ONYX Solutions DX15 Battery Auto Scrubber Instruction Manual

ONYX Solutions DX15 Battery Auto Scrubber

Product Information

Specifications:

• Model number: [Insert Model Number]
• Machine serial number: [Insert Serial Number]
• Sales representative: [Insert Sales Representative]
• PO number: [Insert PO Number]
• Date PO placed: [Insert PO Placement Date]
• Installation Date: [Insert Installation Date]

Machine Components:
The machine consists of the following components:

• Battery Autoscrubber
• Squeegee Component
• Brush/Pad
• Water Tank
• Wastewater Tank
• Battery Charging System

Machine Operation Duration:
The machine can operate for a certain duration based on its battery power. The battery power meter, located on the machine, indicates the remaining battery charge.

Machine Maintenance:
The machine requires regular maintenance to ensure optimal performance. There are two types of maintenance:

Daily Maintenance (after each use):

• Clean the machine and remove any debris or dirt.
• Inspect and clean the brushes/pads.
• Empty and clean the water tank and wastewater tank.
• Check the battery power and charge if necessary.

Monthly Maintenance (every 80 hours):

• Inspect and clean all machine components.
• Lubricate moving parts if necessary.
• Check and replace any worn-out brushes/pads.
• Check and tighten any loose connections.

Product Usage Instructions

Machine Unpacking:
Follow these steps to unpack the machine:

1. Remove any packaging materials.
2. Inspect the machine for any damages.
3. Ensure all components are included.

Machine Installation Instructions:
Follow these steps to install the machine:

1. Refer to the provided manual for detailed installation instructions.
2. Ensure the machine is placed on a stable and level surface.
3. Connect the necessary power source.

Battery Installation:
To install the battery, follow these steps:

1. Locate the battery compartment on the machine.
2. Open the battery compartment.
3. Insert the battery into the compartment, ensuring proper alignment.
4. Close the battery compartment securely.

Installation and Connection of Squeegee Component:
To install and connect the squeegee component, follow these steps:

1. Refer to the provided manual for detailed installation instructions.
2. Attach the squeegee component to the designated area on the machine.
3. Ensure a secure connection is made.

Installation of Brush/Pad:
To install the brush/pad, follow these steps:

1. Refer to the provided manual for detailed installation instructions.
2. Select the appropriate brush/pad for the desired cleaning task.
3. Attach the brush/pad to the designated area on the machine.
4. Ensure a secure connection is made.

Machine Water Flow Adjustment:
To adjust the water flow of the machine, follow these steps:

1. Refer to the provided manual for detailed instructions on water flow adjustment.
2. Locate the water flow adjustment controls on the machine.
3. Adjust the controls according to the desired water flow rate.

Information on Brush and Scouring Pad:
The machine is compatible with specific brushes and scouring pads. It is recommended to use the suggested brushes and pads provided by the manufacturer or commercially available options suitable for this machine. Refer to the manual for more information on compatible accessories.

Pre-operational Examination:
Before operating the machine, perform the following examination:

• Inspect all machine components for any damages or abnormalities.
• Ensure all connections are secure.
• Check the battery power level and charge if necessary.

Machine Operation:
To operate the machine, follow these steps:

1. Ensure all safety precautions are observed.
2. Turn on the machine using the designated power switch.
3. Adjust the water flow rate if necessary.
4. Move the machine over the desired cleaning area, ensuring even coverage.
5. Use the appropriate controls to maneuver the machine.
6. Monitor the battery power meter and recharge it when needed.

Drainage of Water Tank:
To drain the water tank, follow these steps:

1. Refer to the provided manual for detailed instructions on draining the water tank.
2. Locate the drainage valve or outlet on the machine.
3. Open the valve or outlet to allow the water to drain.

Drainage of Wastewater Tank:
To drain the wastewater tank, follow these steps:

1. Refer to the provided manual for detailed instructions on draining the wastewater tank.
2. Locate the drainage valve or outlet on the machine.
3. Open the valve or outlet to allow the wastewater to drain.

