SHIMANO WH-R535 Wheelsets Clincher Instruction Manual

June 16, 2024
Shimano

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SHIMANO WH-R535 Wheelsets Clincher

SHIMANO-WH-R535-Wheelsets-Clincher-PRO

Product Introduction

WARNING

  • Before use, check the wheels to make sure that there are no bent or loose spokes, dents, scratches, or cracks on the rim surface. Do not use the wheel if any of these problems are found.
  • Check that the recommended brake shoe holders have been installed, and that adjustment is correct. If the brake shoes are adjusted incorrectly, the brake shoe holder may contact the spokes when the brake is applied, causing noise.
  • Do not use it in combination with brake types such as cantilever brakes in which the brake shoes move in an area pattern, as the brake shoes may gradually move closer to the spokes and touch them as the brake shoes wear.
  • Do not use it in combination with bottom link-type suspension forks. With these types of forks, the clearance between the hub axle and the brake shoes can change due to the operation of the suspension, so that when the brakes are applied, the brake shoes may touch the spokes.
  • If the quick-release mechanism is not used correctly, the wheel may come off the bicycle and serious injury could result. Read the Service Instructions for the quick-release mechanism thoroughly before use.
  • Use rim cement to securely affix tubular tires to the rims. If the tires are not fully secure, they may come off the rims, and serious accidents and injuries may result.
  • These wheels are designed for riding on paved surfaces. If the wheels are used on unpaved surfaces, the wheels may become bent or damaged, and accidents may result.
  • Obtain, read, and carefully service instructions when installing parts. Loose, worn, or damaged parts may cause injury to the rider. We strongly recommend that only genuine Shimano replacement parts be used.

CAUTION

  • When the brake shoes become worn, the brake shoe holders may interfere with the spokes and cause frictional noise when the brakes are applied or brake performance may drop, even if the brake shoes have been installed correctly.
  • If this occurs, replace the brake shoes as soon as possible.
  • Two types of rim are available for use with either tubular tires or clincher tires. Use whichever type of rim is suitable for the type of tires used, and make sure that the tires are inflated to the correct pressure.
  • If using the rim with clincher tires, use rim tape which can withstand high pressures, otherwise the tires may suddenly puncture and come off, and severe injury may result.

CAUTION

  • The Shimano R55HC (high-performance) brake shoes use an aggressive compound designed with an emphasis on maximum performance in wet conditions, however, they will cause accelerated rim wear.
  • Shimano accepts no responsibility for reduced rim life which might occur from using R55HC brake shoes with WH7700/6500 wheels.
  • The use of genuine Shimano spokes, nipples, and washers is strongly recommended. If non-Shimano parts are used, the area where the nipple seats into the hub flange may become damaged.
  • Before use, check that there are no pieces of metal or other foreign objects sticking to the brake pads. If any such items are present, they may cause damage to the hub when the brakes are applied
  • The nipples have large diameters and are easy to rotate to make it easier to increase the spoke tension.
  • However, be careful not to overtighten the nipples when adjusting the spoke tensions. If the nipples are overtightened, damage to the rim may result.
  • (We recommended that you ask authorized bicycle dealers to make the adjustments.)

SERVICE INSTRUCTIONS

  • SI-4A00E
  • WH-7700
  • WH-6500
  • WH-R535
  • Wheel

Before use, read these instructions carefully, and follow them for correct use. To realize the best performance, we recommend that the following combination be used.

SHIMANO-WH-R535-Wheelsets-Clincher- \(2\)

Specifications

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Note:

  • Use tire tubes with valve lengths of 50 mm or more.
  • Special spoke wrenches are available as optional accessories.
  • We recommend that you ask authorized bicycle dealers to adjust the spoke tensions if there is any initial play in the spokes and after the first 1,000 km of riding.
  • A reflector (SM-RF77) and spoke protector (CP-WH53) are also sold separately.
  • Please ask your bicycle dealer for details.
  • For maximum performance, we highly recommend Shimano lubricants and maintenance products.

Brake shoe setting position

Make sure that the brake shoes and brake shoe holders do not touch the spokes.

SHIMANO-WH-R535-Wheelsets-Clincher- \(4\)Remove the tire guide bumpers before riding.

Replacing the spokes

  • Place a washer onto the spoke as shown in the illustration, and then hook the spoke through the rim.SHIMANO-WH-R535-Wheelsets-Clincher- \(5\)

Spoke lacing

SHIMANO-WH-R535-Wheelsets-Clincher- \(6\)

Installation of the HG sprockets

SHIMANO-WH-R535-Wheelsets-Clincher- \(7\)

Replacement of the freewheel body

  • After removing the hub axle, remove the freewheel body fixing bolt (inside the freewheel body), and then replace the freewheel body.
  • Note: Do not attempt to disassemble the freewheel body, because it may result in a malfunction.

CONTACT

  • SHIMANO AMERICAN CORPORATION
  • One Helland Irvine CA 92618 US A Phone 919-951-5003
  • SHIMANO EUROPA
  • Shimano INC.
  • Industrievea 24 NL-B071 CT Nunsoeel Holland Phcne 31-341-272222 77 0 Matsu-cho 3-cho Sakar Osaka 590-8577 Jacan Phone 0722-23-3243
  • Please note: specifications are subject 10 changes or improvements without notice (English)
  • ®Sep 2000 by Shimano Inc. XBC SZK Printed in Japan
  • These service instructions are printed on recycled paper and can be recycled again.

References

Read User Manual Online (PDF format)

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