Husqvarna 55C21HV Walk Behind Mower Owner’s Manual

Husqvarna 55C21HV Walk Behind Mower

Product Information

Specifications:

• Model: 55C21HV
• Owner’s Manual: 532 19 08-71
• Date: 01.29.04 BY
• Origin: Printed in U.S.A.

Safety Rules:
Safe Operation Practices for Walk-Behind Mowers

IMPORTANT:
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

GENERAL OPERATION

DO NOT:

• Use the machine if you are not familiar with the operating instructions.
• Operate the machine under the influence of alcohol or drugs.

SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.

DO:

• Exercise extreme caution when changing direction on slopes.
• Never attempt to make wheel height adjustments while the engine (motor) is running.

CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

SERVICE
Follow these guidelines for safe servicing:

• Use only an approved container.
• Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refuelling. Do not smoke.
• Never refuel the machine indoors.
• Never store the machine or fuel container inside where there is an open flame, such as a water heater.

Product Usage Instructions

Assembly:
Follow these steps to assemble your lawn mower:

1. Remove all packaging materials and accessories from the box.
2. Read the owner’s manual carefully for specific assembly instructions.
3. Attach the handle to the mower deck using the provided hardware.
4. Securely tighten all bolts and screws.

Starting the Engine:
Before starting the engine, ensure that:

• The spark plug wire is disconnected to prevent accidental starting.
• The fuel tank is filled with the recommended fuel.
• The oil level is at the recommended level.

To start the engine:

1. Move the throttle lever to the “Fast” position.
2. Depress the primer bulb several times until fuel is visible inside.
3. Pull the starter cord firmly until you feel resistance, then give it a strong, steady pull to start the engine.

Mowing Operation:
Follow these guidelines for safe and effective mowing:

• Always wear appropriate safety gear, including eye protection and closed-toe shoes.
• Start mowing in a clear area and gradually move towards obstacles.
• Mow in straight lines, overlapping each pass slightly for even coverage.
• Do not mow on wet grass or during rainy conditions.
• Regularly empty the grass catcher to prevent clogging.

Maintenance:
To keep your lawn mower in optimal condition, perform the following maintenance tasks:

• Regularly check the oil level and add oil if necessary.
• Clean the mower deck after each use to remove grass clippings and debris.
• Sharpen or replace the mower blades when they become dull or damaged.
• Inspect all belts, cables, and wheels for wear and replace as needed.

Frequently Asked Questions (FAQ):

• Q: How often should I sharpen the mower blades?
  A: It is recommended to sharpen the mower blades at least once per mowing season or whenever they become dull.

• Q: Can I use regular gasoline in this lawn mower?
  A: No, you should use unleaded gasoline with a minimum octane rating of 87.

• Q: What should I do if the engine does not start?
  A: Check the spark plug, fuel level, and oil level. Ensure that the spark plug wire is properly connected and try starting the engine again.

• Q: How often should I change the oil?
  A: The oil should be changed after the first 5 hours of use and then every 25 hours or once per mowing season.

SAFETY RULES

Safe Operation Practices for Walk-Behind Mowers

IMPORTANT:
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual(s) before starting. Be thoroughly familiar with the controls and the proper use of the machine before starting.
• Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
• Only allow responsible individuals, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.
• Do not operate the mower when barefoot or wearing open sandals. Always wear substantial footwear.
• Do not pull the mower backwards unless absolutely necessary. Always look down and behind before and while moving backwards.
• Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.
• See the manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.
• Stop the blade(s) when crossing gravel drives, walks, or roads.
• Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute.
• Shut the engine (motor) off and wait until the blade comes to a complete stop before removing the grass catcher.
• Mow only in daylight or good social light.
• Do not operate the machine while under the influence of alcohol or drugs.
• Never operate the machine on wet grass. Always be sure of your footing: keep a firm hold on the handle and walk; never run.
• Disengage the self-propelled mechanism or drive clutch on mowers so equipped before starting the engine (motor).
• If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
• Always wear safety goggles or safety glasses with side shields when operating the mower.

SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.

DO:

• Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.

DO NOT:

• Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced footing could cause slipping.

CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the trimming area and under the watchful care of another responsible adult.
• Be alert and turn the machine off if children enter the area.
• Before and while walking backwards, look behind and down for small children.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

  • Use only an approved container.

  • Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refuelling.
    Do not smoke.

  • Never refuel the machine indoors.

  • Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep the machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow the machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never attempt to make wheel height adjustments while the engine (motor) is running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with manufacturer’s rec om -mend ed parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Do not change the engine governor setting or overspeed the engine.

• Look for this symbol to point out im- por tant safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

• CAUTION: Always disconnect the spark plug wire and place the wire where it cannot contact the spark plug to prevent the tar from starting when setting up, transporting, adjusting or making repairs.

• WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chem i-cals are known to the State of California to cause cancer and birth defects or other reproductive harm.

• WARNING: Battery posts, terminals and related ac ces so ries contain lead and lead compounds, chemicals that are known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

• CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after the engine has stopped. To avoid severe burns on contact, stay away from these areas.

CONGRATULATIONS
On your purchase of a new lawn mower. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service centre/department. We have competent, well- trained technicians and the proper tools to service or repair this lawn mower.

Please read and retain this manual. The instructions will enable you to assemble and maintain your lawn mower properly. Always observe the “SAFETY RULES”.

• SERIAL
• NUMBER: _____
• DATE OF PURCHASE: ___

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE LAWN MOWER HOUSING. YOU SHOULD RECORD BOTH THE SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

Gasoline Capacity and Type:| 1.0 Quarts

(Unleaded Regular Only)

---|---
Oil Type (API-SF-SJ):| SAE 10W-30
Oil Capacity:| 18.5 Ounces
Spark Plug:| NGK BPR6ES (Gap: .030″)
Valve Clearance: (± 0.04 mm)| Intake: 0.015 mm

Exhaust: 0.020 mm

Blade Bolt Torque:| 35-40 ft. lbs.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your lawn mower.
• Follow the instructions under the “Maintenance” and “Storage” sections of this owner’s manual.