Battery Charging:
To charge the battery, follow these steps:

1. Refer to the provided manual for detailed instructions on battery charging.
2. Connect the charger to a suitable power source.
3. Connect the charger to the battery charging port on the machine.
4. Monitor the charging process and disconnect when fully charged.

Machine Transport:
When transporting the machine, follow these guidelines:

• Ensure the machine is turned off and disconnected from any power source.
• Securely fasten any loose components or accessories.
• Use appropriate lifting techniques and equipment if necessary.

Machine Storage:
When storing the machine, follow these guidelines:

• Clean the machine and remove any debris or dirt.
• Ensure all components are properly secured.
• Store the machine in a dry and secure location.

Frequently Asked Questions

• Q: Where can I order replacement parts for the machine?
• A: You can order replacement parts by visiting our website at  https://www.onyxsolutions.store/ and accessing the Parts Ordering section.
• Q: How can I submit a warranty claim?
• A: You can find our Warranty Statement and Warranty Claim form on the SUPPORT page of our website at https://www.onyxsolutions.store/support.
• Q: How can I get technical support for the machine?
• A: Technical support is available by submitting a HELP TICKET on the CONTACT US page of our website at https://onyxsolutions.odoo.com/contact.
• Q: How should I dispose of old machine components and toxic liquids?
• A: Please follow your local regulations on waste disposal and ensure environmental safety when disposing of old machine components, packaging materials, batteries, anti-freezing agents, and oils. Proper recycling methods should be implemented.

Website : https://www.onyxsolutions.store/

No further notice will be given for possible changes of specification and parts.

Machine Information:
Please fill in when installing for future reference.

• Model number: _____
• Machine serial number: ____
• Sales representative: ___
• PO number: _____
• Date PO placed: _____
• Installation Date: ____

PARTS ORDERING
When ordering the replacement parts, please refer to the ONYX website at www.onyxsolutions.com. Use of the published Illustrated Parts Lists (IPLs) to identify the correct part number required is required to support the accuracy of parts ordering.

Machine IPLs can be found at the top of the SHOP page of the ONYX website. Before matching parts or accessories, please firstly determine your machine model and serial number. You can order parts and accessories from any authorized service center or dealer by telephone at 704-827-9368, or email us at sales@onyxsolutions.com.

WARRANTY CLAIMS
ONYX Warranty Statement (policy) and Warranty Claim form can be found on the SUPPORT page of the ONYX website, https://www.onyxsolutions.store/support.

PROTECT THE ENVIRONMENT
Please abandon the old machine components such as packaging material, battery, etc., and toxic liquids such as anti-freezing agents and oil according to your local regulations on waste disposal and on the premise of maintaining environmental safety. Please ensure to carry out the recycling well.

SAFETY PRECAUTIONS
This machine is suitable for industrial and commercial use and is specially used for cleaning indoor hard floor instead of other purposes. Please use the suggested scouring pad and brush as well as the commercially available floor cleaner suitable for this machine. All operators must read, understand, and observe the following safety precautions.

The following are explanations for safety warning signs and [for safety] headlines used in this Guide:

WARNING : for warning of risks possibly causing personnel injury or death or unsafe operations.

FOR SAFETY: Point out matters which must be observed when using the machine to guarantee safety. If the following warnings are not observed, it may cause personnel injury, electric shock, fire, or explosion.

WARNING : Fire or explosion hazard:

• Do not use flammable liquid; do not operate the machine close to or in a place where there is flammable liquid, air, or dust.
• This machine is not equipped with an explosion-proof motor. If this machine is used in a place where there is flammable air, liquid, or dust, the electric motor may generate a spark during the start and operation, which may cause flash fire or explosion.
• Please do not pick up flammable materials or reactive metals.
• The battery releases hydrogen. Please be away from sparks or open fires. The battery cabin must be kept open when charging.

