DENZEL ID-550 Electric Impact Drill User Manual

DENZEL ID-550 Electric Impact Drill

IMPORTANT Read this manual before use аnd retain for future reference.
The date of manufacture is indicated on the product.

PROPER USAGE AND GENERAL INFORMATION

Electric drilling handheld machine with impact function (hereinafter referred to as “drill”, “machine”, “tool”) is designed for drilling into different constructional materials, including metal, wood and its derivatives, plastics, etc., drilling holes in building materials and structures, such as brick and masonry, lightweight concrete, various types of tiles using drills with cylindrical or hexagonal shanks. It can also be used as a drive for various accessories – brushes, grinding plates, cutters, etc., having a cylindrical or hex shank.
The machine is designed for usage at aт environment temperature from 0 °С to 40 °С, relative humidity not more than 80% and absence of direct exposure of atmospheric condensation and excessive air dustiness. The machine is suitable only for private use and must be used in intermittent duty not more than 20 hours per month. It is recommended to use on-loading not more than a nominal, during 10-15 minutes and then to have a break for 20-30 minutes. This usage mode enables to complete domestic tasks effectively and prevents the tool from a premature coming out of order.
This manual contains the information and the requirements necessary and sufficient for a sure, effective and secure use of the tool.
Due to ongoing activities in order to improve the tool the manufacture reserves the right to make minor changes in its construction, not mentioned in this manual and not worsening its consumer and operational properties, effective and secure use.

COMPLETENESS OF SET

The set contains:

SPECIFICATIONS

IP20
Sound pressure level (LpA), dB, max| 96| 98| 93
Vibration level (ah), м/с , max 2| 17,2| 18| 18,5
Degree of protection against electric shock| II| II| II
Type of packaging| Colorbox| BMC| BMC
Net weight, kg| 1,7| 1,85| 1,95
Gross weight, kg| 2,0| 3,4| 3,4

SAFETY WARNINGS

The following definitions indicate the degree of importance of each keyword. Read through the instructions and pay attention to these symbols

| WARNING! Indicates a potentially hazardous situation which, if not avoided, could result in injury or equipment damage.
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| Electric Shock Risk!
| Flammability
| ATTENTION: Read the manual attentively in order to reduce the risk of injury.

GENERAL SAFETY INSTRUCTIONS FOR ELECTRIC TOOLS

| WARNING!
Before starting work read all safety information and instructions. Non- observance to the safety rules and instructions may lead to electric shock, fire and/or severe injury.
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**Keep all safety instructions for subsequent use

**

The term «power tool» refers to your electric (with cable) or battery power (wireless) tool in all the instructions below

Workplace safety

a) Keep the workplace clean and provide it with good light. Poor light or mess at workplace may lead to an accident.

b) Do not use power tools if there is a danger of fire or explosion, for example, near flammable liquids, gas or dust. During work electric tools give up sparks, which can ignite dust or flammable vapors.
c) While working with power tools do not keep close children or other people. A distraction may cause loss of control over the work.

Electrical safety

a) A cable plug of an electric tool must match a power outlet. Never modify an electrical cable plug. Do not use connecting adapter plugs, if there is a ground wire in the power cable of the electric tool. Usage of the original cable plug and a corresponding power outlet reduces the risk of electric shock.
b) While working with electric tool avoid physical contact with grounded objects such as pipelines, radiators, electric stoves and refrigerators. The risk of electric shock increases if your body is grounded.
c) Do not use electric tool in the rain or in a humid environment. Water entering into the electric tool increases the risk of electric shock.
d) Handle electrical cable with care. Never use the cable for carrying electric tool or pulling its plug out of the receptacle. Do not expose electrical cable to high temperatures and lubricants; keep it away from sharp edges and moving parts of the tool. Damaged or entangled cable increases the risk of electric shock.
e) While working with electric tool outdoors use an extension cable intended for outdoor use. Using the cable suitable for working outdoors reduces the risk of electric shock.
f) While working with electric tool in a humid environment use a power supply equipped with a safety protective shutdown device. The usage of this device reduces the risk of electric shock