ASSEMBLY

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower.

IMPORTANT:
THIS LAWN MOWER IS SHIPPED WITHOUT OIL OR GASOLINE IN THE ENGINE.

Your new lawn mower has been assembled at the factory except for those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure the safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened se cure ly. Use the correct tools as necessary to ensure proper tightness.

TO REMOVE LAWN MOWER FROM CARTON

1. Remove loose parts included with the mower.
2. Cut down two end corners of the carton and lay the end panel downflat.
3. Remove all packing materials except padding between the upper and lower handle and padding holding the operator presence control bar to the upper handle.
4. Roll the lawn mower out of the carton and check the carton thoroughly for additional loose parts.

HOW TO SET UP YOUR LAWN MOWER

TO UNFOLD HANDLE (See Figs. 1 and 2)

IMPORTANT:
UNFOLD THE HANDLE CAREFULLY SO AS NOT TO PINCH OR DAMAGE CONTROL CABLES.

1. Raise the lower handle to the operating position and align the hole in the handle with one of the height-positioning holes in the handle bracket.
2. Insert handle bolt through handle and bracket and secure with a knob.
3. Repeat for the opposite side of the handle.
4. Remove protective padding, raise the upper handle section into place on the lower handle and tighten both handle knobs.
5. Remove the packing material from around the control bar.

Your handles may be adjusted for your mowing comfort. Refer to “ADJUST HANDLE” in the Service and Ad Just Men’s section of this manual.

TO ASSEMBLE GRASS CATCHER (See Figs. 3 and 4)

1. Slide the grass catcher bag over the frame. Make sure the rear handle is on top (the same side as the front handle) and the strap is on the bottom.

2. Slip vinyl bindings over the frame.
   NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If the bag gets wet, let it dry before using.

3. Close the grass catcher door.
   NOTE: When fully closed, the door will “snap” shut over the frame and vinyl bindings.

TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a mulcher. To convert the mower to bagging or discharging, see “TO CONVERT MOWER” in the Operation section of this manual.

OPERATION

KNOW YOUR LAWN MOWER
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your lawn mower or in the literature supplied with the product. Learn and understand their meaning.

IMPORTANT:
This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.

MEETS CPSC SAFETY REQUIREMENTS
Our rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running.

• OPERATOR PRESENCE CONTROL BAR – must be held down to the handle to start the engine. Release to stop engine.
• MULCHER DOOR – allows conversion to discharge or bagging operation.
• STARTER HANDLE – used for starting the engine.
• DRIVE CONTROL LEVER – used to engage power-pro-pelled forward motion lawn mower.
• HEIGHT ADJUSTER LEVER – used to adjust the rear cutting height of the lawn mower.

The operation of any lawn mower can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend standard safety glasses or a wide-vision safety mask over spectacles.

HOW TO USE YOUR LAWN MOWER

ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not adjustable.

ENGINE ZONE CONTROL

CAUTION:
Federal regulations require an engine control to be installed on this lawn mower to minimize the risk of blade contact injury. Do not under any cir cum stance attempt to defeat the function of the operator control. The blade turns when the engine is running.

• Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower.

DRIVE CONTROL (See Fig. 5)

• Self-propelling is controlled by holding the operator’s presence control bar down to the handle and pulling the drive control lever rearward to the handle. The farther toward the handle the lever is pulled, the faster the unit will travel.
• Forward motion will stop when either the operator’s presence control bar or drive control lever is released. To stop forward motion without stopping the engine, release the drive control lever only. Hold op er a tor presence control bar down against the handle to continue mowing without self-propelling.

NOTE:
If after releasing the drive control the mower will not roll backward, push the mower forward slightly to disengage drive wheels.

DRIVE CONTROL ADJUSTMENT (See Fig. 5)
Over time, the drive control system may become “loose”, resulting in decreased speed. There is a button on the underside of the drive control housing to increase tension on the drive cable. Pro Ceed as follows:

1. Turn the unit off and disconnect the spark plug wire from the plug.
2. Pull out the button on the underside of the drive control, then push it back in.
3. Operate the mower to see if the drive speed has increased. If there is no increase, the drive belt is worn and needs to be replaced.

TO ADJUST CUTTING HEIGHT (See Fig. 6)
Both rear wheels are adjusted by a single lever on the left rear wheel.

• Pull the adjuster lever toward the wheel. To raise the mower, move the lever forward to the desired position. To lower the ER, move the lever toward the rear.

NOTE:
There are seven (7) height adjustment positions for the rear wheels.

Both front wheels are adjusted as follows:

1. Remove the wheel, bolt, and hardware and reassemble in the desired adjustment hole.
2. Reinstall wheel components in the same order as they were before removal. Tighten securely.

NOTE:
There are seven (7) height adjustment holes for the front wheels. Be sure both front wheels are in the same hole.

IMPORTANT:
BE SURE TO ADJUST BOTH FRONT AND REAR WHEELS TO THE SAME HEIGHT.

CASTER WHEEL OPERATION (See Fig. 6)
The front wheels can be “locked” into position or set to “freewheel” for better maneuverability. Placing the lockbars in the outer holes of the adjustment brackets “locks” the front wheels. Likewise, placing the lockbars in the inner holes of the adjustment brackets allows the front wheels to spin freely (“freewheel”).

• Lift the lock bar until the frontmost end clears the adjust-ment bracket, then pivot the lock bar to the desired position.

IMPORTANT:
FRONT WHEELS MUST BE “LOCKED” INTO POSITION WHEN OPERATING ON A SLOPE. MOW ACROSS THE FACE OF SLOPES: NEVER UP AND DOWN.