WARNING :
Electric shock hazard. Please firstly disconnect the battery wring before maintaining the machine.

WARNING :
Operation of rotary brush. Do not get close with your hands. Please turn off the power before maintaining the machine.

The following information explains the conditions causing potential dangers to the operators or equipment:

FOR SAFETY:
Please do not operate the machine:

• when contacting flammable liquid or getting close to flammable air, otherwise it may cause an explosion or flash fire.
• unless being trained and authorized to operate the machine.
• unless having read and understood the operation manual.
• unless in the conditions of correct operation.

Before starting the machine:
Please ensure that all safety equipment has been in place and operated correctly.

When using the machine:

• please walk slowly when encountering the slope and sliding surface.
• please wear anti-skid shoes.
• please slow down when turning.
• report immediately when the machine is broken or the operation fails.
• do not let the children play on or around the machine.
• observe the mixing ratio and processing instructions on the chemical vessel.

Before leaving or maintaining the machine:

• stop and place the machine on the stable ground
• shut down the machine.

When repairing the machine:

• avoid moving the parts. Please do not wear a loose jacket, shirt, or over sleeve.
• before operating the machine, please first disconnect the battery wiring.
• when treating battery or battery wiring, please wear protective gloves and eye protectors.
• avoid contacting battery liquid acid.
• please do not spray this machine with high pressure or flush this machine with a water pipe.
• use the replacement parts provided or recognized by the manufacturer.
• all maintenance must be carried out by qualified maintenance personnel.
• please do not revise the original design of the machine.

When transporting the machine:

• please shut down the machine.
• please do not transport the machine with the battery on.
• please transport the machine with the aid of the others.
• please use the suggested handling apron when handling the machine from the truck or trailer.
• use the rope to fix the machine on the truck or trailer.
• lower the squeegee to the lower position.

MACHINE COMPONENTS

1. Handle

2. Model Label

3. Squeegee Assembly

4. Wheel

5. Supporting Wheel for brush

6. Brush

7. Brush Shroud

8. Solution Water Tank

9. Logo

10. Recovery water tank

11. Lid for recovery water tank

12. Brush Switch

13. Suction Switch

Machine Unpacking

1. Please carefully check whether there is damage to the packing box of the machine. If there is, please immediately send it to the carrier.

2. Check the freight list, if there is any omission, please contact the distributor.
   Freight content:
   Two 12V batteries – standard configuration
   One 24V battery charger – standard configuration
   One set of battery cables – standard configuration
   One Squeegee Assembly – standard configuration
   One scrubbing brush – standard configuration
   One pad drive – standard configuration
   Other accessories – additionally purchased

3. Before unpackaging the machine, please dismantle the cargo fixed parts and ropes fixing the machine in the warehouse. Carefully unload the machine from the warehouse with the aid of the others.

4. Before connecting the battery, please first ensure that the electrodes and electric terminals are clean. Use electrode cleaning fluid and wire brush as required.
   Explanation: Paint a thin layer of metal-free lubricating oil or protective spray on the connected wiring to avoid battery corrosion.

5. After the battery is installed, please check the voltage of the battery using a voltage multimeter. Charge the battery as required.

MACHINE CLEANING
Manually control the water valve to adjust the volume of the cleaning liquid (water and detergent) flowing to the ground. The brush cleans the floor with the solution mixing detergent and water. While the machine advances, absorbs the waste water on the floor with a squeegee into the waste water tank.

BATTERY INSTALLATION

WARNING : Fire or explosion hazard. The battery releases hydrogen. Please be away from sparks or open fires. The battery cover must be kept open when charging.

FOR SAFETY: Please wear protective gloves and eye protectors when treating the battery and battery wiring when repairing the machine. Avoid contacting the battery liquid acid.

1. Stop and place the machine on the level ground and take out the key.
2. Lift the waste water tank to expose the touchable battery cabin
3. Carefully install the battery in the battery cabin and connect the battery cable according to the following figure

Note : Please do not throw the battery into the battery cabin to avoid damage to the battery and the machine.

