HEIL G96VTN Tall Condensing Gas Furnace Instruction Manual

June 16, 2024
HEIL

HEIL G96VTN Tall Condensing Gas Furnace

HEIL G96VTN Tall Condensing Gas Furnace

Product Data

WARNING

This furnace is not designed for use in mobile homes, trailers, or recreational vehicles. Such use could result in property damage and/or death.

Use of the AHRI Certified TM Mark indicates a manufacturer’s participation in the program.
For verification of certification for individual products, go to www.ahridirectory.org .
Symbols

EASIER TO SELL

  • Up to 96.7% AFUE in upflow and horizontal positions 95% AFUE in downflow position

  • Two-stage heating operation

  • Variable 25-speed, constant-torque (VCT) ECM blower

  • Supports single-stage and two-stage cooling units

  • Dehumidification feature in cooling
    Can be installed in air quality management districts with a 40 ng/J NOx emissions requirement.

  • Cabinet air leakage less than 2.0% at 1.0 in. w.c. and cabinet air leakage less than 1.4% at 0.5 in. w.c. when tested in accordance with ASHRAE standard 193

TOUGHER

  • Flame roll-out sensors standard
  • Adjustable heating blower OFF delay
  • Factory set blower ON delay
  • RPJ® primary heat exchanger
  • Stainless steel secondary heat exchanger
  • High temperature limit control designed to prevent overheating
  • Direct ignition with Silicon Nitride igniter

QUIETER

  • Operates quieter at lower heating rates
  • Two-speed induced draft combustion blower
  • Variable speed, constant torque ECM blower motor
  • Fully insulated steel cabinet

EASIER TO INSTALL AND SERVICE

  • On-board NFC antenna makes setup a tap away when using the service technician app
  • Direct vent (2-pipe), single-pipe venting or ventilated combustion air
  • Electronic Air Cleaner and Humidifier terminals
  • 35” (889mm) high, for ease of installation
  • Quarter turn knobs for easy door removal and secure attachment
  • Convertible to propane with gas conversion accessory kit
  • Four position – upflow/downflow/horizontal (left/right) installation
  • Twelve different venting configurations
  • Through the casing flue pipe for counterflow or horizontal applications with accessory (order separately)
  • Concentric vent available
  • Slide out heat exchanger assembly and blower assembly
  • Twinning capable with accessory (order separately)
  • 5 ton sizes (0802120, 1002120) allow 15 Amp breaker with accessory (order separately)
  • Compatible with 24V thermostats

LIMITED WARRANTY

  • 5-year No Hassle Replacement™ limited warranty
  • Default 5-year parts limited warranty
  • Default 20-year heat exchanger limited warranty
    – 10-year parts and lifetime limited heat exchanger warranty with timely registration*

Equipment must be registered within 90 days of original installation, except in jurisdictions where warranty benefits cannot be conditioned on registration.
*Applies to original purchaser/homeowner and not available to subsequent oweners.See warranty certificate for complete details and restrictions, including warranty coverage of other applications.

UNIT PERFORMANCE DATA

Model| Input (BTUh)| Efficiency AFUE| Cooling Capacity CFM range| Dimensions H x W x D In (mm)| Shipping Wt. Lbs (Kg)
---|---|---|---|---|---
Upflow| Downflow/Hz
0401410| 40,000| 96.0%| 95.0%| 135-1035| 35 x 14-3/16 x 29-1/2 (889 x 361 x 750)| 126 (57.2)
0401712| 40,000| 96.0%| 95.0%| 205-1105| 35 x 17-1/2 x 29-1/2 (889 x 445 x 750)| 136 (61.7)
0601412| 60,000| 96.0%| 95.0%| 175-1155| 35 x 14-3/16 x 29-1/2 (889 x 361 x 750)| 128 (58.1)
0601716| 60,000| 96.3%| 95.0%| 345-1565| 35 x 17-1/2 x 29-1/2 (889 x 445 x 750)| 145 (65.8)
0801716| 80,000| 96.2%| 95.0%| 255-1625| 35 x 17-1/2 x 29-1/2 (889 x 445 x 750)| 152 (68.9)
0802120| 80,000| 96.7%| 95.0%| 270-2110| 35 x 21 x 29-1/2 (889 x 533 x 750)| 160 (72.6)
1002120| 100,000| 96.1%| 95.0%| 340-2170| 35 x 21 x 29-1/2 (889 x 533 x 750)| 172 (78.0)
1002122| 100,000| 96.2%| 95.0%| 525-2250| 35 x 21 x 29-1/2 (889 x 533 x 750)| 173 (78.5)
1202422| 120,000| 96.7%| 95.0%| 165-2130| 35 x 24-1/2 x 29-1/2 (889 x 622 x 750)| 191 (86.6)

DIMENSIONAL DATA

NOTES:

  1. Doors may vary by model.

  2. Minimum return-air openings at furnace, based on metal duct. If flex duct is used, see flex duct manufacturer’s recommendations or equivalent diameters.
    a. For 800 CFM-16-in. (406 mm) round or 14 1/2 x 12-in. (368 x 305 mm) rectangle.
    b. For 1200 CFM-20-in. {508 mm) round or 14 1/2 x 19 1/2-in. (368 x 495 mm) rectangle.
    c. For 1600 CFM-22-in. (559 mm) round or 14 1/2 x 22 1/16-in. (368 x 560 mm) rectangle.
    d. Return air above 1800 CFM at 0.5 in.w.c. ESP on 24.5″ casing, requires one of the followin1 configurations: 2 sides, 1 side and a bottom or bottom only. See Air Delivery table in this document for specific use to allow for sufficient airflow to the furnace.

  3. Vent and Combustion air pipes through blower compartment must use accessory “Vent Kit – Through the Cabinet”. See accessory list for current part number.
    Dimensional Data

Dimensions

FURNACE SIZE A B C D SHIP WT. LB (KG)
CABINET WIDTH OUTLET WIDTH BOTTOM INLET WIDTH **AIR

INTAKE**
0401410| 14-3/16 (361)| 12-1/2 (319)| 12-9/16 (322)| 7-1/8 (181)| 126 (57.2)
0401712| 17-1/2 (445)| 15-7/8 (403)| 16 (406)| 8-3/4 (222)| 136 (61.7)
0601412| 14-3/16 (361)| 12-1/2 (319)| 12-9/16 (322)| 7-1/8 (181)| 128 (58.1)
0601716| 17-1/2 (445)| 15-7/8 (403)| 16 (406)| 8-3/4 (222)| 145 (65.8)
0801716| 17-1/2 (445)| 15-7/8 (403)| 16 (406)| 8-3/4 (222)| 152 (68.9)
0802120| 21 (533)| 19-3/8 (492)| 19-1/2 (495)| 10-1/2 (267)| 160 (72.6)
1002120| 21 (533)| 19-3/8 (492)| 19-1/2 (495)| 10-1/2 (267)| 172 (78.0)
1002122| 21 (533)| 19-3/8 (492)| 19-1/2 (495)| 10-1/2 (267)| 173 (78.5)
1202422| 24-1/2 (622)| 22-7/8 (581)| 23 (584)| 12-1/4 (311)| 191 (86.6)

MODEL NUMBER NOMENCLATURE

Model Number Nomenclature

FURNACE COMPONENTS

Furnace Components

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS

POSITION CLEARANCE
Rear 0 (0 mm)
Front (Combustion air openings in furnace and in structure) 1 in. (25 mm)
Required for service* 24 in. (610 mm)†
All Sides of Supply Plenum* 1 in. (25 mm)
Sides 0 (0 mm)
Vent 0 (0 mm)
Top of Furnace 1 in. (25 mm)

*. Consult your local building codes
†. Recommended

The furnace should be sized to provide 100 percent of the design heating load requirement plus any margin that occurs because of furnace model size capacity increments. None of the furnace model sizes can be used if the heating load is 20,000 BTU or lower. Use Air Conditioning Contractors of America (Manual J and S); American Society of Heating, Refrigerating, and Air-Conditioning Engineers; or other approved engineering method to calculate heating load estimates and select the furnace. Excessive oversizing of the furnace may cause the furnace and/or vent to fail prematurely, customer discomfort and/or vent freezing.
Failure to follow these guidelines is considered faulty installation and/or misapplication of the furnace; and resulting failure, damage, or repairs may impact warranty coverage.

