scheppach HBS261 Band Saw Instruction Manual

scheppach HBS261 Band Saw

Product Information

Specifications

• Product Name: HBS261
• Product Number: Art. Nr. 5901505901 / 5901503944
• Output Number: 5901505901_0001
• Revision Number: 16/05/2022

Product Usage Instructions

Introduction
Make sure to read and understand all the instructions before using the product. Adhere to the electrical regulations and standards (VDE-Bestimmungen 0100, DIN 57113 / VDE 0113).

Delivery
Check the contents of the package to ensure that all parts are included.

Safety Precautions
Follow these general safety guidelines:

1. Maintain a clean and organized work area.
2. Store unused power tools safely.
3. Use personal protective equipment such as safety glasses and respiratory protection when necessary.
4. Do not use damaged or defective tools.
5. Keep children and bystanders away from the work area.
6. Secure the workpiece properly before starting the tool.
7. Do not force the tool. Use the appropriate speed and technique for each task.
8. Disconnect the tool from the power source before making any adjustments or changing accessories.
9. Avoid accidental starting by ensuring that the switch is in the off position before plugging in the tool.
10. Do not overreach. Keep proper footing and balance at all times.

Assembly and Operation
Follow the instructions provided in the manual to assemble and operate the product.

Mounting the Table Extension
Use the table extension (6) as instructed in figures 7, 7.1, 7.2, 7.3, and 7.4.

Transport
Follow the recommended guidelines for transporting the product safely.

Working Guidelines
Follow these guidelines while working with the product:

• Ensure the workpiece is properly secured before starting the tool.
• Use the appropriate cutting speed and technique for the material being worked on.
• Keep hands and fingers clear of the cutting area.
• Do not force the tool. Let it work at its own pace.
• Do not remove debris or adjust the workpiece while the tool is in motion.
• Keep a safe distance from the blade and wear appropriate protective equipment.

Cleaning and Maintenance
Regularly clean and maintain the product to ensure optimal performance and longevity. Refer to the manual for specific instructions.

Storage
Store the product in a clean and dry environment, away from moisture and extreme temperatures.

Electrical Connection
Follow these guidelines when connecting the product to an electrical source:

• The power cord must have a type designation imprint.
• Use a power cord with a minimum cross-section of 1.5 square millimetres.
• Ensure the power cord is undamaged and properly connected.

Disposal and Recycling
Dispose of the product and packaging materials per local regulations. Recycle where possible.

FAQ (Frequently Asked Questions)

• Q: What should I do if the motor does not function?
  A: Check the power connection, ensure the power switch is on, and consult a qualified electrician if necessary.

Explanation of the symbols on the equipment

Introduction

Manufacturer:
Scheppach GmbH Günzburger Straße 69 D-89335 Ichenhausen

Dear customer,
We hope your new tool brings you much enjoyment and success.

Note:
According to the applicable product liability laws, the manufacturer of the device does not assume liability for damages to the product or damages caused by the product that occurs due to:

• Improper handling,
• Non-compliance of the operating instructions,
• Repairs by third parties, not by authorized service technicians,
• Installation and replacement of non-original spare parts,
• Application other than specified,
• A breakdown of the electrical system that occurs due to the non-compliance of the electric regulations and VDE regulations 0100, DIN 57113/VDE0113.

We recommend:

• Read through the complete text in the operating in-structions before installing and commissioning the device.
• The operating instructions are intended to help the user become familiar with the machine and take advantage of its application possibilities per the recommendations.
• The operating instructions contain important information on how to operate the machine safely, professionally and economically, how to avoid danger, and costly repairs, reduce downtimes and how to increase reliability and service life of the machine.
• In addition to the safety regulations in the operating instructions, you have to meet the applicable regula-tions that apply for the operation of the machine in your country.
• Keep the operating instructions package with the machine at all times and store it in a plastic cover to pro-tect it from dirt and moisture.
• Read the instruction manual each time before operat-ing the machine and carefully follow its information.

The machine can only be operated by persons who were instructed concerning the operation of the ma-chine and who are informed about the associated dangers. The minimum age requirement must be complied with. In addition to the safety requirements in these oper-ating instructions and your country’s applicable regulations, you should observe the generally recognized technical rules concerning the operation of woodworking machines. We cannot accept any liability for damage or accidents that arise due to a failure to follow these instructions and the safety instructions.