| ATTENTION!
It is recommended to use a safety shutdown device with actuation current not more than 30 mA.
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Personal safety

a) While working with electric tools be careful, watch what you do and use common sense. Do not use electric tool if you are tired, as well as being under the influence of alcohol or drugs lowering the reaction and other remedies. The slightest negligence may cause serious injury while working with electric tools.
b) While working use personal protective equipment. Always wear safety glasses. Timely using of protective equipment such as: dust mask, boots with non-slip sole, safety hat or noise protection headphones, significantly reduces the risk of injury.
c) Do not allow unintended start. Before plugging in electric tool and/or connecting it to the battery lift or move it, be sure the switch is in the “off” position. Do not carry electric tool with the trigger switch pressed and do not plug the electric tool into a power outlet if the switch is set to “on”. This may lead to an accident.
d) Before turning on the electric tool remove from it all adjusting keys or spanners. An adjusting key or spanner left fixed on the rotating part of the electric tool can cause severe injury.
e) Work in a steady posture. Always keep your balance and a steady posture. This will allow you not to lose control when working with electric tool in an unexpected situation.
f) Dress properly. Do not wear loose clothes or jewelry while working. Make sure your hair, clothing or gloves are at a constant distance from the rotating parts of the tool. Loose clothes, jewelry or long hair can get into the rotating parts of the tool.
g) If the electric tool is equipped with a dust collection and removal device, make sure this device is properly connected and used. The use of a dust removal device significantly reduces the risk of an accident due to a dusty working space.

Use of electric tools and technical care

a) Do not overload the electric tool. Use your tool for its intended purpose. The electric tool works safe and secure only if you keep to the parameters specified in its technical specifications.
b) Do not use the electric tool if its switch cannot be set to the “on” or “off” position. Electric tool with a broken switch is dangerous and must be repaired.
c) Unplug the electric tool from the power outlet and/or remove battery before adjusting, replacement of accessories or when storing electric tool. Such precautions reduce the risk of an accidentally turning on of the electric tool.
d) Store unused electric tools out of the reach of children and do not let persons who are not familiar with electric tool or these instructions work with electric tools. Electric tools are dangerous in the hands of inexperienced users.
e) Check an electric tool regularly. Check alignment accuracy and ease of movement of moving parts, integrity of parts and any other elements of the electric tool affecting its work. Do not use a broken electric tool until it is completely repaired. Most accidents are the result of insufficient maintenance of the electric tool.
f) Watch out for sharpness and cleanness of cutting accessories. Sharp- edged accessories allow avoiding jamming and make work less tiring.
g) Use electric tool and accessories in accordance with this manual and taking into account the working conditions and nature of future work. Misuse of the electric tool can create a hazardous situation.

Maintenance

Your electric tool must be repaired only by qualified specialists using original spare parts. This will ensure safety and reliability of your electric tool in further use

Additional Safety Rules when working with Impact Drill

• Wear ear protectors. Noise exposure may cause hearing loss.
• Use auxiliary handles supplied with the tool, when working. Loss of tool control may cause serious injury.
• Hold electric tool for insulated handles when performing operations during which working tooling can touch the hidden wiring or its own cable. A contact with live wire may cause voltage on metal parts of electric tool, which creates danger of electric shock.
• Use clamps or other devices for fixing the workpiece installing them only on a fixed surface. If you hold the workpiece by hands, you can lose control over the tool or workpiece.
• Wear safety glasses or other eye protection. When drilling with an impact, material particles scatter in all directions. Scattering particles can damage the eyes. When performing operations during which dust appears, wear a protective mask or a respirator. When performing most operations it is recommended to wear noise headphones or other ear protection.
• When working always hold the tool firmly. It is allowed to work with a tool only holding it with both hands. It is recommended to use the auxiliary handle during each operation. One hand tool management may lead to loss of control. Chiseling parts from hard materials such as reinforcing bars may be dangerous as well. Tighten the auxiliary handle safely before starting work.
• Continuous work with this electric tool during a long period of time is not allowed. Vibration produced during hammering may cause harm to your hands or feet. Use gloves for better anti-vibration protection and limit the effects of vibration taking frequent breaks in work.
• Do not attempt to repair the working tooling by yourself. The repairing must be carried out by a qualified technician. Chisels, drill bits, etc. which are restored incorrectly may cause injury or tool failure.
• Wear gloves when working with electric tool or when changing the tooling. Working tooling may become very hot during the work and cause burns to unprotected hands.
• Never lay the tool until the full stop of the tooling. Rotating chisel or drill bit may cause injury.
• Never hit with a hammer on jammed tooling trying to free it. Particles of the workpiece or metal shavings may bounce off and cause injury.
• Hold electrical cable away from the rotating working tool. Do not wrap the cable around any part of your body. Electrical cable wound on a rotating working tooling may cause loss of control of the tool and serious injury.

