BUCHER automation JetControl 340 Industrial Automation Instructions

June 15, 2024
BUCHER automation

JetControl 340 Industrial Automation

Product Information

Specifications

– Integration of all automation functions

– HMIs Flatpanels IPCs

– Controllers Embedded IPCs Safety controllers

– I/O systems Bus nodes Gateways

– Servo amplifiers

– Servo motors

– 3rd-party controllers

About Bucher Automation AG

Bucher Automation AG is a leading provider of automation
technology for industrial and mobile applications. With decades of
experience and expertise, Bucher Automation AG offers a diverse
range of products and components that meet the highest standards in
automation technology.

Industrial Automation

In the industrial automation sector, Bucher Automation AG
focuses on selected industries, providing tailored solutions to
help customers engineer state-of-the-art machines and facilities.
By leveraging their in-house R&D capacities and production
facilities in Germany, Bucher Automation AG ensures maximum
operational agility. Additionally, their comprehensive range of
Professional Services allows them to meet virtually any customer
request.

Mobile Automation

In the mobile automation sector, Bucher Automation AG
specializes in developing and manufacturing complex and robust
automation strategies for municipal, fire-fighting, and
agricultural vehicles. Their products enable users to control a
wide variety of functions, ensuring the availability and efficiency
of vehicles and implements.

Networking Philosophy

Bucher Automation AG prioritizes seamless integration of all
automation components into the production process. They were the
first company worldwide to implement consistent networking with
Ethernet TCP/IP and common Internet protocols. By delivering
state-of-the-art automation products, Bucher Automation AG helps
customers stay ahead of future production process requirements.

Product Usage Instructions

Controllers

– JetControl 340

– JetControl 350

– JetControl 365 | 365MC

– JetControl 440EXT

– JetControl 960EXT | 965EXT

– JetControl 970MC | 975MC

– JetControl 9xx – Accessories

Safety Controllers

– JetSafeControl 110

– JetSafeControl 110-1-RS

– JetSafeControl 110-2-RS

– JSX1-DIO22

Expansion Modules

– JX3-BN-ETH

– JX3-BN-EC

– JX3-DI16

– JX3-DO16

– JX3-DIO16

– JX3-AI4

– JX3-AO4

– JX3-THI2-RTD

– JX3-THI2-TC

– JX3-DMS2

– JX3-CNT

– JX3-PS1

– JX3-MIX1

– JX3 – Accessories

HMIs | Industrial PCs

– JetView 1004 | 1005 | 1007 | 1010

– JI-FPC2015 | 2022

– JI-PC 602

Servo Amplifier

– JetMove 1005 | 1008

– JetMove 3000 series

– Line reactors for the JetMove-3xxx series

– Line filters for the JetMove-3xxx series

– Brake resistors for the JetMove-3xxx series

– JetMove 200 series

– JetMove 105

– JetMove 108

– Servo amplifier cables

Motion Control eXtended – more than movement

– High-precision movements and control with MCX

– The MCX hardware and software package

Servo Motors

– Motor series JL | JHN | JHQ

Decentralized Drives

– JMXxx-1xxxx

Professional Services

– Your project under focus

Frequently Asked Questions (FAQ)

Q: Are the specifications subject to change?

A: Yes, specifications are subject to change without notice.

Q: Can I use Bucher Automation products with third-party

controllers?

A: Yes, Bucher Automation offers 3rd-party controllers that can
be used with their products.

Q: Are there any accessories available for the JetControl 9xx

series?

A: Yes, there are accessories available for the JetControl 9xx
series. Please refer to the product documentation for more
information.

Q: What industries does Bucher Automation focus on in

industrial automation?

A: Bucher Automation focuses on selected industries in
industrial automation. Please contact their customer support for
specific industry information.

Q: Can Bucher Automation products be used in mobile automation

applications?

A: Yes, Bucher Automation develops and manufactures products for
mobile automation applications, including municipal, fire-fighting,
and agricultural vehicles.

Your partner in industrial automation
Products and Services

Bucher Automation

Contents Industrial Automation catalog

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Content

Software solutions
Automation platform JetSym ­ the programming environment STX ­ the programming language JetViewSoft ­ the design tool JetSafe ­ plays it safe Industry 4.0
Controllers
JetControl 340 JetControl 350 JetControl 365 | 365MC JetControl 440EXT JetControl 960EXT | 965EXT JetControl 970MC | 975MC JetControl 9xx – Accessories
Safety controllers
JetSafeControl 110 JetSafeControl 110-1-RS JetSafeControl 110-2-RS JSX1-DIO22
Expansion modules
JX3-BN-ETH JX3-BN-EC JX3-DI16 JX3-DO16 JX3-DIO16 JX3-AI4 JX3-AO4 JX3-THI2-RTD JX3-THI2-TC JX3-DMS2 JX3-CNT JX3-PS1 JX3-MIX1 JX3 – Accessories

HMIs | Industrial PCs

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JetView 1004 | 1005 | 1007 | 1010

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9

JI-FPC2015 | 2022

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11

JI-PC 602

82

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Servo amplifier

JetMove 1005 | 1008

86

JetMove 3000 series

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Line reactors for the JetMove-3xxx series

90

22

Line filters for the JetMove-3xxx series

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Brake resistors for the JetMove-3xxx series

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JetMove 200 series

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JetMove 105

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JetMove 108

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Servo amplifier cables

100

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Motion Control eXtended – more than movement

High-precision movements and control with MCX

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The MCX hardware and software package

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Servo motors

Motor series JL | JHN | JHQ

114

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Decentralized drives

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JMXxx-1xxxx

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Professional Services

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Your project under focus

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We automate your success.

Specifications are subject to change without notice. Errors and omissions excepted.

Bucher Automation

System landscape Industrial Automation catalog

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Bucher Automation system landscape

Integration of all automation functions

HMIs Flatpanels IPCs
Controllers Embedded IPCs Safety controllers
I/O systems Bus nodes Gateways
Servo amplifiers
Servo motors

3rd-party controllers

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Experience Know-how Made in Germany

For decades, the name Bucher Automation AG has been synonymous with the highest standards in automation technology and used in a wide range of industrial and mobile automation applications.
The company’s products and components stand out thanks to their advanced system integrity and diversity. Leveraging our in-house R&D capacities (hardware and software) and our production facilities in Germany we maximize our operational agility. Complemented by a comprehensive range of Professional Services we are able to put virtually any customer request into practice.
In industrial automation, Bucher Automation AG is focusing on selected industries. Customers benefit from made-to-measure solutions allowing them to engineer state-of-the-art-machines and facilities that will give the edge over market rivals.
In mobile automation, Bucher Automation AG develops and manufactures highly complex and robust automation strategies allowing users to control a wide variety of functions in municipal, fire-fighting, and agricultural vehicles. This way,

our products help sustain the availability of your vehicles and implements.
Radical changes in the industry catalyzed by Industry 4.0 and the IoT call for future-proof solutions. Bucher Automation AG provides you with field-proven and safe systems, and is there for you every step of the way ­ from engineering to commissioning.
The cornerstone of Bucher Automation AG’s product and networking philosophy has always been seamless integration of all automation components into the production process. Bucher Automation AG was the first company worldwide to rely on consistent networking with Ethernet TCP/IP and using common Internet protocols. For many years, we have been delivering tomorrow’s state of the art in today’s automation products to help customers stay on top of future production process requirements.

Bucher Automation AG’s mission statement
Bucher Automation is a leading provider of automation systems. Understanding your application helps us find the best solution in terms of functionality, sustainability and efficiency.

Bucher Automation

Software solutions Industrial Automation catalog

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Software solutions
Bucher Automation’s automation platform offers software modules that are perfectly matched to each other to cover all aspects of an automation project for industrial applications. JetSym is a convenient development environment and STX a very powerful programming language based on the IEC-61131-3 standard. JetViewSoft is the comprehensive design tool for creating modern HMI designs, including support for current touch control concepts. JetSafe is the tool for the graphical programming of monitoring programs and enables easy deployment of secure automation applications up to PLe/EN 13849 | SIL3/EN 61508.

Bucher Automation

Software solutions Industrial Automation catalog

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Automation platform

With increasing digitalization, machine manufacturers must make their equipment more flexible and more productive in order to stay competitive. Powerful engineering software is an essential key to success. Bucher Automation AG’s integrated automation platform facilitates enhanced engineering
throughout all phases of the machine life cycle and helps
reduce cost and effort.

Design & Configuration

Engineering

Virtual commissioning

Commissioning

Bucher Automation automation platform

Production

Support & Optimization

Teamwork in automation
Automation projects are becoming increasingly complex and making good teamwork ever more important. The Bucher Automation toolchain breaks down into JetSym, JetViewSoft and JetSafe, where each tool is optimally geared to the requirements of its user group: Whether engineer, programmer, HMI designer or support staff ­ they work with only the tool that caters to their individual needs and offers access to the operating functions and information relevant to them. The individual tools integrate seamlessly to guarantee secure data exchange.
State-of-the-art, lean GUIs
Users are increasingly demanding high standards in terms of software user- friendliness. Bucher Automation automation platform applications stand out by virtue of their user-friendly GUIs and fully configurable window arrangements allowing different user groups to tailor the look and feel of the software precisely to their individual needs.