TO CONVERT MOWER (See Figs. 7 through 9)
Your lawn mower was shipped ready to be used as a mulcher. To convert to rear bagging or side discharging:

REAR BAGGING

• Remove the knob securing the mulcher door to the mower housing.

• Open the mulcher door insert tabs of the discharge chute into the hinge bracket opening and position the rear of the chute over the threaded stud.

• Secure the rear of the discharge chute to the lawn mower housing with a knob.

• Place the rear handle of the grass catcher on the crossbar of the lawn mower’s lower handle as shown.

• Lift the round door of the discharge chute and place the grass catcher into place on the discharge chute.
  NOTE: Be sure the round door of the discharge chute rests on the grass catcher as shown.

• The mower is now ready for rear bagging operation.

• To convert to mulching operation, remove the grass catcher and discharge the chute. Secure mulcher door to mower housing with knob.

• To convert to a side discharging operation, remove the grass catcher and discharge the chute. Install the side discharge deflector and secure it to the mower housing with a knob.

SIDE DISCHARGING

• The grass catcher and discharge chute must be removed.
• Open the mulcher door and install the front of the side discharge the sector beneath it as shown.
• Secure the rear of the side discharge deflector to the lawn mower housing with a knob.
• The mower is now ready for side discharging operation.
• To convert to mulching operation, the side discharge de-flector must be removed and the mulcher door secured to the mower housing with a knob.
• To convert to rear bagging operation, the side discharge deflector must be removed; the discharge chute and grass catcher installed and the discharge chute secured to the mower housing with a knob.

SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER

FOR MULCHING

1. Grass catcher, discharge chute and side discharge deflector removed.
2. Mulcher door secured to mower housing with the knob.

FOR REAR BAGGING

1. Side discharge deflector removed.
2. Grass catcher and discharge chute installed with discharge chute secured to lawn mower housing with a knob.
3. The round door of the discharge chute rests on top of the grass catcher.

FOR SIDE DISCHARGING

1. The grass catcher and discharge chute were removed.
2. Side discharge deflector installed and secured to mower housing with a knob.

CAUTION:
Do not run your lawn mower without the mulcher door closed; side discharge deflector installed, or discharge chute and approved grass catcher in place. Never attempt to open the lawn mower with the mulcher door or round door removed or propped open.

TO EMPTY GRASS CATCHER (See Figs. 10 and 11)

1. 1. Open the round door of the discharge chute to move the starter rope out and away from the grass catcher.
2. Remove the grass catcher with clippings from the lawn mower using both the front and rear handles.
3. Empty clippings from the bag using the rear handle and strap. The weight of the grass will open the door.
4. Snap the door shut over the frame before installing a grass catcher on the mower.

NOTE:
Do not drag the bag when emptying; it will cause unnecessary wear.

BEFORE STARTING ENGINE ADD OIL (See Figs. 12 and 13)
Your lawnmower is shipped without oil in the engine. For the type and grade of oil to use, see “EN GINE” in the Maintenance section of this manual.

CAUTION:
DO NOT overfithe engine with oil, or it will smoke on startup.

1. Be sure the lawnmower is level.
2. Remove the oil dipstick from the oil fill spout.
3. The engine holds 18.5 ounces of oil. Pour oil slowly. Do not overfill. Wait one minute to allow the oil to settle. Use gauge on oil fill cap/dipstick for checking level. Insert the dipstick into the tube and rest the oil fill cap on the tube. DO NOT thread the cap into the tube when taking readings.
4. Insert and tighten the dipstick.

IMPORTANT:

• Check the oil level before each use. Add oil if needed. Fill to the full line on the dipstick.
• Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. See “TO CHANGE EN-GINE OIL” in the Maintenance section of this manual.

ADD GASOLINE (See Fig. 13)
Fill the fuel tank to the bottom of the tank filler neck. Do not over-fill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quan tities that can be used within 30 days to assure fuel freshness.

CAUTION:
Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to the separation and for mention of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage for 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburettor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburettor cleaner products in the fuel tank or permanent damage may occur.

TO STOP ENGINE
To stop the engine, release the operator’s presence control bar. Wait until the blade and all moving parts have stopped and turn the fuel valve to the OFF position if you do not intend to re-start the engine soon.

TO START ENGINE (See Fig. 14)

NOTE:
Due to protective coatings on the engine, a small amount of smoke may be present during the initial use of the product and should be considered normal.

• Be sure the fuel valve is in the ON position.
• Move the choke lever to the ON position.
• Hold the operator presence control bar down to the handle and pull the starter handle quickly. Do not allow the starter rope to snap back.

NOTE:
The choke lever automatically begins moving to the OFF position when the operator’s presence control bar is held down to handle.

MOWING TIPS

• Under certain conditions, such as very tall grass, it may be necessary to raise the height of the cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time.
• For extremely heavy cutting, reduce the width of the cut by overlapping the previously cut path and mowing slowly.
• For better grass bagging and most cutting conditions, the engine speed should be set in the fast position.
• Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose the catcher off with water and let dry before using.
• Keep the top of the engine around the starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life.

MULCHING MOWING TIPS

IMPORTANT:
FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. SEE “CLEANING” IN THE MAINTENANCE SECTION OF THIS MANUAL.

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.
• For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades (See Fig. 15). If the lawn is over-grown it will be necessary to raise the height of the cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce the width of the cut by overlapping the previously cut path and mowing slowly.
• Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the first cut path.
• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

MAINTENANCE

• (if so equipped)
• Electric-Start mowers
• Power-Propelled mowers
• Use a scraper to clean under deck

1. Change more often if operating under a heavy load or in high outdoor temperatures.
2. Service more often if operating in dirty or dusty conditions.
3. Replace blades more often when mowing in sandy soil.
4. Charge 48 hours at the end of the season.
5. And after each 5 hours of use.

GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the mower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit. At least once a season, check to see if you should make any of the adjustments described in the Service and Ad just Ments section of this manual.

• At least once a year, replace the spark plug, clean or replace the air filter element and check the blade for wear. A new spark plug and clean/new air filter element ensure proper air-fuel mixture and help your engine run better and last longer.
• Follow the maintenance schedule in this manual.

BEFORE EACH USE

1. Check engine oil level.
2. Check for loose fasteners.

LUBRICATION
Keep the unit well lubricated (See “LUBRICATION CHART”).

IMPORTANT:
DO NOT OIL OR GREASE PLASTIC WHEEL BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LU BRI CATING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI CATED, USE ONLY A DRY, POW-DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

LUBRICATION CHART

LAWNMOWER
Always observe safety rules when performing any maintenance.

TIRES

• Keep tires free of gasoline, oil, or insect control chem- i cals that can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

DRIVE WHEELS

• Check the rear drive wheels each time before you mow to be sure they move freely.
• The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive wheels.
• If necessary to clean the drive wheels, be sure to clean both rear wheels.

BLADE CARE
For best results, the mower blade must be kept sharp. Replace a bent or damaged blade.

TO REMOVE BLADE (See Fig. 16)

1. Disconnect the spark plug wire from the spark plug and place the wire where it cannot come in contact with the plug.

2. Turn the lawn mower on its side. Make sure the air filter and carburettor are up.

3. Use a wood block between the blade and mower housing to prevent the blade from turning when removing the blade bolt.
   NOTE: Protect your hands with gloves and/or wrap the blade with a heavy cloth.

4. Remove the blade bolt by turning it counterclockwise.

5. Remove the blade and attach hardware (bolt, lock washer and hardened washer).

TO REPLACE BLADE (See Fig. 16)

1. Position the blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter.
2. Be sure the trailing edge of the blade (opposite sharp edge) is up toward the engine.
3. Install the blade bolt with the lock washer and hardened washer into the blade adapter and crankshaft.
4. Use a block of wood between the blade and lawn mower housing and tighten the blade bolt, turning clockwise.

The recommended tightening torque is 35-40 ft. lbs.

IMPORTANT:
BLADE BOLT IS HEAT TREATED. IF THE BOLT NEEDS REPLACING, REPLACE ONLY WITH THE APPROVED BOLT SHOWN IN THE REPAIR PARTS SECTION OF THIS MANUAL.

TO SHARPEN BLADE

NOTE:
We do not recommend a sharpening blade – but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause eventual damage to the lawn mower or engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, drive a nail into a beam or wall. Leave about one inch of the straight nail exposed. Place centre hole of the blade over the head of the nail. If the blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

GRASS CATCHER

• The grass catcher may be hosed with water but must be dry when used.
• Check your grass catcher often for damage or deterioration. Through normal use, it will wear. If the catcher needs replacing, replace only with the approved replacement catcher shown in the Repair Parts section of this manual. Give the lawn mower model number when ordering.

ENGINE
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the custom expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine man u fac tur er’s service outlet.

LUBRICATION
Use only high-quality detergent oil rated with API service classification SF- SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

NOTE:
Multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, and you should check your engine oil level frequently to avoid possible engine damage from running low on oil.

• Change the oil after every 25 hours of operation or at least once a year if the lawn mower is not used for 25 hours in one year.
• Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten the oil plug securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 17)

NOTE:
Before tipping the lawn mower to drain the oil, empty the fuel tank by running the engine until the fuel tank is empty.

1. Disconnect the spark plug wire from the spark plug and place the wire where it cannot come in contact with the plug.
2. Remove the engine oil cap; lay it aside on a clean surface.
3. Tip the lawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to remove any oil trapped inside of the engine.
4. Wipe off any spilled oil from a lawn mower or the side of the engine.
5. Fill the engine with oil. The engine oil capacity is 18.5 oz. If oil is not completely drained from the engine, you may not need the entire container of a 20 oz. bottle of oil. Slowly pour 3/4 of the oil from the container down the oil fill spout into the engine.
6. Wait one minute to allow the oil to settle. Use gauge on oil fill cap/dipstick for checking level. Insert the dipstick into the tube and rest the oil fill cap on the tube. DO NOT thread the cap into the tube when taking readings.
7. Continue adding small amounts of oil and rechecking the dipstick until it reads full. DO NOT overfill, or the engine will smoke on startup.
8. Always be sure to retighten the oil dipstick before starting the engine.
9. Re-connect the spark plug wire to the spark plug.

AIR FILTER
Your engine will not run properly and may be damaged by using a dirty air filter. Replace the air filter every 100 hours of operation or every season, whichever occurs first. Ser vice air cleaner more often under dusty conditions. See the maintenance section of your engine manual.

MUFFLER
Inspect and replace corroded muffler as it could create a fire hazard and/or damage.

SPARK PLUG
Replace the spark plug at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the “PRODUCT SPECIFICATIONS” section of this manual.

CLEANING

IMPORTANT:
FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN THE UNDERSIDE OF YOUR MOWER AFTER EACH USE.

CAUTION:
Disconnect the spark plug wire from the spark plug and place the wire where it cannot come in contact with the plug.

• Clean the underside of your lawn mower by scraping to remove the build-up of grass and trash.
• Clean the engine often to keep trash from accumulating. A clogged engine runs hotter and shortens engine life.
• Keep finished surfaces and wheels free of all gasoline, oil, etc.
• We do not recommend using a garden hose to clean lawnmowers unless the electrical system, muffler, air filter and carburettor are covered to keep water out. Water in the engine can result in a shortened engine life.

CLEAN UNDERDRIVE COVER
Clean the under-drive cover at least twice a season. Scrape the underside of the cover with a putty knife or similar tool to remove any build-up of trash or grass on the underside of the drive cover.