SPECIFICATIONS

UNIT SIZE 0401410 0401712 0601412 0601716

HEATING AND CAPACITY AND EFFICIENCY
**Input BTUh *| High Heat| 40,000| 40,000| 60,000| 60,000
Low Heat| 26,000| 26,000| 39,000| 39,000
Output Capacity (BTUh) †| High Heat| 39,000| 39,000| 58,000| 58,000
Low Heat| 25,000| 25,000| 38,000| 38,000
Certified Temperature Rise Range – °F (°C)| High Heat| 40 – 70 (22 – 39)| 40 – 70 (22 – 39)| 40 – 70 (22 – 39)| 40 – 70 (22 – 39)
Low Heat| 30 – 60 (17 – 33)| 30 – 60 (17 – 33)| 30 – 60 (17 – 33)| 30 – 60 (17 – 33)
AFUE**| Upflow| 96.0%| 96.0%| 95.0%| 96.3%
Downflow/

Horizontal

| 95.0%| 95.0%| 95.0%| 95.0%
AIRFLOW CAPACITY AND BLOWER DATA
Rated Certified External Static Pressure| Heating| 0.1| 0.1| 0.12| 0.12
Cooling| 0.5| 0.5| 0.5| 0.5
Airflow CFM @ Rated ESP (CFM) ‡| High Heat| 700| 715| 1025| 1030
Low Heat| 530| 540| 770| 770
Cooling| 135 – 1035| 205 – 1105| 175 – 1155| 345 – 1565
Cooling Capacity (tons)| 400 CFM/ton| 2| 2.5| 2.5| 3.5
350 CFM/ton| 2.5| 3| 3| 4
Direct Drive Motor Type| Electronically Commutated Motor (ECM)
Direct Drive Motor HP| 1/2| 1/2| 1/2| 3/4
Motor Full Load Amps| 6.3| 6.7| 6.3| 8.8
Heating Blower Control (Htg Off-Delay)| Adjustable: 90, 120, 150, 180 seconds
Cooling Blower Control (Time Delay Relay)| 90 seconds
Blower Wheel Diameter x Width – In. (mm)| 11 x 7| 11 x 8| 11 x 7| 11 x 8
Air Filtration System| Field Supplied Filter
Filter used for Certified Watt Data| 325531-40
ELECTRICAL DATA
Unit Volts-Hertz-Phase| 115-60-1
Operating Voltage Range| Min-Max| 104-127
Maximum Unit Amps Default / Low Amp
Kit| Amps| 7| 7.4| 7.1| 10.1
Unit Ampacity Default / Low Amp Kit| Amps| 9.7| 10.2| 9.8| 13.6
Maximum Wire Length Default / Low Amp Kit| | | |
Measure 1 way in Ft| Feet| 38| 36| 38| 27
(M)| Meters| 11.7| 11.1| 11.5| 8.3
Minimum Wire Size Default / Low Amp Kit| AWG| 14| 14| 14| 14
Max. Fuse/Ckt Bkr Size Default / Low Amp
Kit
(Time-Delay Type Recommended)| Amps| 15| 15| 15| 15
Transformer Capacity (24 VAC output)| 40VA
External Control Power Available| Heating| 12VA
Cooling| 35VA
GAS CONTROLS
Burners| | 2| 2| 3| 3
Gas Connection Size| | 1/2in. NPT
Gas Valve (Redundant)| Mfr| White Rodgers™
Min. inlet pressure| (in.w.c.)| 4.5 (Natural Gas)
Max. inlet pressure| (in.w.c.)| 13.6 (Natural Gas)
Manufactured (Mobile Home Kit)| Not Allowed
Ignition Device| Silicon Nitride
Factory installed orifice| 44| 44| 44| 44
CONNECTIONS
Communication System| None
Thermostat Connections| G, C, W, Y/Y2, Y1, R, DHUM
Accessory Connections**| EAC-1 (115 VAC); HUM (24 VAC); 1-STG AC (via Y/Y2); 2-STG AC (via Y/Y2 and Y1)

*. Gas input ratings are certified for elevations to 2000 ft. (610 M). In USA, For elevations above 2000 ft (610 M), reduce ratings 4 percent for each 1000 ft (305 M) above sea level. Refer to National Fuel Gas Code NFPA 54/ANSI Z223.1 Table F.4 or furnace installation instructions.
†. Capacity in accordance with U.S. Government DOE test procedures.
‡. Airflow shown is for bottom only return-air supply for the as-shipped speed tap. For air delivery above 1800 CFM, see Air Delivery table for other options. A filter is required for each return-air supply. An airflow reduction of up to 7 percent may occur when using the factory-specified 4-5/16-in. (110 mm) wide, high efficiency media filter.
**. See Accessory List for part numbers available.

UNIT SIZE| 0801716| 0802120| 1002120| 1002122| 1202422
---|---|---|---|---|---
HEATING AND CAPACITY AND EFFICIENCY
**Input BTUh *| High Heat| 80,000| 80,000| 100,000| 100,000| 120,000
Low Heat| 52,000| 52,000| 65,000| 65,000| 78,000
Output Capacity (BTUh) †| High Heat| 78,000| 78,000| 97,000| 97,000| 117,000
Low Heat| 50,000| 51,000| 63,000| 63,000| 76,000
Certified Temperature Rise Range – °F (°C)**| High Heat| 40 – 70

(22 – 39)

| 40 – 70

(22 – 39)

| 40 – 70

(22 – 39)

| 40 – 70

(22 – 39)

| 40 – 70

(22 – 39)

Low Heat| 30 – 60

(17 – 33)

| 30 – 60

(17 – 33)

| 30 – 60

(17 – 33)

| 30 – 60

(17 – 33)

| 30 – 60

(17 – 33)

AFUE| Upflow| 96.2%| 96.7%| 96.1%| 96.2%| 96.7%
Downflow/

Horizontal

|

95.0%

|

95.0%

|

95.0%

|

95.0%

|

95.0%

AIRFLOW CAPACITY AND BLOWER DATA
Rated Certified External Static Pressure| Heating| 0.15| 0.15| 0.2| 0.2| 0.2
Cooling| 0.5| 0.5| 0.5| 0.5| 0.5
Airflow CFM @ Rated ESP (CFM) ‡| High Heat| 1335| 1360| 1715| 1730| 2045
Low Heat| 1025| 1055| 1425| 1245| 1555
Cooling| 255 – 1625| 270 – 2110| 340 – 2170| 525 – 2250| 165 – 2130
Cooling Capacity (tons)| 400 CFM/ton| 4| 5| 5| 5| 5
350 CFM/ton| 4.5| 5.5| 5.5| 6| 6
Direct Drive Motor Type| Electronically Commutated Motor (ECM)
Direct Drive Motor HP| 3/4| 1| 1| 1| 1
Motor Full Load Amps| 9.2| 11.5| 11.7| 11| 11.5
Heating Blower Control (Htg Off-Delay)| Adjustable: 90, 120, 150, 180 seconds
Cooling Blower Control (Time Delay Relay)| 90 seconds
Blower Wheel Diameter x Width – In. (mm)| 11 x 8| 11 x 10| 11 x 10| 11 x 10| 11 x 11
Air Filtration System| Field Supplied Filter
Filter used for Certified Watt Data| 325531-40
ELECTRICAL DATA
Unit Volts-Hertz-Phase| 115-60-1
Operating Voltage Range| Min-Max| 104-127
Maximum Unit Amps Default / Low Amp Kit| Amps| 10| 13.1| 13.2| 12.5| 12.6/11.3
Unit Ampacity Default / Low Amp Kit| Amps| 13.4| 17.3| 17.4| 16.5| 16.6/15.0
Maximum Wire Length Default / Low Amp Kit| | | | | |
Measure 1 way in Ft| Feet| 27| 33| 33| 34| 34/24
(M)| Meters| 8.4| 10.1| 10| 10.6| 10.5/7.5
Minimum Wire Size Default / Low Amp Kit| AWG| 14| 12| 12| 12| 12/14
Max. Fuse/Ckt Bkr Size Default / Low Amp Kit**

(Time-Delay Type Recommended)

| Amps| 15| 20| 20| 20| 20/15
Transformer Capacity (24 VAC output)| | 40VA
External Control Power Available| Heating| 12VA
Cooling| 35VA
GAS CONTROLS
Burners| 4| 4| 5| 5| 6
Gas Connection Size| 1/2in. NPT
Gas Valve (Redundant)| Mfr| White Rodgers™
Min. inlet pressure| (in.w.c.)| 4.5 (Natural Gas)
Max. inlet pressure| (in.w.c.)| 13.6 (Natural Gas)
Manufactured (Mobile Home Kit)| Not Allowed
Ignition Device| Silicon Nitride
Factory installed orifice| 44| 44| 44| 44| 44
CONNECTIONS
Communication System| None
Thermostat Connections| G, C, W, Y/Y2, Y1, R, DHUM
Accessory Connections| EAC-1 (115 VAC); HUM (24 VAC); 1-STG AC (via Y/Y2); 2-STG AC (via Y/Y2 and Y1)

*. Gas input ratings are certified for elevations to 2000 ft. (610 M). In USA, For elevations above 2000 ft (610 M), reduce ratings 4 percent for each 1000 ft (305 M) above sea level. Refer to National Fuel Gas Code NFPA 54/ANSI Z223.1 Table F.4 or furnace installation instructions.
†. Capacity in accordance with U.S. Government DOE test procedures.
‡. Airflow shown is for bottom only return-air supply for the as-shipped speed tap. For air delivery above 1800 CFM, see Air Delivery table for other options. A filter is required for each return-air supply. An airflow reduction of up to 7 percent may occur when using the factory-specified 4-5/16-in. (110 mm) wide, high efficiency media filter.
**. See Accessory List for part numbers available.