No-worry software
Bucher Automation designs and develops the majority of its software applications itself. This enables constant product refinement with short response times. Backed by our central support hotline where experienced application specialists provide assistance, Bucher Automation AG is particularly close to its customers. Many renowned machine manufacturers rely on Bucher Automation software solutions to implement their automation and visualization projects.
Minimal system requirements
The applications of the automation platform are perfectly tuned to one another. This completely eliminates the need for maintaining the interfaces. All tools can also be updated independently of each other ­ without compromising their functionality. Another plus: Bucher Automation applications place minimum requirements on the client hardware.

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JetSym ­ the programming environment

JetSym is Bucher Automation AG’s central programming tool. Beyond providing a capable coding environment, it offers extensive functionalities for configuring, debugging, diagnosing and commissioning a machine.
Version management ­ tool connectivity
JetSym already provides seamless integration with popular version management tools, such as Apache Subversion (SVN), which allows entire automation projects or their individual components to be versioned independently. The current object status is visualized in the project overview.
Powerful debugger
JetSym’s extensive debugging capabilities enhance in-line monitoring of STX projects, making troubleshooting and commissioning easier. The program sequence can be interrupted by setting absolute or conditional breakpoints, and further program execution can be tracked in individual steps. Additionally, the setup window allows you to view and monitor selected symbol values during debugging.
Flexible project configuration
JetSym allows for any number of configurations of the same project to be created. Project configurations differ in the hardware being used and its configuration. In this way, different machine versions can be created and tested, particularly during the commissioning phase of a machine.
Integrated oscilloscope
JetSym’s integrated oscilloscope performs real-time recordings of variable values on the device and displays them as a curve. Several values can be monitored simultaneously. The value curves are superposed to make them visually comparable. An additional trigger functionality allows the value recording to start automatically when certain conditions occur.

Oscilloscope wizard for quick visualization of motion data.

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JetSym ­ the programming environment

Tracing and monitoring
In addition to debugging, JetSym’s tracing and monitoring function offers further assistance in programming and commissioning automation projects. The trace function allows values or individual messages to be output without interrupting the program. Additionally, specific conditions can be defined that trigger the output of a trace message. Further support is provided by JetSym’s built-in monitoring function, which allows function parameters and variable values to be displayed at runtime simply by moving the cursor to the code location to be monitored.
Support for secure coding
JetSym greatly helps programmers in their everyday work. The integrated IntelliSense code editing feature suggests meaningful attributes and methods as you type. Together with AutoComplete, programming speed and accuracy increase. Navigating the code is also simplified by syntax highlighting and marking matching keywords.
Template management
JetSym can safe any automation project as a new template at any time to use as a template for future projects. The template includes not only the program code itself, but also the complete hardware settings, axis configurations, etc. This increases the reusability of projects and project components.

Plug-and-play expansion modules
Using Bucher Automation AG’s perfectly matched hardware and software components, automation projects can be set up quickly and easily. JetSym recognizes newly connected modules immediately, and the basic configuration such as input/output addressing is handled automatically.
The highlights at a glance
­ User-friendly display of all files that are relevant to the project
­ Flexible project configuration ­ Compatibility with version management tools ­ Powerful debugger ­ Extensive tracing and monitoring ­ Integrated oscilloscope ­ Integrated multitasking ­ Assistance with error-free coding ­ Simulator and soft PLC for commissioning without
hardware ­ Connection to Siemens SIMIT for virtual commissioning ­ Support of all major fieldbus systems such as EtherCAT® ­ Plug-and-play expansion modules

Multitasking
For Bucher Automation controllers, multitasking takes place at language level, not within the operating system. This ensures that the tasks’ time response is identical on different controller types. In addition, multitasking simplifies debugging by allowing individual tasks to be stopped or started separately.

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STX ­ the programming language

The STX syntax is based on IEC 61131-3 ST and meets all the requirements of modern programming in the automation environment thanks to numerous extensions. STX is characterized by two key features in program creation:
­ The process-oriented approach makes direct mapping of real facility processes possible ­ The object-oriented approach greatly reduces development and testing time
Process-oriented coding
The majority of programmable logic controllers on the market are cycle oriented. This type of control program would query all values with each program cycle, while STX only once queries the values necessary for the current program step. This results in some crucial differences:

Cyclic programming
The programs are process-oriented, i.e. they run in chronological order.
The order of execution is defined by state changes rather than the order in the program as this is case in traditional programming languages. Extensive functions and loops must be split into tasks to ensure cycle time compliance. Typically, task structuring does not represent the actual processes within the facility/machine.

Procedural programming
The programs are process-oriented, i.e. they run in chronological order.
Task structuring is primarily s based on the processes being currently run within the facility/machine. STX’s WHEN command allows the program to wait for feedback from various events within a task. Extensive functions and loops can be implemented exactly where they are required.

Loop coding requires specially trained PLC programmers. In contrast, process- oriented coding can be learned very easily and quickly by mechanical engineers. Another benefit: The structure of the programs is aligned to that of modern high-level languages.

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Sample program: Traffic light control application programmed with loop coding of a state machine (left) in comparison with process-oriented programming of Bucher Automation (right).
Object orientation
As automation programs are becoming increasingly powerful as part of Industry 4.0, they are also becoming more complex. The STX programming language, with its consistent object-oriented programming approach, allows you to build programs modularly, making the program code much more flexible compared to adaptations and extensions. Thanks to clearly defined interfaces between the code blocks, individual blocks can be modified or replaced at any time without risking undesirable side effects. This helps reduce both development and testing times significantly.
Based on modern high-level languages
The Structured Text programming language standardized in IEC-61131-3, forms the basis for STX, but the scope of the language has been significantly expanded. For example, objects and their properties can be conveniently addressed via dot notation. This improves the readability of the program code. STX also offers powerful commands for arithmetic, axis handling and user guidance. Integrated functions for character string processing and file operations further simplify controller programming.

Motion control
Seamless integration of motion control significantly reduces the effort involved in programming axis movements. With STX, even complex movement patterns, required for example for cam disks and SCARA robots, can be implemented easily with just a few program commands. Creating and testing programs for complex machinery becomes possible within a very short period of time.
Predefined code libraries
STX comes with predefined code libraries for different industry segments that include the most important basic functions and behaviors of a machine type. Companies relying on Bucher Automation technology no longer need to start existing automation projects from scratch, but from an intelligently programmed code base requiring nothing but customization to individual demands.
Minimal system requirements
Application programming with STX distinguishes itself by virtue of low memory and load time requirements. Compared to other system manufacturers’ projects, Bucher Automation AG’s projects take up a mere fraction of the free memory on the hard disk. Even complex projects load within a few seconds and the user can resume programming immediately.

Sample program: Programming a circular motion on two axes in just a few lines thanks to motion control.

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Software solutions Industrial Automation catalog

JetViewSoft ­ the design tool

JetViewSoft is the design tool for state-of-the-art, professional HMI process visualization. The editor stands out thanks to its high performance and functionality, without compromising user friendliness. Combined with JetViewSoft’s object-oriented approach, even extensive visualization projects can be implemented simply and efficiently.
Object-oriented and efficient
The object-oriented approach of JetViewSoft makes generating screens a lot easier. Once an object such as a button was defined there is no limit to reusing it again. Making changes to an object property automatically takes effect wherever this object has been applied. Various visualization objects can be dynamically displayed or exchanged during runtime in the control program by means of pointers.

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Configuring rather than programming GUIs
JetViewSoft comes with a full set of graphical objects such as buttons, sliders and tachometers to be easily dragged and dropped into place on a visualization device. All properties of an object can be displayed and configured centrally via a property grid. This allows you to implement even complex visualization tasks swiftly and efficiently without requiring previous knowledge.
Vector graphics platform
JetViewSoft uses vector graphics to allow for complete and lossless scalability of all objects (except for bitmap graphics). Thus, projects or parts thereof initially designed with a resolution of a specific target device can be used on displays with a different resolution without for loss.

Internationalization made easy
JetViewSoft allows multiple languages to be integrated, maintained and translated very easily and conveniently. For this purpose, the tags of the different languages can be managed on a clearly structured user interface. Language tags lists can be exported and imported in CSV format to facilitate working with translation agencies.
Dynamic IOs
Using dynamic IOs, graphical objects of the HMI can be updated at runtime without even writing a single line of program code. JetViewSoft continually polls the corresponding values from the controller and updates the visualization accordingly.

