially trained in servicing
Honda lawn mowers and are supported by the parts and service divisions of
American Honda.
Please read the DISTRIBUTOR’S LIMITED WARRANTY on page 21 and the EMISSION
CONTROL SYSTEM WARRANTY on page 22 to fully understand what is covered by
warranty and your responsibilities of ownership.
FOR YOUR SAFETY
Your safety and the safety of others are very important. We have provided
important safety messages in this manual and on the mower. This information
alerts you to potential hazards that could hurt you or others. Please read
these messages carefully.
Of course, it is not practical or possible to warn you about all the hazards
associated with operating or maintaining a lawn mower. You must use your own
good judgment.
Safety Instructions
You will find important safety information in a variety of forms:
- Safety Labels – on the lawn mower.
- Instructions – how to use this mower correctly and safely.
- Safety Messages – preceded by a safety alert symbol and one of three signal words: DANGER, WARNING, or CAUTION.
Each message tells you what the hazard is, what can happen, and what you can do to avoid or reduce injury.
These signal words mean
DANGER
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
WARNING
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
CAUTION You CAN be HURT if you don’t follow instructions.
- Damage Prevention Messages – You will also see other important messages that are preceded by the word NOTICE. This word means:
NOTICE
Your engine or other property can be damaged if you don’t follow instructions.
WARNING
The engine exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects, or reproductive harm.
Important Message to Parents
The safety of your children is very important to Honda. Lawnmowers are tools,
not toys. As with any equipment, bad judgments can result in serious injuries.
Your child must be big enough, strong enough, and have the coordination
necessary to comfortably reach and operate the controls. Anyone who takes
unnecessary risks and doesn’t obey rules should not operate this lawn mower.
Safety Label Locations
These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact an authorized Honda servicing dealer for a replacement.
PARTS AND CONTROLS
INITIAL MOWER SETUP
Adjust the Handlebar
-
With the handlebar adjust knobs in the unlocked position, pull the blade control lever against the handlebar, and then raise the handlebar into the mowing position .
-
Align the adjust knobs with one of the two holes on each handle stay. Setting the adjust knobs in the lowest holes raises the handlebar to its highest position.
-
Turn the handlebar adjust knobs 90 degrees into the lock position, making sure both sides are positioned at the same height.
-
Remove all the cardboard from around the handlebar.
Add Engine Oil
The mower is shipped
WITHOUT OIL in the engine. Remove the oil filler cap/dipstick and add the
entire contents of the included bottle of oil into the oil filler opening.
All Honda engines are run at the factory prior to packaging. Most of the oil
is removed prior to shipment; however, some oil remains in the engine. The
amount of oil left in the engine varies.
If you don’t use the supplied oil, add enough SAE 10W-30 API service category
SJ or later oil to bring the oil level between the upper and lower limit marks
on the dipstick—without screwing the dipstick in
(approximately 12 to 13.5 ounces is required). See page 6.
Do not overfill the engine with oil. If the engine is overfilled, the excess
oil may get transferred to the air cleaner housing and air filter. An
indication of overfilling is white or blue smoke coming from the muffler when
the engine is running.
After filling the engine with oil, screw the filler/cap dipstick in and remove
the hang tag near the recoil starter grip that says “The engine has no oil.”
Assemble the Grass Bag
- Turn the grass bag right-side out.
- Pull the frame support legs outward and slide them into the eyelets as shown.
- Install the assembled frame into the fabric grass bag, keeping the grass bag handle exposed.
Please Register Your Mower
Please take a few minutes and register your purchase with Honda.
You can register by completing and mailing the registration card on the back
cover of this book or going online to
www.powerequipment.honda.com and
clicking on Product Registration.
Before Using Your Lawn Mower
Before using the lawn mower, all mower operators must read the following
sections:
- FOR YOUR SAFETY (page 2)
- BEFORE EACH OPERATION (page 4)
- OPERATION (page 7)
- MAINTENANCE SCHEDULE (page 10)
BEFORE EACH OPERATION
Your safety is your responsibility. A little time spent in preparation will
significantly reduce your risk of injury.
Read and understand this manual. Know what the controls do and how to operate
them.
Familiarize yourself with the lawn mower and its operation before you begin
using it. Know how to quickly shut off the lawn mower in case of an emergency.
Check Your Mower
For your safety, and to maximize the service life of your lawn mower, it is
very important to take a few moments before you operate the lawn mower to
check its condition. Be sure to take care of any problem you find, or have
your servicing dealer correct it, before you operate the lawn mower.
WARNING
Improperly maintaining this lawn mower, or failing to correct a problem before
operation, could cause a malfunction in which you could be seriously injured.
Always perform a pre-operation inspection before each operation, and correct
any problem.
- Make sure the lawn mower is on a level surface.
- Look around and underneath the lawn mower for signs of oil or gasoline leaks.
- Look for signs of damage.
- Check each control for proper operation.
- Check the blades for wear. Replace as necessary (page 11).
- Check that the blade bolts are tight (page 11).
- Check that all nuts, bolts, and screws are tightened.
- Check the air filter (page 12) and oil level (page 6).
- Check the fuel level (page 7). Starting with a full tank will help to eliminate or reduce operating interruptions for refueling.
Check Your Mowing Area
For your safety and the safety of others, always inspect the area before
operating the lawn mower.
Anything that can be picked up by the blades and thrown is a potential hazard
to you and others. Look for things like stones, sticks, nails, and wire, and
remove them from the lawn area.
People and animals near the lawn area can move into your lawn mower’s path or
into a position where they could be struck by thrown objects. Clear the area
of pets and people, especially children. Their safety is your responsibility.
Check the condition of the grass. Adjust your lawn mower ground speed and
mowing swath accordingly.
Clip Director®
The Clip Director can be adjusted to either the BAG or MULCH position to
achieve the desired mowing results.
Adjust the Clip Director lever to either the bag (shutter door fully open) or
mulch (shutter door fully closed).
To adjust the Clip Director, push the end of the lever and twist the lever to
the desired position. Release the button and allow it to snap into the groove.
Mulching
Set the clip director lever in the MULCH position.
Some grass accumulation in the discharge opening is normal when the Clip
Director is in the MULCH position. To remove this grass, close the discharge
guard, set the Clip Director to the BAG position, engage the blade control
lever, and start the engine.
If the Clip Director is difficult to move or the lever will not lock fully:
- With the engine OFF, lift the discharge guard and remove the grass clippings from around the shutter door.
- With a garden hose and nozzle, spray around and under the Clip Director lever and cover assembly to remove the grass clippings.
Bag or Rear Discharge
Set the clip director lever in the BAG position.
To discharge clippings to the rear, remove the grass bag and leave the Clip Director lever in the BAG position.
Rear Shield
During normal use, the rear shield is subject to deterioration and wear.
Remove the grass bag and raise the discharge guard to check the rear shield
for cracks or tears. If the rear shield is excessively worn, have it replaced
by your authorized Honda servicing dealer.
Grass Bag
A lawn mower works like a vacuum cleaner; it blows air through the bag fabric,
which traps the grass clippings. Always empty the grass bag before it becomes
filled to the limit of its capacity. Bagging performance will diminish after
the bag becomes about 90% filled. Also, the bag is easier to empty when it is
not packed full.
You can leave the grass bag on the mower during mowing, even when full
mulching is selected.
To minimize dust and fine particles from passing through the grass bag fabric,
it is best to mow grass in the morning when the grass is damp.
Inspection
During use, the grass bag material is subject to normal wear and tear.
CAUTION
An excessively worn grass bag may allow objects to be thrown toward the
operator.
Replace a worn grass bag to prevent possible injury.
Grass bag replacement is explained on page 4.
Installation
- Raise the discharge guard and hook the grass bag onto the mower deck as shown.
- Release the discharge guard to secure the grass bag.