Residual risks.

The following risks are typical when using electrical impact drills

• injuries caused by touching hot or rotating parts of the tool;
• risk of pinching fingers when changing working tool;
• damage to health due to vibration appearing at work;

HANDLING INSTRUCTIONS

General view of the tool is shown on picture 1.

Description

Electric handheld drill machine (drill) is a rotary machine consisting of electric drive and gearbox, on the output shaft of which the possibility of fixing the rig with the help of a three-cam self centering chuck is provided. The actuator is an AC collector motor housed in a plastic housing. Engine control is carried out using the trigger switch with built-in motor speed control. It is possible to switch the direction of rotation of the spindle to use different tooling.
The machine is equipped with an impact function implemented by using two crowns, providing a reciprocating movement of the spindle during rotation. This feature increases the efficiency of the machine when drilling hard and brittle materials (brick, concrete, etc.).
The machine is equipped with a side handle that allows you to hold the tool with two hands, providing convenience when working.

OPERATION

| ATTENTION!
Always disconnect the power cable from the electrical outlet before preparing for the operation, adjustment, maintenance of power tools.
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Installing the side handle

| ATTENTION!
Always use the additional handle supplied with the machine. Losing control of the machine can cause injury.
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| ATTENTION!
Before work, always check the reliability of the side handle.

Turn side handle 10 (pic. 1) counterclockwise relatively to securing collar by 2..3 turns to loosen it. Install the side handle on the neck of the machine body behind the chuck. In this case, the chuck 1 (pic. 1) is not an obstacle to the installation of the handle, if necessary, rotate the side handle another 1..2 turns. Set the handle to a position that is convenient for operation and tighten the clamp by turning the handle clockwise

Installation/ withdrawal of the working tool

| ATTENTION!
When installing, removing, replacing the tooling, disconnect the power plug. Accidental switching on of the machine when changing accessories may cause significant injury.
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Open the chuck by rotating its outer sleeve counterclockwise until the chuck’s cams spread over a distance sufficient to install shank snap. If the chuck is tightened, use the key supplied with the machine.
Install shank snap into the chuck. Use tooling with round or hex shank. Never use a snap with an SDS-plus shank, designed for rotary hammers, this shank cannot be centered properly in the three-jaw chuck.
Close the chuck by turning the outer sleeve clockwise by hand. Make sure the cams converge evenly and center the tool shank. Tighten the chuck with the supplied key.

| ATTENTION!
In order to avoid damage to the engine of the machine and injury, do not tighten or open the drill chuck, turning on the engine while holding the outer sleeve of the chuck with the hand.
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Main connection

| ATTENTION!
Power tools should only be connected to single-phase AC power, the voltage of which corresponds to the voltage indicated on the rating plate located on the tool housing. If the rating plate indicates a voltage of 230V, then the power tool can also be switched on to a main with a voltage of 220 V.
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When working outdoors use industrial extension cords intended for outdoor use. Do not use homemade extensions. When working outdoors connect power tools to the power circuit equipped with a differential  automatic with a response current of not more than 30 мА, this will reduce the risk of electric shock.
When connecting ensure that the insulation of the electrical cable and the power plug of the machine is intact.