SVG import
JetViewSoft supports the SVG graphics format. Cumbersome conversion of CAD drawings into bitmap format is therefore a thing of the past. In addition, the foreground and background colors of SVG objects can be overridden directly from within JetViewSoft. This allows for different colors, for example of warning or error icons, to be assigned directly and in turn substantially minimizes the effort placed on the graphic department since icons only need to be provided and imported in one single color variant.

Built-in macro language
To handle simple processes, JetViewSoft offers customizable macro functions. More complex processes, calculations or programming of special functions can also be carried out with the integrated STX interpreter. The corresponding program code is implemented JetSym using STX.

JetViewSoft editor showing the object properties of a text label.

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Graphics library with frequently used objects.
Object library
Individually created visualization objects (e.g. bar graphs) can be stored in the JetViewSoft object library at any time, making them available as a template for further visualization projects in the future. The library objects can be deployed globally or across individual projects.
Predefined icon libraries
Certain visualization functions, such as the navigation between different masks, typically use the same icons. In JetViewSoft, many of these icons are already available as predefined standard icons in SVG format and can be used immediately. JetViewSoft offers an optional set of icons visualizing the most important machine processes of specific industry segments. This greatly reduces the time required for the engineering of visualization projects.
Alarm service
JetViewSoft already comes with a range of predefined key functions for alarm handling. A set of rules allows for convenient and flexible definition of warning or alarm conditions. If a condition occurs, the corresponding warning or alarm message is automatically output on the HMI.

Integrated access management
Integrated access management ensures only authorized users can access certain control functions. To do this, JetViewSoft provides a user interface where different users, passwords and authorization levels can be managed. Each interaction object within the visualization can be individually assigned to a particular authorization level, thus for example the basic configuration of a machine will be accessible only to a certain group of users.
Simulation feature
The appearance and behavior of a visualization can be tested early in the project phase with a simulator available in JetViewSoft. This feature is particularly valuable where a visualization project is about to start without the display hardware being available yet.

Highlights
­ End-to-end object orientation ­ Configuring rather than programming ­ Supports vector graphics and SVG objects ­ Built-in macro language ­ Internationalization made easy ­ Object library with predefined set of icons ­ Dynamic IOs ­ Access management
­ Alarm service
­ Simulation feature

State-of-the-art HMI GUIs and control concepts
JetViewSoft’s extensive capabilities enable state-of-the-art HMI designs to be created. The user experience of industrial HMIs has reached a new level with JetViewSoft’s built-in support for many touch gestures.

Simulation of visualization with real-time data.

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Software solutions Industrial Automation catalog

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JetSafe ­ plays it safe

JetSafe is the tool of choice when it comes to creating safety-compliant control programs meeting the PLe/EN 13849 | SIL3/EN 61508 levels. JetSafe is perfectly matched to Bucher Automation safety controllers.
Predefined devices and sensors
All major control devices and sensors used in safety technology, such as light curtains, door contacts, or emergency stop devices are already preconfigured in JetSafe and can be selected by clicking the corresponding icon. In the terminal diagram, these elements are automatically linked with the module they are connected to physically. True to the “configuring rather than programming” maxim, creating a program for a safety controller is very simple.
Wiring diagram
Once the safety controller, sensors and actuators have been configured, the wiring diagram is created automatically.

Sequential function chart
Monitoring features are linked using logic operations. JetSafe monitors the speed, acceleration and position of several axes in relation to one another. The documentation of all monitoring tasks can be set up individually.
Encoder configuration
Reliable recordings of speed or position information of axes bundled into a group requires one or several sensors. For this purpose, a menu exists where you can conveniently configure the sensors and enter their technical parameters. This way, you can easily verify whether input data are correct without any previous knowledge.
Building blocks
A library holds previously tested function modules to choose from. But you can also define your own modules, protect them or save them to the library for reuse.

Module management and device assignment
JetSafe’s straightforward user interface makes it particularly easy to assign the individual modules (IOs and axis monitors) to the sensors and functions of the machine while taking into consideration the required performance level.

Monitoring features
A comprehensive range of motion monitoring features is
available, including speed, standstill, range, and direction. These functions can directly be parameterized depending on the respective context.

Example of a wiring plan with JetSafe.

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Industry 4.0

Bucher Automation AG’s automation platform and the JetControl family of control systems make for safe stepping stones for any company entering into the world of Industry 4.0 thanks to safe communication connections integrated into the basic system functions of the JetControl firmware. The software also provides a full range of functions for analyzing, evaluating and visualizing controller data.

Use of open standards
The latest generation of Bucher Automation controllers and HMI displays features MQTT and OPC UA, two of the most important standard protocols when it comes to implementing
IoT solutions. These two protocols allow for multisupplier data and information interchange from shop floor to production planning level.

Communication without gateways
Many production facilities make use of gateways for transferring data from controllers to the cloud. Technology by Bucher Automation AG is designed to transfer production and process data directly to the cloud without requiring additional hardware. Pre-processing of data such as averaging, projection of trends, etc. can be carried out in the STX program reducing the volume of the data packets to be transmitted. Another advantage of eliminating gateways: Reduced costs and servicing effort.

Safety
Production data are among the most sensitive business data. As networking intensifies, not only between machines, but also between production sites all around the world, secure transfer of data is playing an increasingly important role. At Bucher Automation AG’, we apply recognized security standards with secure authentication of communication
partners, and secure transfer of data thanks to end-to-end encryption to ensure maximum data security.

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Controllers
Controllers of the JetControl family come in all performance classes ­ from micro-controllers to high-performance, high-end controllers engineered to handle complex motion control tasks.
What sets the JetControl family apart:
­ Seamless integration of axis control, making even complex axis motions very easy to program
­ Multitasking operating system ­ Commissioning and programming in STX ­ a high-level
language meeting IEC-61131-3 requirements ­ Advanced system scalability and flexibility thanks to a
host of interfaces ­ Optional integrated web server, supporting email and
text messaging from within the application program

Bucher Automation

Control systems Industrial Automation catalog

JetControl 340

Description
JetControl 340 is the perfect entry-level solution for basic automation tasks and offers ease of operation. It is most suitable for applications that do not involve computationally expensive processes.
Product features
­ 1 MB STX program/data memory ­ 2,000 non-volatile registers ­ 1 Ethernet port with integrated switch ­ 1 CAN interface ­ 1 serial port ­ Programming in STX ­ a high-level language according
to IEC-61131-3 ­ File system for data storage ­ Easy servicing thanks to plug- in terminals and modular
design
Options
­ Number of axes (0, 3) ­ SD memory card slot (-SD) ­ Web and email function (-W) ­ Modbus TCP (-M) ­ 1 CAN interface

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Display JV-1xxx

Controller JC-340 Peripheral devices JX3-I/O modules (1)

Ethernet TCP/IP

1

2

3

4

5

6

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8

Ethernet switch

Ethernet bus node JX3-BN-ETH (3,4)

JX2 system bus

Servo amplifier JM-200-ETH (2) )
Servo amplifier JM-100 or -200 (2)
)
(1) up to 16 JX3-IO modules directly connected to a JetControl 300/400 (2) up to 3 JM-100/200 servo amplifiers ) (3) up to 199 JX-BN-ETH ) (4) up to 16 JX3-IO modules per JX3-BN-ETH bus node *) The total number of axes must not exceed the maximum number of axes which can be connected to the controller. **) The total number of modules connected to JX3-BN-ETH and JM-200-ETH must not exceed 199.

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JetControl 340

Technical specifications
Non-volatile memory (NVRAM)
STX program/data memory (SDRAM) Flash drive Number of expansion modules Number of axes (PtP) Number of axes (MCX) (motion control/path control) Ports and interfaces
SD memory card slot Expansion options Real-time clock Web server, email feature Modbus TCP Rated input voltage Input current Dimensions (H x D x W) Degree of protection Operating temperature Storage temperature Humidity

8,000 bytes (80,000 with -SD option) 2,000 registers (20,000 with -SD option) 1 MB 4 MB 16 max. (supports remote expansion modules) 0 (JC-340-0) or 3 (JC-340-3) 0 1 serial port (RS232/422/485) 1 JX2 system bus port (CAN) 2 Ethernet ports (with integrated switch) Option JX3, JX2 Yes Option Option DC 24 V (-15 % … +20 %) 1.2 A 131 x 100 x 50 mm IP20 0 … +50 °C -40 … +70 °C 5 % … 95 %, non-condensing

Ordering information
Item no. 10000651 10000706 10001614 10001012 10000703 10000808 10000729 10000652 10000704 10000653 10000746 10001010 10000748 10000713 10000710 10000709

Designation
JC-340-0 JC-340-0-M JC-340-0-M-SD JC-340-0-M-SD-W JC-340-0-SD JC-340-0-SD-W JC-340-0-W
JC-340-1 JC-340-1-SD
JC-340-3 JC-340-3-M JC-340-3-M-SD JC-340-3-M-SD-W JC-340-3-SD JC-340-3-SD-W JC-340-3-W