AIR DELIVERY – CFM

Air Delivery – CFM (with filter)

Unit Size| Airflow Setting| Default Setting| External Static Pressure (in. w.c.)
---|---|---|---
0.1| 0.2| 0.3| 0.4| 0.5| 0.6| 0.7| 0.8| 0.9| 1.0
0401410| 1| Cont. Fan| 280| 215| 150| –| –| –| –| –| –| –
2| | 325| 265| 205| 145| –| –| –| –| –| –
3| | 365| 310| 255| 200| 135| –| –| –| –| –
4| | 380| 330| 280| 225| 165| 105| –| –| –| –
5| | 430| 385| 335| 290| 240| 185| 130| –| –| –
6| | 460| 415| 370| 325| 280| 235| 175| 130| –| –
7| | 500| 460| 420| 380| 335| 295| 245| 195| 145| –
8| Low Heating| 530| 490| 450| 410| 370| 330| 285| 240| 190| 145
9| | 540| 505| 465| 425| 385| 345| 305| 260| 210| 165
10| | 580| 540| 505| 465| 430| 390| 355| 315| 275| 230
11| | 600| 565| 525| 490| 455| 420| 380| 345| 305| 265
12| | 625| 590| 550| 520| 480| 445| 410| 375| 340| 300
13| | 680| 645| 610| 580| 545| 515| 480| 445| 410| 380
14| High Heating| 700| 665| 635| 600| 570| 535| 505| 470| 440| 410
15| | 735| 705| 675| 645| 615| 585| 550| 520| 490| 460
16| | 765| 735| 705| 675| 645| 615| 585| 555| 525| 495
17| | 795| 765| 735| 705| 675| 650| 620| 590| 560| 530
18| Low Cooling| 840| 810| 780| 755| 725| 700| 670| 645| 615| 590
19| | 885| 855| 830| 800| 775| 750| 720| 695| 670| 640
20| | 930| 905| 880| 850| 825| 800| 775| 750| 725| 700
21| | 965| 940| 915| 890| 865| 845| 820| 795| 770| 745
22| | 1015| 990| 965| 940| 915| 895| 870| 845| 825| 800
23| | 1060| 1035| 1015| 990| 965| 945| 920| 900| 875| 855
24| | 1095| 1070| 1050| 1025| 1005| 980| 960| 940| 915| 895
25| High Cooling| 1125| 1100| 1080| 1060| 1035| 1015| 995| 970| 945| 910
0401712| 1| Cont. Fan| 435| 375| 320| 265| 205| 150| –| –| –| –
2| | 470| 410| 355| 310| 255| 200| 140| –| –| –
3| | 500| 445| 390| 345| 295| 245| 190| 130| –| –
4| Low Heating| 540| 490| 440| 395| 350| 305| 255| 205| 150| –
5| | 585| 535| 485| 440| 400| 355| 315| 265| 220| 165
6| | 625| 575| 530| 485| 445| 405| 365| 325| 280| 235
7| | 635| 590| 545| 500| 460| 420| 380| 340| 295| 255
8| | 670| 625| 585| 540| 500| 465| 430| 390| 345| 305
9| High Heating| 715| 675| 635| 590| 550| 515| 480| 445| 410| 370
10| | 760| 720| 680| 640| 600| 565| 530| 500| 465| 430
11| | 800| 765| 725| 690| 650| 610| 580| 545| 515| 485
12| | 850| 815| 780| 745| 710| 670| 635| 605| 575| 545
13| Low Cooling| 895| 865| 830| 795| 760| 725| 690| 660| 630| 600
14| | 925| 890| 855| 825| 790| 755| 720| 690| 660| 630
15| | 950| 920| 890| 855| 825| 790| 755| 725| 695| 665
16| | 975| 945| 915| 885| 850| 820| 785| 755| 720| 695
17| | 1000| 970| 940| 910| 880| 845| 815| 780| 750| 720
18| | 1025| 995| 965| 935| 905| 875| 840| 810| 780| 750
19| | 1045| 1020| 990| 960| 930| 900| 870| 835| 805| 780
20| | 1075| 1045| 1020| 990| 960| 930| 900| 870| 840| 810
21| | 1100| 1070| 1045| 1020| 990| 960| 930| 900| 870| 840
22| | 1130| 1105| 1080| 1050| 1020| 990| 965| 935| 905| 875
23| | 1160| 1135| 1105| 1080| 1055| 1025| 995| 970| 940| 910
24| High Cooling| 1200| 1175| 1150| 1125| 1095| 1070| 1035| 995| 960| 920
25| | 1240| 1210| 1175| 1140| 1105| 1070| 1035| 995| 960| 920
Unit Size| Airflow Setting| Default Setting| External Static Pressure (in. w.c.)
0.1| 0.2| 0.3| 0.4| 0.5| 0.6| 0.7| 0.8| 0.9| 1.0
0601412| 1| Cont. Fan| 420| 365| 305| 245| 175| 110| –| –| –| –
2| | 435| 380| 325| 265| 200| 135| –| –| –| –
3| | 490| 440| 385| 335| 280| 225| 165| –| –| –
4| | 555| 510| 460| 410| 365| 315| 265| 205| 150| –
5| | 585| 540| 495| 450| 400| 355| 305| 255| 200| 150
6| | 645| 600| 555| 510| 470| 425| 380| 335| 290| 240
7| | 680| 640| 595| 555| 515| 475| 435| 390| 350| 305
8| | 730| 690| 650| 610| 570| 535| 495| 455| 415| 375
9| Low Heating| 780| 740| 700| 665| 625| 590| 555| 515| 480| 440
10| | 790| 750| 715| 675| 640| 605| 570| 530| 495| 455
11| | 835| 795| 760| 725| 690| 655| 620| 585| 550| 515
12| | 845| 810| 770| 735| 700| 670| 635| 600| 565| 530
13| | 870| 835| 800| 765| 730| 700| 665| 630| 600| 565
14| | 900| 865| 830| 795| 760| 730| 695| 665| 630| 595
15| Low Cooling| 935| 905| 870| 840| 805| 775| 740| 710| 680| 650
16| | 970| 935| 905| 870| 840| 810| 775| 745| 715| 685
17| | 995| 965| 935| 900| 870| 840| 810| 780| 750| 720
18| High Heating| 1035| 1005| 975| 945| 915| 885| 850| 825| 795| 765
19| | 1055| 1025| 995| 965| 935| 905| 875| 845| 815| 785
20| | 1090| 1060| 1030| 1000| 975| 945| 915| 885| 855| 830
21| | 1120| 1090| 1060| 1030| 1005| 975| 945| 920| 890| 865
22| | 1140| 1110| 1080| 1055| 1025| 1000| 970| 945| 915| 890
23| | 1190| 1160| 1135| 1105| 1080| 1055| 1030| 1000| 975| 950
24| | 1230| 1200| 1175| 1150| 1120| 1095| 1070| 1045| 1020| 995
25| High Cooling| 1255| 1230| 1205| 1175| 1155| 1125| 1100| 1075| 1050| 1025
0601716| 1| Cont. Fan| 600| 540| 475| 410| 345| 290| 230| 160| –| –
2| | 650| 590| 535| 475| 410| 355| 295| 240| 175| –
3| | 720| 665| 610| 555| 500| 440| 385| 335| 275| 220
4| | 760| 710| 655| 605| 550| 490| 440| 390| 340| 290
5| Low Heating| 780| 730| 680| 630| 575| 515| 465| 420| 370| 325
6| | 835| 790| 745| 695| 645| 595| 540| 490| 450| 405
7| | 895| 845| 805| 755| 710| 665| 615| 565| 515| 475
8| | 960| 915| 875| 835| 790| 750| 705| 655| 605| 560
9| | 1005| 965| 925| 885| 845| 805| 765| 720| 675| 625
10| High Heating| 1040| 1000| 960| 920| 880| 840| 800| 760| 715| 670
11| | 1095| 1055| 1020| 980| 945| 905| 870| 830| 790| 750
12| | 1165| 1130| 1095| 1060| 1025| 985| 950| 915| 880| 845
13| Low Cooling| 1235| 1200| 1165| 1130| 1095| 1065| 1030| 1000| 965| 930
14| | 1270| 1240| 1205| 1170| 1140| 1110| 1075| 1045| 1015| 980
15| | 1310| 1275| 1245| 1215| 1185| 1150| 1120| 1090| 1060| 1030
16| | 1345| 1310| 1280| 1250| 1220| 1190| 1155| 1130| 1095| 1065
17| | 1370| 1340| 1310| 1280| 1250| 1220| 1190| 1160| 1130| 1105
18| | 1410| 1380| 1350| 1320| 1290| 1260| 1230| 1205| 1175| 1145
19| | 1445| 1415| 1385| 1355| 1330| 1300| 1275| 1245| 1215| 1190
20| | 1480| 1450| 1420| 1395| 1365| 1340| 1310| 1285| 1260| 1235
21| | 1515| 1485| 1460| 1430| 1405| 1380| 1355| 1325| 1300| 1275
22| | 1550| 1525| 1500| 1475| 1450| 1425| 1400| 1375| 1350| 1325
23| | 1590| 1565| 1540| 1515| 1490| 1470| 1445| 1420| 1395| 1370
24| | 1625| 1600| 1575| 1550| 1525| 1505| 1475| 1445| 1410| 1380
25| High Cooling| 1700| 1665| 1630| 1595| 1565| 1530| 1495| 1460| 1420| 1385
Unit Size| Airflow Setting| Default Setting| External Static Pressure (in. w.c.)
0.1| 0.2| 0.3| 0.4| 0.5| 0.6| 0.7| 0.8| 0.9| 1.0
0801716| 1| Cont. Fan| 535| 465| 390| 320| 255| 180| 130| –| –| –
2| | 590| 525| 460| 385| 325| 265| 200| 135| –| –
3| | 640| 580| 515| 450| 390| 330| 275| 210| 150| –
4| | 710| 650| 595| 535| 475| 420| 365| 315| 255| 195
5| | 770| 715| 665| 610| 555| 495| 445| 395| 345| 295
6| | 830| 780| 725| 680| 625| 570| 520| 470| 425| 380
7| | 880| 835| 785| 740| 690| 645| 590| 540| 495| 455
8| | 955| 910| 865| 820| 775| 730| 680| 630| 585| 540
9| | 1015| 975| 930| 890| 845| 805| 760| 715| 670| 625
10| Low Heating| 1050| 1005| 965| 925| 880| 840| 800| 755| 710| 665
11| | 1075| 1035| 995| 955| 915| 875| 835| 795| 750| 705
12| | 1150| 1110| 1075| 1035| 995| 960| 920| 885| 845| 800
13| | 1215| 1175| 1140| 1105| 1070| 1035| 995| 960| 925| 890
14| Low Cooling| 1290| 1255| 1220| 1185| 1150| 1115| 1085| 1050| 1015| 980
15| | 1310| 1275| 1240| 1205| 1175| 1140| 1105| 1075| 1040| 1005
16| High Heating| 1350| 1320| 1285| 1250| 1220| 1185| 1155| 1125| 1090| 1060
