PEMENOL ZK-CM30 Battery Capacity Monitor Instructions

PEMENOL ZK-CM30 Battery Capacity Monitor Instructions

Specifications

• Measured voltage: DC 6.0-60V
• Output voltage: Same as input
• Load current: 30A (Max)
• Control precision: 0.2V/0.1A
• Work power consumption: Static power consumption: 0.2W-0.4W
• Work mode: Charge and discharge mode
• Appropriate types: Storage battery, Lithium battery
• Work temperature: -25°C to 85°C
• Work humidity: 5% to 95% RH
• Size: 794327mm

Product Features:

1. Charge/Discharge Protector: The controller automatically switches between charge and discharge mode based on the connection to the C/P terminal. It acts as a Charge Protector when connected to a charger and a Discharge Protector when connected to a load. This feature helps prevent undervoltage during discharge and overcharge during charging, protecting the battery from damage.
2. Coulomb Meter: The controller provides a real-time display of battery capacity value and percentage, allowing users to easily understand the current state of the battery’s ability to continue working. It can also calculate the remaining time for discharge or charging.
3. Battery Voltage Monitor: In addition to displaying battery voltage, capacity, and percentage, the controller can also display charging and discharging current, power, and battery capacity. This feature provides a comprehensive view of the battery’s performance and parameters.
4. Various Battery Type Support: The controller is compatible with various types of batteries such as lithium, lead-acid, LiFePO4, and others. It can also support multiple batteries in series within the voltage range of 6V to 60V.
5. Power-down Memory Function: The controller saves the set parameters permanently, ensuring that data is not lost when the power is turned off.

Product Usage Instructions

Set Work Mode:

• Connect the C/P terminal to switch between charge and discharge mode.
• When the C/P terminal is connected to a charger, the controller functions as a Charge Protector.
• When the C/P terminal is connected to a load, the controller functions as a Discharge Protector.

Set Battery Effective Capacity Value (CAP):

• Press and hold the ‘SET’ button for more than 5 seconds to enter the parameters set mode.
• Within the set mode, you can set CAP, ALA, UP, dn, and oAP parameters.
• The first parameter to be set is CAP.
• Press the ‘ON/OFF’ button to switch to the parameter bit that needs to be modified.
• Press the ‘UP’ or ‘DOWN’ button to change the Battery Effective Capacity Value (CAP).
• Press the ‘SET’ button to switch to other parameters that need to be modified or press and hold the ‘SET’ button for more than 5 seconds to save and exit the set mode if no further modifications are required.
• Note: Users need to measure the effective battery capacity value in advance and modify the CAP value accordingly to ensure an accurate capacity percentage display.
• Method-1: Set Capacity Value for the first time:
  • This method can be used if the battery capacity is known.
  • Calibration of the percentage display will be available after completing this method.

Frequently Asked Questions:

• Q: What types of batteries are supported by the ZK-CM30 Coulometer Battery Charge Discharge Controller?
• A: The controller can measure lithium batteries, lead-acid batteries, LiFePO4 batteries, and other types of batteries.
• Q: What is the work temperature range of the ZK-CM30 Coulometer Battery Charge Discharge Controller?
• A: The controller can operate within a temperature range of -25°C to 85°C.
• Q: Does the ZK-CM30 Coulometer Battery Charge Discharge Controller have a power-down memory function?
• A: Yes, the controller has a power-down memory function that saves the set parameters permanently, ensuring data is not lost when the power is turned off.

Description

ZK-CM30 is a high-precision current acquisition type battery meter, also known as a coulomb meter. It can display the real-time capacity and charging/discharging time of the battery in real-time, is convenient for battery discharge/discharge management, plays a role in protecting the battery.

It is a discharge protector at discharge mode and a charge protector at charge mode. It can connect voltage from a DC 6V-60V battery and the output voltage is the same as to input voltage. It can set battery discharge/charge voltage to prevent the battery from over-discharging/over-charging and causing damage. The output voltage can continue to provide voltage to the load when the battery charging voltage rises to the allowable discharge value. Therefore, it can effectively protect the service life of the battery and make the use of the battery safer and more reliable.