Description
Axes: 0 Axes: 0; Modbus/TCP Axes: 0; Modbus/TCP; SD card slot; 18,000 non- volatile registers Axes: 0; Modbus/TCP; SD card slot; 18,000 non-volatile registers;Web server, email Axes: 0; SD card slot; 18,000 non-volatile registers Axes: 0; SD card slot; 18,000 non-volatile registers; Web server, email Axes: 0; Web server, email
Axes: 1 Axes: 1; SD card slot; 18,000 non-volatile registers
Axes: 3 Axes: 3; Modbus/TCP Axes: 3; Modbus/TCP; SD card slot; 18,000 non- volatile registers Axes: 3; Modbus/TCP; SD card slot; 18,000 non-volatile registers;Web server, email Axes: 3; SD card slot; 18,000 non-volatile registers Axes: 3; SD card slot; 18,000 non-volatile registers; Web server, email Axes: 3; Web server, email

Bucher Automation

Control systems Industrial Automation catalog

JetControl 350

Description
JetControl 350 blends functionality with decent performance. Thus, it is well equipped for a variety of applications.
Product features
­ Supports up to 8 servo axes (PtP) ­ 2 MB STX program/data memory ­ 30,000 non-volatile registers ­ 1 Ethernet port with integrated switch ­ SD slot for additional memory capacity ­ Modbus TCP ­ 1 CAN interface ­ 1 serial port ­ Programming in STX ­ a high-level language according
to IEC-61131-3 ­ File system for data storage ­ Easy servicing thanks to plug- in terminals and modular
design
Options
­ Number of axes (4, 6, 8) ­ Web and email function (-W)

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Display JV-1xxx

Controller JC-350 Peripheral devices JX3-I/O modules (1)

Ethernet TCP/IP

1

2

3

4

5

6

7

8

Ethernet switch

Ethernet bus node JX3-BN-ETH (3,4)

JX2 system bus

Servo amplifier JM-200-ETH (2) )
Servo amplifier JM-100 or -200 (2)
)
(1) up to 16 JX3-IO modules directly connected to a JetControl 300/400 (2) up to 8 servo amplifiers ) (3) up to 199 JX-BN-ETH ) (4) up to 16 JX3-IO modules per JX3-BN-ETH bus node *) The total number of axes must not exceed the maximum number of axes which can be connected to the controller. **) The total number of modules connected to JX3-BN-ETH and JM-200-ETH must not exceed 199.

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JetControl 350

Technical specifications
Non-volatile memory (NVRAM) STX program/data memory (SDRAM) Flash drive Number of expansion modules Number of axes (PtP) Number of axes (MCX) (motion control/path control) Ports and interfaces
SD memory card slot Expansion options Real-time clock Web server, email feature Modbus TCP Rated input voltage Input current Dimensions (H x D x W) Degree of protection Operating temperature Storage temperature Humidity

120,000 bytes (30,000 registers) 2 MB 4 MB 16 max. (supports remote expansion modules) 4 (JC-350-4), 6 (JC-350-6) or 8 (JC-350-8) 0 1 serial port (RS232/422/485) 1 JX2 system bus port (CAN) 2 Ethernet ports (with integrated switch) Yes JX3, JX2 Yes Option Yes DC 24 V (-15 % … +20 %) 1.5 A 131 x 100 x 50 mm IP20 0 … +50 °C -40 … +70 °C 5 % … 95 %, non-condensing

Ordering information
Item no. 10000654 10000774 10000861 10000873 10000655 10000684

Designation
JC-350-4 JC-350-4-W
JC-350-6 JC-350-6-W
JC-350-8 JC-350-8-W

Description
Axes: 4 Axes: 4; Web server, email
Axes: 6 Axes: 6; Web server, email
Axes: 8 Axes: 8; Web server, email

Bucher Automation

Control systems Industrial Automation catalog

JetControl 365 | 365MC

Description
JetControl 365 delivers superior performance packed into compact geometries. It is designed to handle computationally expensive, large applications. JetControl 365MC is perfect for getting started with the motion control (MC) functionality. It allows for the programming of axis groups and complex path control applications.
Product features
­ Up to 16 PtP servo axes via CAN ­ Unlimited number of axes via Ethernet
(JetMove 200-ETH) ­ Motion control/path control of up to 12 axes
(JetControl 365MC) ­ 24 MB STX program/data memory ­ 60,000 non-volatile registers ­ 1 Ethernet port with integrated switch ­ SD slot for additional memory capacity ­ Modbus TCP ­ Integrated web and email server
Options
­ Number of axes (0, 4, 8, 16) ­ Number of axes, MC model variant (4, 6, 8, 12) ­ Additional memory (120,000 non-volatile registers) (-R)

30

31

Display JV-1xxx

Controller JC-365 | 365MC Peripheral devices JX3-IO-Module (1)

Ethernet TCP/IP

1

2

3

4

5

6

7

8

Ethernet switch

Ethernet bus node JX3-BN-ETH (4,5)

CAN

JX2 system bus

Servo amplifier JM-200-ETH (3) *)

Servo amplifier JM-100 or -200 (2) *)

CANopen®

(1) up to 16 JX3-IO modules directly connected to a JetControl 300/400 (2) up to 16 servo amplifiers in PtP mode, up to 12 servo amplifiers in MC mode ) (3) up to 199 servo amplifiers JM-200-ETH in PtP mode, maximum 12 in MC mode ) (4) up to 199 JX-BN-ETH *) (5) up to 16 JX3-IO modules per JX3-BN-ETH bus node
) The total number of axes must not exceed the maximum number of axes which can be connected to the controller. Mixed operation of MC axes via Ethernet and JX2 system bus is not possible.
**) The total number of modules connected to JX3-BN-ETH and JM-200-ETH must not exceed 199.

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Control systems Industrial Automation catalog

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33

JetControl 365 | 365MC

Technical specifications
Non-volatile memory (NVRAM)
STX program/data memory (SDRAM) Flash drive Number of expansion modules Number of axes (PtP)
Number of axes (MCX) (motion control/path control)
Ports and interfaces
SD memory card slot Expansion options Real-time clock Web server, email feature Modbus TCP Rated input voltage Input current Additional memory (option) Dimensions (H x D x W) Degree of protection Operating temperature Storage temperature Humidity

240,000 bytes (480,000 with -R option) (60,000 registers (120,000 with -R option) 24 MB 24 MB 16 max. (supports remote expansion modules) 0 (JC-365-0), 4 (JC-365-4), 8 (JC-365-8), no limitations (JC-365) 16 axes max. on the CAN bus 4 (JC-365MC-4), 8 (JC-365MC-8), 12(JC-365MC) 6 axes max. on the CAN bus 1 serial port (RS232/422/485) 1 JX2 system bus port (CAN) 1 CANopen STX-API 2 Ethernet ports (with integrated switch) Yes JX3, JX2, CANopen Yes Yes Yes DC 24 V (-15 % … +20 %) 1.5 A 120,000 non-volatile registers (total) 131 x 100 x 50 mm IP20 0 … +50 °C -40 … +70 °C 5 % … 95 %, non-condensing

Ordering information

Item no. 10001329 10001229 10001330 10001473 10001331 10001333 10001334 10001335 10001336 10001230 10001337 10001338 10001339

Designation

Description

JC-365 (16 axes)

Axes: unlimited (max. 16 connected to CAN)

JC-365-R (16 axes)

Axes: unlimited (max. 16 connected to CAN); 120,000 non-volatile registers

JC-365-0

Axes: 0

JC-365-0-R

Axes: 0; 120,000 non-volatile registers

JC-365-4

Axes: 4

JC-365-4-R

Axes: 4; 120,000 non-volatile registers

JC-365-8

Axes: 8;

JC-365-8-R

Axes: 8; 120,000 non-volatile registers

JC-365MC (12 MC axes)

Axes with motion control: 12; PtP axes: unlimited (max. 16 connected to CAN)

JC-365MC-R (12 MC axes) Axes with motion control: 12; PtP axes: unlimited (max. 16 connected to CAN); 120,000 non-volatile registers

JC-365MC-4

Axes with motion control: 4

JC-365MC-8

Axes with motion control: 8

JC-365MC-8-R

Axes with motion control: 8; 120,000 non-volatile registers

Bucher Automation

Control systems Industrial Automation catalog

JetControl 440EXT

Description
The JetControl 440EXT controller is maximum performance packed into minimum space. It is designed to handle computationally expensive, large applications. In combination with JetMove 1000/2000/3000 servo amplifiers, it helps you getting started with the motion control functionality. It allows for easy programming of axis groups and complex path control applications. Thanks to the option model, users are flexible to extend the range of functions even at a later date.
Product features
­ Supports up to 24 servo axes ­ Up to 256 local I/Os (allows for expansion to