INFORMATION ON BRUSH AND SCOURING PAD

To ensure optimum efficiency, please use the correct type of brush for cleaning. The brush and scouring pad suggested for use are as follows:

• Soft nylon brush (white)
  It is suggested to clean the coated floor without damaging the floor. Clean without scratches.

• Polishing pad (white)
  It is used for maintaining a highly smooth or polished floor.

• Crash pad (red)
  It is used for scrubbing slight dirt without damaging the floor.

• Gravity folding pad (black)
  It is used for powerfully removing the heavy coating or base or super-powerful scrubbing.

INSTALLATION AND CONNECTION OF SQUEEGEE

1. Stop and place the machine on the level ground and take out the key.
2. Lower the lifting rod of the squeegee to the lower position.
3. Install the squeegee to the squeegee installation bracket. Ensure to fully place the fastening knob into the jack and then tighten the knob.
4. Connect the vacuum suction pipe to the squeegee component.
5. Examine the squeegee blade and reasonably adjust it.

Installation of Brush/Scouring Pad

Explanation :
As for the brush and scouring pad suggested for use, please refer to the section of [Information on Brush and Scouring Pad] in this Guide or consult your local authorized dealer.

1. Stop and place the machine on the level ground and take out the key.
2. Tilt the machine backward to lift the brush head from the ground.
3. Place the scouring pad on the holder and then install the drive disc. Fasten the central lock to fix the scouring pad.
4. Align the holder/brush installation stud at the motor drive disc buckle and rotate to lock into position.

MACHINE OPERATION

FOR SAFETY: Please do not operate this machine before reading and understanding the operation manual.

WARNING : Fire or Explosion Hazard: Do not operate the machine close to or in a place where there is flammable liquid, air, or dust.

Pre-operational Examination

• Clean the dust on the ground.
• Check the scale of the battery Multimeter. (refer to the battery Multimeter)
• Check the abrasion conditions of the scouring pad/brush.
• Check the abrasion conditions of the squeegee adhesive tape and reasonably adjust the angle.
• Confirm that the waste water tank is empty and has been equipped with a clean floating filter screen.[ ] Check the abrasion conditions of the skirt section of the brush head.

Machine Operation

1. Switch the key of the main power supply to the position of (I).
2. Pull down the squeegee lifting rod to lower the squeegee component to the ground.
3. Adjust the water flow control valve to the desired flow rate.
4. Press the motor switch of the brush and press the switch of the water suction motor.

Machine Operation Duration

WARNING : Fire or Explosion Hazard: Please do not pick up flammable materials or reactive metals.

1. Each cleaning path overlaps by 5cm.

2. Let the machine advance constantly to avoid ground damage.

3. If there is a drag mark on the ground after the squeegee absorbs water, remove the waste with a duster cloth wiping adhesive tape. Clean in advance to prevent drag marks.

4. Do not operate the machine on a slope with a slope over 5% (3°). For safety, please move slowly on a slope or skid surface.

5. If there is too much foam, it is suggested to pour the used defoamer solution into the waste water tank.
   Note : Do not let the foam enter the filter screen to avoid damage to the vacuum motor. The foam will make the switch of the filter screen invalid.

6. Use a double cleaning method to clean the extremely dirty area. Lift the squeegee first for cleaning, sink with solution for 3-5 min, and lower the squeegee for re-cleaning.

7. Replace or rotate the scouring pad as required.

8. Observe the power consumption of the battery Multimeter (refer to the battery Multimeter).

9. Observe the residual liquid amount through the liquid meter of the clean water tank. In the traditional scrubbing method, the consumption for each 10 min is about 10l.

10. When the solution in the clean water tank is used up, empty the waste water tank first, then re-pour the solution.

11. When the staff leaves the machine, stop and place the machine on the level ground.

12. After cleaning, carry out daily maintenance procedures.

Battery Multimeter
The battery Multimeter will display the power quantity of the battery. When the battery is full of power, all indicator lights will be on. Along with the consumption of the power quantity, the indicator lights will go out from the right to the left. To prolong the life of the battery, do not let the indicator lights go out to below the following power consumption.