SERVICE AND ADJUSTMENTS

CAUTION: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Release the control bar and stop the engine.
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect the spark plug wire from the spark plug and place the wire where it cannot come in contact with the plug.

LAWNMOWER

TO ADJUST CUTTING HEIGHT
See “TO ADJUST CUTTING HEIGHT” in the Operation section of this manual.

REAR DEFLECTOR
The rear deflector, attached between the rear wheels of your mower, is provided to minimize the possibility that objects will be thrown out of the rear of the mower into the operator’s mowing position. If the deflector becomes damaged, it should be replaced.

TO REMOVE DRIVE BELT (See Figs. 18 thru 21)

1. Disconnect the spark plug wire from the spark plug and place the wire where it cannot come in contact with the plug.

2. Remove the screws retaining the drive cover and remove the drive cover from the lawn mower housing (See Fig. 18).

3. Remove the drive cable from the anchor, then detach the drive cable spring from the idler arm assembly (See Fig. 19).

4. Pivot the idler arm assembly to slacken the drive belt, then remove the drive belt from the drive pulley, belt keepers and idler arm.

5. Turn the lawn mower on its side. Make sure the air filter and carburetor are up.

6. Remove the screw securing the debris shield. Note that the debris shield has a tab that fits into a gap in the housing (See Fig. 20).

7. Use a wood block between the blade and mower housings to prevent the blade from turning when removing the blade bolt.
   NOTE: Protect your hands with gloves and/or wrap the blade with a heavy cloth.

8. Remove the blade bolt.

9. Remove the blade, attaching hardware (bolt, lock washer, hardened washer), blade adapter and debris shield as one assembly.

10. Remove the drive belt from the blade adapter and debris shield; discard the old belt.

TO REPLACE DRIVE BELT (See Figs. 18–21)

1. Place a new drive belt in the belt retainer of the debris shield. Be sure to route the belt between belt keepers and through a slot (See Fig. 21).

2. Route the other end of the new drive belt through a hole in the housing.

3. Reattach the debris shield to the housing with the screw previously removed. Be sure the tab of the debris shield is in the gap of the housing.

4. Position the blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter.

5. Be sure the trailing edge of the blade (opposite sharp edge) is up toward the engine (See Fig. 20).

6. Install the blade bolt with the lock washer and harden the washer into the blade adapter and crankshaft.

7. Use a block of wood between the blade and lawn mower housing and tighten the blade bolt, turning clockwise.

   • The recommended tightening torque is 35-40 ft. lbs.
     IMPORTANT: BLADE BOLT IS HEAT TREATED. IF THE BOLT NEEDS REPLACING, REPLACE ONLY WITH THE APPROVED BOLT SHOWN IN THE REPAIR PARTS SECTION OF THIS MANUAL.

8. Return the mower to an upright position.

9. Install a new drive belt into the idler arm assembly, then around the drive pulley. Be sure the belt is inside of belt keepers (See Fig. 19).
   NOTE: Pulling on the drive belt (to install it on the drive pulley) will cause the other end of the belt to free itself from the debris shield retainer and properly seat itself in the groove of the pulley end of the blade adapter.

10. Reattach the drive cable spring to the idler arm assembly, then reattach the drive cable to the anchor.

11. Reattach the drive cover with the screws previously removed (See Fig. 18).

12. Connect the spark plug wire to the spark plug.

TO ADJUST HANDLE (See Fig. 22)
The handle on your lawn mower has multiple height positions adjusted to a height that suits you.

1. Remove the knob and carriage bolt on one side of the lower handle.
2. While holding the handle assembly, remove the knob and carriage bolt from the opposite side, align the hole in the handle with the desired hole in the handle bracket and reassemble the bolt and knob and tighten securely.
3. Align the opposite side of the handle with the same positioning hole and secure with bolt and knob.

ENGINE
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customer’s expense, may be performed by any non-road engine repair es tab lish ment or individual. Warranty repairs must be performed by an authorized engine man u fac tur er’s service outlet.

ENGINE SPEED
Your engine speed has been factory set. Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an authorized service centre for repair and adjustment.

CARBURETOR
Your carburettor is not adjustable. If your engine does not operate properly due to suspected carburettor problems, take your lawn mower to an authorized service centre for repair and/or adjustment.

IMPORTANT:
NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY-SET FOR PROPER ENGINE SPEED. OVER-SPEEDING THE ENGINE ABOVE THE FACTORY’S HIGH-SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH-SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NEC ES SARY ADJUSTMENTS.

STORAGE

Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more.

LAWNMOWER
When the lawn mower is to be stored for some time, clean it thoroughly, and remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean the entire lawn mower (See “CLEANING” in the Maintenance section of this manual).
2. Lubricate as shown in the Maintenance section of this manual.
3. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
4. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

HANDLE (See Figs. 23 and 24)
You can fold your lawn mower handle for storage.

NOTE:
The upper handle has an “anti-fold” bracket located on the left side of the handle. This bracket prevents the upper handle from folding forward, which helps protect control cable(s) from damage.

1. Loosen the two (2) handle knobs on the sides of the upper handle and allow the handle to fold down to the rear.
2. Remove the two (2) handle knobs and carriage bolts on the sides of the lower handle and pivot the entire handle as sem bly forward and allow it to rest on the mower.
3. Reinstall knobs and carriage bolts to lower handle or handle brackets for safekeeping.
   • When setting up your handle from the storage posi-tion, you must manually lock the lower handle into the mowing position.

IMPORTANT:
WHEN FOLDING THE HANDLE FOR STORAGE OR TRANSPORTATION, BE SURE TO FOLD THE HANDLE AS SHOWN OR YOU MAY DAMAGE THE CONTROL CABLES.