17| | 1435| 1400| 1370| 1340| 1305| 1275| 1245| 1215| 1185| 1155
18| | 1475| 1440| 1410| 1380| 1350| 1320| 1285| 1255| 1230| 1200
19| | 1510| 1480| 1450| 1420| 1390| 1360| 1330| 1300| 1270| 1245
20| | 1545| 1515| 1485| 1455| 1425| 1395| 1365| 1340| 1310| 1280
21| | 1575| 1545| 1515| 1485| 1460| 1430| 1400| 1370| 1345| 1315
22| | 1615| 1590| 1560| 1530| 1505| 1475| 1445| 1415| 1390| 1360
23| | 1660| 1630| 1605| 1570| 1545| 1515| 1490| 1460| 1430| 1405
24| High Cooling| 1710| 1685| 1655| 1625| 1600| 1570| 1540| 1500| 1455| 1415
25| | 1755| 1730| 1700| 1665| 1625| 1580| 1540| 1500| 1455| 1415
0802120| 1| Cont. Fan| 640| 550| 455| 365| 270| 180| –| –| –| –
2| | 720| 635| 550| 465| 380| 295| 210| 180| –| –
3| | 825| 750| 670| 595| 515| 445| 365| 285| 220| 190
4| | 885| 815| 740| 665| 595| 520| 455| 375| 300| 240
5| | 975| 910| 840| 770| 700| 635| 570| 510| 435| 370
6| Low Heating| 1085| 1025| 960| 895| 835| 770| 710| 650| 590| 530
7| | 1160| 1100| 1040| 980| 920| 860| 805| 745| 685| 630
8| | 1255| 1200| 1145| 1085| 1030| 975| 915| 865| 810| 755
9| | 1345| 1290| 1240| 1185| 1135| 1080| 1025| 975| 920| 870
10| | 1385| 1335| 1285| 1235| 1180| 1130| 1080| 1025| 975| 925
11| | 1430| 1375| 1325| 1280| 1230| 1175| 1125| 1075| 1025| 980
12| | 1545| 1495| 1450| 1405| 1360| 1315| 1265| 1220| 1170| 1125
13| | 1620| 1575| 1530| 1485| 1440| 1395| 1350| 1305| 1260| 1215
14| Low Cooling| 1670| 1630| 1585| 1540| 1500| 1460| 1415| 1370| 1325| 1285
15| High Heating| 1725| 1680| 1640| 1595| 1555| 1515| 1475| 1430| 1390| 1350
16| | 1775| 1735| 1695| 1650| 1615| 1575| 1535| 1490| 1450| 1410
17| | 1825| 1785| 1745| 1705| 1665| 1630| 1590| 1550| 1510| 1470
18| | 1875| 1835| 1795| 1760| 1720| 1685| 1645| 1610| 1570| 1535
19| | 1925| 1885| 1850| 1810| 1775| 1740| 1705| 1665| 1630| 1595
20| | 1955| 1920| 1885| 1850| 1815| 1780| 1745| 1710| 1675| 1640
21| | 1995| 1960| 1925| 1895| 1860| 1825| 1795| 1760| 1725| 1690
22| | 2050| 2015| 1980| 1950| 1915| 1885| 1855| 1820| 1790| 1755
23| High Cooling| 2105| 2075| 2040| 2010| 1980| 1945| 1915| 1885| 1850| 1825
24| | 2205| 2170| 2140| 2110| 2080| 2045| 2010| 1970| 1925| 1880
25| | 2280| 2240| 2195| 2150| 2110| 2065| 2020| 1980| 1935| 1890
Unit Size| Airflow Setting| Default Setting| External Static Pressure (in. w.c.)
0.1| 0.2| 0.3| 0.4| 0.5| 0.6| 0.7| 0.8| 0.9| 1.0
1002120| 1| Cont. Fan| 700| 605| 515| 420| 340| 260| 175| –| –| –
2| | 775| 690| 605| 515| 435| 360| 285| 210| 135| –
3| | 845| 765| 685| 605| 520| 445| 380| 310| 235| 165
4| | 940| 870| 795| 720| 645| 565| 500| 435| 375| 305
5| | 1030| 960| 890| 820| 755| 685| 615| 550| 485| 430
6| | 1110| 1050| 985| 915| 850| 790| 725| 655| 595| 535
7| | 1210| 1155| 1095| 1030| 970| 910| 855| 790| 730| 670
8| | 1305| 1250| 1195| 1135| 1080| 1020| 965| 910| 855| 795
9| | 1370| 1320| 1265| 1210| 1155| 1100| 1045| 995| 940| 890
10| Low Heating| 1425| 1370| 1320| 1270| 1220| 1165| 1110| 1060| 1010| 960
11| | 1475| 1425| 1375| 1325| 1275| 1225| 1170| 1120| 1070| 1025
12| | 1525| 1480| 1430| 1380| 1335| 1285| 1235| 1185| 1135| 1090
13| | 1575| 1530| 1485| 1435| 1390| 1340| 1290| 1245| 1195| 1150
14| Low Cooling| 1670| 1625| 1580| 1535| 1490| 1445| 1400| 1355| 1310| 1265
15| High Heating| 1760| 1715| 1675| 1630| 1590| 1545| 1505| 1460| 1415| 1375
16| | 1810| 1770| 1730| 1690| 1645| 1605| 1565| 1525| 1480| 1440
17| | 1865| 1820| 1780| 1745| 1705| 1665| 1625| 1585| 1545| 1505
18| | 1905| 1865| 1825| 1785| 1750| 1710| 1670| 1635| 1595| 1555
19| | 1945| 1905| 1865| 1830| 1795| 1755| 1715| 1680| 1640| 1605
20| | 1995| 1955| 1920| 1885| 1850| 1815| 1780| 1740| 1705| 1670
21| | 2045| 2005| 1970| 1935| 1900| 1865| 1835| 1800| 1765| 1730
22| | 2090| 2055| 2020| 1985| 1955| 1920| 1890| 1855| 1820| 1790
23| | 2140| 2105| 2070| 2035| 2005| 1975| 1945| 1910| 1875| 1845
24| | 2225| 2195| 2165| 2135| 2100| 2075| 2045| 2010| 1975| 1930
25| High Cooling| 2340| 2295| 2255| 2210| 2170| 2125| 2080| 2040| 1990| 1945
1002122| 1| Cont. Fan| 905| 810| 715| 625| 525| 425| 345| 260| 135| –
2| | 970| 880| 790| 705| 615| 520| 430| 350| 275| 150
3| | 1060| 980| 895| 815| 735| 645| 560| 470| 395| 325
4| | 1140| 1065| 985| 905| 830| 755| 670| 585| 505| 430
5| | 1235| 1170| 1100| 1020| 945| 880| 810| 730| 650| 570
6| Low Heating| 1305| 1245| 1180| 1105| 1035| 965| 900| 830| 755| 680
7| | 1375| 1315| 1255| 1185| 1115| 1050| 990| 925| 855| 780
8| | 1440| 1385| 1325| 1265| 1195| 1130| 1070| 1010| 950| 880
9| | 1505| 1450| 1395| 1335| 1275| 1210| 1150| 1090| 1030| 970
10| | 1585| 1535| 1485| 1425| 1370| 1305| 1245| 1190| 1135| 1080
11| Low Cooling| 1685| 1635| 1585| 1535| 1480| 1425| 1365| 1310| 1255| 1205
12| | 1740| 1695| 1645| 1595| 1545| 1490| 1435| 1380| 1325| 1275
13| High Heating| 1780| 1730| 1685| 1635| 1585| 1535| 1480| 1425| 1370| 1320
14| | 1835| 1790| 1740| 1695| 1645| 1600| 1550| 1495| 1440| 1390
15| | 1885| 1840| 1795| 1750| 1705| 1660| 1610| 1565| 1510| 1455
16| | 1940| 1895| 1850| 1810| 1765| 1720| 1675| 1625| 1575| 1525
17| | 1990| 1950| 1905| 1860| 1820| 1770| 1730| 1690| 1640| 1590
18| | 2040| 2000| 1955| 1920| 1875| 1830| 1785| 1745| 1700| 1650
19| | 2090| 2050| 2005| 1970| 1925| 1890| 1845| 1800| 1760| 1710
20| | 2150| 2110| 2070| 2030| 1990| 1950| 1910| 1870| 1830| 1790
21| | 2205| 2165| 2130| 2095| 2050| 2010| 1975| 1935| 1895| 1860
22| High Cooling| 2240| 2200| 2165| 2125| 2085| 2050| 2010| 1975| 1940| 1900
23| | 2305| 2270| 2235| 2195| 2160| 2125| 2090| 2055| 2020| 1980
24| | 2385| 2350| 2315| 2280| 2240| 2200| 2155| 2110| 2055| 2005
25| | 2425| 2385| 2340| 2295| 2250| 2200| 2155| 2110| 2060| 2010
Unit Size| Airflow Setting| Default Setting| External Static Pressure (in. w.c.)
0.1| 0.2| 0.3| 0.4| 0.5| 0.6| 0.7| 0.8| 0.9| 1.0
1202422| 1| Cont. Fan| 585| 475| 360| 265| 165| –| –| –| –| –
2| | 650| 550| 440| 340| 250| 155| –| –| –| –
3| | 705| 615| 510| 410| 320| 240| 150| –| –| –
4| | 775| 690| 600| 500| 410| 335| 255| 175| –| –
5| | 875| 790| 710| 625| 535| 455| 380| 310| 235| 155
6| | 970| 885| 815| 735| 655| 575| 500| 425| 360| 290
7| | 1055| 975| 905| 835| 765| 685| 610| 545| 470| 410
8| | 1130| 1060| 990| 925| 855| 785| 710| 640| 570| 510
9| | 1205| 1130| 1065| 1005| 940| 875| 805| 735| 670| 605
10| | 1225| 1155| 1090| 1030| 965| 900| 835| 765| 700| 640
11| | 1315| 1250| 1185| 1130| 1070| 1010| 950| 885| 820| 755
12| | 1400| 1340| 1280| 1220| 1165| 1110| 1050| 990| 930| 870
13| | 1500| 1440| 1380| 1325| 1275| 1220| 1170| 1115| 1055| 1000
14| | 1590| 1535| 1480| 1425| 1375| 1325| 1275| 1225| 1175| 1120
15| Low Heating| 1610| 1555| 1500| 1445| 1395| 1345| 1295| 1245| 1195| 1140
16| | 1645| 1590| 1540| 1485| 1435| 1385| 1335| 1290| 1240| 1190
17| Low Cooling| 1740| 1690| 1635| 1585| 1535| 1485| 1440| 1395| 1345| 1300
18| | 1785| 1735| 1685| 1635| 1585| 1540| 1495| 1445| 1400| 1355
19| | 1880| 1830| 1785| 1735| 1690| 1645| 1600| 1555| 1510| 1470
20| | 1970| 1920| 1875| 1830| 1785| 1740| 1700| 1655| 1615| 1570
21| | 2090| 2045| 2000| 1955| 1915| 1870| 1830| 1785| 1745| 1705
22| High Heating| 2055| 2005| 1960| 1915| 1870| 1820| 1780| 1735| 1695| 1655
23| | 2180| 2140| 2095| 2055| 2015| 1970| 1930| 1890| 1850| 1810
24| High Cooling| 2270| 2230| 2185| 2145| 2100| 2060| 2005| 1945| 1885| 1825
25| | 2360| 2305| 2245| 2185| 2130| 2070| 2005| 1945| 1885| 1825

