ikon ISB-36 Salamander Broiler Instruction Manual

INSTALLATION & OPERATION MANUAL
Salamander Broiler
Model: ISB-36

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICER MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

Please call the Service Department and ask for contact information for your local service company.

IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TOINSTALL GAS EQ UIPMENT, WHO SHOULDPERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.
POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER.

IMPORTANT
IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

INSTALLATION, OPERATION AND CARE OF SALAMANDER BROILERS

GENERAL

Salamander Broilers are produced with quality workmanship and material. Proper installation, usage, and maintenance of your broiler will result in many years of satisfactory performance.
It is suggested that you thoroughly read this entire manual and carefully follow al l of the instructions provided.
Product parameter:

THIS APPLIANCE IS EQUIPPED FOR NATURAL GAS.
For Natural gas when equipped with No. #31(Φ3.0mm) drill size orifice.
For LP gas when equipped with No.#52(Φ1.7mm) drill size orifice.
For conversion to LP gas orifice see instruction plate on the appliance, see Page 11.

INSTALLATION

Before installing, verify that the type of gas supply (natural or propane) agrees with the specifications on the rating plate locate d underneath the broiler rack drip tray. If the supply and equipment requirements do not agree, do not proceed with the installation. Contact your dealer immediately.

UNPACKING
Immediately after unpacking, check for possible shipping damage. If the broiler is found to be damaged, save the packaging material and contact the carrier within 5 days of delivery.
Before installing, verify that the type of gas (natural or propane) and the clearance dimensions (see below) agree with the specifications on the rating plate which is located under the crumb tray on the right side.
LOCATION
The equipment area must be kept free and clear of combustible substance s.

The installation location must al lo w adequate clearances f or servicing and proper operation.
A minimum front clearance of 24″ is required.
Do not obstruct the f low of combustion and ventilation air. Adequate clearance f or air openings into the combustion chamber must be provide d. Make sure there is an ad equate supply of air in the room to replace air taken out by the ventilating system. Do not permit fans to blow directly at the broiler. Avoid wall -type fans which create air cross currents with in the room. A void open windows next to the broiler. Maintain an 18″ (46 cm) clearance from the top of the broiler flue vent to the filters of the hood venting system.

INSTALLATION CODES AND STANDARDS
The broiler must be installed i n accordance with:
In the United States of America:

1. State and local codes.

2. National Fuel Gas Code, AN SI -Z223.1/N FPA #54 (latest edition). This shall include but not be limited to: NF PA #5 4 Section 10.3 .5.2 f or Venting . Copies ma y b e obtained from The American Gas Association Accredited Standards Committee Z223, @ 400N. Capita l St. NW, Washing ton, DC 200 01 or the Secretary Standards Council, NFP A, 1 Battery march Park Quincy, MA 02 169 -74 71
   NOTE: In the Commonwealth of Massachusetts
   All gas appliances vented through a ventilation hood or exhaust system equipped with a damper or with a power means of exhaust shall comply with 24 8 C MR.

3. NFPA Standard # 96 Vapor Removal from Cooking Equipment , latest edition, available from the National Fire Protection Association, Batterymarch Park , Quincy, MA 022 69. In Canada:

1. Local codes.
2. CAN/C SA-B 149.1 Natural Gas Installation (latest edition)
3. CAN/C SA-B 149.2 Propane Installation Code (latest edition), available from the Canadian Gas Association,
178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W 1R3
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi(3.5kPa).
The appliance must be isolated from the gas supply piping system by closing its individual pressures equal to or less than 1/2 psi (3.5 kPa).

GAS CONNECTIONS
CAUTION: All gas supply connections and any pip e joint compound used must be resistant to the action of propane gas.
Codes require that a g as shutoff valve be installed in the g as line ahead of the broiler.
NAT URA L GAS: Standard orifices are set at 5″ W .C. (Water Column). A pressure regulator is supplied and must be installed when the broiler is connected to the g as supply.
LP GA S: Standard or if ices are set at 10″ W .C. (Water Column). A pressure regulator is supplied and must be installed when the broiler is connected to the gas supply.
The gas supply line must be ¾” or larger. If flexible or semi-rigid connections are used, the inside diameter must be the equivalent of ¾” iron pipe or larger. All connections of the flexible and semi-rigid type must comply with all local and national requirements.
Make sure gas piping is clean and free of dirt, piping compound, and obstructions.
WARNING: PRIOR TO LIGHTING, CHECK ALL JOINTS IN THE GAS SUPPLY LINE FOR LEAKS. USE SOAP AND WATER SOLUTION. DO NOT USE AN OPEN FLAME.
After piping has been checked for leaks, all piping receiving gas should be fully purged to remove air.