ENGINE

FUEL SYSTEM

IMPORTANT:
IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS THE CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, ALCOHOL-BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO THE SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

• Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburettor are empty.
• Never use engine or carburettor cleaner products in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.

NOTE:
A fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in the fuel tank or storage container. Always follow the mix ratio found on the stabilizer container. Run the engine at least 10 minutes after adding the stabilizer to allow the stabilizer to reach the carburettor. Do not empty the gas tank and carburettor if using a fuel stabilizer.

ENGINE OIL
Drain oil (with engine warm) and replace with clean en-gine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER

1. Remove the spark plug.
2. Pour one ounce (29 ml) of oil through a spark plug hole into the cylinder.
3. Pull the starter handle slowly a few times to distribute the oil.
4. Replace with new spark plug.

OTHER

• Do not store gasoline from one season to another.
• Replace your gasoline can if can starts to rust. Rust and/or dirt in your gasoline will cause problems.
• If possible, store your unit indoors and cover it to give protection from dust and dirt.
• Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and will cause your unit to rust.

IMPORTANT:
NEVER COVER THE MOWER WHILE THE ENGINE AND EXHAUST AREAS ARE STILL WARM.

CAUTION:
Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TROUBLESHOOTING POINTS

2.    Out of fuel.

3.    Stale fuel.

4.    Water in fuel.

5. The spark plug wire is disconnected.

6.    Bad spark plug.

7.    Loose blade or broken blade adapter.

8.    Control bar in the released position.

9.    Control bar defective.

10.    Fuel valve lever (if equipped) in OFF position.

11.    Weak battery (if equipped).

12.    Disconnected battery connector (if equipped).

| 1.    Clean/replace air filter.

2.    Fill fuel tank.

3.    Empty the fuel tank and refill the tank with fresh, clean gasoline.

4.    Empty the fuel tank and refill the tank with fresh, clean gasoline.

5.    Connect a wire to the plug.

6.    Replace spark plug.

7.    Tighten the blade bolt or replace the blade adapter.

8.    Depress the control bar to the handle.

9.    Replace control bar.

10.    Turn the fuel valve lever to the ON position.

11.    Charge battery.

12.    Connect the battery to the engine.

Loss of power| 1.    Rear of lawn mower housing or cutting blade dragging in heavy grass.

2.    Cutting too much grass.

3.    Dirty air filter.

4.    Buildup of grass, leaves and trash under mower.

5.    Too much oil in the engine.

6.    Walking speed too fast.

| 1.    Raise cutting height.

2.    Raise cutting height.

3.    Clean/replace air filter.

4.    Clean the underside of the mower housing.

5.    Check the oil level.

6.    Cut at a slower walking speed.

Poor cut – uneven| 1.    Worn, bent or loose blade.

2.    Wheel heights uneven.

3.    Buildup of grass, leaves and trash under mower.

| 1.    Replace blade. Tighten the blade bolt.

2.    Set all wheels at the same height.

3.    Clean the underside of the mower housing.

Excessive vibration| 1.    Worn, bent or loose blade.

2.    Bent engine crankshaft.

| 1.    Replace blade. Tighten the blade bolt.

2.    Contact a qualified service center.

Starter rope is hard to pull| 1. The engine flywheel brake is on when the control bar is released.

2.    Bent engine crankshaft.

3.    Blade adapter broken.

4.    Blade dragging in grass.

| 1.    Depress the control bar to the upper handle before pulling the starter rope.

2.    Contact a qualified service center.

3.    Replace blade adapter.

4.    Move the lawn mower to cut grass or other hard surface before starting.

Grass catcher not filling

(if so equipped)

| 1.    Cutting height too low.

2.    Lift on blade worn off.

3. The catcher not venting air.

| 1.    Raise cutting height.

2.    Replace blade.

3.    Clean grass catcher.

Hard to push| 1.    Grass is too high or wheel height is too low.

2.    Rear of lawn mower housing or cutting blade dragging in heavy grass.

3. The grass catcher is too full.

4.    Handle height position not right for you.

| 1.    Raise cutting height.

2.    Raise the rear of the lawn mower housing one (1) setting higher.

3.    Empty grass catcher.

4.    Adjust handle height to suit.

Loss of drive (or slowing of drive speed)| 1.    Belt wear.

2.    Belt off of pulley.

3. The drive cable is worn or broken.

4.    “Loose” drive control system.

| 1.    Check/replace drive belt.

2.    Check/reinstall the drive belt.

3.    Put belts on pulleys/replace belts if broken.

4.    Adjust drive control.

REPAIR PARTS

• ROTARY LAWN MOWER – – MODEL NUMBER 55C21HV (55C21HVB) PRODUCT NUMBER 954 22 38-90
• GEAR CASE ASSEMBLY – – PART NUMBER 532 18 82-94

KEY NO.

| PART NO.|

DESCRIPTION

---|---|---
1| 532 18 75-30| Case, Lower
2| 532 19 12-45| Case, Upper
3| 532 18 75-32| Gear, 24 Teeth
4| 532 19 12-46| Shaft, Worm
5| 532 18 35-05| Wireform
6| 532 18 35-06| Bearing, Ball
7| 532 18 35-08| Seal, Output Shaft
8| 532 18 35-09| Washer
9| 532 18 35-11| Bushing
10| 532 19 12-47| Shaft, Output
11| 532 18 35-13| Screw
12| 532 18 35-14| Seal, Worm Shaft
– –| 532 75 03-69| Grease, Texaco Starplex Premium 1
 |  | (Do not substitute) (1.4-ounce capacity)

NOTE: All component dimensions are given in U.S. inches.