Explanation : To prolong the life of the battery, please ensure to charge the battery after the total use time of the machine exceeds 30 minutes.

Drainage of Water Tank
After each use, the wastewater tank shall be drained and cleaned. The clean water tank shall be periodically cleaned to remove any corroded parts. Carry the machine to the drainage place, and drain the water according to the following drainage instructions: for safety: please stop and place the machine on level ground shut down the machine, and take out the key before leaving or maintaining the machine.

Drainage of Waste Water Tank

1. Unclip the drain pipe cover of the waste water tank and take it down.
2. Open the cover of the waste water tank and flush the water tank.
3. Dismantle and flush the floating filter screen in the waste water tank.

Battery Charging

Note : To prolong the life of the battery and ensure the optimum efficiency of the machine, the battery must be charged after the use time of the machine exceeds 30 minutes. Please do not let the battery exist in the uncharged state for long. The following charging instructions are suitable for the charger attached to this machine. Please ensure to use the charger of the following specification to avoid battery damage.

The specification of the battery charger:

• Charger type: – charger for the aluminum acid battery.
• Output voltage – 24V
• Output current – 15A
• APO circuit
• Suitable for deep cycle battery charging

1. Move the machine to a place with good ventilation for charging.
   WARNING : Fire or Explosion Hazard: The battery releases hydrogen. Please be away from sparks or open fires. The battery cabin must be kept open when charging.

2. Stop and place the machine on the level ground.
   FOR SAFETY : Please wear protective gloves and eye protectors when treating the battery and battery wiring when repairing the machine. Avoid contacting the battery liquid acid.

3. When charging, please open the side of the waste water tank to facilitate ventilation.

4. Plug the AC (alternating current) power cord of the charger into the power socket with sound grounding.

5. Plug the DC (direct current) power cord of the charger into the battery charging socket behind the waste water tank.

6. The charger will automatically start charging and will automatically switch off when it is full
   Note : during the charging of the charger, please do not pull the DC cord of the charger out of the socket of the machine to avoid the generation of arc strike. If the charging must be suspended during the charging, please pull out the AC power cord first.
   WARNING : Fire or Explosion Hazard: The battery releases hydrogen. Please be away from sparks or open fires. The battery cabin must be kept open when charging.

7. After the charging is completed, recheck the electrolyte level.

MACHINE MAINTENANCE
Only by indeed following daily, weekly, and monthly maintenance procedures can the machine be kept in the optimum working state.

Daily Maintenance (after each use)

1. Drain and clean the waste water tank
2. Dismantle and flush the floating filter screen in the waste water tank
3. Drain the clean water tank and flush the water tank with hot water of no higher than 60 degrees as required
4. Dismantle the scouring pad/brush for cleaning. If there is any abrasion, overturn or replace the scouring pad
5. Wipe the squeegee blade. Place the squeegee component in the rising position to avoid damage to the blade.
6. Check the conditions of the squeegee blades. If there is any wear and tear, exchange two sides of the blade.
7. Use multi-purpose detergent and a wet cloth to wipe the machine. For safety: please do not spray this machine with high pressure or flush this machine with a water pipe when cleaning the machine to avoid failure of the electronic components.
8. Check the conditions of the skirt side of the brush head and replace it if there is any wear and tear or damage. Charge the battery. To prolong the life of the battery and ensure the optimum efficiency of the machine, the battery must be charged after the use time of the machine exceeds 30 min.