Removal
- Raise the discharge guard, grasp the grass bag handle, and remove the grass bag.
- Release the discharge guard.
- When the grass bag is clear of the discharge guard, you can lift it through the handlebar opening or remove it to the rear of the mower below the handlebar.
Cutting Height Adjustment
- Each wheel of the mower can be adjusted to one of six settings. The actual height of cut grass will vary with lawn and soil conditions.
- Be sure the engine is not running when adjusting the cutting height.
- To adjust cutting height, pull each adjustment lever toward the wheel, and move it into another notch.
- Move all four adjustment levers to the same position, forward for tall grass and rearward for short grass.
If you are not sure what cutting height to select, start with a high setting and check the appearance of the lawn after mowing a small area. Then readjust the cutting height if necessary.
Check the Oil Level
-
Unscrew and remove the filler cap/dipstick and wipe it clean.
-
Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
-
If the oil level is low, add oil to reach the upper limit mark on the dipstick.
Do not overfill. If the engine is overfilled, the excess oil may get transferred to the air cleaner housing and air filter. An indication of overfilling is white or blue smoke coming from the muffler when the engine is running.
Use 10W-30 API Service category SJ oil for normal conditions. For additional oil recommendations, see page 12.
NOTICE
Running the engine with a low oil level can cause engine damage. -
Screw in the filler cap/dipstick securely.
Add Fuel
This engine is certified to operate on regular gasoline with a pump octane
rating of 86 or higher.
Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid
getting dirt or water in the fuel tank.
You may use regular unleaded gasoline containing no more than 10% ethanol
(E10) or 5% methanol by volume. In addition, methanol must contain cosolvents
and corrosion inhibitors.
Use of fuels with content of ethanol or methanol greater than shown above may
cause starting and/or performance problems. It may also damage metal, rubber,
and plastic parts of the fuel system.
Engine damage or performance problems that result form using a fuel with
percentages of ethanol or methanol greater than shown above are not covered
under warranty.
WARNING
Gasoline is highly flammable and explosive, and you can be burned or seriously injured when refueling.
- Stop the engine and keep heat, sparks, and flame away.
- Refuel only outdoors.
- Wipe up spills immediately.
NOTICE
If your equipment will be used on an infrequent or intermittent basis, (more than 4 weeks before next use), refer to “FUEL SYSTEM MAINTENANCE” on page 19 for information regarding fuel deterioration.
-
Remove the fuel tank cap.
-
Add fuel to the bottom of the red fuel level gauge in the neck of the fuel tank. Do not overfill. Wipe up spilled fuel before starting the engine.
-
Tighten the fuel tank cap until it clicks.
Move the mower at least 10 feet (3 meters) away from the fueling source and site before starting the engine.
NOTICE
Fuel can damage paint and plastic. Be careful not to spill fuel when filling
your fuel tank. Damage caused by spilled fuel is not covered by the
DISTRIBUTOR’S LIMITED WARRANTY
(page 21).
OPERATION
For your safety, avoid starting or operating the engine in an enclosed area, such as a garage. Your mower’s exhaust contains poisonous carbon monoxide gas, which can collect rapidly in an enclosed area and cause illness or death.
WARNING
Exhaust contains poisonous carbon monoxide gas that can build up to
dangerous levels in closed areas. Breathing carbon monoxide can cause
unconsciousness or death.
Never run the lawn mower in a closed, or even partially closed area where
people may be present.You might hear a clicking noise as you push or pull the
lawn mower without engaging the Smart Drive. This is normal; moving the mower
without using the Smart Drive will not damage the mower.
Mowing Practices
Most injuries and property damage with walk-behind mowers can be prevented if
you follow all instructions in this manual and on the mower. The most common
hazards are discussed below, along with the best way to protect yourself and
others.
Avoid Rotating Blades
Rotating blades can cause serious cuts and even amputate fingers, hands, toes,
or feet. Keep away from the mower deck whenever the engine is running. If you
need to adjust the cutting height or work around the deck for any other
reason, always shut off the engine. Wear heavy gloves and disconnect the spark
plug cap when you need to clean the mower deck or handle the blades.
WARNING
The blades are sharp and spin at high speed. A spinning blade can cut you severely and can amputate fingers and toes.
- Wear protective footwear.
- Keep your hands and feet away from the mower deck while the engine is running.
- Stop the engine before performing any adjustment, inspection, or maintenance.
Clear Mowing Area
Mower blades can throw rocks and other objects with enough force to cause
serious injury. Before mowing, carefully inspect the area and remove all
sticks, stones, pieces of wire, and other loose objects. Never operate the
blades over gravel.
NOTICE
Striking objects with the spinning blades can cause severe engine damage, which is not covered by the Distributor’s Limited Warranty.
Keep Shields in Place
Guards and shields are designed to protect you from being hit by thrown
objects and from hot engine parts and moving components. For your safety and
the safety of others, keep all shields in place when the engine is running.
Refuel With Care
Gasoline is extremely flammable and gasoline vapor can explode. Refuel only
outdoors, in a well-ventilated area, with the engine OFF. Never smoke near
gasoline, and keep other flames and sparks away. Always store gasoline in an
approved container.
Wear Protective Clothing
Wearing protective clothing will reduce your risk of injury. Long pants and
eye protection reduce the risk of injuries from thrown objects. Sturdy shoes
with aggressive soles will help protect your feet and give you better traction
on slopes or uneven ground.
Stop the Engine When Not Mowing
If you need to leave the mower for any reason, even just to inspect the lawn
ahead, always stop the engine by releasing the blade control lever.
Avoid Slopes
Avoid steep slopes of more than 20°. Mow across slopes, not up and down. Be
careful when changing direction. Mowing on a slope when the grass is damp or
wet could cause you to slip, fall, and lose control of the mower.
NOTICE
Mowing on steep slopes can starve the engine of oil, causing engine damage
that is not covered by the Distributor’s Limited Warranty.
Keep all four wheels on the ground, and be careful to avoid losing your
footing and your control of the mower. Keep a firm grip on the handlebar, and
walk, never run, with the mower. Be very careful when mowing uneven or rough
ground.
If stuck, do not kick or shove the mower with your foot. Use the handlebar to control the mower.
Avoid Obstacles
Gravel, loose stones, and landscaping material can be picked up by the mower
and thrown many feet with enough force to cause serious personal injury and/or
property damage. The best way to prevent potential injury from thrown objects
is to release the blade control lever to stop the blades before reaching areas
with gravel, loose stones, or landscaping material.
Be careful when mowing over obstacles that stick up above the surface of the
lawn such as sprinkler heads, paving, edging, raised tree roots, etc.
If the blade hits something, or if the mower starts to vibrate, stop the
engine immediately, disconnect the spark plug cap, and check for damage (page
11). Striking objects may damage the blades, bend the crankshaft, and/or break
the mower deck or other components. Vibration usually indicates serious
trouble.
WARNING
A worn, cracked, or damaged blade can break, and pieces of the damaged blade
can become dangerous projectiles.
Thrown objects can cause serious injury.
Inspect the blades regularly (see page 11), and do not operate the mower with
a worn or damaged blade.
The DISTRIBUTOR’S LIMITED WARRANTY (page 21) does not cover parts damaged by accidental impact collision.
Operating the Controls
Blade Control Lever
The blade control lever must be pulled back against the handlebar to start and run the engine. The blades start to rotate when the lever is pulled back against the handlebar and the electric starter is operated or the recoil starter grip is pulled.
Continue to hold the lever fully against the handlebar. This will keep the
engine and blades rotating smoothly and prevent premature wear to the flywheel
brake system.
Release the blade control lever to stop the engine and stop blade rotation
whenever you need to leave the mower.
Smart Drive™ Control
With the engine running and the blades rotating, slowly push the Smart Drive
control to propel the mower forward.