65,000
decentralized I/Os) ­ 32 MB STX program/data memory ­ 480,000 bytes of non- volatile memory ­ 1 x Ethernet port with integrated switch ­ EtherCAT® (option) ­ 2 x CANopen ­ 1 x serial interface ­ 1 x USB 2.0 (for storage media) ­ Web server ­ Email client (option) ­ Modbus TCP (option) ­ OPC UA server (option) ­ MQTT (option) ­ Programming in STX ­ a high-level language according
to IEC-61131-3 ­ Multitasking ­ File handling ­ String processing

34

35

Display JV-1xxx

Controller JC-440EXT Peripheral devices JX3-I/O modules (1)

Ethernet TCP/IP

1

2

3

4

5

6

7

8

Ethernet switch

EtherCAT®

Ethernet bus node JX3-BN-ETH (3,4)

2x CAN

CANopen®devices

Servo amplifier JM-1000/3000 (2)

EtherCAT® bus node JX3-BN-EC (5,6)
(1) up to 16 JX3-IO modules directly connected to a JetControl 300/400 (2) up to 24 JM-1000/3000 servo amplifiers (3) up to 199 JX3-BN-ETH (4) up to 16 JX3-IO modules per JX3-BN-ETH bus node (5) up to 99 JX3-BN-EC (6) up to 32 JX3-IO modules can be connected (depending on module type) (The maximum number of nodes on the EtherCAT® system bus is limited to 127)

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Control systems Industrial Automation catalog

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37

Technical specifications
Non-volatile memory (NVRAM) STX program/data memory (SDRAM) Flash drive
Number of expansion modules Number of axes (MCX) (motion control/path control) Ports and interfaces
Expansion options Real-time clock Modbus TCP Rated input voltage Input current Dimensions (H x D x W) Degree of protection Operating temperature Storage temperature Humidity

480,000 bytes (120,000 registers) 32 MB 32 MB 16 JX3 local expansion modules (remote expansion modules are supported) 24 max. 1 serial port (RS232/422/485) 1 EtherCAT® (option) 2 CANopen 2 Ethernet ports (with integrated switch) JX3-IO modules, JM-1000/2000/3000, JCF4 options Yes
Option DC 24 V (-15 % … +20 %) 2.3 A with DC 24 V approx. 131 x 100 x 75 mm IP20
0 … +50 °C -40 … +70 °C 5 % … 95 %, non-condensing

Ordering information

Item no. 10001752 10001744 10001751 10001748 10001753 10001747 10001746 10001750 10001741 10001743 10001757 10001742

Designation
JCF4-CETH(PRIM) JCF4-C_ETHERCAT_MASTER
JCF4-C_FTP_CLIENT JCF4-C_MODBUS/TCP
JCF4-C_MQTT JCF4-C_OPCUA_SERVER JCF4-C_OPCUA_CLIENT
JCF4-C_SMTP JCF4-M_AX
JCF4-M_PATH JCF4-M_SV1
JCF4-M_TECHNO

Description
User-programmable Ethernet function EtherCAT master (BN-EC, JM)
FTP client file dispatch from STX MODBUS/TCP client+server MQTT client OPC UA server OPC UA client
SMTP client (email messaging) 1 physical axis (incl. PtP function)
MCX path groups Software-based positioning function 16 axes via JX3-IO modules
MCX technology groups

Note All options are available as retrofit. When ordering as retrofit, specify the serial number of the JC-440EXT. The options will be activated by installing a license file.

Configuration example
Your application has 4 axes (JM-1000 or JM-3000 servo amplifier). It requires motion control for technology functions (e.g. the cam disk) and you want to make operating data available to other devices via OPC UA.
Required system components:

1 x 10001740 ­ JC-440EXT 1 x 10001744 ­ JCF4-C_ETHERCAT_MASTER 1 x 10001742 ­ JCF4-M_TECHNO 4 x 10001741 ­ JCF4-M_AX 1 x 10001747 ­ JCF4-C_OPCUA_SERVER

Configuration aid
The JCF License Configurator supports you with configuring the options for the JC-440EXT.

Bucher Automation

Control systems Industrial Automation catalog

38

JetControl 960EXT | 965EXT

Product features
­ Intel® i5 processor
­ 3 x Ethernet (JetControl 960EXT) ­ 2 x Ethernet + 1 x EtherCAT® (JetControl 965EXT) ­ 4 x USB ­ AutoCopy function
­ Licensing scheme for flexible and easy extension with software options
­ Up to 128 MCX axes ­ 2 optional PCI express slots

Description
The high-performance JetControl 960EXT | 965EXT control systems are most suitable for applications requiring substantial computing power along with comprehensive motion control and control functions.

It comes with a built-in NVRAM for non-volatile program variables, and an SSD card for user application data making an additional flash memory card redundant.

Ordering information
Item no. 10002329 10002330 10002331 10002332

Designation JC-960EXT JC-965EXT
JC-960EXT-E03-2 JC-965EXT-E03-2

Description
JC-960EXT, 0 PCIe slots, JCF9 extension options available JC-965EXT, 0 PCIe slots, EtherCAT®, JCF9 extension options available
JC-960EXT, 2 free PCIe slots, JCF9 extension options available JC-965EXT, 2 free PCIe slots, EtherCAT®, JCF9 extension options available

Software options
Item no. 10002340 10002342 10002345 10002346 10002347 10002348 10002349 10002352 10002353 10002355 10002354

Designation
JCF9-CETH(PRIM) JCF9-C_FTP_CLIENT JCF9-C_MODBUS/TCP
JCF9-C_MQTT JCF9-C_OPCUA_CLIENT JCF9-C_OPCUA_SERVER
JCF9-C_SMTP JCF9-M_AX
JCF9-M_PATH JCF9-M_TECHNO
JCF9-M_SV1

Description
User-programmable Ethernet function in STX FTP client file dispatch via STX MODBUS/TCP client & server MQTT client OPC UA client OPC UA server SMTP client (sending emails) 1 physical MCX axis MCX path groups MCX technology groups
Software-based easy positioning function for 16 axes via JX3-IO modules

Note The License Configurator helps you manage the software options. Software options are available as retrofit.

39

Controller JC-960EXT with 2x PCIe (E03/04)
JX2 system bus (1)

Display JV-1xxx

Controller JC-965EXT

Ethernet TCP/IP

Ethernet TCP/IP

EtherCAT® Ethernet switch

1

2

3

4

5

6

7

8

Servo amplifier JM-100/200 (2)

EtherCAT® bus node JX3-BN-EC + JX3-I/Os (1,2)

Ethernet bus node JX3-BN-ETH + JX3-I/Os (3,4)

Servo amplifier JM-200-ETH (5)

Servo amplifier JM-1000/3000 (3)

(1) Requires JI-PCIE-E01/2/3 or /4 (2) max. 15 servo amplifiers per JX2 system bus ) (3) max. 199 JX-BN-ETH bus nodes ) (4) max. 16 JX3-IO modules per JX3-ETH bus node (5) max. 199 servo amplifiers ) ) max. 6 MC axes per JX2 bus, max. 3 JX2 system buses
with MC axes => max. 18 MC axes on the JX2 system bus ) he ovarall count of JX3-BN-ETH and JM-200-ETH must no
exceed 199 nodes
) of which max. 128 MC axes

3rd-party EtherCAT® modules (4)
(1) max. 99 JX3-BN-EC modules (2) max. 32 JX3-IO modules per JX3-BN-EC bus node (3) max. 128 servo amplifiers JM-1000/3000 (4) JetSym V 6.0 and higher A maximum of 256 devices can be connected to the EtherCAT® system bus

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Control systems Industrial Automation catalog

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41

Technical specifications ­ JC-960EXT / JC-960EXT-E03-2

Non-volatile memory (NVRAM) STX program/data memory (SDRAM) Flash drive for application memory Local expansion modules License scheme for software options (JCF9-) Motion API Max. (MXC) axis count (1 JCF9-M_AX license per MCX axis)
Max. PtP axis count (PtP axes do not require JCF9-M_AX licenses)
Ports and interfaces
Remote expansion options
Real-time clock Rated input voltage Input current Dimensions (H x D x W) Weight Degree of protection Operating temperature Storage temperature Humidity

480,000 bytes (120,000 registers) 64 MB 64 MB 2 x JI-PCIE-Exx (only -E03-2) Yes V 1.x Ethernet: 128 JX6-SB-I: 18 (Mixed operation not permissible) Ethernet: 199 JX6-SB-I: 60 3 x Ethernet 4 x USB 2.0/ 3.0 for storage media JX3-IO modules via JX3-BN-ETH JM-100/ 200 servo amplifier Yes (50-day buffer at 25 °C ambient temperature) DC 24 V (-15 % … +20 %) 1.5 A with DC 24 V 0 slots: 290 x 222 x 115 mm; 2 slots: 305 x 222 x 155 mm 0 slots: 3.8 kg; 2 slots: 4.75 kg IP20 0 … +50 °C -40 … +70 °C 5 % … 93 %, non-condensing