GAS PRESSURE REGULATOR INSTALLATION

Gas regulator pressure is preset at 5” Water Column (W.C.) for natural gas, and 10” W.C. for propane gas. Minor adjustments may be required based on site specific gas pressure .
Install the regulator as close to the broiler on the gas supply line as possible. Make sure that the arrow on the underside of the regulator is oriented in the direction of gas flo w to the broiler (Fig. 1) and the regulator is positioned with the vent plug and adjustment
screw upright (Fig. 2). A recommended plumbing schematic is listed below only for Salamander units as guide to the installer and it is in no way liable for plumbing installation (Fig. 3).

The minimum supply pressure (upstream of the regulator) should be 7 -9” W.C. for natural gas and 11-12” W.C. for propane gas. At no time should the regulator be connected to supply pressure greater than ½ psi (3.5 kPa) or 14” W.C.
FLUE CONNECTIONS
DO NOT obstruct the flow of flue gases from the flue located on the rear of the broiler. It is recommended that the flue gases be ventilated to the outside of the building through a ventilation system installed by qualified personnel.
Information on the construction and installation of ventilating hoods may be obtained from the standard for “Vapor Removal from Cooking Equipment,” NFPA No. 96 (latest edition), available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

ASSEMBLY

Salamander Broiler Mounted on a Wall (Fig. 4).
The separate wall mounting bracket accessory will be needed to wall mount the unit.

1. Place mounting bracket (balloon 3) and screws provided.
2. Place leveling mounts (balloon 1) into Salamander.
3. Place wall bracket (balloon 2) in the wall were you want the Salamander. (proper anchoring needed at least 50 Ibs support per anchor)
4. Place Salamander into wall bracket
5. Adjust leveling mounting unit must be level in all 3 axis.
   

Assembly over a Gas Range (Fig. 6)
If the broiler is to be mounted over a gas range, a reinforced shelf and special mounting brackets are required.

1. Use Instructions from Accessory kit to install reinforced shelf over a range
2. Using the twelve bolts provided (balloon 1), install mounting brackets(balloon 2) on both top mounting brackets (balloon 3) .
3. Using the twelve bolts provided (balloon 1), install Salamander Broiler on the mounting brackets (balloon 2).

OPERATION

WARNING: THE BROILER AND ITS PARTS ARE HOT. BE CAREFUL WHEN OPERATING, CLEANING OR SERVICING THE BROILER.
CONTROLS

Angled Handle — Elevates or lowers the broiling grid to different positions. Grasp the handle and pull towards broiler cavity. This releases the mechanism and allows the lifting handle to move into the desired position.
Burner Valve — R egulates the flow of gas to the burners. Gas flow is increased by turning the valve counterclockwise.
Drip Tray — Collects grease and waste which is diverted by the tilt of the drip shield. DO NOT allow the drip tray to overflow. Empty the drip tray when three-quarters full to reduce the possibility of spillage.
Rack Handle — G lides the grid forward for easy loading and unloading.To operate, pull straight out.

LIGHTING, RELIGHTING AND SHUTDOWN INSTRUCTIONS

1. Turn burner valve to the OFF position and wait 5 minutes.
2. Light the pilot adjacent to the main burner. Adjust the pilot valve screw until the pilot flame has a slight yellow tip.
3. After the pilot has been established, turn the burner valve to the ON position.
4. If the burners fail to light, turn off all valves, wait 5 minutes and repeat steps 1-3.
5. To shut down, turn the burner valves to the OFF position.

RACK POSITION AND GAS SETTING
Each operator will find the optimum rack position and gas setting for various products; however, it is recommended that gas input be reduced first when lower rack temperatures are desired. Further reduction in rack temperatures, if necessary, can then be obtained by lowering rack position. Infrared burner must use the full gas setting. Max and minimum temperatures can be achieved at the following settings:
Rack at highest position, valves set to High – 800°F
Rack at lowest position, valves set to Low – 250°F

1. Allow broiler to cool.
2. To remove broiler rack for cleaning, adjust broiler rack to center position.
3.  Position left and right hands simultaneously on edges of broiler rack and raise both rack stops.
4. Slide broiler rack and drip tray forward past rack stops , (which must be pivoted out of the way) holding tray up against racks.
5. Remove broiler rack and drip tray from broiler.
6. Let back of tray drop down to vertical to allow front hooks to disengage.
7. Remove drip pan from broiler rack and clean as you would any normal utensil, using care not to damage the front hooks
8.  To replace, hook the drip tray to the broiler rack while tray is in a vertical position.
9. Replace broiler rack and drip tray in side channels while holding tray up close to rack.
10. Clean bottom pan. Slide pan out and wash with soap an d water. Rinse thoroughly and wipe dry with a soft clean cloth.
11. Clean stainless steel surfaces with a mild detergent and water, using a damp cloth, or with a commercial stainless steel cleaner. Rinse thoroughly and wipe dry with a soft clean cloth.
12.  Burner ports and throats should be thoroughly cleaned. Venturi must be free from grease and lint. DO NOT insert pick in burner port holes.