Ground speed will increase as more pressure is applied to the Smart Drive
control. After maximum ground speed is obtained, applying additional pressure
will not further increase ground speed. Apply only enough pressure to achieve
the desired speed.
Release the Smart Drive control to disengage the drive when mowing around
trees and other obstacles. Push the mower around obstacles for better
directional control.
Ground speed varies with terrain, grass height, slope, and grass bag weight.
Moving the Smart Drive control allows you to maintain the desired ground speed
under constantly changing mowing conditions.
Release the Smart Drive control to disengage (stop) the rear wheels.
Adjusting the Smart Drive Control
- The Smart Drive control can be adjusted up or down into any one of five positions for operator comfort.
- Do not attempt to adjust the position of the Smart Drive control while the mower is in motion.
- Slide the multi-position adjuster to the left to unlock the control, move the Smart
- Drive control up or down into the most comfortable position, and then release the multi-position adjuster and allow it to engage.
Starting the Engine
The blades turn when you start the engine. Start the engine in a clear or mowed area where the blades can turn freely.
Before starting the mower, make sure the starter rope is not routed below the right handlebar support tab as shown. The rope will quickly be damaged during starting.
- Turn the fuel valve to the ON position (page 3).
- Pull back on the blade control lever and hold it against the handlebar.
- Pull the starter grip lightly until you feel resistance, and then pull briskly. Return the starter grip gently.
To ensure easy restarting and maximum performance from the Auto Choke System™,
allow the engine to run for at least three minutes after starting a cold
engine before stopping the engine. This minimum run time will be longer if the
temperature is below 70°F (21°C).
Continue to hold the blade control lever against the handlebar; the engine
stops when the blade control lever is released.
Stopping the Engine
- Release the blade control lever to stop the engine.
- When you finish mowing, turn the fuel valve OFF.
- If your mower will not be used for 3 to 4 weeks, we recommend running the engine’s carburetor out of fuel. You can do this by leaving the fuel valve OFF, restarting the engine and running it until the engine stops. See “FUEL SYSTEM MAINTENANCE” on page 19 if you don’t plan to use your mower for a month or more.
- Clean your mower after each mowing; refer to “Cleaning” on page 15.
SERVICING YOUR MOWER
Proper maintenance is essential for safe, economical, and trouble-free operation. It also helps reduce air pollution.
WARNING
Improper maintenance, or failure to correct a problem before operation, can
cause a malfunction in which you can be seriously hurt or killed.
Always follow the inspection and maintenance recommendations and schedules in
this owner’s manual.
To help you properly care for your mower, the following pages include a
maintenance schedule, routine inspection procedures, and simple maintenance
procedures using basic hand tools. Other service tasks that are more difficult
or require special tools are best handled by professionals and are normally
performed by a Honda technician or other qualified mechanic.
The maintenance schedule applies to normal operating conditions. If you
operate your mower under severe conditions, such as sustained high load, high
temperature, or unusually wet or dusty conditions, consult your servicing
dealer for recommendations applicable to your individual needs and use.
Remember that an authorized Honda servicing dealer knows your mower best and
is fully equipped to maintain and repair it. To ensure the best quality and
reliability, use only new, Honda Genuine parts or their equivalents for repair
and replacement.
Maintenance, replacement, or repair of the emission control devices and
systems may be performed by any engine repair establishment or individual,
using parts that are “certified” to EPA standards.
Maintenance Safety
Some of the most important safety precautions follow. However, we cannot warn
you of every conceivable hazard that can arise in performing maintenance. Only
you can decide whether or not you should perform a given task.
WARNING
Failure to properly follow maintenance instructions and precautions can cause
you to be seriously hurt or killed.
Always follow the procedures and precautions in this manual.
Safety Precautions
-
Make sure the engine is off before you begin any maintenance or repairs. This will eliminate several potential hazards:
-
Carbon monoxide poisoning from engine exhaust.
-
Be sure there is adequate ventilation whenever you operate the engine.
Burns from hot parts. -
Let the engine and exhaust system cool before touching.
-
Injury from moving parts.
Do not run the engine unless instructed to do so.
-
-
Read the instructions before you begin, and make sure you have the tools and skills required.
-
To reduce the possibility of fire or explosion, be careful when working around gasoline. Use only a nonflammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks, and flames away from all fuel-related parts.
Maintenance Schedule
- Service more frequently when used in dusty areas.
- Change engine oil every 25 hours when used under heavy load or in high outside air temperatures.
- These items should be serviced by an authorized Honda servicing dealer unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures. See “Honda Publications” on page 20 for ordering information.
Failure to follow this maintenance schedule could result in non-warrantable failures.
Blade Inspection
- Turn the fuel valve OFF (page 3).
- Disconnect the spark plug cap from the spark plug (page 13).
- Tilt the mower to the right side, so the fuel cap side is up. This will help to prevent fuel leakage and hard starting due to carburetor flooding.
- Inspect the blades for damage, cracks, and excessive rust or corrosion.
WARNING
A worn, cracked, or damaged blade can break, and pieces of the damaged blade
can become dangerous projectiles.
Thrown objects can cause serious injury.
Inspect the blades regularly, and do not operate the mower with worn or
damaged blades.
A dull blade can be sharpened, but a blade that is excessively worn, bent, cracked, or otherwise damaged must be replaced.
Blade Mounting Bolt Inspection
- Inspect the blade bolts for any signs of damage or looseness. If they are damaged, they must be replaced.
- If they appear loose, a torque wrench must be used to accurately tighten the blade bolts to the required torque. If you do not have a torque wrench, take your lawn mower to an authorized dealer to have the bolts replaced and/or tightened.
- Use only Honda Genuine blade bolts and special washers, since they are specifically designed for this purpose.
- Replacement part numbers are on page 20.
Blade Replacement
-
Remove the two blade bolts with a 14 mm (6 point) socket wrench. Use a wooden block to prevent the blades from turning when removing the bolts. Remove the blades.
-
Clean dirt and grass from around the blade mounting area.
-
Install the sharpened or replacement blades using the two blade bolts and special washers as shown below.
WARNING
Operating the mower with only one blade will result in an improperly seated
blade that can be thrown from the mower and seriously hurt or kill someone.
Always install both blades as a set.
The blade bolts and washers are specially designed for this application. When replacing bolts and washers, use only Honda Genuine replacement parts.
Tighten the blade bolts with a torque wrench. Use a wooden block to prevent the blades from turning when tightening the= bolts, as shown on page 12.
Blade bolt torque: 36 ~ 43 ft-lb (49 ~ 59 N·m)
If you do not have a torque wrench, have an authorized Honda servicing dealer
tighten the blade bolts.
WARNING
If the blade bolts are not torqued properly, the blades could loosen and be
thrown from the mower and seriously hurt or kill someone.
Ensure the blade bolts are torqued properly.
Oil Change
Change the oil after the first month or 5 hours of use. Thereafter, change the
oil every 6 months or 50 hours of use. Change the oil more frequently when
used under heavy load or high outdoor temperatures. See “Engine Oil
Recommendations” on this page for recommended oil properties.
Drain the used oil while the engine is warm. Warm oil drains quickly and
completely.
To reduce the chance of scratching the side of the mower deck or wheels when
tipping, place a piece of cardboard or drop cloth on the ground. The use of a
commercially available siphon pump will save time and make the oil change
easier.
-
Turn the fuel valve OFF (page 3). This will reduce the possibility of fuel leakage.
-
Wipe the oil filler area clean, and then remove the oil filler cap/dipstick.
-
Place a suitable container next to the mower to catch the used oil, and then tilt the mower on its right side.
- The used oil will drain through the filler neck. Allow the oil to drain completely. After draining, take the oil to your local recycling center or service station.
- Do not throw it in the trash,
pour it on the ground, or pour it down a drain.