Device Description

Device Description (Fig. 1-18)

1. Case door
2. Door lock
3. Saw blade safety device
4. Saw blade guidance
5. Longitudinal limit stop
6. Table width enlargement
7. Tabletop
8. Clamping lever
9. Frame
10. On/Off switch
11. Handle for saw blade tensioning
12. Handle for belt tensioning
13. Adjustment handle for sawblade guard
14. Mitre gauge (not shown/optional accessory)

Scope Of Delivery

• Bandsaw
• Saw table
• Saw blade
• Retainer plate
• Rail with scale
• Push stick
• Guide rail for lengthwise aligning stop
• Longitudinal limit stop
• Allen key (3x)
• Screwdriver
• Open-ended spanner (2x)
• Table width enlargement with guide rail for lengthwise aligning stop
• Fastening materials
• Original operating instructions
• Saw blade
• Open the packaging and remove the device carefully.
• Remove the packaging material as well as the packaging and transport bracing (if available).
• Check that the delivery is complete.
• Check the device and accessory parts for transport damage.
• If possible, store the packaging until the warranty period has expired.

Attention!
The device and packaging materials are not toys! Chil-dren must not be allowed to play with plastic bags, film and small parts! There is a risk of swallowing and suffocation!

Intended use

The bandsaw is designed to perform longitudinal and cross-cuts on timber or wood-type materials. To cut round materials you must use suitable holding devices. The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user/operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this. The machine is to be operated only with suitable saw blades. To use the machine properly you must also o serve the safety regulations, the assembly instructions and the operating instructions to be found in this manual. All persons who use and service the machine have to be acquainted with this manual and must be informed about the machine’s potential hazards.

It is also imperative to observe the accident prevention regulations in force in your area. The same applies to the general rules of occupational health and safety. The manufacturer shall not be liable for any changes made to the machine nor for any damage resulting from such changes. Even when the machine is used as prescribed it is still impossible to eliminate certain residual risk factors. The following hazards may arise in connection with the machine’s construction and design:

• Damage to hearing if ear-muffs are not used as necessary.
• Harmful emissions of wood dust when used in closed rooms.
• Contact with the blade in the uncovered cutting zone.
• Injuries (cuts) when changing the blade.
• Injury from catapulted workpieces or parts of work-pieces.
• Crushed fingers.
• Kickback.
• Tilting of the workpiece due to inadequate support.
• Touching the blade.
• Catapulting of pieces of timber and workpieces.

Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.

General safety information

Attention!
The following basic safety measures must be observed when using electric tools for protection against electric shock, and the risk of injury and fire. Read all these notices before using the electric tool and keep the safety instructions for later reference.