Technical specifications ­ JC-965EXT / JC-965EXT-E03-2

Non-volatile memory (NVRAM) STX program/data memory (SDRAM) Flash drive for application memory Local expansion modules License scheme for software options (JCF9-) Motion API Max. (MXC) axis count (1 JCF9-M_AX license per MCX axis)
Max. PtP axis count (PtP axes do not require JCF9-M_AX licenses) Ports and interfaces
Remote expansion options
Real-time clock Rated input voltage Input current Dimensions (H x D x W) Weight Degree of protection Operating temperature Storage temperature Humidity

480,000 bytes (120,000 registers) 64 MB 64 MB 2 x JI-PCIE-Exx (only -E03-2) Yes V 2.x EtherCAT®: 128 Ethernet: JX6-SB-I: 2 x Ethernet EtherCAT® master 4 x USB 2.0/ 3.0 for storage media JX3-IO module via JX3-BN-ETH and/or JX3-BN-EC JM-1000/3000 servo amplifier Yes (50-day buffer at 25 °C ambient temperature) DC 24 V (-15 % … +20 %) 1.5 A with DC 24 V 0 slots: 290 x 222 x 115 mm; 2 slots: 305 x 222 x 155 mm 0 slots: 3.8 kg; 2 slots: 4.75 kg IP20 0 … +50 °C -40 … +70 °C 5 % … 93 %, non-condensing

Bucher Automation

Control systems Industrial Automation catalog

42

JetControl 970MC | 975MC

Product features
­ Intel® i5 processor, dual-core ­ Windows and hard realtime combined in a single piece
of hardware
­ Advanced stability thanks to Hypervisor technology ­ EtherCAT® (JetControl 975MC) ­ 2 x PCIexpress (only JC-970) ­ USB ­ 2 x Ethernet ­ SD card ­ DisplayPortTM ­ AutoCopy function

Description
The high-performance JetControl 970MC | 975MC models are most suitable for applications requiring maximum computing power in combination with comprehensive motion control and PC functions.

Options
­ 2 x JI-PCIE-Exx (JC-970MC only) (see JetControl 9xx accessories)

Blending control and visualization tasks into one device reduces the number of components in the control cabinet. Hypervisor technology keeps the applied operating systems strictly separated. The controllers come with NVRAM and flash memories for non-volatile data dispensing with extra costs for additional flash cards.

Ordering information
Item no. 10000741 10001699

Designation JC-970MC JC-975MC

Description Axes with motion control: 64 Axes with motion control: 64; EtherCAT® system bus

43

Display JV-1xxx

Controller JC-975MC

Controller JC-970MC

Ethernet TCP/IP

Incremental encoder / SSI (4)
16 local I/Os (4)

Ethernet switch

EtherCAT®

1

2

3

4

5

6

7

8

Lorem ipsum
Servo amplifier JM-200-ETH (3)

Ethernet bus node JX3-BN-ETH + JX3-I/Os (1,2)

(1) up to 199 JX3-BN-ETH. ) (2) up to 16 JX3-IO modules per JX3-ETH bus node (3) up to 64 JM-100/200 servo amplifiers ) (4) via JI-PCIE-Exx add-on cards (5) up to 99 JX3-BN-EC (6) up to 32 JX3-IO modules can be connected (depending on module type) (7) up to 64 servo amplifiers (The maximum number of nodes on the EtherCAT® system bus is limited to 127.) *) The total number of JX3-BN-ETH and JM-200-ETH must not exceed 199.

Servo amplifier JM-1000/3000 (7)

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Technical specifications ­ JC-970MC / JC-975MC
Processor Non-volatile memory (NVRAM) STX program/data memory (SDRAM) Flash drive Local expansion modules Number of axes (PtP) Number of axes (MCX) (motion control/path control) Interfaces for use by JetControl
Windows-accessible interfaces
Expansion options
Real-time clock Web server, email feature Modbus TCP Rated input voltage Input current Dimensions (H x D x W) Degree of protection Operating temperature Storage temperature Humidity

Intel® i5 dual-core 1.6 GHz 480,000 bytes (120,000 registers) 64 MB 32 MB 2x (JI-PCIE-xxx via PCI Express) 64 64 1 x Ethernet TCP/IP 1 x USB 2.0 (for storage media) 1 x EtherCAT® (JetControl 975MC) 1 x Ethernet TCP/IP 2 x USB 3.0 1x RS-232 1 x DisplayPortTM 1 x SD card JX3 (BN-ETH, BN-EC (JC-975MC)), JI-PCIE; JM-1000/3000 (JC-975MC), JM-100/200 (JC-970MC) Yes Yes Yes DC 24 V (-15 % … +20 %) 5 A max. with DC 24 V 310 x 210 x 155 mm IP20 0 … +50 °C -40 °C … +70 °C 5 % … 95 %, non-condensing

Bucher Automation

Control systems Industrial Automation catalog

JetControl 9xx – Accessories

JC-970MC-E03-2 JC-975MC-E03-2 JC-960EXT-E03-2 JC-965EXT-E03-2
Expansion slots for 2 JI-PCI-xxx max.

46

47

Technical specifications

JI-PCIE-E01 JI-PCIE-E02 JI-PCIE-E03
JI-PCIE-E04
JI-PCIE-E05 JI-PCIE-E06

PCI express add-on card to connect up to 31 JX2/JX3 modules and up to 15 JetMove 100/200 servo amplifiers via JX2 system bus. Compatible with JC- 960EXT-E03-2 and JC-970MC-E03-2. Limited compatibility with JC-965EXT-E03-2 and JC-975MC-E03-2. ) PCI express add-on card to connect up to 62 JX2/JX3 modules and up to 30 JetMove 100/200 servo amplifiers via JX2 system bus. Compatible with JC-960EXT-E03-2 and JC-970MC-E03-2. Limited compatibility with JC-965EXT-E03-2 and JC-975MC-E03-2. ) PCI express expansion card to connect up to 31 JX2-/JX3 modules and up to 15 JetMove 100/200 servo amplifiers via JX2 system bus, as well as 16 local I/Os for swift processing of machine signals. Compatible with JC-960EXT-E03-2 and JC-970MC-E03-2. Limited compatibility with JC-965EXT-E03-2 and JC-975MC-E03-2. ) PCI express expansion card to connect up to 31 JX2 modules and up to 15 JetMove 100/200 servo amplifiers via JX2 system bus; plus one local port for 1 incremental or SSI encoder. Compatible with JC-960EXT-E03-2 and JC-970MC-E03-2. Limited compatibility with JC-965EXT-E03-2 and JC-975MC-E03-2. ) PCI express expansion card for local connection to 1 incremental or SSI encoder. PCI express expansion card for local connection to 16 digital I/Os (8/8) for swift processing of machine signals

Ordering information
JI-PCI express expansion cards connecting to JC-97xMC-E03-2, JC-96xEXT-E03-2 **) and adapter plates

Item no. 10001522 10001523 10001524 10001525 10001959 10001962 60887133 60887134 60887135 60887136

Designation
JI-PCIE-E01 JI-PCIE-E02 JI-PCIE-E03 JI-PCIE-E04 JI-PCIE-E06 JI-PCIE-E06 00MW_JC-96x-2-OBEN_003, 2 slots 00MW_JC-96x-2-UNTEN_004, 2 slots 00MW_JC- 96x-0-OBEN_005, 0 slots 00MW_JC-96x-0-UNTEN_006, 0 slots

Description JI-PCI express expansion card JI-PCI express expansion card JI-PCI express expansion card JI-PCI express expansion card JI-PCI express expansion card JI-PCI express expansion card
Adapter plate Adapter plate Adapter plate Adapter plate

Note *) JC-965/975 (EtherCAT®) does not support operation of JM-100 and JM-200 servo amplifiers. **) JI-PCIE-Exx cards require installation by the customer.

Bucher Automation

Safety controllers Industrial Automation catalog

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Safety controllers
Engineered with a consistent safety concept, the controllers of JetSafeControl family meet all production and economic requirements placed on your machines and systems.
Typical safety functions can very easily be implemented using existing features. An extensive function library, focusing on safe drive monitoring is available. The functions are broken down into logic blocks that can be combined flexibly to provide the safety functionalities you require.

Bucher Automation

Safety controllers Industrial Automation catalog

50

JetSafeControl 110

Product features
­ Up to PLe / EN 13849 | SIL3 / EN 61508 ­ Programming / parameterization via serial interface ­ Scalability:
­ Up to 58 safe digital inputs ­ Up to 22 safe digital outputs ­ 1 safe relay output
­ Up to 6 signaling outputs

Description
The scalable and modular design of the JetSafeControl safety controllers makes them universally applicable in numerous industries. In addition, predefined function modules can be integrated into any application program if required.

These features allow you to implement and adjust to specific safety demands placed on your facilities and machines in no time.