-
Fill with the recommended oil. Do not overfill. Allow a couple of minutes for the oil to settle in the engine, and then measure the oil level (page 6). Refill amount: 12.0 ~ 13.5 oz. (0.35 ~ 0.40 L)
NOTICE
Using nondetergent oil can shorten the engine’s service life, and using 2-stroke oil can damage the engine.
Engine Oil Recommendations
Oil is a major factor affecting performance and service life. Use 4-stroke
automotive detergent oil. Always change the oil in accordance with the
MAINTENANCE SCHEDULE (page 10).
Recommended oil for general use: SAE 10W-30
Other viscosities shown in the chart may be used when the average temperature
in your area is within the recommended range.
The SAE oil viscosity and service classification are in the API label on the
oil container. Honda recommends API service category SJ or later oil.
Air Filter
Clean the air filter after the first 25 hours of use. Thereafter, clean the
filter every 6 months or 50 hours of use. Clean the filter more often when
used in dusty areas. Replace the filter every 2 years or 150 hours of use.
A properly maintained air filter will help prevent dirt from entering your
engine. Dirt entering the carburetor can be drawn into small passages in the
carburetor and cause premature engine wear. These small passages can become
blocked, causing starting or running problems.
NOTICE
Operating the engine without an air filter, with a damaged air filter, or with
an improperly installed air filter cover will allow dirt to enter the engine,
causing rapid engine wear. This type of damage is not covered by the
DISTRIBUTOR’S LIMITED WARRANTY (page 21).
We recommend the use of a Honda Genuine air filter to ensure it seals and
performs as designed. Using a non-Honda air filter can result in dirt
bypassing the filter, causing damage to the engine or fuel system.
-
Press down on the cover tabs and remove the cover.
-
Remove the filter from the air cleaner housing.
-
Inspect the filter; replace if damaged.
-
Clean the filter by tapping it several times on a hard surface to remove dirt, or blow compressed air (not exceeding 30 psi [207 kPa]) through the air filter from the inside. Never try to brush off dirt; brushing will force dirt into the fibers.
-
Wipe dirt from the inside of the air cleaner housing and cover using a moist rag. Be careful to prevent dirt from entering the air duct that leads to the carburetor.
-
Reinstall the filter and cover. Be sure both tabs are fully locked in place.
Spark Plug
Replace the spark plug every 2 years or after 150 hours of use. Recommended Spark Plug: NGK – BPR5ES
NOTICE
An incorrect spark plug can cause engine damage.
For good performance, the spark plug must be properly gapped and free of
deposits.
-
Allow the engine to cool, disconnect the spark plug cap, and remove any dirt from around the spark plug area.
-
Remove the spark plug with a 13/16 in (21 mm) spark plug wrench.
-
Inspect the spark plug. Replace it if the electrodes are worn, or if the insulator is cracked or chipped.
-
Measure the spark plug electrode gap with a suitable gauge.
Gap: 0.028 ~ 0.031 in (0.7 ~ 0.8 mm). Correct the gap, if necessary, by carefully bending the side electrode. -
Install the spark plug carefully, by hand, to avoid cross-threading.
-
After the spark plug seats, tighten with a 13/16 in (21 mm) spark plug wrench to compress the washer. If reinstalling the old spark plug, tighten 1/8 to 1/4 turn after the spark plug seats. If installing a new spark plug, tighten 1/2 turn after the spark plug seats. Spark plug torque: 14 ft-lb (20 N·m)
NOTICE
A loose spark plug can overheat and damage the engine. Overtightening the spark plug can damage the threads in the cylinder head. -
Install the spark plug cap on the spark plug.
Spark Arrester (optional part)
The spark arrester must be serviced every 100 hours to keep it functioning as
designed.
Your lawn mower engine is not factory-equipped with a spark arrester. In some
areas, it is illegal to operate an engine without a spark arrester. Check
local laws and regulations. An optional USDA approved spark arrester is
available from an authorized Honda servicing dealer. See page 20 for part
numbers.
- Allow the engine to cool and disconnect the spark plug cap.
- Remove the three flange bolts and the heat shield. Remove the setscrew and the spark arrester from the muffler.
- Check for carbon deposits on the spark arrester and the exhaust port. Use a brush to remove any carbon deposits from the screen. Replace the screen if it is torn or damaged.
- Installation is the reverse of removal. Tighten all hardware securely.
- Reconnect the spark plug cap.
Blade Control Check
- Start the engine outdoors.
- Release the blade control lever; the engine should stop quickly. If it does not, take your mower to an authorized Honda servicing dealer for repair.
Smart Drive Cable Check/Adjustment
Cable Check
With the engine off, use the multi-position adjuster to set the Smart Drive
control in its lowest position (page 8).
Gradually push the Smart Drive control down while pulling the lawn mower
backwards. The rear wheels should lock up before the Smart Drive paddles are
straight p-and-down. If they don’t, perform the cable adjustment below.
Cable Adjustment
- With the engine off, loosen the adjuster jam nut.
- Without pushing the Smart Drive control, pull the lawn mower backwards to check wheel resistance.
- If no wheel resistance exists, mark the adjuster and TIGHTEN the adjuster one turn at a time until the wheels lock-up when pulling rearward.
- Turn the adjuster in the LOOSEN direction 8 complete revolutions.
- Tighten the jam nut to lock the adjuster in place.
TRANSPORTING
- If the engine has been running, allow it to cool before loading the mower on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials.
- Turn the fuel valve to the OFF position. This will prevent carburetor flooding and reduce the possibility of fuel leakage.
- If installed, remove the grass bag.
- If a suitable loading ramp is not available, two people should lift the mower on and off the transport vehicle while holding the mower level.
- Position the mower so all four wheels are on the bed of the transport vehicle. Tie the mower down with rope or straps, and block the wheels. Keep the tie-down rope or straps away from the controls, adjustment levers, cables, and the carburetor.
- Fold the handlebar so the mower will take up less space (page 15).
STORAGE
Proper storage preparation is essential for keeping your lawn mower trouble free and looking good. To help keep rust and corrosion from impairing your lawn mower’s function and appearance, and to make the engine easier to start after storage, follow the instructions described in this section to:
- Drain or treat the fuel
- Change the oil and coat the engine cylinder
- Clean the mower, engine, and grass bag
- Choose a storage location
Fuel
See “FUEL SYSTEM MAINTENANCE” on page 19 for a list of recommended procedures
to avoid fuel related problems.
The DISTRIBUTOR’S LIMITED WARRANTY (page 21) does not cover fuel system damage
or engine performance problems resulting from neglected storage preparation.
Oil
Change the engine oil (see page 12).
Add oil in the engine cylinder to prevent rust.
- Remove the spark plug (page 13).
- Pour a teaspoon (5 cc) of clean engine oil into the cylinder to keep it from rusting.
- Pull the starter rope several times to distribute the oil in the cylinder.
- Reinstall the spark plug.
- Pull the starter rope slowly until resistance is felt, and then return the starter grip gently. This will close the valves so moisture cannot enter the engine cylinder.
Cleaning
Mower Deck
Before washing the underside of the mower deck, stop the engine and turn the
fuel valve to the OFF position. Rest the mower on its right side, so the fuel
cap side is up. This will help to prevent fuel leakage and hard starting due
to carburetor flooding. Wear heavy gloves to protect your hands from the
blades.
Be careful to avoid getting water into controls and cables, or anywhere near
the engine air cleaner or muffler opening.
Engine
Wash the engine by hand, and be careful to prevent water from entering the air
cleaner and exhaust opening.
NOTICE
Using a garden hose or pressure washing equipment can force water into the air filter. Water in the air cleaner will soak the paper element and can enter the carburetor or engine cylinder, causing damage. Water contacting a hot engine can cause damage. If the engine has been running, allow it to cool before washing.
Grass Bag
Remove the bag from the mower, and wash it with a garden hose or pressure
washer. Allow the bag to dry completely before storage.
Drying
After washing the lawn mower, wipe dry all accessible surfaces.