Safe work

1. Keep the work area orderly
   • Disorder in the work area can lead to accidents.
2. Take environmental influences into account
   • Do not expose electric tools to rain.
   • Do not use electric tools in a damp or wet environment.
   • Make sure that the work area is well-illuminated.
   • Do not use electric tools where there is a risk of fire or explosion.
3. Protect yourself from electric shock
   • Avoid physical contact with earthed parts (e.g. pipes, radiators, electric ranges, cooling units).
4. Keep children away
   • Do not allow other persons to touch the equipment or cable, keep them away from your work area.
5. Securely store unused electric tools
   • Unused electric tools should be stored in a dry, elevated or closed location out of the reach of children.
6. Do not overload your electric tool
   • They work better and more safely in the specified output range.
7. Use the correct electric tool
   • Do not use low-output electric tools for heavy work.
   • Do not use the electric tool for purposes for which it is not intended. For example, do not use handheld circular saws for the cutting of branches or logs.
   • Do not use the electric tool to cut firewood.
8. Wear suitable clothing
   • Do not wear wide clothing or jewellery, which can become entangled in moving parts.
   • When working outdoors, anti-slip footwear is recommended.
   • Tie long hair back in a hair net.
9. Use protective equipment
   • Wear protective goggles.
   • Wear a mask when carrying out dust-creating work.
10. Connect the dust extraction device if you will be processing wood, materials similar to wood, or plastics.
    • If connections for dust extraction and a collecting device are present, make sure that they are connected and used properly.
    • When processing wood, materials similar to wood, and plastics. Operation in enclosed spaces is only permitted with the use of a suitable extraction system.
11. Do not use the cable for any purpose, such as which it is not meant to be
    • Do not use the cable to connect the plug. From the wall socket. Protect the Protect cables from heat, oil and sharp edges.
12. Secure the workpiece
    • Use the clamping devices or a vice to hold the workpiece in place. In this manner, it is held more securely than with your hand.
    • Additional support is necessary for long workpieces (table, trestle, etc.) in order to prevent the machine from tipping over.
    • Always press the workpiece firmly against the working plate and stop in order to prevent bouncing and twisting of the workpiece.
13. Avoid abnormal posture
    • Make sure that you have secure footing and always maintain your balance.
    • Avoid awkward hand positions in which a sudden slip could cause one or both hands to come into contact with the saw blade.
14. Take care of your tools
    • Keep cutting tools sharp and clean in order to be able to work better and more safely.
    • Follow the instructions for lubrication and for tool replacement.
    • Check the connection cable of the electric tool regularly and have it replaced by a recognised specialist when damaged.
    • Check extension cables regularly and replace them when damaged.
    • Keep the handle dry, clean and free of oil and grease.
15. Pull the plug out of the outlet
    • Never remove loose splinters, chips or jammed wood pieces from the running saw blade.
    • During non-use of the electric tool or prior to maintenance and when replacing tools such as saw blades, bits, milling heads.
    • When the saw blade is blocked due to abnormal feed force during cutting, turn the machine off and disconnect it from power supply. Remove the work piece and ensure that the saw blade runs free. Turn the machine on and start new cutting operation with reduced feed force.
16. Do not leave a tool key inserted
    • Before switching on, make sure that keys and adjusting tools are removed.
17. Avoid inadvertent starting
    • Make sure that the switch is switched off when plugging the plug into an outlet.
18. Use extension cables for outdoors
    • Only use approved and appropriately identified extension cables for use outdoors.
    • Only use cable reels in the unrolled state.
19. Remain attentive
    • Pay attention to what you are doing. Remain sensible when working. Do not use the electric tool when you are distracted.
20. Check the electric tool for potential damage
    • Protective devices and other parts must be carefully inspected to ensure that they are faultfree and function as intended prior to continued use of the electric tool.
    • Check whether the moving parts function faultlessly and do not jam or whether parts are damaged. All parts must be correctly mounted and all conditions must be fulfilled to ensure fault-free operation of the electric tool.
    • Damaged protective devices and parts must be properly repaired or replaced by a recognised workshop, insofar as nothing different is specified in the operating manual.
    • Damaged switches must be replaced at a customer service workshop.
    • Do not use any faulty or damaged connection cables.
    • Do not use any electric tool on which the switch cannot be switched on and off.
21. Attention!
    • The use of other insertion tools and other accessories can entail a risk of injury.
22. Have your electric tool repaired by a qualified electrician
    • This electric tool conforms to the applicable safety regulations. Repairs may only be performed by an electrician using original spare parts. Otherwise accidents can occur.

Warning!
This electric tool generates an electromag-netic field during operation. This field can impair active or passive medical implants under certain conditions. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the electric tool.

Additional safety instructions

• Wear safety gloves whenever you carry out any maintenance work on the blade!
• When cutting round or irregularly shaped wood, use a device to stop the workpiece from twisting.
• When cutting boards in an upright position, use a device to prevent kick-back.
• A dust extraction system designed for an air velocity of 20 m/s should be connected to comply with woodworking dust emission values and to ensure reliable operation.
• Give these safety regulations to all persons who work on the machine.
• Do not use this saw to cut firewood.
• The machine is equipped with a safety switch to prevent it from being switched on again accidentally after a power failure.
• Before you use the machine for the first time, check that the voltage marked on the rating plate is the same as your mains voltage.
• If you use a cable reel, the complete cable has to be pulled off the reel.
• Persons working on the machine should not be distracted.
• Note the direction of rotation of the motor and blade.
• Never dismantle the machine’s safety devices or put them out of operation.
• Never cut workpieces that are too small to hold securely in your hand.
• Never remove loose splinters, chips or jammed pieces of wood when the saw blade is running.
• It is imperative to observe the accident prevention regulations in force in your area as well as all other generally recognized rules of safety.
• Note the information published by your professional associations.
• Adjustable protective devices have to be adjusted as close as possible to the workpiece.
• Important! Support long workpieces (e.g. with a roller table) to prevent them from sagging at the end of a cut.
• Make sure the blade guard (3) is in its lower position when the saw is being transported.
• Safety guards are not to be used to move or misuse the machine.
• Blades that are misshapen or damaged in any way must not be used.
• If the table insert is worn, replace it.
• Never operate the machine if either the door protecting the blade or the detachable safety device are open.
• Ensure that the choice of blade and the selected speed are suitable for the material to be cut.
• Do not begin cleaning the blade until it has come to a complete standstill.
• For straight cuts of small workpieces against the longitudinal limit stop the push stick has to be used.
• The bandsaw blade guard should be in its lowest position close to the bench during transport.
• For miter cuts when the table is tilted, the parallel stop must be positioned on the lower part of the table.
• When cutting round timber, use a suitable holding device to prevent the workpiece from turning.
• Never use guards to lift or transport items.
• Ensure that the bandsaw blade guards are used and correctly adjusted.
• Keep your hands a safe distance away from the bandsaw blade. Use a push stick for narrow cuts.
• The push stick has to be stored on the intended device, so that it can be reached from a normal working position and is always ready to be used.
• In the normal operating position, the operator is in front of the machine.
• When sawing wood, connect the band saw to a dust collection device.
• When cutting round or irregularly shaped wood, use a suitable holding device that prevents the workpiece from twisting.