• 1 inch = 25.4 mm

ROTARY LAWN MOWER – – MODEL NUMBER 55C21HV (55C21HVB), PRODUCT NUMBER 954 22 38-90

Plastic
2| 532 06 53-22| Hairpin Cotter| 34| 532 19 06-19| Adjustment Bracket, Lower Handle, LH
3| 532 18 34-83| Rod, Rear Handle, Grassbag| 35| 532 18 55-88| Knob, Star
4| 532 19 05-77| Grass bag| 36| 532 18 34-65| Bolt, Shoulder
5| 532 18 85-06| Frame, Grassbag| 37| 532 18 59-96| Deflector, Discharge
6| 812 00 00-14| E-Ring| 38| 532 19 06-21| Adjustment Bracket, Lower Handle, RH
7| 532 19 05-81| Door, Grassbag| 39| 532 18 45-68| Bolt, Handle
8| 532 18 34-79| Rod, Pivot| 40| 532 06 64-26| Wire Tie
9| 872 14 04-05| Screw| 41| 532 18 71-62| Bracket, Anti-Fold
10| 873 80 04-00| Nut, Hex, Nylock 1/4-20| 42| 532 18 70-96| Handle Assembly, Lower
11| 532 19 06-92| Tube, Rear Skirt| 43| 532 18 62-98| Bail, Control
12| 532 19 05-66| Skirt, Rear| 44| 532 18 27-48| Grip, Foam
15| 532 15 04-06| Bolt, Engine Mounting| 45| 532 18 62-96| Handle Assembly, Upper (Includes Foam Grip)
16| 532 15 92-67| Blade, 21″| 46| 532 18 34-73| Cable, Engine Zone Control
17| 532 85 10-74| Washer, Hardened| 47| 532 18 45-70| Screw
18| 532 85 02-63| Washer, Lock| 48| 532 12 52-03| Bracket, Upstop
19| 532 18 34-31| Screw, Hex Head, Grade 8| 49| 532 18 45-69| Nut, Hex
20| 532 18 34-28| Adapter, Blade| 50| 532 18 85-01| Rope Guide
21| 532 19 05-16| Debris Shield| 51| 532 19 05-75| Kit, Housing
22| 817 60 04-06| Screw, Hex Head, Serrated 52            – – –                Engine, Honda, Model Number GCV160
23| 532 18 36-09| Mounting Bracket, Mulcher Door (for engine service and replacement parts,
24| 532 75 11-52| Nut, Hex call Honda at 1-800-426-7701)
25

26

27

| 532 18 34-45

532 18 34-46

532 10 73-39

| Rod, Hinge

Spring, Mulcher Door Decal, Danger

| 53

54

| 532 19 05-79

532 18 90-14

| Grass Catcher Assembly, Complete (Consists of Key Numbers 1-8)

Discharge Chute Assembly, Complete

28

29

| 532 19 05-15

532 18 34-47

| Mulcher Door Knob| – –| 532 16 23-00| (Consists of Key Numbers 30-33)

Decal, Warning (not shown)

30| 532 19 05-80| Door, Discharge Chute| – –| 532 19 08-71| Owner’s Manual, English / French
31| 532 18 34-78| Spring, Door, Discharge Chute|  |  |
32| 532 18 34-45| Rod, Door, Discharge Chute NOTE: All component dimensions are given in U.S. inches.
1 inch = 25.4 mm

ROTARY LAWN MOWER – – MODEL NUMBER 55C21HV (55C21HVB), PRODUCT NUMBER 954 22 38-90

KEY NO.| PART NO.| DESCRIPTION| KEY NO.| PART NO.|

DESCRIPTION

---|---|---|---|---|---
1| 532 18 53-12| Drive Control Assembly, Complete (Consists of Key Numbers 2 through 7)| 36| 532 18 82-91| Spring, Torsion
2| 532 18 82-79| Cover, Drive Control, Top| 38| 812 00 00-58| E-Ring
3| 532 18 73-53| Pulley, Drive Control| 39| 532 17 51-03| Gear
4| 532 19 02-83| Lever, Drive Control (blue)| 40| 532 17 51-05| Retainer, Drive, LH
5| 532 18 82-78| Cover, Drive Control, Bottom| 41| 532 17 51-04| Disc, Drive
6| 532 18 16-98| Screw, Torx Head #8-5/8| 42| 532 18 41-72| Seal, Friction
7| 532 18 70-97| Bracket, Mounting, Drive Control| 43| 532 19 05-20| Lever, Selector, Wheel Height, Rear
8| 532 18 62-97| Cap, Drive Control, Bottom| 44| 532 06 53-22| Hairpin
9| 532 18 82-80| Cable, Drive Control| 45| 532 18 50-51| Spring
10| 532 19 05-65| Cover Assembly, Drive| 46| 532 18 50-54| Rod, Lock
11| 532 18 45-71| Screw, Hex Washer Head 1/4-20 x 1/2| 47| 532 18 72-47| Nut, Hex, Flangelock
12| 812 00 00-12| Ring, Retaining| 48| 532 18 89-06| Washer, Flat 1/2
13| 532 18 34-50| Screw| 49| 532 18 84-35| Bushing
14| 532 18 71-20| Bearing / Axle Support| 50| 532 18 36-88| Belt, Drive
15| 532 18 82-94| Gear Case Assembly (See Breakdown)| 51| 532 18 83-31| Pinion Assembly, LH
16| 532 13 20-04| Nut, Hex| 52| 532 17 51-02| Retainer, Drive, RH
17| 532 19 11-81| Bracket, Gear Case / Drive Pulley| 53| 532 18 70-91| Rear Axle Assembly
18| 532 16 34-09| Screw| 54| 532 18 83-30| Pinion Assembly, RH
19| 532 18 94-08| Pulley, Drive| 55| 532 18 90-74| Decal, Drive Control
20| 532 13 20-10| Nut, Hex, Flangelock| 56| 532 18 59-13| Decal, Drive Control Adjustment (bottom)
21| 532 18 86-11| Bolt, Idler| 57| 532 18 86-82| Bracket, Caster Wheel, LH
22| 532 18 45-43| Pulley Assembly, V-Groove| 58| 532 18 72-48| Wing Nut 5/16-18
23| 532 18 81-52| O-Ring| 59| 532 18 51-11| Spacer
24| 532 14 52-12| Nut, Hex, Flangelock| 60| 532 18 64-40| Wheel Assembly, Front 9 x 2
25| 873 93 05-00| Nut, Hex, Lock| 61| 872 27 05-28| Bolt, Carriage 5/16-18 x 3-1/2
26| 532 18 70-98| Idler Arm| 62| 532 18 74-74| Bolt, Carriage 5/16-18 x 7/8
27| 532 16 60-43| Pulley, Idler| 63| 532 18 84-75| Strap, Front
28| 532 16 08-29| Bolt, Hex Head, Shoulder| 64| 532 18 86-81| Support Tube Assembly, LH
29| 817 06 04-10| Screw 1/4-20 x 1/16| 65| 532 18 86-84| Bracket, Caster Wheel, RH
30| 532 18 34-57| Cover, Dust, Wheel| 66| 532 18 86-83| Support Tube Assembly, RH
31| 532 08 83-48| Washer, Flat 3/8| 67| 532 18 75-55| Bolt, Carriage 5/16-18 x 5/8
32| 532 18 86-31| Wheel Assembly, Rear 9 x 2-1/4| 68| 532 18 72-63| Nut, Hex 5/16
33| 532 08 39-23| Nut, Hex| 69| 532 75 10-68| Bearing, Ball (Wheel)
34| 532 18 36-95| Hubcap|  |  |