Features

• Charge/Discharge Protector: Automatic Switch Charge/Discharge Mode by right C/P terminal. It is a Charge Protector if connected to a charger or a Discharge Protector if connected to a load, which integrates charging and discharging control functions. Avoid the battery from entering an undervoltage state due to over-discharging and damaging the battery during discharging. Avoid battery damage due to overcharging during charging.
• Coulomb Meter : Real-time display of battery capacity value and percentage, providing a very intuitive understanding of the current state of the battery’s ability to continue working. At the same time, can calculate the time when the battery can continue to discharge or discharge.
• Battery Voltage Monitor: Not only can it display battery voltage, capacity, and percentage, but also displays charging and discharging current/power/battery capacity. Fully demonstrate the working performance and parameters of the battery.
• Various Battery Types: It can measure lithium batteries, lead-acid batteries, LiFePO4 batteries, and other type of batteries. also can support multiple batteries in series within 6V~60V.
• Power-down memory function : The parameters can be permanently saved after completing the setting, so there is no need to worry about losing data when the power is turned off.

Functions

1. Automatic Switch Charge/Discharge Mode
2. High precision Hall type Coulomb Meter
3. Real-time Battery Voltage Monitor
4. Automatically cut off the load to protect the battery
5. Automatically start the load when charging is completed
6. Programmable battery stop value and start value
7. Adjustable backlight brightness
8. 30A high current control
9. Parameter power-off save
10. HD LCD screen
11. Display Battery capacity Ah, percentage %, energy Wh
12. Display Battery charging/discharging current A, power W, countdown time H: M 00:00

Parameters

1. Measured voltage: DC 6.0-60V
2. Output voltage: Same as input
3. Load current:30A(Max)
4. Control precision:0.2V/0.1A
5. Work Power consumption:<2W
6. Static power consumption:0.2W-0.4W
7. Work mode: Charge and discharge mode
8. Appropriate types: Storage battery, Lithium battery
9. Work Temperature:-25℃~85℃
10. Work Humidity:5%~95%RH
11. Size:794327mm

Set Parameters

1. Set Work Mode:
2. Automatic Switch Charge/Discharge Mode by C/P terminal.
3. It is a Charge Protector when the C/P terminal connects to a charger.
4. It is a Discharge Protector when the C/P terminal connects a load.
5. Set Battery Effective Capacity Value CAP:
6. Keep pressing the ‘SET’ button for more than 5second and enter into the parameters set mode. Users can set CAP, ALA, UP, dn, and oAP at set mode.
7. The first parameter is CAP after entering set mode.
8. Press the ‘ON/OFF’ button can switch the parameter bit which waiting to be modified.
9. Press the‘ UP ‘ or ‘ DOWN ’ button to change the Battery Effective Capacity Value CAP.
10. Press ‘SET’ to switch other parameters which waiting to be modified or keep pressing ‘the SET’ button for more than 5second to save and exit set mode if no need to set others.
11. Note: Users need to measure the effective battery capacity value in advance and modify the CAP value, otherwise the capacity percentage will display incorrectly.
12. Method-1: Set Capacity Value for the first time.

    * Method 1 is available if the battery capacity is known. Then calibration percentage display value as follows:
    * Set Battery Effective Capacity Value CAP according to the above steps.
    * Start charging the battery.
    * Switch to the Capacity Ah display interface after charging.
    * Keep pressing ‘ UP ’ to set the current Capacity Ah corresponds to 100%
  2.  **Method 2:** Set the Capacity Value for the first time.
    * Method 2 is available if the battery capacity is unknown. Then calibration percentage display value as follows:
    * Set the Battery Effective Capacity Value CAP as large as possible according to the above steps. It is recommended to set it to 30Ah if the estimated battery capacity is 20Ah.
    * Connect the load and ensure that the battery has completely discharged and entered the Undervoltage protection state.
    * Keep pressing ‘ Down ’ to set the current Capacity Ah corresponds to 00%
    * Start charging the battery.
    * Switch to the Capacity Ah display interface after charging.
    * Keep pressing ‘ UP ’ to set the current Capacity Ah corresponds to 100%
    * Set this right Battery Effective Capacity Value CAP again as according to the above steps.