Make sure the machine’s power switch is in the “off” position.
This power tool can be connected to power outlets that do not have a protective ground, since it has double insulation (protection class II).

Spindle speed adjustment

Depending on the type of the tooling used, the type of material being processed and the nature of processing, you can choose the optimum spindle speed of the machine. Adjustment is carried out from the minimum to the maximum value (Section 4, Table 1) by changing the effort of pressing the key 8 (pic. 1) of the switch. You can change the speed when the engine is running, including under load. Key 8 of the switch can be locked in the “on” position by pressing the fixing button 5 (pic. 1). To unlock key 8, you need to click on it again.
The key stroke of the switch and, accordingly, the maximum spindle speed of the machine can be adjusted by using the limiter 9 (pic. 1). When the switch 8 is locked in the “on” position (pic. 1), the spindle speed of the machine can be adjusted by rotating the limiter 9 (pic. 1).

| ATTENTION!
Do not overload the machine operating at reduced speeds. Decreasing the engine rotor speed impairs the cooling of the machine.
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Reversing spindle rotation

Spindle rotation direction can be changed from right to left and back if necessary, for example, when using lefthanded drills or grinding tooling. Switching the direction of rotation is carried out using switch 4 (pic. 1), located above the key switch. Switching must be performed only after the engine has completely stopped and when the switch key 8 (pic. 1) is in the “off” position.

| ATTENTION!
It is not recommended to use a drilling machine for screwing and unscrewing screws as long work at low rotation may lead to overheating of the engine.
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Enable impact mode

To increase the drilling efficiency of hard and brittle materials such as bricks, concrete, etc. the machine is equipped with an impact function. To activate the impact function, move the mode switch 2 (pic. 1) to the position marked with:
Switching can be done regardless of whether the engine is on or not. To deactivate the impact function move the switch to the position marked:
Please note that it is necessary to apply force of about 200H (20kgs) to the machine in the direction of supply to work effectively in impact mode when drilling brick or concrete. For efficient drilling of holes with a diameter of more than 10 mm in concrete foundations, it is recommended to use rotary hammers with appropriate accessories.

Using of the drilling depth gauge

When drilling holes to a given depth or a series of holes to the same depth it is convenient to use the supplied drilling depth gauge. Install the gauge 11 (pic. 1) into the hole of the bracket of the side handle, previously loosening the mount of the side handle. Set the gauge overhang so that the difference of the radius between the gauge and the drill installed in the chuck corresponded to the required hole depth. Lock the gauge by tightening the side handle mounting collar by turning the handle clockwise.

Before getting started, you must:

• inspect the tool and make sure it is complete and there is no external damage;
• make sure that the power switch is working correctly;
• after transportation in winter conditions before switching on, keep the machine at room temperature until the condensate is completely dry.

Getting started, you must:

• install the side handle in a comfortable work position;
• check the reliability of fixing of the tooling in chuck;
• make sure that the power switch is in the “Off” position, and then connect the machine to the power supply. To turn on the machine, it is necessary to press the switch key 8 (pic. 1). If necessary, the key of the power switch 8 (pic. 1) can be locked in the “on” position, for this, while pressing the 8 key, press the button 5 (pic. 1) and the key will be fixed. To turn off the machine, press the 8 key again. Recommendation: Try out the operation of fixing the power key before connecting the machine to the power supply

While working:

• do not overload the machine, watch for the engine housing heat up, take breaks in time;
• do not allow mechanical damage, shock, falling of the tool on hard surfaces, etc .;
• protect the machine from exposure to intense heat sources or chemically active substances, as well as from the ingress of liquids and foreign solid objects inside the machine;
• ensure effective removal of processing products from the cutting zone;
• do not block or obstruct the ventilation openings in the machine housing;
• turn off the machine using the switch before connecting / disconnecting from the power supply

At the end of work:

• disconnect the tool from the mains, making sure the switch is in the “off” position;
• clean the machine and accessories from dirt.