Technical data

• Electro motor 220 – 240 V ~, 50 Hz
• Power 550 W (S2 20 min)
• Revolutions 1400 min-1
• Saw band length 1790 mm
• Saw band width 6 mm
• Saw band width max. 13 mm
• Saw band speed I 660 m/min
• Saw band speed II 960 m/min
• Cutting height 0 – 120 mm
• Opening width 245 mm
• Table size 300 x 300 mm
• The slewing range of the table is 0° – 45°
• size of workpiece max. 580 x 400 x 120 mm
• Weight 24 kg

The workpiece must have a minimum height of 3 mm and a minimum width of 10 mm.

Duty type S2 – Short-time duty.
Operation at constant load for 20 minutes or less, followed by a time de- energized and at rest of sufficient duration to re-establish machine temperatures within 2 K of the ambient temperature.

The total noise values were determined under EN 61029.

• Sound pressure level LpA 77,4 dB(A)
• Uncertainty KpA 3 dB
• Sound power level LWA 90,4 dB(A)
• Uncertainty KWA 3 dB

Wear hearing protection.
The effects of noise can cause a loss of hearing. Total vibration values (vector sum – three directions) determined per EN 61029.

Remaining hazards
The machine has been built using modern technology by recognized safety rules. Some remaining hazards, however, may still exist.

• Risk of injury for fingers and hands by the rotating saw band due to improper handling of the workpiece.
• Risk of injury through the hurling workpiece due to improper handling, such as working without the push stick.
• Risk of damaging your health due to wood dust and wood chips. Wear personal protective clothes such as goggles. Use a fitting dust extractor.
• Risk of injury due to defective saw band. Regularly check the saw band for such defects.
• Risk of injury for fingers and hands while changing saw band. Wear proper gloves.
• Risk of injury due to starting the saw band while switching on the machine.
• The use of incorrect or damaged main cables can lead to injuries caused by electricity.
• Wear only close-fitting clothes. Remove rings, bracelets and other jewellery.
• For the safety of long hair, wear a cap or hair net. Even when all safety measures are taken, some remaining hazards that are not yet evident may still be present.
• Remaining hazards can be minimized by following the instructions in „General safety instructions“ „Proper Use“ and in the entire operating manual.

Attachment and operation

Before starting the equipment
Make sure the machine stands securely, i.e. bolt it to a workbench or solid base. There are two holes for this purpose in the machine’s foot.

• The saw table must be mounted correctly.
• All covers and safety devices have to be properly fitted before the machine is switched on.
• It must be possible for the blade to run freely.
• When working with wood that has been processed before, watch out for foreign bodies such as nails or screws etc.
• B efore you actuate t he O n/Off switch, make sure that the saw blade is correctly fitted and that the machine’s moving parts run smoothly.
• Before you connect the machine to the power supply, make sure the data on the rating plate is the same as that for your mains.

Mounting the saw on a workbench (Fig. 3)

• A workbench made from solid wood is better than one made of plywood, as interfering vibrations and noise are more noticeable with plywood.
• The necessary tools and small parts for assembling the saw on a workbench are not supplied with the saw. However, use equipment of at least the following size:
  1. Saw body
  2. Foam rubber base.
  3. Workbench
  4. Flat seal
  5. Washer (7 mm)
  6. Hexagonal nut (6 mm)
  7. Lock nut (6 mm)
  8. Hexagon head screws (6 mm)
• First of all, drill holes into the seating surface and then insert the screws.
• A foam rubber base for reduction of noise is not supplied with the saw either. However, we expressly recommend that you use such a base to keep vibration and noise to a minimum. Ideal size 400 x 240 mm.