MAINTENANCE

WARNING: THE BROILER AND ITS PARTS ARE HOT. BE CAREFUL WHEN OPERATING, CLEANING OR SERVICING THE BROILER.

LUBRICATION
Burner valve stems must be lubricated. Upon sticking, a burner valve stem should receive maintenance from your local authorized servicer.
PILOT LIGHTS
Pilot lights are to be kept clean and adjusted at the proper flame height.
VENT
Annually, when the broiler is cool, check the flue and clear any obstructions.
SERVICE AND PARTS INFORMATION
Contact your local Service Agency to obtain service and parts information.

PARTS

Conversion to LP gas orifice

1. Take out the screws on the top cover, then take off the top cover. You can see the orifice is on the left side of the salamander as below Fig.7 show.

2. As Fig. 8 show, screw out the Nat. gas orifice[#31(φ3.2mm)] counter-clockwise, then screw in the LP gas orifice[#52(φ1.68mm)] clockwise.

3. Change the pressure regulator spring kit to LP gas model, set at 10″ W.C. (Water Column).

4. Turn pilot adjustment screw clockwise, then light standing pilot and adjust flame 1/4″ high..
   

IKON SALAMANDER

A product with the IKON name incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occasional professional service may be necessary to extend the useful life of this unit. When service is needed, contact a IKON Authorized Service Agency, or your dealer. To avoid confusion, always refer to the model number, serial number, and type of your unit.

LIMITED ORIGINAL COMMERCIAL EQUIPMENT WARRANTY FOR THE IKON-SM SERIES GAS SALAMANDER BROILER

IKON warrants the I KON-SM Gas Salamander broiler to be free of defects in materials and workmanship for a period of 1 year from the date of original installation.
This Warranty is subject to the following conditions and limitations:

1. This warranty is limited to product(s) sold by IKON to the original user in the continental United States and Canada.

2. Original installation must occur within 18 months of date of manufacture, and proof of the installation must be provided to IKON.

3. The liability of IKON is limited to the repair or replacement of any part found to be defective.

4.  IKON will bear normal labor charges incurred in the repair or replacement of a warranted piece of equipment within 50 miles (80 kilometers) of an authorized service agency. Time and travel charges in excess of 50 miles (80 kilometers) will be the responsibility of the person or firm requesting the service.

5. This warranty does not apply to any product(s) which have not been installed in accordance with the directions published in the appropriate installation and operation manuals. IKON will bear no responsibility or liability for any product(s) which have been mishandled , abused, misapplied, misused, subject to harsh chemical action, (chlorinated or sulfate products), or poor water quality, field modified by unauthorized personnel, damaged by flood, fire, or other acts of nature, or which have altered or missing serial numbers.

6. IKON does not recommend or authorize the use of any product(s) in a non-commercial application, including but not limited to residential use. The use or installation of product(s) in non-commercial applications renders all warranties, expressed or implied, including the warranties of MERCHANTABILITY and FITNESS FOR A PARTICULAR PURPOSE, null and void, including any responsibility for damage, cost and legal actions resulting from the use or installation of product(s) in any non-commercial setting.

7.  Adjustments such as calibrations, leveling, tightening of fasteners or utility connections normally associated with original installation are the responsibility of the installer and not that of IKON.

8. Exception to the 1 year warranty period is as listed:
   Fry Tanks:
   If tank is found to be leaking within the first year of operation from date of installation and verified by an authorized service agency, the entire IKON-F-Salamander broiler will be replaced. Replacement Salamander broiler will be warranted for the balance of the original warranty Original purchased replacement parts manufactured by IKON will be warranted for 90 days from the parts invoice date. This warranty is for parts cost only, and does not include freight or labor charges. Exceptions are stainless steel fry tanks which will be warranted as stated in item 8.

9. This states the exclusive remedy against IKON relating to the product(s), whether in contract or in tort or under any other legal theory, and whether arising out of warranties, representations, instructions, installations or defects from any cause. IKON shall not be liable, under any legal theory, for loss of use, revenue or profit, or for substituted use or performance, or for incidental, indirect, or special or consequential damages or for any other loss of cost of similar type.

10. THIS WARRANTY AND THE LIABILTIES SET FORTH HEREIN ARE EXCLUSIVE AND IN LIEU OF ALL OF THEIR LIABILITES AND WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE AND CONSTITUTES THE ONLY WARRANTY OF IKON WITH RESPOECT TO THE PRODUCT(S).

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Fort Lauderdale, FL 33309
Tel.: 786.600.4687 / Toll Free: 844.218.8477
Fax.: 786.661.4100
5659 Royalmount Avenue
Montreal, Qc, Canada H4P 2P9
Tel.: 514.737.9701 / Toll Free: 888.275.4538
Fax.: 514.342.3854 / Toll Free: 877.453.8832

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