WARRANTY STATEMENT

SECTION 1: LIMITED WARRANTY

Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below:

Lifetime Warranty:
All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand-held product.

3 Year Warranty:
Spindles (on Zero Turn Riders and Commercial Walk-Behinds)

2 Year COMMERCIAL-Warranty:
Husqvarna Commercial Turf Equipment—zero turn riders, wide area walks, and ground-engaging commercial equipment.

2-Year NON-COMMERCIAL Warranty:
Automatic Mower, Riding lawn mowers, yard and garden tractors, walk-behind mowers, tillers, chain saws, trimmers, brush cutters, clearing saws, snow blowers, handheld blowers, backpack blowers, hedge trimmers, electrical products and power-assist collection systems for non-commercial, nonprofessional, noninstitutional or non-income producing use, except as herein stated.

Emission control system components necessary to comply with CARB-TIER-II and EPA regulations, except for those components that are part of engine systems manufactured by third-party engine manu-facturers for which the purchaser has received a separate warranty with product information supplied at the time of purchase.

1 Year Warranty:
Power cutters, stump grinders, pole pruners and pole saws for non-commercial, non-pro-fessional, non-institutional or non-income producing use. All trimmers, brush cutters, clearing saws, hover-ing trimmers, stick edgers, backpack blowers, hand-held blowers, hedge trimmers, and power-assist collection systems used for commercial, institutional, professional or income- producing purposes or use.

Batteries have a one-year prorated limited warranty with 100% replacement during the first 6 months.

90 Day Warranty:
Automatic Mowers, Chain saws, power cutters, stump grinders, pole saws, pole pruners, snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any Husqvarna product used for commercial, institutional, professional, or income-producing purposes or use except as otherwise provided herein.

Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. The product must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must be followed as stated by the manufacturer on the care label. The fit of the protective apparel/boot is not covered under warranty.

30 Day Warranty:
Replacement parts, accessories including bars and chains, tools and display items.

SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY
Husqvarna will repair or replace defective components without charge for parts or labour if a component fails because of a defect in material or workmanship during the warranty period.

SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY

The following items are not covered by this warranty:

1. Normal customer maintenance items that become worn through normal regular use, including, but not limited to, belts, blades, blade adapters, bulbs, filters, guide bars, lubricants, rewind springs, saw chains, spark plugs, starter ropes and tines;
2. Natural discolouration of material due to ultraviolet light;
3. Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective manufacturer’s warranty as provided in writing with the product information supplied at the time of purchase; all claims must be sent to the appropriate manufacturer;
4. Lawn and garden attachments are covered by a third party which gives a warranty, all claims for war- ranty should be sent to the manufacturer; and
5. Emission Control System components necessary to comply with CARB-TIER-II and EPA regulations which are manufactured by third-party engine manufacturers.

SECTION 4: EXCEPTIONS AND LIMITATIONS
This warranty shall be inapplicable to defects resulting from the following:

1. Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to incorrect storage or use habits;
2. Failure to operate or maintain the unit per the Owner’s/Operator’s manual or instruction sheet furnished by Husqvarna;
3. Alterations or modifications that change the intended use of the product or affect the product’s performance, operation, safety, or durability, or cause the product to fail to comply with any applicable laws; or:
4. Additional damage to parts or components due to continued use occurring after any of the above.

REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PUR CHAS ER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RESERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NOTICE AND DOES NOT ASSUME AN OBLIGATION TO UPDATE PREVIOUSLY MANUFACTURED PRODUCTS.

Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.

SECTION 5: CUSTOMER RESPONSIBILITIES
The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure occur, the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof of purchase, as explained in section 6, rests solely with the customer.

SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION
It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly filled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days from the date of purchase to confirm the warranty and to facilitate post-sale service. Proof of purchase must be presented to the authorized Husqvarna dealer to obtain warranty service. This proof must include the date purchased, model number, serial number, and complete name and address of the selling dealer.

To obtain the benefit of this warranty, the product believed to be defective must be delivered to an authorized Husqvarna dealer promptly, no later than thirty (30) days from the date of the operational problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.

HUSQVARNA
7349 Statesville Road Charlotte, NC 28269.

References

• Manual-Hub.com – Free PDF manuals!

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>