makita XWT07XV Cordless Impact Wrench Instruction Manual

makita XWT07XV Cordless Impact Wrench

Product Information

Specifications

• Weight: 800 (590) lbs
• Dimensions: 600 (440) mm
• Power: 400 (300) W
• Capacity: 200 (150) ml
• Speed: 00 RPM
• Thread Size: M30(1-1/4) or M24(1)

Product Usage Instructions

Section 1: Assembly

1. Start by unpacking all the components from the package.
2. Refer to the provided assembly diagram to identify each part.
3. Attach part A to part B using the provided screws.
4. Securely tighten the screws using a suitable tool.
5. Repeat steps 3 and 4 for all remaining parts.

Section 2: Operation

1. Ensure that the product is connected to a power source with the correct voltage.
2. Fill the container with the desired material up to the specified capacity.
3. Turn on the power switch located on the control panel.
4. Adjust the speed using the speed control dial.
5. Monitor the operation and make necessary adjustments as needed.

Section 3: Maintenance

1. Regularly clean the product after each use to remove any residue.
2. Inspect all parts for any signs of wear or damage.
3. If any part is damaged, replace it with a genuine replacement part.
4. Keep the product in a clean and dry environment when not in use.
5. Refer to the user manual for detailed maintenance instructions.

Frequently Asked Questions (FAQ)

• Q: Can I use this product outside of the USA?
  A: No, this product is intended for use in the USA only.

• Q: What should I do if I encounter a warning message?
  A: If you encounter a warning message, immediately stop using the product and refer to the user manual for troubleshooting steps or contact Makita Corporation for further assistance.

• Q: Where can I find more information about Makita Corporation?
  A: You can visit the official website of Makita Corporation at www.makita.com for more information.

SPECIFICATIONS

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridges may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003

General power tool safety warnings

WARNING:
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

1. Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks that may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any \adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. The use of a GFCI reduces the risk of electric shock.

Personal Safety

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.

Power tool use and care

1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits etc. by these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

1. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
2. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
3. When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause bums or a fire.
4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or bums.
5. Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
6. Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130 •c may cause an explosion.
7. Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
2. Follow instructions for lubricating and changing accessories.
3. Keep handles dry, clean and free from oil and grease.

Cordless impact wrench safety warnings

1. Hold the power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
2. Wear ear protectors.
3. Check the impact socket carefully for wear, cracks or damage before installation.
4. Hold the tool firmly.
5. Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.
6. The proper fastening torque may differ depending on the kind or size of the bolt. Check the torque with a torque wrench.
7. Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
8. Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
9. Keep hands away from rotating parts.
10. Do not touch the drill bit or the workpiece immediately after the operation; they may be extremely hot and could burn your skin.
11. Some materials contain chemicals that may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.

SAVE THESE INSTRUCTIONS.

WARNING:

• DO NOT let comfort or familiarity with the product (gained from repeated use) replace strict adherence to safety rules for the subject product.
• MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

Symbols
The following shows the symbols used for the tool.

Important safety instructions for battery cartridge

1. Before using the battery cartridge, read all instructions and cautionary markings on (1) the battery charger, (2) the battery, and (3) the product using the battery.
2. Do not disassemble the battery cartridge.
3. If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
6. Do not touch the terminals with any conductive material.
7. Avoid storing battery cartridges in a container with other metal objects such as nails, coins, etc.
8. Do not expose the battery cartridge to water or rain. A battery short can cause a large current flow, overheating, possible burns and even a breakdown.
9. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 •c (122 “F).
10. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
11. Be careful not to drop or strike the battery.
12. Do not use a damaged battery.
13. The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. For commercial transports e.g. by third parties, and forwarding agents, special requirements on packaging and labeling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required. Please also observe possibly more detailed national regulations. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.
14. Follow your local regulations relating to the disposal of batteries.

SAVE THESE INSTRUCTIONS.

CAUTION:
Only use genuine Makita batteries. Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge at room temperature at 1 O •c -40 •c (50 °F – 104 °F). Let a hot battery cartridge cool down before charging it.
4. Charge the battery cartridge if you do not use it for a long period (more than six months).

FUNCTIONAL DESCRIPTION

CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking the function on the tool.

Installing or removing the battery cartridge

• CAUTION: Always switch off the tool before installing or removing the battery cartridge.
• CAUTION: Hold the tool and the battery cartridge firmly when installing or removing the battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.