NOTE:

  1. A filter is required for each return-air inlet. Airflow performance included 3/4-in. (19 mm) washable filter media such as contained in a factory – authorized accessory filter rack. See accessory list. To determine airflow performance without this filter, assume an additional 0.1 in. w.c. available external static pressure.
  2. Adjust the blower airflow settings as necessary for the proper air temperature rise for each installation.
  3. Airflows over 1800 CFM require bottom return, two-side return, or bottom and side return. A minimum filter size of 20” x 25” (508 x 635 mm) is required.
  4. For upflow applications, air entering from one side into both the side of the furnace and a return air base counts as a side and bottom return
  5. The — entry indicates unstable operating conditions

Airflow Settings

| **Default Airflow Settings *| Designated Airflow Settings| Designated Airflow Settings
---|---|---|---
Unit Size| High Heating| Low Heating| High Cooling| Low Cooling| High Heating| Low Heating| Const. Fan**
0401410| 14| 8| 25| 18| (10 – 18)| (5 – 10)| (1 – 3)
0401712| 9| 4| 24| 13| (5 – 12)| (3 – 7)| (1 – 5)
0601412| 18| 9| 25| 15| (12 – 23)| (6 – 11)| (1 – 3)
0601716| 10| 5| 25| 13| (6 – 13)| (3 – 8)| (1 – 8)
0801716| 16| 10| 24| 14| (12 – 19)| (6 – 12)| (1 – 5)
0802120| 10| 6| 25| 14| (6 – 13)| (3 – 9)| (1 – 8)
1002120| 15| 10| 23| 14| (10 – 19)| (5 – 12)| (1 – 3)
1002122| 13| 6| 22| 11| (9 – 17)| (3 – 11)| (1 – 9)
1202422| 22| 15| 24| 17| (16 – 23)| (10 – 16)| (1 – 3)

*. Setting #1 is the default setting for Constant Fan

TYPICAL WIRING SCHEMATIC

Typical Wiring Schematic

FURNACE CONTROL BOARD

Furnace Control Board

MAXIMUM ALLOWABLE EXPOSED VENT LENGTH

Maximum Allowable Exposed Vent Lengths in Unconditioned Space Insulation Table – Ft

Winter Design Temp °F| Unit Size| *40,000 BTUH| | 60,000 BTUH
---|---|---|---|---
Uninsulated| 3/8-in. Insulation| 1/2-in. Insulation| Uninsulated| 3/8-in. Insulation| 1/2-in. Insulation
Pipe Dia. in.| 1 ½| 2| 2 ½| 1 ½| 2| 2 ½| 1 ½| 2| 2 ½| 1 ½| 2| 2 ½| 3| 1 ½| 2| 2 ½| 3| 1 ½| 2| 2 ½| 3**
20| 20| 20| 20| 20| 50| 45| 20| 60| 50| | 20| 30| 30| 25| 20| 75| 65| 60| 20| 85| 75| 65
0| 10| 5| 5| 20| 25| 20| 20| 30| 25| | 15| 15| 10| 10| 20| 40| 30| 25| 20| 45| 40| 30
-20| 5| | | 20| 15| 10| 20| 20| 15| | 10| 5| | | 20| 25| 20| 15| 20| 30| 25| 20
-40| | | | 15| 10| 5| 15| 15| 10| | 5| | | | 20| 15| 15| 10| 20| 20| 15| 10

*. Not all model families have this size.