Place the mower with its wheels on a level surface. Start the engine outdoors
and let it run until it reaches normal operating temperature to evaporate any
water remaining on the engine.
Stop the engine and allow it to cool.
After the lawn mower is clean and dry, touch up any damaged paint, and coat
other areas that may rust with a light film of oil.
Storage Location
If your mower will be stored with gasoline in the fuel tank and carburetor, it
is important to reduce the hazard of gasoline vapor ignition. Select a well-
ventilated dry storage area away from any appliance that operates with a
flame, such as a furnace, water heater, or clothes dryer. Also avoid any area
with a spark-producing electric motor, or where power tools are operated.
Make sure the fuel valve is in the OFF position to reduce the possibility of
fuel leakage.
Place the mower with its wheels on a level surface. Tilting can cause fuel or
oil leakage.
With the engine and exhaust system cool, cover the mower to keep out dust. A
hot engine and exhaust system can ignite or melt some materials. Do not use
sheet plastic as a dust cover. A nonporous cover will trap moisture around the
mower, promoting rust and corrosion.
Handlebar
Remove the grass bag if installed. You can place it on top of the engine with
the bag opening to the front.
- Turn the handlebar adjust knobs 90 degrees to release the locating pins .
- Fold the handlebar forward ; do not pinch or kink the cable.
Removing From Storage
- When unfolding the handlebar, be sure to lock the handlebar adjust knobs to secure the handlebar in the mowing position.
- Check your mower as described in BEFORE OPERATION (page 4).
- If the cylinder was coated with oil during storage preparation, the engine may smoke briefly at startup.
TROUBLESHOOTING
Engine Will Not Start
Loss of Power
Vibration
Mowing and Bagging Problems
TECHNICAL INFORMATION
Serial Number Locations
There are two serial numbers, one for the engine and one for the mower frame. Record the engine and frame serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries.
- Engine serial number: _____
- Frame serial number: __
- Date of purchase: _____
High Altitude Operation
At high altitudes, the standard carburetor air-fuel mixture will be too rich.
Performance will decrease, and fuel consumption will increase. A very rich
mixture will also foul the spark plug and cause hard starting. Operation at an
altitude that differs from that at which this engine was certified, for
extended periods of time, may increase emissions.
High altitude performance can be improved by specific modifications to the
carburetor. If you always operate your lawn mower at altitudes above 5,000
feet (1,500 meters), have your servicing dealer perform this carburetor
modification. This engine, when operated at high altitude with the carburetor
modifications for high altitude use, will meet each emission standard
throughout its useful life.
Even with carburetor modification, engine horsepower will decrease about 3.5%
for each 1,000-foot (300-meter) increase in altitude. The effect of altitude
on horsepower will be greater than this if no carburetor modification is made.
NOTICE
When the carburetor has been modified for high altitude operation, the air- fuel mixture will be too lean for low altitude use. Operation at altitudes below 5,000 feet (1,500 meters) with a modified carburetor may cause the engine to overheat and result in serious engine damage. For use at low altitudes, have your servicing dealer return the carburetor to original factory specifications.
Emission Control System
Source of Emissions
The combustion process produces carbon monoxide, oxides of nitrogen, and
hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important
because, under certain conditions, they react to form photochemical smog when
subjected to sunlight. Carbon monoxide does not react in the same way, but it
is toxic.
Honda utilizes appropriate air/fuel ratios and other emissions control systems
to reduce the emissions of carbon monoxide, oxides of nitrogen, and
hydrocarbons. Additionally, Honda fuel systems utilize components and control
technologies to reduce evaporative emissions.
U.S. EPA, CARB, and Environment Canada
EPA, California, and Canadian emissions regulations require all manufacturers
to furnish written instructions describing the operation and maintenance of
emissions control systems.
The following instructions and procedures must be followed in order to keep
the emissions from your Honda engine within the emissions standards.
Tampering and Altering
NOTICE
Tampering is a violation of Federal and California law.
Tampering with or altering the emissions control system may increase emissions
beyond the legal limit. Among those acts that constitute tampering are:
- Removal or alteration of any part of the intake, fuel, or exhaust systems.
- Altering or defeating the speed-adjusting mechanism to cause the engine to operate outside its design parameters.
Problems That May Affect Emissions
If you are aware of any of the following symptoms, have your engine inspected
and repaired by your servicing dealer.
- Hard starting or stalling after starting
- Rough idle
- Misfiring, backfiring under load, or afterburning
- Black exhaust smoke or high fuel consumption
Replacement Parts
The emissions control systems on your new Honda engine were designed, built,
and certified to conform with EPA, California, and Canadian emissions
regulations. We recommend the use of Honda Genuine parts whenever you have
maintenance done. These original-design replacement parts are manufactured to
the same standards as the original parts, so you can be confident of their
performance. The use of replacement parts that are not of the original design
and quality may impair the effectiveness of your emissions control system.
A manufacturer of an aftermarket part assumes the responsibility that the part
will not adversely affect emissions performance. The manufacturer or rebuilder
of the part must certify that use of the part will not result in a failure of
the engine to comply with emissions regulations.
Maintenance
Follow the MAINTENANCE SCHEDULE on page 10. Remember this schedule is based on the assumption that your machine will be used for its designed purpose. Sustained high-load or high-temperature operation, or use in unusually wet or dusty conditions, will require more frequent service.
Air Index
An Air Index Information hang tag/label is applied to engines certified to an
emission durability time period in accordance with the requirements of the
California Air Resources Board.
The bar graph is intended to provide you, our customer, the ability to compare
the emissions performance of available engines. The lower the Air Index, the
less pollution.
The durability description is intended to provide you with information
relating the engine’s emission durability period. The descriptive term
indicates the useful life period for the engine’s emission control system. See
your EMISSION SYSTEM WARRANTY (page 22) for
additional information.
Specifications
Mower Features
HRR216K9VKA| Honda rotary mower, 21-inch mower deck, 3-in-1 Clip Director,
Smart Drive variable speed transmission, flywheel brake, fixed throttle, Auto
Choke System™
---|---
Dimensions and Weights
Length | 60.4 in (1534 mm) |
---|---|
Width | 23 in (585 mm) |
Overall height | 39.9 in (1014 mm) |
Dry weight | 82.0 lb (37.2 kg) |
Cutting width | 21.0 in (530 mm) |
Cutting heights | 1-1/8 ~ 4 in (28 ~ 102 mm) |
Wheelbase | 24.4 in (620 mm) |
Engine Design and Performance
Model | GCV160 |
---|---|
Type | 4-stroke, overhead-cam, single-cylinder, air-cooled |
Displacement | 9.8 cu in (160 cc) |
Bore and stroke | 2.52 x 1.97 in (64 x 50 mm) |
Compression ratio | 8.5:1 |
Ignition system | Transistorized magneto |
Transmission Design and Performance
Transmission type | Variable speed |
---|---|
Ground speeds | 0 ~ 4 mph (0 ~ 1.8 m/s) |
Maintenance
Fuel| Unleaded gasoline with a pump octane rating of 86 or higher containing no more than 10% ethanol by volume
Capacity: 0.25 US gal (0.93 L) See “FUEL SYSTEM MAINTENANCE”
on page 19 to prevent fuel-related problems
| page 7
---|---|---
Blade Bolt Torque| 36 ~ 43 ft-lb (49 ~ 59 N•m)| page 11
Engine Oil| SAE 10W-30, API SJ or later Capacity: 18.6 oz (0.55 L)
Refill amount: 12.0 ~ 13.5 oz
(0.35 ~ 0.40 L)*
| page 12
Spark Plug| Type: NGK – BPR5ES
Gap: 0.028 ~ 0.031 in (0.7 ~ 0.8 mm)
| page 13
Smart Drive Cable| Adjust for proper operation.| page 14
Maximum Governed Speed| 2,950 ~ 3,100 rpm **| Shop manual
Valve clearance (cold)| Intake: 0.15 ± 0.02 mm
Exhaust: 0.20 ± 0.02 mm
| Shop manual
- Actual amount will vary due to residual oil in the engine. Always use the dipstick to confirm the actual level (page 6).