To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge. To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, ii is not locked completely.

• CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, ii may accidentally fall out of the tool, causing injury to you or someone around you.
• CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, ii is not being inserted correctly.

Battery protection system
Lithium-ion battery with star marking

Lithium-ion batteries with a star marking are equipped with a protection system. This system automatically cuts off power to the tool to extend battery life. The tool will automatically stop during operation if the tool and/or battery are placed under one of the following conditions:

Overloaded:

• The tool is operated in a manner that causes it to draw an abnormally high current.
• In this situation, tum the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.
• If the tool does not start, the battery is overheated. In this situation, let the battery cool before turning the tool on again.

Low battery voltage:
The remaining battery capacity is too low and the tool will not operate. In this situation, remove and recharge the battery.

Indicating the remaining battery capacity

Only for battery cartridges with the indicator

Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps light up for a few seconds.

NOTE:
Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.

Switch action

CAUTION:
Before installing the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.

To start the tool, simply pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop.

NOTE:
The tool automatically stops if you keep pulling the switch trigger for about 6 minutes.

Electric brake
This tool is equipped with an electric brake. If the tool consistently fails to quickly stop after the switch trigger is released, have the tool serviced at a Makita service center.

Lighting up the front lamp

CAUTION:
Do not look in the light or see the source of light directly.

• To turn on the lamp status, press the button for one second. To turn off the lamp status, press the button  for one second again.
• With the lamp status ON, pull the switch trigger to turn on the lamp. To tum off, release it. The lamp goes out approximately 10 seconds after releasing the switch trigger.
• With the lamp status OFF, the lamp does not turn on even if pulling the trigger.
• NOTE: To confirm the lamp status, pull the trigger. When the lamp lights up by pulling the switch trigger, the lamp status is ON. When the lamp does not come on, the lamp status is OFF.
• NOTE: When the tool is overheated, the light flashes for one minute, and then the LED display goes off. In this case, cool down the tool before operating again.
• NOTE: Use a dry cloth to wipe the dirt off the lens of the lamp. Be careful not to scratch the lens of the lamp, or it may lower the illumination.
• NOTE: While pulling the switch trigger, the lamp status cannot be changed.
• NOTE: For approximately 10 seconds after releasing the switch trigger, the lamp status can be changed.

Reversing switch action

• CAUTION: Always check the direction of rotation before operation.
• CAUTION: Use the reversing switch only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.
• CAUTION: When not operating the tool, always set the reversing switch lever to the neutral position.

This tool has a reversing switch to change the direction of rotation. Depress the reversing switch lever from the A side for clockwise rotation or from the B side for counterclockwise rotation. When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled.

Changing the impact force

• You can change the impact in three steps: hard, medium and soft mode.
• This allows a tightening suitable to the work.
• Every time the button is pressed, the number of blows changes in three steps.
• For approximately one minute after releasing the switch trigger, the impact force can be changed.

Specifications of each impact force grade

Impact force/bolt size corresponding chart (reference)

ASSEMBLY

CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.

Selecting the correct impact socket
Always use the correct size impact socket for bolts and nuts. An incorrect- size impact socket will result in inaccurate and inconsistent fastening torque and/or damage to the boll or nut.

Installing or removing impact socket
Only for Model XWT07, XWTOB, XWT07XV, XWTOBXV (optional accessory)

CAUTION:
Make sure that the impact socket and the mounting portion are not damaged before installing the impact socket.

For impact socket without O-ring and pin

Align the square of the impact socket with the square drive and push the impact socket onto the square drive until it locks into place. Tap it lightly if required. To remove the impact socket, simply pull ii off.

For impact socket with O-ring and pin
Only for Model XWT07, XWT07XV

Move the O-ring out of the groove in the impact socket and remove the pin from the impact socket. Fil the impact socket onto the square drive so that the hole in the impact socket is aligned with the hole in the square drive. Insert the pin through the hole in the impact socket and square drive. Then return the O-ring to the original position in the impact socket groove to retain the pin. To remove the impact socket, follow the installation procedures in reverse.

Installing or removing the drill bit/socket adapter
Only for Model XWT09, XWT09XV (optional accessory)

A=11.2 mm (7/16′)

• Use only the drill bit/socket adapter shown in the figure.