Monthly Maintenance (every 80 hours)

1. Dismantle the filter of the clean water tank from the bottom of the machine and clean the filter screen. Ensure the clean water tank is emptied before dismantling the filter.
2. Clean the top of the battery to prevent electrode corrosion (refer to [Battery Maintenance]).
3. Check whether the battery wiring is loose.
4. Check and clean the cover seal of the waste water tank and replace it if there is any damage.
5. Spray the silica gel dry lubricant on all pivots and wheels, and cover a layer of water-proof lubricating oil to ensure smooth operation of wheels and pivots.
6. Check whether the nuts and bolts on the machine are loose.
7. Check whether the machine leaks.

Quarterly Maintenance

1. Examine the abrasion conditions of the carbon brush of the drive motor (drive model), vacuum motor, and brush motor every 250 hours. When the abrasion length of the carbon brush is within 10mm, the carbon brush needs to be replaced. If it is required to deliver the machine for maintenance, please contact with the authorized service center.

WARNING : Electric shock hazard. Please firstly disconnect the battery wring before maintaining the machine.

MACHINE TRANSPORT
When transporting the machine by truck or trailer, please ensure to follow the following binding procedure:

1. Lift the brush head to the transport position
2. Use the suggested handling apron to load and unload the machine.
3. Lean the front of the machine closely against the front part of the truck or trailer. When the machine is placed properly, lower down the brush head and turn the key to the close position.
4. Place blocks behind each driving wheel to prevent the machine from sliding.
5. Use the rope to fix the top of the machine to prevent titling. You must install the bracket on the sweeping board of the truck or trailer. For safety: when transporting the machine, please use the suggested handling apron when handling the machine from the truck or trailer and use the rope to fix the machine on the sweeping board.

Machine Storage

1. Please charge the battery before storage. Do not store the battery with the power running out.

2. Drain and flush thoroughly the bottom of the water tank.

3. Store the machine in a dry place and the brush head shall be kept in the rising position.

4. Open the cover of the waste water tank.
   Note : Do not let the machine subject to rain and store it indoors.

5. If the machine is stored in a cold environment, please indeed drain all liquid in the machine.

TROUBLESHOOTING GUIDE

Problem| Reason Solution
---|---

The Machine cannot be operated

| The battery has no power Charge the battery
The batter fails Replace the battery
The battery wiring is loose Fasten the battery wiring
The main fuse blows out Replace the fuse

The brush motor does not work

|

The brush head rises from the ground                              Lower down the brush head

The battery Multimeter is locked and not started                   Charge the battery
The breaker of the brush motor circuit triggers blackout          Reset the button of the breaker of the

brush circuit

The brush (upper/lower) switch fails                                   Please contact the service center
The carbon brush of the motor is worn. Please contact the service center

The vacuum motor does not work

| The squeegee rises from the ground                                Lower the squeegee
The fuse of the vacuum motor blows out                              Replace the fuse
If the vacuum motor or wiring fails Please contact the service center
The carbon brush of the motor is worn                                 Please contact the service center

Little or no water flows out

| The filter or solution pipe of the clean water tank is blocked     Clean the filter of the clean water tank
The speed of the flow control knob is set too low                   Adjust the water control knob
The screw of the control knob is loosened                    Lubricate the knob and then fasten the screw

The wastewater recovery rate is low

|

The waste water tank is full Drain the waste water tank

The water-absorbing adhesive tape is worn                  Replace the water- absorbing adhesive tape
The water suction pipe is blocked                                       Remove the blocked scraps
The sealing strip of the waste water tank is damaged             Replace the sealing stripe
The vacuum motor fails Please contact the service center

The Machine cannot be operated

| The battery has flaws Replace the battery
The battery charging fails Repair or replace the charger

TECHNICAL PARAMETERS

WIRING DIAGRAM/SCHEMATIC

Link to Wiring Schematic PDF file on ONYX Website Support Page: https://www.onyxsolutions.store/support

Commerce Station Dr. Suite 200 Huntersville, NC 28078 704.827.9368

SCAN ME

onyxsolutions.com

References

• onyxsolutions.com
• Home | ONYX Technology Powering A Cleaner Future
• HOME | www.onyxsolutions.com
• SUPPORT | www.onyxsolutions.com

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