INMOTION Controls 1210 Industrial Radio Remote Control User Manual

INMOTION Controls 1210 Industrial Radio Remote Control

Product Information

Specifications

• FCC ID: NCT048L12 CE 0678
• Warranty: 1 year from the date of shipment

Warranty
INMOTION Controls, Inc. guarantees that this product meets its published specification at the time of shipment from the factory. The product is warranted against defects in materials and workmanship for a period of one year from the date of shipment. During the warranty period, INMOTION Controls, Inc. is responsible for necessary repairs, as long as the product can be proved to be defective. Please note that consumable parts and damages caused by misuse, neglect, accident, failure to follow instructions, improper installation, improper maintenance, unauthorized modification, unsuitable operating environment, improper operation, ignorance of environmental specifications, improper software/interfacing, fire, or acts of God are not covered by the warranty.

Operating Precautions

• Read the entire manual before installation.
• Never dismantle equipment by any unauthorized personnel to avoid damage.
• This manual is for reference only; please contact your distributor for further assistance.
• Do not use the equipment in extremely dangerous situations or where damage may result.
• After operating, shut off the main power in the crane and the power to the receiver.
• Place the transmitter safely when not in use to avoid accidental pressing of buttons.
• The crane should be equipped with a main power relay, limit switch, and other required safety devices.
• The ground (GND) of the receiver must be connected with a metal part of the crane to prevent electrical shock.
• Do not use this device during an electrical storm or in high electrical interference conditions.
• Ensure the transmitter batteries are in good condition and the power for the receiver is normal.

Product Usage Instructions

Getting Started
To get started with the 1210 Series Radio Control System, follow these steps:

1. Read the entire manual before installation.
2. Ensure that the equipment has been stringently tested for quality before delivery.
3. Contact your distributor if further assistance is required.

Transmitter LED Indicator
The transmitter is equipped with an LED indicator that provides visual feedback. Please refer to the manual for detailed information on the LED indicator and its various states.

Changing Receiver Input Voltage
If you need to change the receiver input voltage, please follow the instructions provided in the manual. Ensure that you have the necessary tools and knowledge to perform this task safely.

Transmitter Batteries
To change the transmitter batteries, please follow the instructions provided in the manual. Ensure that you use the correct type and size of batteries recommended by the manufacturer.

Changing the Frequency/Frequency Chart
If you need to change the frequency or refer to the frequency chart, please follow the instructions provided in the manual. It is important to select the appropriate frequency for your specific application.

Installation Notes
Before installing the 1210 Series Radio Control System, please read the installation notes provided in the manual. These notes contain important information and guidelines to ensure proper installation.

Receiver Wiring Diagram
To understand the receiver wiring diagram, please refer to the manual. The wiring diagram provides a visual representation of the connections required for the proper functioning of the system.

FAQ

• Q: What is the warranty period for the 1210 Series Radio Control System?
  A: The warranty period for the product is one year from the date of shipment.

• Q: What does the warranty cover?
  A: The warranty covers defects in materials and workmanship. However, it does not cover consumable parts or damages caused by misuse, neglect, accident, failure to follow instructions, improper installation, improper maintenance, unauthorized modification, unsuitable operating environment, improper operation, ignorance of environmental specifications, improper software/interfacing, fire, or acts of God.

• Q: How can I claim warranty service or repair?
  A: If you need warranty service or repair, you must return the product to the INMOTION Controls, Inc. factory. Please note that you are responsible for shipping charges to the factory, while INMOTION Controls, Inc. will pay the return shipping charges.

• Q: Can I use the 1210 Series Radio Control System during an electrical storm?
  A: No, it is not recommended to use the device during an electrical storm or in high electrical interference conditions.