3. Set Low Voltage Alarm Value ALA:
4. Press ‘SET’ to switch parameters after set ‘CAP’.
5. Press the‘ UP ’ or ‘ DOWN ’ button to change the Low Voltage Alarm Value ALA value in percentage.
6. Press ‘SET’ to switch other parameters which waiting to be modified or keep pressing ‘the SET’ button for more than 5second to save and exit set mode if no need to set others.
7. The display screen keeps flashing if the battery capacity percentage is less than the ALA value.
8. Note : Low Voltage Alarm Value ALA and Lower Limit Voltage Value dn are different. It just screens a flashing alarm but the battery keeps discharging for ALA value. It not only flashes the alarm but also stops discharging for dn value.
9. Set Upper Limit Voltage Value UP:
10. Press ‘SET’ to switch parameters after set ‘ALA’.
11. Press the ‘the’s’ or ‘ DOWN ’ button to change the Upper Limit Voltage Value.
12. Press ‘SET’ to switch other parameters which waiting to be modified or keep pressing the ‘SET’ button for more than 5second to save and exit set mode if no need to set others.
13. Its set value can not be less than Lower Limit Voltage Value dn. The system will automatically determine.
14. Stop charging if the battery voltage is more than the UP value. It means the battery is charged and enters the over-charge voltage protection state.
15. It can be set to 00.00V if no need for its function.
16. Note : Stop the output after entering the set mode.
17. Set Lower Limit Voltage Value dn:
18. Press ‘SET’ to switch parameters after setting ‘UP’.
19. Press the’ or ‘ DOWN ’ button to change the Lower Limit Voltage Value dn.
20. Press ‘SET’ to switch other parameters which waiting to be modified or keep pressing the ‘SET’ button for more than 5second to save and exit set mode if no need to set others.
21. Its set value can not be greater than the Upper Limit Voltage Value UP. The system will automatically determine.
22. Stop discharging if the battery voltage is less than the dn value. It means the battery is discharged and enters the over-discharge voltage protection state.
23. It can be set to 00.00A if no need for this function.
24. Note : Low Voltage Alarm Value ALA and Lower Limit Voltage Value dn are different. It just screens a flashing alarm but the battery keeps discharging for ALA value. It not only flashes the alarm but also stops discharging for dn value.
25. Note : Stop the output after entering the set mode.
26. Set Output Over Current Value oAP:
27. Press ‘SET’ to switch parameters after setting ‘dn’.
28. Press the‘ UP ’ or ‘ DOWN ’ button to change the Output Over Current Value oAP.
29. Press ‘SET’ to switch other parameters which waiting to be modified or keep pressing the ‘SET’ button for more than 5second to save and exit set mode if no need to set others.
30. Stop charging or discharging if the charge or discharge current is greater than this oAP value and lasts for more than 1.5 seconds.
31. It can be set to 00.00A if no need for his function.
32. The default value is 30A and suggest enabling this function.
33. Switch Display Parameters Value:
34. Short press the ‘SET’ button to switch display battery voltage V, current A, power W, percentage %, charging/discharging countdown time in hour: minute, capacity Ah, energy Wh.
35. Adjustable Backlight Brightness:
36. Press the‘ UP ’ button to increase the backlight brightness.
37. Press the‘ DOWN ’ button to decrease the backlight brightness.
38. Turn ON/OFF output:
39. Short press the ‘ON ’ button to turn ON or OFF output. Note: It can turn ON output just when the battery voltage is more than the Upper Limit Voltage Value UP.
40. Clear Capacity:
41. Keep pressing the ‘ DOWN ’ button for about 5second can clear the current capacity value when displays capacity.
42. Function Principle:
43. For example: in Batter discharge mode, the Lower Limit Voltage Value UP is 12V and the Upper Limit Voltage Value UP is 14V.
44. It can not output voltage if the input voltage is less than 12V when power is ON.
45. It can not output voltage if the input voltage drops below 12V during working.
46. It can not output voltage if the input voltage is more than 12V but less than 14V when power is ON.
47. It can output voltage if the input voltage is more than 14V when power is ON.
48. There is an output voltage before the input voltage drops to 12V during working.
49. The input battery needs to be charged to 14V once the battery voltage drops to 12V. Then the output terminal can output voltage again.