Assembling the work table (Fig. 4 – 6)

• Lay the table insert (a) in the recess in the work table intended for this (7) (Fig. 4). (To replace, disassemble the work table in reverse order.)
• Place the band saw blade through the slot on the machine table. Place the machine table on the table guide so that the fixing screw (b) fits through the bracket (c). (Fig. 4.1+4.2)
• Screw the machine table tight with the quick-release lever and a washer (E) (Fig. 4+5).
• Check that the bandsaw blade runs freely and does not touch the table.
• Fit the bolt M6x40 with two washers and the nut to the table. (Fig. 5.1)
• Using the adjustment screw (F) to adjust the table to a right angle. – Use a set square –
• Counter the adjustment screw (F) and tighten the quick-release lever (E).
• Set the scale pointer (G) to 0.

Fitting the table width enlargement (Fig. 7+7.1+7.2+7.3+7.4)

• Remove the two bolts and washers (d) from the table width enlargement (6). (Fig. 7)
• Slide the table width enlargement (6) onto the table mounted on the machine. Ensure that the clamping lever (8) is open (Fig. 7.1+7.2).
• Push the table width enlargement fully onto the ta-ble (Fig. 7.3) in order to fix the two bolts (d) on both sides. (Fig. 7.4) Be sure to fit the bolts (d) on both sides. The two bolts are used to limit the extension of the table width enlargement.

Fitting the parallel stop (Fig. 8)

• Fit the parallel stop (5) by positioning it at the back and fixing the clamping lever (K) in place down-wards.
• When dismantling, pull the clamping lever (K) up-wards and remove the parallel stop (5).
• The clamping force of the parallel stop can be ad-justed at the rear knurled nut (P).

Adjusting the cutting width (Fig. 8 + 8.1)

• The parallel stop (5) must be used when cutting sections of wood lengthways.
• Place the parallel stop (5) on the guide rail (Q) to the left or right of the sawing blade
• 2 scales (L/M) are printed on the guide rail for the parallel stop (5), which show the distance between the stop rail and sawing blade.
• Adjust the parallel stop (5) to the required dimension in the window (O) and use the clamping lever (8) to fix in place for the parallel stop. (Fig. 8)

Using the table width enlargement (Fig. 9 – 10)

• Always use the table width enlargement (6) with particularly wide workpieces.
• Loosen the clamping lever (8) and pull the table width enlargement out far enough so that the workpiece to be sawn can lie on it without tipping. (Fig. 10)

Sawblade changing(Fig. 11 + 12)

• Attention: Pull the mains plug!
• Attention! Wear protective gloves when changing the saw blade! Risk of injury!
• Remove the parallel stop and the table width enlargement in reverse order (Fig. 7-8).
• Open the top and bottom of the housing door. Open the door locks (2) using a slotted screwdriver. The lower housing door only opens when the saw table is inclined by 45°.
• Relieve the saw band tension with the clamping screw (11), and remove the band. Fig. 11
• Remove the tape. Remove the saw band from the saw band rollers and through the slot in the saw table (7).
• Put on a new saw band. Place the new saw band in the middle of the two saw band rollers. The teeth of the saw band must face down towards the saw table.

Side correction (Fig. 11)

• The sawblade should run in the centre of the band wheels.
• Turn the upper band wheel by hand in the cutting direction, and make the side correction using the handle (J).
• Attention! The saw band should run over the centre of the band wheel after multiple turns. Visual inspection!
• Turn the band wheel by hand in the cutting direction while determining the final tension with the tension screw (11). The degree of tensioning depends on the sawblade width. Wide sawblades must be ten-sioned more than narrow ones.
• After successful setting firmly tighten the locknut (N). Close the guard.
• Attention: Too strong a tensioning will cause premature breaking.
• Fit the table width enlargement in reverse order. (Fig. 7-7.4)
• After termination of the work, always relieve the ten-sion by releasing the tension bolt (11).

Setting the number of revolutions (Fig. 12 + 13 + 13.1)

Pull the mains plug!

• Open lower guard. The table top has to be tilted slightly.
• Release the belt with the tension handle (12).
• Put the belt into the desired position. (S1 or S2).
• Retention the belt with the tension handle (12).
• Close the lower guard.

Rpm range:

• Rpm stage 660 m/min.
• For processing hardwood, materials similar to hardwood and for fine cuts.
• Rpm stage 960 m/min.
• For processing softwoods and for less fine cuts.

Sawblade guiding (Fig. 14)

• The sawblade guiding (4) is adjusted with the fixing button (13).
• The upper saw blade guiding can be set from 0 to 175 mm workpiece height.
• A clearance as small as possible to the workpiece ensures an optimum saw blade guiding and safe working.