• Do not use any other drill bit/socket adapter.

• To install the drill bit, pull the sleeve in the direction of the arrow and insert the drill bit into the sleeve as far as it will go.

• Then release the sleeve to secure the drill bit.

• To remove the drill bit, pull the sleeve in the direction of the arrow and pull the drill bit out.

• NOTE: If the drill bit is not inserted deep enough into the sleeve, the sleeve will not return to its original position and the drill bit will not be secured. In this case, try re-inserting the drill bit according to the instructions above.

• NOTE: After inserting the drill bit, make sure that it is firmly secured. If it comes out, do not use it.

Ring
Only for Model XWT09, XWT09XV

The ring is convenient for hanging the tool with a hoist. First, place the rope through the ring. Then hang the tool up in the air with a hoist.

CAUTION:
Before using the ring, always make sure that the bracket and ring are secured and not damaged.

Installing hook

The hook is convenient for temporarily hanging the tool. This can be installed on either side of the tool. To install the hook, insert it into a groove in the tool housing on either side and then secure it with two screws. To remove, loosen the screws and then take it out.

OPERATION

CAUTION:
Always insert the battery cartridge all the way until it locks in place. If you can see the red indicator on the upper side of the button, it is not locked completely. Insert it fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.

Hold the tool firmly and place the impact socket over the bolt or nut. Turn the tool on and fasten it for the proper fastening time. The proper fastening torque may differ depending on the kind or size of the boll, the material of the workpiece to be fastened, etc. The relation between fastening torque and fastening time is shown in the figures.

Model XWT07, XWT07XV
Proper fastening torque for a standard bolt

Proper fastening torque for high tensile bolt

Model XWTOB, XWTOBXV
Proper fastening torque for a standard bolt

Model XWT09, XWT09XV
Proper fastening torque for a standard bolt

Proper fastening torque for high tensile bolt

Proper fastening torque for high tensile bolt

• NOTE: Hold the tool pointed straight at the bolt or nut.
• NOTE: Excessive fastening torque may damage the bolt/nut or impact socket. Before starting your job, always perform a test operation to determine the proper fastening time for your bolt or nut.
• NOTE: If the tool is operated continuously until the battery cartridge has discharged, allow the tool to rest for 15 minutes before proceeding with a fresh battery cartridge.

The fastening torque is affected by a wide variety of factors including the following. After fastening, always check the torque with a torque wrench.

1. When the battery cartridge is discharged almost completely, the voltage will drop and the fastening torque will be reduced.
2. Impact socket
   • Failure to use the correct size impact socket will cause a reduction in the fastening torque.
   • A worn impact socket (wear on the hex end or square end) will cause a reduction in the fastening torque.
3. Bolt
   • Even though the torque coefficient and the class of bolt are the same, the proper fastening torque will differ according to the diameter of the bolt.
   • Even though the diameters of bolts are the same, the proper fastening torque will differ according to the torque coefficient, the class of bolt and the bolt length.
4. The use of the universal joint or the extension bar somewhat reduces the fastening force of the impact wrench. Compensate by fastening for a longer period.
5. The manner of holding the tool or the material of the driving position to be fastened will affect the torque.
6. Operating the tool at a low speed will cause a reduction in the fastening torque.

MAINTENANCE

• CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
• NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.

To maintain product SAFETY and RELIABILITY, repairs, and any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance with more details regarding these accessories, ask your local Makita Service Center.

• Impact socket
• Drill bits (only for Model XWT09, XWT09XV)
• Extension bar
• Universal joint
• Makita genuine battery and charger

NOTE:
Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.

MAKITA LIMITED ONE-YEAR WARRANTY

Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for ONE YEAR from the date of original purchase. Should any trouble develop during this one year, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

• repairs have been made or attempted by others:
• repairs are required because of normal wear and tear:
• the tool has been abused, misused or improperly maintained:
• alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE-YEAR TERM OF THIS WARRANTY.

This Warranty gives you specific legal rights, and you may also have other rights that vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Makita Corporation

• 3-11-8, Sumiyoshi-cho, Anjo, Aichi 446-8502 Japan
• www.makita.com.

References

• MAKITA Industrial Power Tools - The Leader In Cordless with 18V LXT Lithium-Ion
• Manual-Hub.com – Free PDF manuals!

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