Technical specifications
Maximum number of expansion modules Safe digital inputs Safe digital IOs Safe digital outputs p-p/p-n switching Safe relay outputs Signaling outputs Clock outputs Safe axis monitoring Maximum number of axes Encoder interfaces Dimensions (H x D x W)

2 14 –
2 2 2 2 100 x 115 x 45 mm

Ordering information
Item no. 10001506

Designation JSC-110

Description –

51
JetSafeControl 110-1-RS
Product features
­ Up to PLe / EN 13849 | SIL3 / EN 61508 ­ Programming / parameterization via serial interface ­ Technological functions for monitoring one drive ­ Scalability:
­ Up to 58 safe digital inputs ­ Up to 22 safe digital outputs ­ 1 safe relay output ­ Up to 6 signaling outputs

Description
The scalable and modular design of the JetSafeControl safety controllers makes them universally applicable in numerous industries. In addition, predefined function modules can be integrated into any application program if required.

These features allow you to implement and adjust to specific safety demands placed on your facilities and machines in no time.

Technical specifications
Maximum number of expansion modules Safe digital inputs Safe digital IOs Safe digital outputs p-p/p-n switching Safe relay outputs Signaling outputs Clock outputs Safe axis monitoring Maximum number of axes Encoder interfaces Dimensions (H x D x W)

2 14 –
2 2 2 2 Yes 1 (up to 2 encoders per axis) Incl. TTL, SinCos, SSI, proximity switch, incremental TL, resolver 100 x 115 x 67.5 mm

Ordering information
Item no. 10001507 10001589

Designation JSC-110-1-RS JSC-110-X-RS

Description –
Resolver adapter cable for JSC-110-X-RS, cable length 1 m

Bucher Automation

Safety controllers Industrial Automation catalog

52

JetSafeControl 110-2-RS

Product features
­ Up to PLe / EN 13849 | SIL3 / EN 61508 ­ Programming / parameterization via serial interface ­ Technological functions for monitoring of up to 2 drives
­ Scalability: ­ Up to 58 safe digital inputs ­ Up to 22 safe digital outputs ­ 1 safe relay output
­ Up to 6 signaling outputs

Description
The scalable and modular design of the JetSafeControl safety controllers makes them universally applicable in numerous industries. In addition, predefined function modules can be integrated into any application program if required.

These features allow you to implement and adjust to specific safety demands placed on your facilities and machines in no time.

Technical specifications
Maximum number of expansion modules Safe digital inputs Safe digital IOs Safe digital outputs p-p/p-n switching Safe relay outputs Signaling outputs Clock outputs Safe axis monitoring Maximum number of axes Encoder interfaces Dimensions (H x D x W)

2 14 –
2 2 2 2 Yes 2 (up to 2 encoders per axis) Incl. TTL, SinCos, SSI, proximity switch, incremental TL, resolver 100 x 115 x 112.5 mm

Ordering information
Item no. 10001508 10001589

Designation JSC-110-2-RS JSC-110-X-RS

Description –
Resolver adapter cable for JSC-110-X-RS, cable length 1 m

JSX1-DIO22

53
Product features
­ 10 safe IOs that can be configured as either inputs or outputs
­ 12 safe inputs, of which 8 support OSSD ­ 2 signaling outputs ­ Monitoring for shorts between contacts ­ External contactors allow for contact multiplication and
increasing contact ratings. Combination with internal monitoring is also possible ­ Firmware includes comprehensive diagnostic capabilities

Description
The JSX1-DIO22 expansion module features 10 safe IOs, 12 safe inputs, and 2 signaling outputs. The IOs can be configured either as inputs, or outputs.

Technical specifications
Safe digital inputs Safe digital IOs Safe digital outputs p-p/p-n switching Safe relay outputs Signaling outputs Clock outputs Dimensions (H x D x W)

12 10
2 2 100 x 115 x 45 mm

Ordering information
Item no. 10001509

Designation JSX1-DIO22

Description –

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Expansion modules Industrial Automation catalog

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Expansion modules
The JX3 expansion modules allow you to customize JetControl devices to any automation task. A wide array of expansion modules and virtually no limits as to their combination allow you to create just the machinery or system you want.
What sets the JX3 family apart:
­ High-precision and fast signal acquisition ensuring reliable processing of signals and measuring data
­ Status and diagnostic LEDs ­ The module electronics and field wiring terminals are
pluggable, and supplied with either 1-wire or 3-wire connections all of which keeps installation effort and downtime to an absolute minimum.

Bucher Automation

Expansion modules Industrial Automation catalog

56

JX3-BN-ETH

Product features
­ Connect to up to 16 JX3 expansion modules (corresponds to 256 I/O channels)
­ LED indicators for monitoring communication and power supply
­ Synchronous communication via Ethernet

Description
The Ethernet bus node JX3-BN-ETH is for setting up remote I/O stations. This module allows for synchronous communication between controllers and the remote I/O station via standard Ethernet.

Technical specifications
LED membrane Degree of protection Operating temperature Storage temperature Humidity Mechanical installation Mounting orientation Labeling system Certifications Rated input voltage Input current Power consumption Protection against polarity reversal Diagnostic LEDs Ethernet connection Power supply terminal Dimensions (W x H x D)

RAL 7035, light gray IP20 0 … +50 °C -40 °C … +70 °C 10 % … 95 %, non- condensing DIN rail to EN 50022 ­ 35 x 7.5 or EN 50022 ­ 35 x 15 Vertical Standard terminal labels CE DC 24 V (-15 % … +20 %) 1 A max. 12 W maximum Integrated 4 2 x RJ45, auto-crossover, 10/100 Mbps full duplex (integrated switch) 2 pins, 3.5 mm, spring-cage connection 50 x 131 x 101 mm

Ordering information
Item no. 10000645

Designation JX3-BN-ETH

Description –

57

Controller, e.g. JC-350, JC-960EXT, JC-970MC

Ethernet switch

Ethernet TCP/IP

1

2

3

4

5

6

7

8

Ethernet bus node JX3-BN-ETH + JX3-I/Os (1,2)
(1) up to 64 JX3-BN-ETH per controller (2) up to 16 JX3-I/O modules per JX3 -BN-ETH bus node

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JX3-BN-EC

Product features
­ Automatic addressing
­ CoE (CAN application protocol over EtherCAT®) is supported
­ EtherCAT® modular device profile compliant ­ Synchronous communication using distributed clocks
(DC Sync) ­ Connects to up to 32 JX3-IO modules (depending on
module type) ­ LED indicators for diagnosing communication and power
supply

Description
The JX3-BN-EC EtherCAT® bus node serves as a gateway between an EtherCAT® master and Bucher Automation JX3-I/O modules. JX3-BN-EC modules are used for the

purpose of setting up remote I/O stations. They enable synchronous communication via EtherCAT® between the controller and remote JX3-I/O modules.

Technical specifications
LED membrane Degree of protection Operating temperature Storage temperature Humidity Mechanical installation Mounting orientation Labeling system Certifications Rated input voltage Input current Power consumption Protection against polarity reversal Diagnostic LEDs Ports and interfaces Power supply terminal Dimensions (W x H x D)

RAL 7035, light gray IP20 0 … +50 °C -40 … +70 °C 10 … 95 %, non-condensing DIN rail to EN 50022 ­ 35 x 7.5 or EN 50022 ­ 35 x 15 Vertical Standard terminal labels CE DC 24 V (-15 % … +20 %) 1 A max. (incl. JX3 modules) 24 W max. (incl. JX3 modules) Integrated 6 EtherCAT®, JX3 system bus 2 pins, 3.5 mm, spring-cage connection 25 x 131 x 101 mm

Ordering information
Item no. 10001584

Designation JX3-BN-EC

Description –

59

EtherCAT® Master e.g. JC-440EXT, JC-965EXT, JC-975MC

EtherCAT®

EtherCAT® bus node JX3-BN-EC with up to 32 JX3-I/O peripheral modules

up to 99 JX3-BN-EC

Bucher Automation
JX3-DI16

Expansion modules Industrial Automation catalog

60

Product features
­ 16 digital inputs ­ Digital input filters ­ Pulse stretching ­ Counting feature ­ LED indicators for monitoring communication and
power supply ­ Plug-in field wiring terminals
Options
­ Pluggable field wiring 10-pin PUSH-IN terminal (-PI)

Description
The JX3-DI16 is an input expansion module connecting to digital sensors.