Back pressure bearings (Fig. 15+16)
The back pressure bearings (e) accept the feed pres-sure of the workpiece. Set the upper and lower back pressure bearing in such a way that it slightly touches the sawblade back. Tighten the screws (g). The dis-tance should be 0.5 mm.

Upper guide rollers (Fig. 15)
Set the upper guide rollers (f) to the corresponding saw blade width. The front edges of the guide rollers must not exceed the tooth base of the saw blade. When the guide rollers slightly touch the sawblade, tighten the screws (g).

Lower guide rollers (Fig. 16)
Set the lower guide rollers (i) to the corresponding saw blade width. The front edges of the guide rollers must not exceed the tooth base of the saw blade. When the guide rollers slightly touch the sawblade, tighten the screws (h).
The sawblade must not jam!

Storing the push rod (Fig. 17)
In order to have the push rod (R) to hand at all times, hang it on the device (j) intended for this, at the top left side of your band saw.

Transverse cutting gauge (14) (optional) (Fig. 18)

• Slide lateral stop (o) into a groove (k) in the saw bench.
• Release the grip screw (l).
• Turn the lateral stop (o) until the desired angular dimension has been set. The arrow on the lateral stop indicates the set angle.
• Retighten the grip screw (l).
• The stop rail (n) can be slid against the lateral stop (o). To do so, loosen the knurled screws (m) and slide the stop rail (n) into the desired position. Tight-en the knurled screws (m) again
• Attention! Do not slide the stop rail (n) too far in the direction of the saw blade.

Suction port (Fig. 1)

• The band saw is equipped with a rear suction port Ø 98 mm and a side suction port Ø 41 mm for chips. The rear suction port is pre-mounted. The side suction port can be mounted as shown in Fig. 5.2 with four screws and four M6x10 washers.
• Only operate the device with a suitable extraction system. Check and clean the suction channels at regular intervals.

On/Off switch (Fig. 1)

• To turn the machine on, press the green button „1“ On/Off switch (10).
• To turn the machine off again, press the red button „0“ On/Off switch (10).
• The band saw is equipped with an under-voltage switch. With a power failure, the band saw must be switched back on again.

Attention!

• When working with the machine, all protective devices and guards must be fitted.
• The upper and lower band wheel is protected by a fixed guard and an articulated cover. When opening the cover, the machine is switched off. Starting is possible only with a closed cover.

Transport

The machine must only be lifted and transported on its frame or the frame plate. Never lift the machine at the safety devices, the adjusting levers, or the sawing table. During the transport, the saw blade protection must be in the lowest position and near the table.

Never raise at the table!
Unplug the machine from the mains during transport.

Working instructions

The following recommendations are examples of the safe use of band saws. The following safe working methods should be seen as an aid to safety. They cannot be applied suitably completely or comprehensively to every use. They cannot treat every possible dangerous condition and must be interpreted carefully.

• Connect the machine to a suction unit when working in closed rooms. A suction device that conforms with commercial regulations must be used for suction in commercial areas.
• Loosen the sawband when the machine is not in operation (e.g. after finishing work). Attach a notice on the tension of the saw band to the machine for the next user.
• Collect unused saw bands and store them safely in a dry place. Check for faults (teeth, cracks) before use. Do not use faulty saw bands!
• Wear suitable gloves when handling saw bands.
• All protective and safety devices must be securely mounted on the machine before beginning work.
• Never clean the sawband or the sawband guide with a hand-held brush or scraper while the sawband is running. Resin-covered saw bands impair working safety and must be cleaned regularly.
• For your protection, wear protective glasses and hearing protection. Wear a hairnet if you have long hair. Roll up loose sleeves over the elbows.
• Always position the sawband guide as near the workpiece as possible when working.
• Ensure sufficient lighting in the work area and around the machine.
• Always use the fence for straight cuts to keep the workpiece from tipping or slipping away.
• When working on narrow workpieces with manual feed, use the push stick.
• For diagonal cuts, place the saw bench in the appropriate position and guide the workpiece on the fence.
• Ensure safe workpiece guidance.
• For arced and irregular cuts, push the workpiece evenly using both hands with the fingers together. Hold the workpiece with your hands on a safe area.
• Use a pattern for repeated arced or irregular cuts.
• Ensure that the workpiece does not roll when cutting round pieces.
• For safe work when transverse cutting, use the special transverse cutting gauge accessory.

Performing longitudinal cuts (Fig. A)
Here, a workpiece is cut in its longitudinal direction.