- Do not try to increase the engine speed above the maximum governed speed; the blades could fracture and come apart.
FUEL SYSTEM MAINTENANCE
When maintained properly, your Honda lawn mower should provide years of trouble-free operation. This includes the fuel system. However, gasoline can quickly deteriorate, causing starting or running problems and, in some cases, damage to the fuel system. Most fuel-related problems can be avoided by following the precautions listed below. Fuel system damage and engine performance problems resulting from deteriorated fuel are not covered by the Distributor’s Limited Warranty (see page 21).
During the Normal Mowing Season
Action | Reason |
---|---|
Do not use gasoline containing more than 10% ethanol. | A high level of ethanol |
in gasoline attracts water and can corrode or damage the fuel system and cause
performance problems.
Store gasoline in a clean, plastic, sealed container approved for fuel
storage.
Store your fuel supply container away from direct sunlight; if the container has a vent, keep it closed.
| A clean plastic container will prevent rust and metallic contaminants from entering the fuel system.
Gasoline will deteriorate faster when exposed to air and sunlight.
Purchase only enough gasoline to last for 30 to 60 days.
If you purchase enough gasoline to last for more than 60 days, add a fuel stabilizer to your storage tank when you fill it.
| Gasoline deteriorates with age, so try to avoid storing it for long periods, especially in summer heat.
Fuel stabilizer will extend the shelf life of gasoline, but it will not reconstitute stale fuel.
When you finish mowing, turn the fuel valve OFF and fill the mower’s fuel tank.| If the fuel tank is only partially filled, air in the tank will promote fuel deterioration.
Weeks Before Next Use
Action | Reason |
---|---|
Turn the fuel valve OFF and fill the mower’s fuel tank. | If the fuel tank is |
only partially filled, air in the tank will promote fuel deterioration.
With the fuel valve off, start the engine and let it run until it runs out of
gas. Running time should be approximately 3 minutes.| The small amount of
gasoline in your lawn mower’s carburetor will deteriorate faster than the fuel
in the fuel tank due to its small volume and heat from the engine.
Action| Reason
Turn the fuel valve OFF and fill the mower’s fuel tank.| If the fuel tank is
only partially filled, air in the tank will promote fuel deterioration.
With the fuel valve off, start the engine and let it run until it runs out of
gas. Running time should be approximately 3 minutes.| The small amount of
gasoline in your lawn mower’s carburetor will deteriorate faster than the fuel
in the fuel tank due to its small volume and heat from the engine.
More Than 3 Months Before Next Use
Action | Reason |
---|
If you did not add fuel stabilizer to your fuel storage tank when you filled
it up, fill your mower’s fuel tank with fresh gasoline.| If the fuel tank is
only partially filled, air in the tank will promote fuel deterioration.
Add fuel stabilizer to the mower tank according to the stabilizer
manufacturer’s instructions.| Fuel stabilizer will extend the life of
gasoline, but it will not reconstitute stale gasoline.
Run the engine outdoors for 10 minutes.| To make sure treated gasoline has
replaced untreated gasoline throughout the fuel system.
Stop the engine and turn the fuel valve OFF. Restart the engine and let it run
until it runs out of gasoline. Running time should be approximately 3
minutes.| The small amount of gasoline in your lawn mower’s carburetor will
deteriorate faster than the fuel in the fuel tank due to its small volume and
heat from the engine.
If you have fuel left in your storage container at the end of the season, the EPA (Environmental Protection Agency) recommends adding the gasoline to your car’s gas tank (http://epa.gov/reg5oair/mobile/winter.html), provided your car’s gas tank is fairly full.
CUSTOMER INFORMATION
Parts, Accessories, and Service Items
Contact an authorized Honda servicing dealer to purchase any of these (or
other) Honda Genuine items for your lawn mower.
Replacement Parts
Item | Part Number | Notes |
---|---|---|
Spark plug | 98079-55846 | NGK (brand) BPR5ES |
Air filter | 17211-ZL8-023 | Paper |
Lower blade | 72511-VL0-S00 | Always use an upper and lower blade as a set. |
Upper blade | 72531-VH7-000 | |
Blade bolt | 90105-VA3-J01 | 2 required, 10 x 25 mm |
Spring washer | 90502-VG3-000 | 2 required |
Grass bag | 81320-VL0-P00 | Fabric bag only, no frame |
Wheel/tire | 42710-VE2-M00ZE | Rear |
44710-VL0-L00ZB | Front |
Accessories
Item | Part Number | Notes |
---|---|---|
Spark arrester kit | 06180-Z0J-000 | Includes spark arrester, ID plate, and |
screw
Fast funnel| 08C25-FST-000| Disposable and spill-free (3-pack)
Lawn mower cover| 08P59-VE2-000AH| Custom fitted, waterproof, and breathable
Service Items
Item | Part Number | Notes |
---|
SAE 10W-30
engine oil
| 08207-10W30| 1 quart
NO-SPILL®
gas cans
| 06176-1415-C6| 1-1/4 gallon
06176-1405-C6| 2-1/2 gallon
Fuel stabilizer| 08732-0800| 8 oz For short and long term storage
Matte black touch-up paint (aerosol can)| 08707-NH105| For handlebar only
® NO-SPILL is a registered trademark of NoSpill LLC.
Dealer Locator Information
To find an Authorized Honda Servicing Dealer anywhere in the United States:
Visit www.powerequipment.honda.com and
click on Find a Dealer.
How to Contact Honda
Honda Power Equipment dealership personnel are trained professionals. They
should be able to answer any question you may have. If you encounter a problem
that your dealer does not solve to your satisfaction, please discuss it with
the dealership’s management. The Service Manager or General Manager can help.
Almost all problems are solved in this way.
If you are dissatisfied with the decision made by the dealership’s management,
contact the Honda Power Equipment Customer Relations Office.
You can write
American Honda Motor Co., Inc.
- Power Equipment Division
- Customer Relations Office
- 4900 Marconi Drive
- Alpharetta, GA 30005-8847
Or telephone: 770-497-6400 M-F, 8:30 a.m. – 7:00 p.m. ET When you write or call, please give us this information:
- Model and serial numbers (page 16)
- Name of the dealer who sold the lawn mower to you
- Name and address of the dealer who services your lawn mower
- Date of purchase
- Your name, address, and telephone number
- A detailed description of the problem
Honda Publications
These publications will give you information for maintaining and repairing your lawn mower.
Owner’s Manual
Keep this owner’s manual handy so you can refer to it at any time. Consider
this owner’s manual a permanent part of the lawn mower; please give it to the
new owner if you resell the lawn mower.
The information and specifications included in this publication were in effect
at the time of approval for printing. American Honda Motor Co., Inc. reserves
the right, however, to discontinue or change specifications or design at any
time without notice and without incurring any obligation whatever. No part of
this publication may be reproduced without written permission.
Shop Manual
This manual covers complete maintenance and overhaul procedures. It is
intended to be used by a skilled technician. Available through your Honda
dealer or visit
www.powerequipment.honda.com
and click on Product Manuals.
Parts Catalog
This manual provides complete, illustrated parts lists, and is available
through your Honda dealer.
Frequently Asked Questions
The Honda Power Equipment web site provides additional information for users of Honda power equipment. Visit www.powerequipment.honda.com and click on FAQs or scan the QR code shown.
DISTRIBUTOR’S LIMITED WARRANTY
Honda Power Equipment
This warranty is limited to the following Honda Power Equipment products when
distributed by American Honda Motor Co., Inc., Power Equipment Division, 4900
Marconi Drive, Alpharetta, Georgia 30005-8847, purchased at retail or placed
in rental service on or after January 1, 2010.