Winter Design Temp °F Unit Size 80,000 BTUH
Uninsulated 3/8-in. Insulation 1/2-in. Insulation
Pipe Dia. in. 1 ½ 2
2 2 ½ 3
20 15 40
0 15 20
-20 15 10
-40 10 5
Winter Design Temp °F Unit Size 100,000 BTUH

BTUH
---|---|---|---|---
Uninsulated| 3/8-in. Insulation| 1/2-in. Insulation| Uninsulated| 3/8-in. Insulation| 1/2-in. Insulation
Pipe Dia. in.| 2| 2 ½| 3| 4| 2| 2 ½| 3| 4| 2| 2 ½| 3| 4| 2 ½| 3| 4| 2 ½| 3| 4| 2 ½| 3| 4**
20| 20| 50| 40| 35| 20| 80| 95| 80| 20| 80| 105| 90| | 10| 50| 40| 10| 75| 95| 10| 75| 105
0| 20| 20| 15| 10| 20| 55| 45| 35| 20| 65| 55| 45| | 10| 20| 15| 10| 55| 45| 10| 65| 50
-20| 15| 10| 5| | 20| 35| 30| 20| 20| 45| 35| 25| | 10| 10| | 10| 35| 25| 10| 45| 30
-40| 10| 5| | | 20| 25| 20| 10| 20| 30| 25| 15| | 10| 5| | 10| 25| 15| 10| 30| 20

Maximum Allowable Exposed Vent Length in Unconditioned Space – Meters

Winter Design Temp °C| Unit Size| *40,000 BTUH| | 60,000 BTUH
---|---|---|---|---
Uninsulated| 3/8-in. Insulation| 1/2-in. Insulation| Uninsulated| 3/8-in. Insulation| 1/2-in. Insulation
Pipe Dia. mm| 38| 51| 64| 38| 51| 64| 38| 51| 64| 38| 51| 64| 76| 38| 51| 64| 76| 38| 51| 64| 76**
-7| 6.1| 6.1| 6.1| 6.1| 15.2| 13.7| 6.1| 18.3| 15.2| 6.1| 9.1| 9.1| 7.6| 6.1| 22.9| 19.8| 18.3| 6.1| 25.9| 22.9| 19.8
-18| 3.0| 1.5| 1.5| 6.1| 7.6| 6.1| 6.1| 9.1| 7.6| | 4.6| 4.6| 3.0| 3.0| 6.1| 12.2| 9.1| 7.6| 6.1| 13.7| 12.2| 9.1
-29| 1.5| | | 6.1| 4.6| 3.0| 6.1| 6.1| 4.6| | 3.0| 1.5| | | 6.1| 7.6| 6.1| 4.6| 6.1| 9.1| 7.6| 6.1
-40| | | | 4.6| 3.0| 1.5| 4.6| 4.6| 3.0| | 1.5| | | | 6.1| 4.6| 4.6| 3.0| 6.1| 6.1| 4.6| 3.0

*. Not all model families have this size.

Winter Design Temp °C Unit Size 80,000 BTUH
Uninsulated 3/8-in. Insulation 1/2-in. Insulation
Pipe Dia. mm 38 51
51 64 76

102
-7| 4.6| 12.2| 12.2| 10.7| 9.1| 4.6| 15.2| 27.4| 22.9| 19.8| 4.6| 15.2| 21.3| 21.3| 21.3
-18| 4.6| 6.1| 4.6| 3.0| 1.5| 4.6| 15.2| 13.7| 10.7| 9.1| 4.6| 15.2| 15.2| 12.2| 10.7
-29| 4.6| 3.0| 1.5| | | 4.6| 10.7| 9.1| 6.1| 4.6| 4.6| 12.2| 9.1| 7.6| 4.6
-40| 3.0| 1.5| | | | 4.6| 7.6| 6.1| 4.6| 1.5| 4.6| 9.1| 7.6| 6.1| 3.0
Winter Design Temp

°C

| Unit Size| 100,000 BTUH| | 120,000 BTUH
---|---|---|---|---
Uninsulated| 3/8-in. Insulation| 1/2-in. Insulation| Uninsulated| 3/8-in. Insulation| 1/2-in. Insulation
Pipe Dia. mm|

51

|

64

|

76

|

102

|

51

|

64

|

76

|

102

|

51

|

64

|

76

|

102

|

64

|

76

|

102

|

64

|

76

|

102

|

64

|

76

|

102

-7| 6.1| 15.2| 12.2| 10.7| 6.1| 24.4| 28.9| 24.4| 6.1| 24.4| 32.0| 27.4| 3.0| 15.2| 12.2| 3.0| 22.9| 28.9| 3.0| 22.9| 32.0
-18| 6.1| 6.1| 4.6| 3.0| 6.1| 16.8| 13.7| 10.7| 6.1| 19.8| 16.7| 13.7| 3.0| 6.1| 4.6| 3.0| 16.8| 13.7| 3.0| 19.8| 15.2
-29| 4.6| 3.0| 1.5| | 6.1| 10.7| 9.1| 6.1| 6.1| 13.7| 10.7| 7.6| 3.0| 3.0| | 3.0| 10.7| 7.6| 3.0| 13.7| 9.1
-40| 3.0| 1.5| | | 6.1| 7.6| 6.1| 3.0| 6.1| 9.1| 7.6| 4.6| 3.0| 1.5| | 3.0| 7.6| 4.6| 3.0| 9.1| 6.1

Maximum Equivalent Vent Length – Ft. (M)

NOTE : Maximum Equivalent Vent Length (MEVL) includes standard and concentric vent termination and does NOT include elbows. Use Deductions from Maximum Equivalent Vent Length to determine allowable vent length for each application.

Unit Size| 40,000 1| 60,000 2| 80,000| 100,000 3| 120,000
---|---|---|---|---|---
Altitude (feet)| Pipe Dia. (in)| 1 ½| 2| 2 ½| 1 ½| 2| 2 ½| 3| 1 ½| 2| 2 ½| 3| 4| 2| 2 ½| 3| 4| 2 ½| 3| 4
0-2000| 20| 85| 185| 20| 100| 175| 200| 15| 55| 130| 175| 200| 20| 80| 175| 200| 10| 75| 185
2001-3000| 15| 80| 175| 95| 165| 185| 10| 49| 125| 165| 185| 15| 75| 165| 185| 70| 175
3001-4000| 70| 160| 16| 90| 155| 175| 115| 155| 175| 155| 175| 5| 65| 165
4001-4500| 10| 155| 15| 85| 150| 170| 44| 110| 150| 165| 10| 70| 170| N/A| 60| 160
4501-5000| 145| 80| 145| 165| 145| 160| 65| 150| 165
5001-6000| 60| 130| 75| 140| 155| 41| 100| 135| 150| 140| 155| 155
6001-7000| 5| 55| 120| 13| 70| 130| 145| N/A| 38| 90| 125| 140| 60| 135| 145| 50| 140
7001-8000| 50| 110| 10| 65| 120| 135| 36| 120| 125| N/A| 55| 125| 135| 46| 130
8001-9000| N/A| 30| 95| 5| 60| 115| 125| 33| 80| 110| 115| 50| 115| 125| 43| 120
9001-10000| 25| 85| N/A| 55| 105| 115| 30| 75| 100| 105| 45| 100| 115| 39| 115
Maximum Equivalent Vent Length – Meters
Unit Size| 40,000 1| 60,000 2| 80,000| 100,000 3| 120,000
Altitude (meters)| Pipe Dia. (mm)| 38| 51| 64| 38| 51| 64| 76| 38| 51| 64| 76| 102| 51| 64| 76| 102| 64| 76| 102
0-610| 6.0| 25.9| 56.3| 6.0| 30.4| 53.3| 60.9| 4.5| 16.7| 39.6| 53.3| 60.9| 6.0| 24.3| 53.3| 60.9| 3.0| 22.8| 56.3
611-914| 4.5| 24.3| 53.3| 28.9| 50.2| 56.3| 3.0| 14.9| 38.1| 50.2| 56.3| 4.5| 22.8| 50.2| 56.3| 21.3| 53.3
915-1219| 21.3| 48.7| 4.8| 27.4| 47.2| 53.3| 35.0| 47.2| 53.3| 47.2| 53.3| 1.5| 19.8| 50.2
1220-1370| 3.0| 47.2| 4.5| 25.9| 45.7| 51.8| 13.4| 33.5| 45.7| 50.2| 3.0| 21.3| 51.8| NA| 18.2| 48.7
1371-1524| 44.1| 24.3| 44.1| 50.2| 44.1| 48.7| 19.8| 45.7| 50.2
1525-1829| 18.2| 39.6| 22.8| 42.6| 47.2| 12.4| 30.4| 41.1| 45.7| 42.6| 47.2| 47.2
1830-2134| 1.5| 16.7| 36.5| 3.9| 21.3| 39.6| 44.1| NA| 11.5| 27.4| 38.1| 42.6| 18.2| 41.1| 44.1| 15.2| 42.6
2135-2438| 15.2| 33.5| 3.0| 19.8| 36.5| 41.1| 10.9| 36.5| 38.1| NA| 16.7| 38.1| 41.1| 14.0| 39.6
2439-2743| N/A| 9.1| 28.9| 1.5| 18.2| 35.0| 38.1| 10.0| 24.3| 33.5| 35.0| 15.2| 35.0| 38.1| 13.1| 36.5
2744-3048| 7.6| 25.9| NA| 16.7| 32.0| 35.0| 9.1| 22.8| 30.4| 32.0| 13.7| 30.4| 35.0| 11.8| 35.0