• Position the longitudinal fence (5) on the left side (if possible) of the saw band, per the desired width.
• Lower the saw band guide (4) onto the workpiece. (8.9)
• Switch on the saw.
• Press one edge of the workpiece against the longitudinal fence (5) with the right hand, whilst the flat side lies on the saw bench (7).
• Slide the workpiece at an even feed rate along the longitudinal fence (5) into the saw band.
• Important: Long workpieces must be secured against tipping at the end of the cutting process (e.g. with reel-off stand, etc.)
• Attention! When processing narrower workpieces it is essential to use a push stick.
• The push stick (R) must always be stored within reach, on the hook (j) provided for this purpose on the side of the saw (Fig. 17).

Angled cuts (Fig. B + 6)

• In order to execute angled cuts parallel to the saw band, it is possible to tilt the saw bench (7) forward from 0° – 45°.
• Release the locking handle (E).
• Tilt saw bench (7) forwards until the desired angle is set on the degree scale (I).
• Retighten the locking handle (E).
• Attention: With a tilted saw bench (7), the longitudinal fence (5) must be positioned on the downward-facing side to the right of the saw band in the working direction (if the workpiece width allows this), in order to secure the workpiece against slipping.
• Perform the cut as described under 10.1.

Freehand cuts (Fig. C)
One of the most important features of a band saw is the ease with which it can cut curves and radii.

• Lower the saw band guide (4) onto the workpiece.(8.9)
• Switch on the saw.
• Press the workpiece firmly onto the saw bench (7) and slowly slide it into the saw band.
• During freehand cutting, you should always work with a low advancing speed so that the saw band can follow the desired line.
• In many cases it is helpful to roughly saw curves and corners approximately 6 mm from the line.
• If it is necessary to saw curves that are too tight for the saw band used, auxiliary cuts must be sawn up to the front face of the curve, so that these fall off as wood waste when the final radius is sawn.

Executing cuts with the transverse cutting gauge (Fig. D + 18) (optional)

• Set transverse cutting gauge (14) to the desired an-gle (see 8.10)
• Perform the cut as described under 10.1.

Cleaning and maintenance

Important

Warning!
Before any adjustment, maintenance or ser-vice work disconnect the mains power plug!

General maintenance measures

• Wipe chips and dust off the machine from time to time using a cloth. To extend the service life of the tool, oil the rotary parts once monthly. Do not oil the motor.
• When cleaning the plastic do not use corrosive products.

Cleaning

• Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
• We recommend that you clean the device immediately each time you have finished using it.
• Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. Ensure that no water can seep into the device. The ingress of water into an electric tool increases the risk of an electric shock.

Maintenance
There are no parts inside the equipment that require additional maintenance.

Service Information

• Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consumables.
• *Wear parts:** Carbon brushes, saw blade, table inlays; v-belt
• Not necessarily included in the scope of delivery!
  Spare parts and accessories can be obtained from our service centre. To do this, scan the QR code on the cover page.

Storage

• Store the device and its accessories in a dark, dry and frost-proof place that is inaccessible to children. The optimum storage temperature is between 5 and 30˚C. Cover the electrical tool in order to protect it from dust and moisture.
• Store the operating manual with the electrical tool.

Electrical Connection

• The installed electric motor is connected and is ready to work.
• The connection complies with the relevant VDE and DIN regulations.
• The customer-side mains supply and the used exten-sion line must meet these regulations.

Important information
In the event of an overloading, the motor will switch itself off. After a cool-down period (time varies) the motor can be switched back on again.

Defective Electric Connection Lines
Often, insulation damages occur on electrical connection lines.

Causes are:

• Drag marks if connection lines are led through window or door clearances.
• Kinks due to improper attachment or routing of the connection line.
• Cuts are caused by running over the connection line.
• Insulation damages are caused by pulling the connection line out of the wall socket.
• Fissures are caused by the aging of the insulation. Such defective electric connection lines must not be used and are hazardous due to the insulation damage.
• Regularly check the electrical connection lines for damages. Please make sure that the connection lines are disconnected from the main supply during the check.
• Electrical connection lines must comply with the relevant VDE and DIN regulations. Only use connection lines labelled with H05VV-F. The labelling of the con-nection cable with the type specification is required.

AC motor

• The mains voltage must be 220 – 240 V~
• Extension cables up to 25 m long must have a cross-section of 1.5 mm2.

Connections and repairs of electrical equipment may only be carried out by an electrician.