PRODUCTS COVERED BY THIS WARRANTY| LENGTH OF WARRANTY
(from date of original retail purchase)
---|---
PRIVATE RESIDENTIAL (1)| COMMERCIAL/ RENTAL/ INSTITUTIONAL
HRR Mowers| 36 months| 3 months
- Private residential: Used in maintaining owner’s primary and/or secondary residence. Any other use, including but not limited to informal “for hire” use, is considered commercial/rental/institutional use.
To Qualify for This Warranty
The product must be purchased in the United States, Puerto Rico, or the U.S.
Virgin Islands from American Honda or a dealer authorized by American Honda to
sell those products. This warranty applies to the first retail purchaser and
each subsequent owner during the applicable warranty time period.
What American Honda Will Repair or Replace Under Warranty
American Honda will repair or replace, at its option, any part that is proven
to be defective in material or workmanship under normal use during the
applicable warranty time period. Warranty repairs and replacements will be
made without charge for parts or labor. Anything replaced under warranty
becomes the property of American Honda Motor Co., Inc. All parts replaced
under warranty will be considered as part of the original product, and any
warranty on those parts will expire coincident with the original product
warranty.
To Obtain Warranty Service
You must, at your expense, take the Honda Power Equipment product, accessory,
replacement part, apparel, or the power equipment on which the accessory or
replacement part is installed, and proof of purchase to any Honda Power
Equipment dealer in the United States, Puerto Rico, or the U.S. Virgin Islands
who is authorized to sell and/or service that product, during the dealer’s
normal business hours. To locate a dealer near you, visit our web site at
http://www.PowerEquipment.Honda.com and click on Find a Dealer.
If you are unable to obtain warranty service or are dissatisfied with the
warranty service you receive, contact the owner of the dealership involved;
normally this will resolve the problem. However, if you should require further
assistance, write or call the Power Equipment Customer Relations Dept. of
American Honda Motor Co., Inc. See “How to
Contact Honda” on page 20.
Exclusions
- Any damage or deterioration resulting from the following:
- Neglect of the periodic maintenance as specified in this manual
- Improper repair or maintenance
- Operating methods other than those indicated in this manual
- The use of non-genuine Honda parts and accessories other than those approved by Honda (other than recommended lubricants and fluids)
- Exposure of the product to soot and smoke, chemical agents, bird droppings, sea water, sea breeze, salt or other environmental phenomena
- Collision, fuel contamination or deterioration, neglect, unauthorized alteration, misuse, incorporation or use of unsuitable attachments or parts
- Normal wear and tear (normal fading of painted or plated surfaces, sheet peeling and other natural deterioration)
- Consumable parts: Honda does not warrant parts deterioration due to normal wear and tear. The parts listed below are not covered by warranty (unless they are needed as a part of another warranted repair):
- Spark plug, fuel filter, air cleaner element, clutch disc, tire, wheel bearing, recoil starter rope, cable, belt, cutter blade.
- Lubricant: oil and grease.
- Cleaning, adjustment, and normal periodic maintenance work (carburetor cleaning, engine oil draining, blade sharpening, belt and cable adjustments).
- Any product that has ever been declared a total loss or sold for salvage by a financial institution or insurer.
- Auger and paddle assemblies of snowthrowers, tiller tines of roto-tillers, mower blades and mower deck housings, are specifically not warranted against impact damage, including but not limited to, abrasive damage.
Disclaimer of Consequential Damage and Limitation of Implied Warranties
American Honda disclaims any responsibility for loss of time or use of the
product, transportation, commercial loss, or any other incidental or
consequential damage. Any implied warranties are limited to the duration of
this written limited warranty. Some states do not allow limitations on how
long an implied warranty lasts and/or do not allow the exclusion or limitation
of incidental or consequential damages, so the above exclusions and
limitations may not apply to you. This warranty gives you specific legal
rights, and you may also have other rights which vary from state to state.
Honda Parts, Accessories, and Apparel
This warranty is limited to Honda Power Equipment parts, accessories, and
apparel when distributed by American Honda Motor Co., Inc., 4900 Marconi
Drive, Alpharetta, Georgia 30005-8847.
PRODUCTS COVERED BY THIS WARRANTY| LENGTH OF WARRANTY
(from date of original retail purchase)
---|---
PRIVATE RESIDENTIAL| COMMERCIAL/ RENTAL/ INSTITUTIONAL
Parts| 6 months| 3 months
Accessories| 12 months| 3 months
Apparel| 6 months| 3 months
To Qualify for This Warranty
- The parts, accessories, or apparel must be purchased from American Honda or a dealer authorized by American Honda to sell those products in the United States, Puerto Rico, and the U.S. Virgin Islands. Parts and Accessories must be purchased for installation on original Honda equipment or engines to be eligible for warranty coverage. Installing parts and accessories on non-Honda products or engines voids this warranty.
- You must be the first retail purchaser. This warranty is not transferable to subsequent owners.
What American Honda Will Repair or Replace Under Warranty
American Honda will repair or replace, at its option, any Honda Power
Equipment parts, accessories, replacement parts, or apparel that are proven to
be defective in material or workmanship under normal use during the applicable
warranty time period. Anything replaced under warranty becomes the property of
American Honda Motor Company, Inc. The warranty on all parts, accessories, and
apparel replaced under warranty will expire coincident with the original
warranty on the replaced parts, accessories, or apparel. Parts and accessories
installed by a dealer who is authorized by American Honda to sell them will be
repaired or replaced under warranty without charge for parts or labor. If
installed by anyone else, parts and accessories will be repaired or replaced
under warranty without charge for parts, but any labor charges will be the
responsibility of the purchaser.
Apparel will be repaired or replaced under warranty without any charge.
To Obtain Warranty Service
You must, at your expense, take the Honda Power Equipment part, accessory,
apparel or the Honda Power Equipment on which the part or accessory is
installed, and proof of purchase to any Honda Power Equipment dealer in the
United States, Puerto Rico, or the U.S. Virgin Islands who is authorized to
sell that product, during the dealer’s normal business hours. To locate a
dealer near you, visit our web site at http://www.PowerEquipment.Honda.com
and click on Find a Dealer.
If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive, contact the owner of the dealership involved; normally this will resolve the problem. However, if you should require further assistance, write or call the Power Equipment Customer Relations Department of American Honda Motor Co., Inc. See “How to Contact Honda” on page 20.
Exclusions
This warranty does not extend to parts, accessories, or apparel affected or
damaged by collision, normal wear, use in an application for which the product
was not designed or any other misuse, neglect, incorporation or use of
unsuitable attachments or parts, unauthorized alteration, improper
installation, or any causes other than defects in material or workmanship of
the product. Installing parts and accessories on non-Honda products or engines
voids this warranty.
Disclaimer of Consequential Damage and Limitation of Implied
Warranties
American Honda disclaims any responsibility for loss of time or use of the
product, or the power equipment on which the product is installed,
transportation, commercial loss, or any other incidental or consequential
damage. Any implied warranties are limited to the duration of this written
warranty. Some states do not allow limitations on how long an implied warranty
lasts and/or do not allow the exclusion or limitation of incidental or
consequential damages, so the above exclusions and limitations may not apply
to you. This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.
EMISSION SYSTEM WARRANTY
Your new Honda Power Equipment engine complies with the U.S. EPA, Environment Canada, and State of California emission regulations (models certified for sale in California only). American Honda Motor Co., Inc. provides the emission warranty coverage for engines in the United States and its territories. Honda Canada Inc. provides the emission warranty for engines in the 13 provinces and territories of Canada. In the remainder of this Emission Control System Warranty, American Honda Motor Company Inc. and Honda Canada Inc. will be referred to as Honda.