Discharge Mode OUT:

1. ‘C/P’ terminals connect to loads such as lamps, motors, and so on.
2. The working voltage of the load must be equal to the rated voltage of the battery.
3. The output turns ON and output voltage and the battery starts to discharge when Battery Voltage is more than the Upper Limit Voltage Value UP. Green indicator turns ON and displays the symbol ‘OUT’.
4. The output turns OFF and no voltage output, the battery stops discharging, when the Battery Voltage is less than the Lower Limit Voltage Value dn. The green indicator turns OFF and displays the symbol ‘OUT’ and the screen keeps flashing.

Charge Mode IN:

1. ‘ C/P ’ terminals connect to a battery charger.
2. The output voltage of the charger must be equal to the rated voltage of the battery.
3. The output turns ON and the battery starts to charge from the charger when the Battery Voltage is less than the Lower Limit Voltage Value dn. The green indicator turns ON and displays the symbol ‘IN’.
4. The output turns OFF and the battery stops charging when the Battery Voltage is more than the Upper Limit Voltage Value UP. The Green indicator turns OFF and displays the symbol ‘IN’.

Display Interface

Discharge Mode Display Interface: Symbol OUT

Charge Mode Display Interface: Symbol IN

Parameter Set Interface: Symbol SET

Notes:

1. It is a charging/discharging controller but not a charger or voltage converter!
2. Both the monitor and the load consume the power of the input terminal battery. Therefore, even if the output voltage is stopped, the monitor will continue to consume the battery, which is used to monitor the battery voltage.
3. Users need to measure the effective battery capacity value in advance and modify the CAP value, otherwise, the capacity percentage will display incorrectly.
4. The module will heat up if the input voltage is more than 50V or the current is more than 25A.
5. It uses the Hall principle to detect the current value, so it must be at least 15cm away from magnetic objects when used, otherwise, it will affect the current test results.
6. Static working power consumption is 0.2W, 15mA/12V, 9mA/24V, 7mA48V when screen both OFF.
7. Static working power consumption is 0.4W, 30mA/12V, 16mA/24V, and 10mA48V when the screen is in the brightest state.
8. It is recommended to disconnect the battery or set the screen brightness to the darkest state if not used for a long time.
9. Please readthee manual and description before use.

Application:

1. Industrial control equipment
2. Instrumentation test
3. Experimental data testing and monitoring
4. Solar and wind power supply system
5. Electric bicycle
6. New energy vehicles

Package:

1. 1pcs ZK-CM30 Coulometer Battery Charge Discharge Controller

Frequently Asked Questions

What is the control voltage range? What is the applicable battery range?

The control voltage range is DC 6V-60V. But the battery voltage max is 48V. Because the voltage of a 48V battery can reach 60V after fully charged.

Why output is automatically turned on and off continuously after the power is on and the flashing light is?

This is because your charging current is too large or the battery capacity is too small which causes the battery voltage to exceed the Lower limit voltage ‘dn’ value immediately and then the output will be OFF. But the voltage drops quickly to the Lower limit voltage ‘dn’ after output OFF and then starts to charge. Cycle and cycle. At this point, you have to reduce the charging current. Usually, the charging current is 10-15% of the battery capacity. For example, if the battery capacity is 20AH, the charging current is 2-3A. Note that high current charging can cause the battery to heat up, aging, bulge, or even explode. 3>.

What control method?

This is the voltage control. For example, the Lower limit voltage ‘dn’ is set to 12.0V. The upper limit voltage ‘UP’ is set to 14.5V. It will close output when the voltage is charged to 14.5V. The output will be ON and begin to charge when the voltage is reduced to 12.0V. 4>.

Can it be automatically cycled?

Yes, it can. Voltage control mode only controls turn-off and turn-on. 5>.

Can it limit the current?

It can limit current, the charging current is completely dependent on your charger but can not be more than the set value oAP.

Can I charge a 24V battery by inputting 12V? Or charge a 12V battery by inputting 48V?

This is a simple voltage controller just for ON/OFF. It can not change the output voltage. So what kind of charger should you prepare for charging the battery?

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>