  1. 40K Inducer Outlet Restrictor disk (P/N 1185623; 1.25-in. (32 mm) Dia.) shipped in the loose parts bag or available through Replacement Components required under 10-ft. (3 M) TEVL in all orientations. Required for installations from 0 – 2000 ft. (0 to 610 M) above sea level. Failure to use an outlet restrictor may result in flame disturbances or flame sense lock-out.
  2. 60K Inducer Outlet Restrictor disk (P/N 1185623; 1.25-in. (32 mm) Dia. available through Replacement Components) required for less than 5-ft. (1.5 M) TEVL in downflow and horizontal orientations only. Required for installations from 0 – 2000 ft. (0 to 610 M) above sea level.
  3. 120K Inducer Outlet Restrictor disk (P/N 1188589; 1.50-in. (38 mm) Dia. available through Replacement Components) required for less than 5-ft. (1.5 M) TEVL in downflow and horizontal orientations only. Required for installations from 0 – 2000 ft. (0 to 610 M) above sea level.
  • ELBOW CONFIGURATIONS

  • VENT TERMINAL CONFIGURATIONS

Deductions from Maximum Equivalent Vent Length – Ft. (M)

Pipe Diameter (in): 1-1/2 2 2-1/2 3 4
Mitered 90º Elbow 8 (2.4) 8 (2.4) 8
Medium Radius 90º Elbow 5 (1.5) 5 (1.5) 5
Long Radius 90º Elbow 3 (0.9) 3 (0.9) 3
Mitered 45º Elbow 4 (1.2) 4 (1.2) 4
Medium Radius 45º Elbow 2.5 (0.8) 2.5 (0.8) 2.5

(0.8)
Long Radius 45º Elbow| 1.5| (0.5)| 1.5| (0.5)| 1.5| (0.5)| 1.5| (0.5)| 1.5| (0.5)
Tee| | 16| (4.9)| 16| (4.9)| 16| (4.9)| 16| (4.9)| 16| (4.9)
Concentric Vent Termination| NA| 0| (0.0)| NA| 0| (0.0)| NA
Standard Vent Termination| 0| (0.0)| 0| (0.0)| 0| (0.0)| 0| (0.0)| 0| (0.0)

NOTE:

  1. Use only the smallest diameter pipe possible for venting. Over-sizing may cause flame disturbance or excessive vent terminal icing or freeze-up.
  2. NA – Not allowed. Pressure switch will not close, or flame disturbance may result.
  3. Vent sizing for Canadian installations over 4500 ft (1370 M) above sea level are subject to acceptance by local authorities having jurisdiction.
  4. Size both the combustion air and vent pipe independently, then use the larger size for both pipes.
  5. Assume the two 45 elbows equal one 90 elbow. Wide radius elbows are desirable and may be required in some cases.
  6. Elbow and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.
  7. The minimum pipe length is 5 ft. (2 M) linear feet (meters) for all applications.
  8. Use 3-in. (76 mm) diameter vent termination kit for installations requiring 4-in. (102 mm) diameter pipe0

Venting System Length Calculations

The Total Equivalent Vent Length (TEVL) for EACH combustion air or vent pipe equals the length of the venting system, plus the equivalent length of elbows used in the venting system from Deductions from Maximum Equivalent Vent Length – Ft. (M) Table.
Standard vent terminations or factory accessory concentric vent terminations count for zero deduction.
See vent system manufacturer’s data for equivalent lengths of flexible vent pipe or other termination systems. DO NOT ASSUME that one foot of flexible vent pipe equals one foot of straight PVC/ABS DWV vent pipe.
Compare the Total Equivalent Vent Length to the Maximum Equivalent Vent Lengths in Maximum Equivalent Vent Length Table.

Example 1
A direct-vent 60,000 BTUH furnace installed at 2100 ft. (640M). Venting system includes FOR EACH PIPE:
70 feet (22 M) of vent pipe, 65 feet (20 M) of combustion air inlet pipe, (3) 90º long-radius elbows, (2) 45º long-radius elbows, and a factory accessory concentric vent kit.
Can this application use 2” (50 mm ND) PVC/ABS DWV vent piping?

Measure the required linear length of air inlet and vent

pipe; insert the longest of the two here

| | | | | 70 ft. (22 M)| Use length of the longer of the vent or air inlet piping system
---|---|---|---|---|---|---
Add equiv length of (3) 90º long-radius elbows (use the highest number of elbows for either the vent or inlet pipe)| 3| x| 3 ft. (0.9 M)|

=

| 9 ft. (2.7 M)| From Deductions from Maximum Equivalent Vent Length – Ft. (M) Table.
Add equiv length of (2) 45º long-radius elbows

(use the highest number of elbows for either the vent or inlet pipe)

|

2

|

x

| 1.5 ft. (0.5 M)|

=

| 3 ft. (0.9 M)| From Deductions from Maximum Equivalent Vent Length – Ft. (M) Table.
Add equiv length of factory concentric vent term| | | | | 0 ft.| From Deductions from Maximum Equivalent
Vent Length – Ft. (M) Table.
Add correction for flexible vent pipe, if any| | | | | 0 ft.| From Vent Manufacturer’s instructions; zero for PVC/ABS DWV
Total Equivalent Vent Length (TEVL)| | | | | 82 ft. (25 M)| Add all of the above lines
Maximum Equivalent Vent Length (MEVL)| | | | | 95 ft. (29 M)| For 2” pipe from Maximum Equivalent Vent

Length Table.

Is TEVL less than MEVL?| | | | | YES| Therefore, 2” pipe MAY be used

Example 2
A direct-vent 60,000 BTUH furnace installed at 2100 ft. (640M). Venting system includes FOR EACH PIPE:
100 feet (30 M) of vent pipe, 95 feet (29 M) of combustion air inlet pipe, (3) 90º long-radius elbows, and a polypropylene concentric vent kit. Also includes 20 feet (6.1 M) of flexible polypropylene vent pipe, included within the 100 feet (30 M) of vent pipe.
VERIFY FROM POLYPROPYLENE VENT MANUFACTURER’S INSTRUCTIONS for the multiplier correction for flexible vent pipe.
Can this application use 60mm o.d. (2”) polypropylene vent piping? If not, what size piping can be used?

Measure the required linear length of RIGID air inlet and vent pipe; insert the longest of the two here: 100 ft. Of rigid pipe – 20 ft. Of flexible pipe| =| 80 ft.

(24 M)

| Use length of the longer of the vent or air inlet piping system
---|---|---|---
Add equiv length of (3) 90º long-radius elbows (use the highest number of elbows for either the vent or inlet pipe)| 3| x| 5 ft.

(1.5 M)

| =| 15 ft.
(4.6 M)| Example from polypropylene vent manufacturer’s instructions, Verify from vent manufacturer’s instructions.
Add equiv length of 45º long-radius elbows (use the highest number of elbows for either the vent or inlet pipe)|

0

|

x

| |

=

| 0 ft.
(0 M)
Add equiv length of factory concentric vent term| 9| x| 3.3 ft
(0.9 M)| =| 30 ft.

(9 M)

Add correction for flexible vent pipe, if any| 2*| x| 20 ft.
(6.1 M)| =| 40 ft.
(12.2 M)
***** VERIFY FROM VENT MANUFACTURER’S INSTRUCTIONS; For example only, assume 1 meter of flexible 60mm (2”) or 80mm (3”) polypropylene pipe equals 2.0 meters (6.5 ft.) of PVC/ABS pipe.
Total Equivalent Vent Length (TEVL)| | | | | 165 ft.

(50 M)

| Add all of the above lines
Maximum Equivalent Vent Length (MEVL)| | | | | 95 ft.

(29 M)

| For 2” pipe from Maximum Equivalent Vent
Length Table.
Is TEVL less than MEVL?| | | | | NO| Therefore, 60mm (2”) pipe may NOT be used; try 80mm (3”)
Maximum Equivalent Vent Length (MEVL)| | | | | 185 ft.