WARRANTY

INMOTION Controls, Inc. guarantees that this product meets its published specification at the time of shipment from the factory. Under proper installation, it should work as expected. However, INMOTION Controls, Inc. does not guarantee that operation of the 1210 Series Radio Control System is error-free or without interruption.
This equipment is warranted against defects in materials and workmanship for a period of one year from the date of shipment. During the warranty period, INMOTION Controls, Inc. is responsible for necessary repairs, as long as the product can be proved to be defective.
For warranty service or repair, this product must be returned to our factory. Customer is responsible for shipping charges to INMOTION Controls, Inc., while INMOTION Controls, Inc. will pay return shipping charges.
This warranty does NOT include consumable parts, such as joystick, batteries, fuses, buttons, and relays or damage from normal wear and tear. Furthermore, this warranty does NOT cover defects caused by misuse, neglect, accident, failure to follow instructions, improper installation, improper or insufficient maintenance, unauthorized modification, unsuitable operating environment, improper operation, ignorance of environmental specifications, improper software/interfacing, fire, or acts of God.

• No other warranty is expressed or implied, except for the above mentioned
• The remedies provided herein are the buyers’ sole and exclusive remedies.
• INMOTION Controls, Inc. shall not be liable for any direct/indirect, special, incidental or consequential damages.

OPERATING PRECAUTIONS

ATTENTION Due to the complex nature of the equipment, it is necessary to read the entire manual before installation.

• Never dismantle equipment by any unauthorized personnel, or equipment may be damaged.
• This Manual is for reference only; please call your distributor if further assistance is required.
• This equipment has been stringently tested for quality before delivery from our factory. However, it must not be used in extremely dangerous situations, or where damage may result.
• After operating, please shut off main power in Crane and the power to Receiver.
• Transmitter should be placed safely when not in use to avoid accidental pressing of buttons.
• The Crane should be equipped with main power Relay, Limit Switch and other required safety devices.
• The GND (ground) of Receiver must be connected with metal part of Crane, or electrical shock will occur.
• Do not use this device during electrical storm, or high electrical interference conditions.
• Ensure Transmitter batteries are in good condition and power for Receiver is normal.
• Installation and maintenance should be done only while the Crane’s main power and Receiver’s power are OFF, to prevent electrical shock.
• Contents of the Manual may be amended by the manufacturer without notice.

PRECAUTIONS

• After Operating Series 1210, please press EMO (Emergency Off) mushroom and turn the keyswitch to the “Off” position and shut off main power in the Crane & Receiver.
• Stop operating when slow-response occurs due to insufficient Transmitter power, beyond the remote control range, or severe interference.
• Remove the batteries when the equipment won’t be used for a long period.
• Operators must be in good health and have good judgment in regards to safety.
• Remote Control operator must have adequate training and related license to avoid danger.
• Series 1210 Transmitter is durable and weather-resistant, but care should be taken not to subject it to severe impact or pressure.
• Series 1210 is suitable for use in diverse industrial environments, and adequate operating and maintenance will extend system’s life.
• Check EMO mushroom and the other security functions of Series 1210 system before daily operation.
• Press EMO mushroom when malfunctions or abnormal conditions occur.
• Operator must be familiar with the following Emergency Procedures before operating.

EMERGENCY PROCEDURES
In case of emergency, please follow the procedure below:

1. Press EMO button and stop operation.
2. Switch the rotary key to “OFF” position and remove it from transmitter unit.
3. Switch off crane main power.
4. Contact an authorized distributor for further assistance.

POWER-ON OPERATIONS
Power-on means that the Main-Relay on the receiver will switch on as soon as the transmitter sends a signal and then the receiver will be on standby for continuous control.
There are 2 options for “Power-On Mode”:

• A. Any pushbutton Power-On Mode

1. Rotate “EMO” mushroom clockwise 45º and pull out.
2. Turn security key clockwise to “ON” position.
3. Press any pushbutton on the transmitter. This will turn on the power as well as execute the function of pushbutton.

• B. “Start” pushbutton Power-On Mode

1. Rotate “EMS” mushroom clockwise 45º and pull out.
2. Turn security key clockwise to “ON” position.
3. Press “Start” pushbutton on the transmitter to turn on power.

SPECIFICATION

General Specification

• ID Code …………………………….. 4.1 Billon
• Channel Space ……………………… 25 KHz
• Hamming Distance …………………. > 4
• Structure ……………………………. Enhanced Glass-Fiber
• Operating Environment …………….. -22°F ~ +167°F
• Operating Distance …………………. Up to 300 Feet

Transmitter

• Power ……………………………. (2) AA Alkaline Batteries
• Emission Power …………………. <10mW
• Dimensions ……………………… 10.79” x 3.03” x 1.65”
• Weight …………………………… 19 oz. (w/ Batteries)

Receiver

• Power ………………………….. 24/48/110/220VAC (±20%)
• Dimensions ……………………. 9.96” x 10.51” x 5.91”
• Weight …………………………. 6.63 lbs.