Recommendations for use

Before you start processing a part, you must secure it, especially if it has light weight. When drilling metal it is recommended to use lubricating and cooling fluids in the cutting zone. When drilling holes of significant diameter, it is recommended to first drill a hole of a smaller diameter, and then drill it to the required.
When drilling through holes in metals or plastics, be careful when the drill leaves the material – tangible jerk possible, reduce feed force.
Do not overheat external machine parts during long work. If there is an excessive heat, stop working, let the tool work without load for 1…2 minutes for engine cooling, turn off the engine and take a break until the gear housing becomes cool.
Do not allow the machine work when there is extraneous or uncharacteristic noise in the engine or gear. When there are noises turn off the tool and contact an authorized service.
Do not operate the machine when visible flashes appear in the engine ventilation openings, stop working and contact the service center for diagnostics and, possibly, replacement of carbon brushes.

NOISE AND VIBRATION

Noise and vibration characteristics are given in the table №1. However, if the Impact Drill will be used for other work with the use of working tools, not provided by the manufacturer, or maintenance will not meet the requirements, then the vibration level may be different.

| ATTENTION!
Always use personal ear protection.
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MAINTENANCE

| ATTENTION!
Before starting maintenance and adjustment of the Impact Drill unplug the power cord from the power outlet. To ensure quality and safe functioning keep your tool and vents clean at all times
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• If you notice a decrease in the frequency of rotation of equipment or extraneous noise during operation, it is necessary to hand over the device to the service center for its diagnosis and repair.
• Working tool maintenance. The use of the worn working tool reduces the effectiveness of the work and may result in motor or gearbox failure, it is therefore necessary to periodically replace worn out tooling as soon as this becomes necessary.
• Electric motor care. You must be especially careful with the electric motor, avoid getting liquids and foreign objects inside the case. Keep your ventilation holes clean, blow them regularly with compressed air or clean them with a brush. When noticeable sparks appear, contact an authorized service center for diagnostics and possibly replacement of carbon brushes.

To prevent dust and grease leakage this machine has a hermetic design. Therefore, the tool can be used for a long time and you have no need to replace or add grease. After initial commissioning change lubrication every 6 months of operation. To replace the lubricant, contact the service center.
In case of any damage to the power cord turn off the Impact Drill immediately, carefully, without touching the places of damage, disconnect it from the mains.

| ATTENTION!
The tool uses power cord with mounting type Y: for security it must be replaced by authorized repair shop personne
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Possible faults

service center.
Wearout /”hang ” of brushes.| Call the service center.
Increased noise in the gear.| Wearout / breakage of the mechanism parts.| Call the service center.
When working smoke or smell of burning insulation is generated from the vent.| Interturn closure of armature or stator windings.| Call the service center.
Malfunction of the electrical part of the instrument.| Call the service center.
Increased machine vibration.| Worn / broken gears or bearings.| Call the service center.
Faulty or improperly installed tooling.| Replace or reinstall a tooling.

RECYCLING

A tool, developed a designated service life, must be recycled according the rules established by environmental and other laws of the country, where the tool is operated.

TRANSPORTATION

During the transportation direct exposure of precipitation, direct sunlight, heat and shock is not allowed. Transportation should be carried out only in the original packaging at temperature from – 20 °С to + 40 °С.

STORAGE

During the assigned service life, store the machine in a dry heated room. Recommended storage temperature is from 0 °C to +40 °C. Store the tool in the original packaging.
Before placing the drill in storage remove the working tool.

LIFE TIME

Average product life time is 5 years if the customer follows the rules of operation.

WARRANTY OBLIGATIONS

The product is covered by the manufacturer’s warranty.
The warranty period is specified in the warranty card and calculated from the date of sale. Terms of warranty service are given in the warranty card.

The Impact Drill conforms to the specifications if the following directives and harmonized standards:
EC Council Directive 2006/42/EC

2014/30/EU
2011/65/EU
EN 60745-1
EN 60745-2-1
EN 55014-1
EN 55014-2
EN 50581
EN 61000-3-2
EN 61000-3-3

Made in PRC.

References

• ООО "ИнструментПрофСервис"
• Мир Инструмента
• ООО "ИнструментПрофСервис"

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