(57 M)

| For 3” pipe from Maximum Equivalent Vent
Length Table.
Is TEVL less than MEVL?| | | | | YES| Therefore, 80mm (3”) pipe MAY be used

RETURN AIR TEMPERATURE

This furnace is designed for continuous return-air minimum temperature of 60_F (15_C) db or intermittent operation down to 55_F (13_C) db such as when used with a night setback thermometer. Return-air temperature must not exceed 80_F (27_C) db. Failure to follow these return air limits may affect reliability of heat exchangers, motors and controls.
Return Air Temperature

COMBUSTION-AIR PIPE FOR NON-DIRECT (1-PIPE) VENT APPLICATION

Return Air Temperature

NOTE : See Installation Instructions for specific venting configurations.

DOWNFLOW SUBBASE

Downflow Subbase
Downflow Subbase

One base fits all furnace sizes. The base is designed to be installed between the furnace and a combustible floor when no coil box is used or when a coil box other than the manufacturer’s cased coil is used. It is CSA design certified for use with the manufacturer’s branded furnaces when installed in downflow applications.

DIMENSIONS (IN. / MM)

FURNACE CASING WIDTH| FURNACE IN DOWNFLOW APPLICATION| **PLENUM OPENING *| FLOOR OPENING| HOLE NO. FOR WIDTH ADJUSTMENT
A| B| C| D**
14-3/16 (360)| Furnace with or without Cased Coil Assembly or Coil Box| 11-3/16 (322)| 19 (483)| 13-7/16 (341)| 20-5/8 (600)| 4
17-1/2 (445)| Furnace with or without Cased Coil Assembly or Coil Box| 15-1/8 (384)| 19 (483)| 16-3/4 (426)| 20-5/8 (600)| 3
21 (533)| Furnace with or without Cased Coil Assembly or Coil Box| 18-5/8 (396)| 19 (483)| 20-1/4 (514)| 20-5/8 (600)| 2
24-1/2 (622)| Furnace with or without Cased Coil Assembly or Coil Box| 22-1/8 (562)| 19 (483)| 23-3/4 (603)| 20-5/8 (600)| 1

*. The plenum should be constructed 1/4-in. (6 mm) smaller in width and depth than the plenum dimensions shown above.

CONCENTRIC VENT KIT

Concentric Vent Kit

Concentric Vent Kit

A concentric vent kit allows vent and combustion-air pipes to terminate through a single exit in a roof or side wall. One pipe runs inside the other allowing venting through the inner pipe and combustion air to be drawn in through the outer pipe.

ACCESSORIES

PART NUMBER| DESCRIPTION| 0401410| 0401712| 0601412| 0601716
---|---|---|---|---|---
NAHA001NK| Condensate Neutralizer Kit| X| X| X| X
1188594| Gas Valve Tower Port Adapter Kit| X| X| X| X
ACG1425NCB
| External Filter Rack, 14-1/2 x 25”| X| –| X| –
ACG1625NCF| External Filter Rack, 16 x 25”| –| X| –| X
325531-402
| Washable filter, 3/4” x 16” x 25”| X| X| X| X
NAHB00101CA| Coil Adapter Kits – No Offset| X| X| X| X
NAHB00201CA| Coil Adapter Kits – Single Offset| X| X| X| X
NAHB00301CA| Coil Adapter Kits – Double Offset| X| X| X| X
NAHA01401RA| Return Air Base (Upflow Applications) 14” wide| X| –| X| –
NAHA01701RA| Return Air Base (Upflow Applications) 17-1/2” wide| –| X| –| X
NAHA002CV| Vent Terminal – Concentric – 2” (51 mm)| X| X| X| X
NAHA001CV| Vent Terminal – Concentric – 3” (76 mm)| –| –| X| X
NAHA00301VT| Vent Terminal Bracket – 2” (51 mm)| X| X| X| X
NAHA00401VT| Vent Terminal Bracket – 3” (76 mm)| –| –| X| X
NAHA00101VC| Vent Kit – Through the Cabinet for HZ/ left/right ONLY| X| X| X| X
NAHA00101CK| Polypropylene Inlet Air Pipe Coupling| X| X| X| X
NAHA00101HV| Horizontal Trap Grommet – Direct Vent| X| X| X| X
NAHA00101HH| Freeze Protect Kit – Condensate Drain Line Tape| X| X| X| X
NAHA00201HH| Freeze Protect Kit – Condensate Trap with Heat Pad| X| X| X| X
NAHA00110DA| CPVC to PVC Drain Adapters – 1/2” CPVC to 3/4” PVC (10 Pack)| X| X| X| X
NAHB00101CT| External Trap Kit| X| X| X| X
NAHA00101HV| Horizontal Trap Grommet – Direct Vent| X| X| X| X
NAHA01101SB| Downflow Furnace Base Kit for Combustible Floors| X| X| X| X
AGAGC9NPS01D| Gas Conversion Kit – Nat to LP†| X| X| X| X
AGAGC9PNS01D
| Gas Conversion Kit – LP to Nat†| X| X| X| X
AGATWNDTE01C| Twinning Kit – (MCT) ECM Motor| –| –| –| X

*. Order through FAST Parts.
†. Factory authorized and filed installed. Gas conversion kits are CSA recognized.
X = Accessory

PART NUMBER| DESCRIPTION| 0801716| 0802120| 1002120| 1002122| 1202422
---|---|---|---|---|---|---
NAHA001NK| Condensate Neutralizer Kit| X| X| X| X| X
1188594| Gas Valve Tower Port Adapter Kit| X| X| X| X| X
ACG1625NCF
| External Filter Rack, 16 x 25”| X| –| –| –| –
ACG2025NCJ| External Filter Rack, 20 x 25”| –| X| X| X| –
ACG2424NCL
| External Filter Rack, 24-1/2 x 24”| –| –| –| –| X
325531-402| Washable filter, 3/4” x 16” x 25”| X| –| –| –| –
325531-403
| Washable filter, 3/4” x 21” x 25”| –| X| X| X| –
325531-404| Washable filter, 3/4” x 24” x 25”| –| –| –| –| X
NAHB00101CA| Coil Adapter Kits – No Offset| X| X| X| X| X
NAHB00201CA| Coil Adapter Kits – Single Offset| X| X| X| X| X
NAHB00301CA| Coil Adapter Kits – Double Offset| X| X| X| X| X
NAHA01701RA| Return Air Base (Upflow Applications) 17-1/2” wide| X| –| –| –| –
NAHA02101RA| Return Air Base (Upflow Applications) 21” wide| –| X| X| X| –
NAHA02401RA| Return Air Base (Upflow Applications) 24-1/2 wide| –| –| –| –| X
NAHA002CV| Vent Terminal – Concentric – 2” (51 mm)| X| X| X| X| X
NAHA001CV| Vent Terminal – Concentric – 3” (76 mm)| X| X| X| X| X
NAHA00301VT| Vent Terminal Bracket – 2” (51 mm)| X| X| X| X| X
NAHA00401VT| Vent Terminal Bracket – 3” (76 mm)| X| X| X| X| X
NAHA00101VC| Vent Kit – Through the Cabinet for HZ left/right ONLY| X| X| X| X| X
NAHA00101CK| Polypropylene Inlet Air Pipe Coupling| X| X| X| X| X
NAHA00101HH| Freeze Protect Kit – Condensate Drain Line Tape| X| X| X| X| X
NAHA00201HH| Freeze Protect Kit – Condensate Trap with Heat Pad| X| X| X| X| X
NAHA00110DA| CPVC to PVC Drain Adapters – 1/2” CPVC to 3/4” PVC (10 Pack)| X| X| X| X| X
NAHB00101CT| External Trap Kit| X| X| X| X| X
NAHA00101HV| Horizontal Trap Grommet – Direct Vent| X| X| X| X| X
NAHA01101SB| Downflow Furnace Base Kit for Combustible Floors| X| X| X| X| X
AGAGC9NPS01D
| Gas Conversion Kit – Nat to LP†| X| X| X| X| X
AGAGC9PNS01D*| Gas Conversion Kit – LP to Nat†| X| X| X| X| X
AGATWNDTE01C| Twinning Kit – (MCT) ECM Motor| X| X| X| –| X

*. Order through FAST Parts.
†. Factory authorized and filed installed. Gas conversion kits are CSA recognized.
X = Accessory

ORIFICE

Part Number Gas Type Orifice Size
1185612 Natural 42
1176928 Natural 43
1185574 Natural 44
1177213 Natural 45
Part Number Gas Type Orifice Size
--- --- ---
1183809 Natural 46
1185613 Natural 47
1185614 Natural 48
Part Number Gas Type Orifice Size
--- --- ---
1184256 Propane 54
1185615 Propane 55
1185616 Propane 56
1185617 Propane 1.25 mm
1185618 Propane 1.30 mm

References

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