YOUR WARRANTY RIGHTS AND OBLIGATIONS
CALIFORNIA
The California Air Resources Board and Honda are pleased to explain the
emission control system warranty on your 2013 and later Honda Power Equipment
engine. In California, new spark-ignited small off-road equipment engines must
be designed, built, and equipped to meet the State’s stringent anti-smog
standards.
OTHER STATES, U.S. TERRITORIES, AND CANADA
In other areas of the United States and in Canada, your engine must be
designed, built, and equipped to meet the U.S. EPA and Environment Canada
emission standards for spark-ignited engines at or below 19 kilowatts.
Specific Honda products that do not meet the California emissions regulations
can be identified by a “Not for sale in California” decal.
ALL OF THE UNITED STATES AND CANADA
Honda must warrant the emission control system on your power equipment engine
for the period of time listed below, provided there has been no abuse,
neglect, or improper maintenance of your power equipment engine. Where a
warrantable condition exists, Honda will repair your power equipment engine at
no cost to you including diagnosis, parts, and labor.
Your emission control system may include such parts as the carburetor or fuel
injection system, the ignition system, and catalytic converter. Also included
may be hoses, connectors, and other emission-related assemblies. (See adjacent
table for additional covered parts).
OWNER’S WARRANTY RESPONSIBILITY
As the power equipment engine owner, you are responsible for the performance
of the required maintenance listed in your owner’s manual. Honda recommends
that you retain all receipts covering maintenance on your power equipment
engine, but Honda cannot deny warranty coverage solely for the lack of
receipts or for your failure to ensure the performance of all scheduled
maintenance.
As the power equipment engine owner, you should however be aware Honda may
deny you warranty coverage if your power equipment engine or a part has failed
due to abuse, neglect, improper maintenance, or unapproved modifications.
You are responsible for presenting your power equipment engine to a Honda
Power Equipment dealer as soon as a problem exists. The warranty repairs
should be completed in a reasonable amount of time, not to exceed 30 days. If
you have any questions regarding your emissions warranty rights and
responsibilities, you should contact the Honda Office in your region:
- American Honda Motor Co., Inc.
- Power Equipment Customer
- Relations
- 4900 Marconi Drive
- Alpharetta, Georgia 30005-8847
- Telephone: (888) 888-3139or
- Honda Canada Inc.
- 180 Honda Blvd. Markham,
- ON, L6C, 0H9
- Telephone: 888-946-6329
- Email: powerequipmentemissions@ahm.honda.com
WARRANTY COVERAGE:
Honda power equipment engines sold in the United States and Canada are
covered by this warranty for a period of two years from the date of delivery
to the original retail purchaser or the length of the Honda Distributor’s
Limited Warranty, whichever is longer. This warranty is transferable to each
subsequent purchaser for the duration of the warranty period.
If any emission-related part on your engine is defective, the part will be
repaired or replaced by Honda without charge for diagnosis, parts, or labor.
All defective parts replaced under this warranty become the property of Honda.
A list of warranted parts is in the adjacent column. Normal maintenance items,
such as spark plugs and filters, that are on the warranted parts list are
warranted up to their required replacement interval only.
Honda will also replace other engine components damaged by a failure of any
warranted part during the warranty period.
Only Honda approved replacement parts may be used in the performance of any
warranty repairs and must be provided without charge to the owner. The use of
replacement parts not equivalent to the original parts may impair the
effectiveness of your engine emission control system. If such a replacement
part is used in the repair or maintenance of your engine, and an authorized
Honda dealer determines it is defective or causes a failure of a warranted
part, your claim for repair of your engine may be denied. If the part in
question is not related to the reason your engine requires repair, your claim
will not be denied.
TO OBTAIN WARRANTY SERVICE
You must, at your own expense, take your Honda Power Equipment engine or the
product on which it is installed, along with your sales registration card or
other proof of original purchase date, to any Honda Power Equipment dealer who
is authorized by Honda to sell and service that Honda product during his
normal business hours. Claims for repair or adjustment found to be caused
solely by defects in material or workmanship will not be denied because the
engine was not properly maintained and used.
If you are unable to obtain emission warranty service or are dissatisfied with
the warranty service you received, contact the owner of the dealership
involved. Normally this should resolve your problem. However, if you require
further assistance, contact the Honda office in your region. Refer to adjacent
column for contact information.
EXCLUSIONS
Failures other than those resulting from defects in material or workmanship
are not covered by this warranty. This warranty does not extend to emission
control systems or parts that are affected or damaged by owner abuse, neglect,
improper maintenance, misuse, misfueling, improper storage, collision, the
incorporation of, or use of, unsuitable attachments, or the unauthorized
alteration of any part.
This warranty does not cover replacement of expendable maintenance items made
in connection with required maintenance service after the item’s first
scheduled replacement as listed in the maintenance section of the product
Owner’s Manual, such as: spark plugs and filters.
DISCLAIMER OF CONSEQUENTIAL DAMAGE AND LIMITATION OF IMPLIED WARRANTIES
American Honda Motor Co., Inc. and Honda Canada disclaim any responsibility
for incidental or consequential damages such as loss of time or the use of the
power equipment, or any commercial loss due to the failure of the equipment;
and any implied warranties are limited to the duration of this written
warranty. This warranty is applicable only where the California, U.S. EPA or
Environment Canada emission control system warranty regulation is in effect.
EMISSION CONTROL SYSTEM WARRANTY PARTS
SYSTEMS COVERED BY THIS WARRANTY: | PARTS DESCRIPTION: |
---|---|
Fuel Metering | Carburetor assembly, (includes starting enrichment system), |
Engine temperature sensor, Engine control module, Fuel injector, Fuel
regulator, Intake manifold
Evaporative| Fuel tank, Fuel cap, Fuel hoses, Vapor hoses, Carbon canister,
Canister mounting brackets,
Fuel strainer, Fuel valve, Fuel pump, Fuel hose joint, Canister purge hose joint
Exhaust| Catalyst, Exhaust pipe, Muffler (with catalyst)
Air Induction| Air cleaner case, Air cleaner element
Ignition| Flywheel comp., Flywheel magneto, Ignition pulse generator,
Crankshaft position sensor, Power coil, Ignition coil assembly, Ignition
control module, Spark plug cap, Spark plug
Crankcase Emission Control| Crankcase breather tube, Breather valve assembly,
Oil filler cap
Miscellaneous Parts| Tubing, fittings, seals, gaskets, and clamps associated
with these listed systems
Note: This list applies to parts supplied by Honda and does not cover parts supplied by the equipment manufacturer. Please see the original equipment manufacturer’s emissions warranty for non-Honda parts.
- Covered up to the first required replacement only. See the MAINTENANCE SCHEDULE on page 10.
PRODUCT REGISTRATION
Thank you for choosing Honda. To ensure you receive important service information in the event of a product update or recall, please register your lawn mower within 30 days of purchase.
From time to time, American Honda conducts sales promotions that require you
to register your lawn mower within 30 days of purchase. If you purchased your
Honda lawn mower during one of these promotions, you must register your mower
within 30 days.
Your information will remain confidential. It will not be released to any
other company or organization.
Failure to register your lawn mower does not diminish your warranty rights.
Please complete and mail the postage paid card or register online at
www.powerequipment.honda.com
- Go to www.PowerEquipment.Honda.com to register your unit.
Product Registration
BUSINESS REPLY MAIL
FIRST-CLASS MAIL PERMIT NO. 117 ALPHARETTA GA
POSTAGE WILL BE PAID BY ADDRESSEE
Power Equipment Division American Honda Motor Co. Inc. 4900 Marconi Dr
Alpharetta GA 30005-9956
00X31VL0 N010 HPE.2013.05 PRINTED IN U.S.A.
References
- American Honda Motor Co., Inc. - Official Site
- Honda Canada: Sedans, Hatchbacks, SUV's, Minivans & Hybrids
- Manual-Hub.com – Free PDF manuals!
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>