Please provide the following information in the event of any enquiries:

• Type of current for the motor
• Machine data-type plate
• Machine data-type plate

Disposal and recycling

Notes for packaging
The packaging materials are recyclable. Please dispose of packaging in an environmentally friendly manner.

Notes on the electrical and electronic equipment act [ElektroG]

Waste electrical and electronic equipment does not belong in household waste, but must be collected and disposed of separately!

• Old batteries or rechargeable batteries that are not permanently installed in the old unit must be removed before handing them in! Their disposal is regulated by the Battery Act.
• Owners or users of electrical and electronic devices are legally obliged to return them after use.
• The end user is responsible for deleting their per-sonal data from the old device being disposed of!
• The symbol of the crossed-out dustbin means that waste electrical and electronic equipment must not be disposed of with household waste.
• Waste electrical and electronic equipment can be handed in free of charge at the following places:
  • Public disposal or collection points (e.g. municipal works yards)
  • Points of sale of electrical appliances (stationary and online), provided that dealers are obliged to take them back or offer to do so voluntarily.
  • Up to three waste electrical devices per type of device, with an edge length of no more than 25 centimetres, can be returned free of charge to the manufacturer without prior purchase of a new device from the manufacturer or taken to another authorised collection point in your vicinity.
  • Further supplementary take-back conditions of the manufacturers and distributors can be obtained from the respective customer service.
• If the manufacturer delivers a new electrical appli-ance to a private household, the manufacturer can arrange for the free collection of the old electrical appliance upon request from the end user. Please contact the manufacturer’s customer service for this.
• These statements only apply to devices installed and sold in the countries of the European Union and which are subject to the European Directive 2012/19/EU. In countries outside the European Un-ion, different regulations may apply to the disposal of waste electrical and electronic equipment.

Troubleshooting

Housing cover open (limit switch)

| Arrange for inspection of the machine by a specialist. Never repair the motor your- self. Danger! Check fuses and replace as necessary

Close housing cover exactly

The motor starts up slowly and

does not reach operating speed.

| Voltage too low, coils damaged, capacitor burnt| Contact the utility provider to check the voltage. Arrange for inspection of the motor by a specialist. Arrange for the replacement of the capacitor by a specialist
The motor makes excessive noise| Coils damaged, motor defective| Arrange for the inspection of the motor by a

specialist

The motor does not reach its full power.| Circuits in the network are overloaded (lamps, other motors, etc.)| Do not use any other equipment or motors on the same circuit
The motor overheats easily.| Overloading of the motor, insufficient cooling of the motor| Avoid overloading the motor while cutting, and remove dust from the motor to ensure optimal cooling of the motor
The saw cut is rough or wavy| The saw blade’s dull, tooth shape is not appropriate for the material’s thickness| Resharpen the saw blade and/or use a suitable saw blade
Workpiece pulls away and/or

splinters

| Excessive cutting pressure and/or saw blade not suitable for use| Insert the suitable saw blade
The Saw blade is not running straight| The guide has been wrongly set

Wrong saw blade

| Set the saw blade guide according to the operating instructions

Select a saw blade according to the operating instructions

Burn marks appear on the wood during the cutting work| Blunt saw blade Wrong saw blade| Change the saw blade

Select a saw blade according to the operating instructions

Saw blade jams during cutting work| Blunt saw blade

Deposits on the saw blade

The guide has been set poorly

| Change the saw blade Clean the saw blade

Set the saw blade guide according to the operating instructions

Parts List

EC Declaration Of Conformity

Scheppach GmbH, Günzburger Str. 69, D-89335 Ichenhausen

hereby declares the following conformity under the EU Directive and standards for the following article

• Brand: SCHEPPACH
• Article name: BAND SAW – HBS 261
• Art. no.:/N° d’ident.: 5901505901/5901503944

Standard references:

• EN 61029-1:2009/A11:2010;
• EN 61029-2-5:2011/A11:2015;
• EN 55014-1:2017,
• EN 55014-2:2015;
• EN 61000-3-2:2014;
• EN 61000-3-3:2013

This declaration of conformity is issued under the sole responsibility of the manufacturer.

The object of the declaration described above fulfils the regulations of the directive 2011/65/EU of the European Parliament and Council from 8th June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

Ichenhausen, den 12.05.2022

Warranty

Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyerís rights of claim due to such defects are invalidated. We guarantee our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material or defects of fabrication within such period. Concerning parts not manufactured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of the sale or the reduction of the purchase price as well as any other claims for damages shall be excluded.

www.scheppach.com

References

• Manual-Hub.com - Free PDF manuals!
• Manual-Hub.com – Free PDF manuals!
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