Overview

Transmitter Overview
Inmotion Series 1210 Transmitter Overview:

1. Antenna
2. Emergency Stop
3. LED Indicator
4. Motion Pushbutton
5. Aux Pushbutton R1-R4
6. F1 Pushbutton
7. Start Pushbutton
8. Bottom Case (Houses Battery Holder)
9. Security Key

Receiver Overview
Inmotion Series 1210 Receiver Overview:

1. Internal Antenna
2. Wiring Diagram
3. 6 foot Cable

GENERAL OPERATION

Getting Started

1. Install 2 new AA-size batteries in the battery holder (make sure batteries are correctly installed according to “Positive” & “Negative”) and then insert into the battery chamber.

2. Insert rotary key into transmitter unit and switch to “ON” position.

3. Press START button to power on the system.
   Note: LED indicator will flash red if this procedure is not followed.

4. Operate the desired function by pressing the appropriate push button.

Follow the procedure below when finished with operation.

1. Press EMO button.
2. Switch the key to the “OFF” position.
3. Remove the key and keep in a safe place.
4. Remove batteries if not to be used for a long period of time.

TRANSMITTER LED INDICATOR

until

old batteries are replaced with fresh batteries.

Red (Low Power)| An EMO signal will be sent to the receiver automatically to turn off receiver. To avoid interruption during operation, check battery power frequently.

RECEIVER VOLTAGE SELECTION

There are two types of power voltages (DC and AC) available for the Series 1210:

1. DC Type:
   • Input Voltage: 12~24 VDC
   • Relay Contact: 10A-36VDC
2. AC Type:
   Three different AC transformers: 48/110/220V, 48/220/380V, 110/220/380V.
   Please disconnect the RX’s power, select the proper voltage and plug in the connector.

Switch the plug to choose the voltage

• TRANSMITTER BATTERIES
  Two AA-size alkaline batteries are required for the transmitter. The LED will flash green when the battery power is sufficient. The LED will flash red when the battery power is low.

  • The operating distance will become shorter and intermittent when the battery is low.
  • Replace with new battery when battery power is low. Do not use rechargeable batteries.

CHANGING THE FREQUENCY

It is easy to change the frequency of the Series 1210 simply by replacing corresponding frequency crystals in both the Transmitter and the Receiver.

Instructions:

1. Pry up the crystal with a flathead screwdriver.
2. Remove the crystal from the system.
3. Use needle nose pliers to straighten both pins of the new crystal.
4. Insert the new crystal vertically into the PC board.
5. Press the new crystal down into the socket.

ATTENTION: The Transmitter frequency will be different from the Receiver frequency. For example, the transmitter crystals are labeled T01 thru T40 and receiver crystals are labeled R01 thru R40.

FREQUENCY CHART

Ch| Freq. MHz| Ch| Freq. MHz| Ch| Freq. MHz| Ch| Freq. MHz
---|---|---|---|---|---|---|---
1| 310.0325| 11| 312.7075| 21| 315.3825| 31| 318.0575
2| 310.3000| 12| 312.9750| 22| 315.6500| 32| 318.3250
3| 310.5675| 13| 313.2425| 23| 315.9175| 33| 318.5925
4| 310.8350| 14| 313.5100| 24| 316.1850| 34| 318.8600
5| 311.1025| 15| 313.7775| 25| 316.4525| 35| 319.1275
6| 311.3700| 16| 314.0450| 26| 316.7200| 36| 319.3950
7| 311.6375| 17| 314.3125| 27| 316.9875| 37| 319.6625
8| 311.9050| 18| 314.5800| 28| 317.2550| 38| 319.9300
9| 312.1725| 19| 314.8475| 29| 317.5225| 39| 320.1975
10| 312.4400| 20| 315.1150| 30| 317.7900| 40| 320.4650

Receiver Wiring Diagram

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