Technical specifications
LED membrane Degree of protection Operating temperature Storage temperature Humidity Mechanical installation Mounting orientation Labeling system Certifications Rated input voltage Typical input current Pulse stretching range Input filters Dimensions (W x H x D)

RAL 1004, amber IP20 0 … +50 °C -40 °C … +70 °C 10 % … 95 %, non-condensing DIN rail to EN 50022 ­ 35 x 7.5 or EN 50022 ­ 35 x 15 Vertical Standard terminal labels CE DC 24 V (-15 % … +20 %) 2 mA … 3 mA, continuous 0 … 7.5 ms 3 ms 25 x 131 x 101 mm

Ordering information
Item no. 10000516 10001479

Designation JX3-DI16
JX3 DI16_PI

Description –
Pluggable field wiring 10-pin PUSH-IN terminal (-PI)

JX3-DO16

61
Product features
­ Automatic addressing ­ 16 digital outputs ­ Pulse-width modulation (PWM) ­ LED indicators for monitoring communication and
power supply ­ Plug-in field wiring terminals
Options
­ Pluggable field wiring 10-pin PUSH-IN terminal (-PI)

Description
The JX3-DO16 is an output expansion module connecting to digital actuators.

Technical specifications
LED membrane Degree of protection Operating temperature Storage temperature Humidity Mechanical installation Mounting orientation Labeling system Certifications Voltage rating Total current of all 16 outputs Continuous rated output current Protective circuits Dimensions (W x H x D)

RAL 3020, red IP20 0 … +50 °C -40 °C … +70 °C 10 % … 95 %, non-condensing DIN rail to EN 50022 ­ 35 x 7.5 or EN 50022 ­ 35 x 15 Vertical Standard terminal labels CE DC 24 V (-15 % … +20 %) 4 A max. 0.5 A/output Short-circuit, overload, polarity reversal, overtemperature, inductive load 25 x 131 x 101 mm

Ordering information
Item no. 10000595 10001482

Designation JX3-DO16
JX3 DO16_PI

Description –
Pluggable field wiring 10-pin PUSH-IN terminal (-PI)

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JX3-DIO16

Product features
­ 8 digital inputs and 8 digital outputs
­ ­ Outputs can also be used as inputs ­ Digital input filters ­ Pulse stretching ­ Pulse-width modulation (PWM) ­ Counting feature ­ LED indicators for monitoring communication and
power supply ­ Plug-in field wiring terminals

Description
The JX3-DIO16 is an I/O expansion module connecting to digital sensors and actuators.

Technical specifications
LED membrane Degree of protection Operating temperature Storage temperature Humidity Mechanical installation Mounting orientation Labeling system Certifications Rated input voltage Typical input current Total current Protective circuits Pulse stretching range Input filters Dimensions (W x H x D)

RAL 3020, red IP20 0 … +50 °C -40 °C … +70 °C 10 % … 95 %, non-condensing DIN rail to EN 50022 ­ 35 x 7.5 or EN 50022 ­ 35 x 15 Vertical Standard terminal labels CE DC 24 V (-15 % … +20 %) 2 mA … 3 mA, continuous 4 A Short-circuit, overload, overtemperature, inductive load 0 … 7.5 ms 3 ms 25 x 131 x 101 mm

Ordering information
Item no. 10000517 10001480

Designation JX3-DIO16
JX3 DIO16_PI

Description –
Pluggable field wiring 10-pin PUSH-IN terminal (-PI)

JX3-AI4

63
Product features
­ 4 analog inputs ­ Input signal is adjustable per channel ­ Resolution: 16 bits ­ Averaging ­ User-defined scaling ­ Monitoring of upper/lower limit ­ Oscilloscope function ­ LED indicators for monitoring communication and
power supply ­ Plug-in field wiring terminals

Description
The JX3-AI4 is an input expansion module connecting to analog sensors.

Options
­ Galvanic isolation (-EIC) ­ Pluggable field wiring 10-pin PUSH-IN terminal (-PI)

Technical specifications
LED membrane Degree of protection Operating temperature Storage temperature Humidity Mechanical installation Mounting orientation Labeling system Certifications Number of analog inputs Voltage range Current range Resolution Accuracy Conversion time Maximum input frequency Electrical isolation Dimensions (W x H x D)

RAL 6018, yellow-green IP20 0 … +50 °C -40 °C … +70 °C 10 % … 95 %, non- condensing DIN rail to EN 50022 ­ 35 x 7.5 or EN 50022 ­ 35 x 15 Vertical Standard terminal labels CE 4 0 … 10 V, -10 V … +10 V 0 … 20 mA, 4 mA … 20 mA 16 bits better than 0.5 % across the whole operating temperature range 1 ms for all 4 channels (collective conversion) 200 Hz Option 25 x 131 x 101 mm

Ordering information
Item no. 10000542 10001483 10001915

Designation JX3-AI4
JX3 AI4_PI JX3-AI4-EIC_PI

Description –
Pluggable field wiring 10-pin PUSH-IN terminal (-PI) 4 galvanically isolated analog inputs with 10-pin PUSH-IN terminal (-PI)

Bucher Automation
JX3-AO4

Expansion modules Industrial Automation catalog

64

Product features
­ 4 analog outputs
­ Selectable output signal per channel ­ Resolution: 16 bits ­ User-defined scaling ­ Monitoring of limit values ­ Trailing indicator
­ Capping
­ Forcing ­ Oscilloscope function ­ Table mode ­ LED indicators for monitoring communication and
power supply
­ Plug-in field wiring terminals

Description
The JX3-AO4 is an output expansion module connecting to analog actuators.

Options
­ Pluggable field wiring 10-pin PUSH-IN terminal (-PI)

Technical specifications
LED membrane Degree of protection Operating temperature Storage temperature Humidity Mechanical installation Mounting orientation Labeling system Certifications Number of analog outputs Voltage range Current range Resolution Accuracy Conversion time Dimensions (W x H x D)

RAL 5015, sky blue IP20 0 … +50 °C -40 °C … +70 °C 10 % … 95 %, non-condensing DIN rail to EN 50022 ­ 35 x 7.5 or EN 50022 ­ 35 x 15 Vertical Standard terminal labels CE 4 0 … 10 V, -10 V … +10 V 0 … 20 mA, 4 mA … 20 mA 16 bits better than 0.5 % across the whole operating temperature range 1 ms for all 4 channels 25 x 131 x 101 mm

Ordering information
Item no. 10000569 10001484

Designation JX3-AO4
JX3 AO4_PI

Description –
Pluggable field wiring 10-pin PUSH-IN terminal (-PI)

JX3-THI2-RTD

65
Product features
­ Temperature range: -50 °C … +850 °C ­ Resolution: 0.01 °C ­ 1- to 64-fold averaging ­ Monitoring of limit values ­ Trailing indicator ­ Oscilloscope function ­ Forcing ­ LED indicators for monitoring communication and
power supply ­ Plug-in field wiring terminals

Description
The temperature expansion module JX3-THI2-RTD is equipped with two inputs for temperature readings from
Pt100 or Pt1000 resistance thermometers. The temperature sensors connect by 2-, 3- or 4-wire loop.

Options
­ Galvanic isolation (-EI) ­ Pluggable field wiring 10-pin PUSH-IN terminal (-PI)

Technical specifications
LED membrane Degree of protection Operating temperature Storage temperature Humidity Mechanical installation Mounting orientation Labeling system Certifications Signal range Resolution Accuracy
Effective conversion time for both channels Pt1000: 100 ms … 200 ms in slow mode, 10 ms … 20 ms in fast mode Connection technology Electrical isolation Dimensions (W x H x D)

RAL 6018, yellow-green IP20 0 … +50 °C -40 °C … +70 °C 10 % … 95 %, non- condensing DIN rail to EN 50022 ­ 35 x 7.5 or EN 50022 ­ 35 x 15 Vertical Standard terminal labels CE -50 °C … 850 °C 0.01 °C 0.5 °C… 450 °C, 1 °C at 450 °C or higher (typically 0.1 % of the measured value + 0.0025 % of the measuring range) Pt100: 90 ms … 150 ms in slow mode, 8 ms … 15 ms in fast mode better than 0.5 % across the whole operating temperature range 1 ms for all 4 channels (collective conversion) 2-, 3- and 4-wire technology Option 25 x 131 x 101 mm

Ordering information
Item no. 10000570 10001062

Designation JX3-THI2-RTD JX3-THI2-RTD-EI

Description –
2 galvanically isolated inputs with Pt100 or Pt1000 resistance thermometers

Bucher Automation

Expansion modules Industrial Automation catalog

66

JX3-THI2-TC

Product features
­ Temperature range to DIN 60584-1 ­ Resolution: 0.01 °C ­ Integrated terminal temperature compensation
­ 1- to 64-fold averaging ­ Monitoring of limit values ­ Trailing indicator
­ Oscilloscope function ­ Forcing ­ LED indicators for monitoring communication and
power supply
­ Plug-in field wiring terminals

Description
The JX3-THI2-TC expansion module is equipped with two inputs for thermocouple- type temperature sensors. It connects to the following thermocouple types: J, K, B, E, N, R, S, T.

Options
­ Galvanic isolation (-EI) ­ Full galvanic isolation of the channels (-EIC) ­ Pluggable field wiring 10-pin PUSH-IN terminal (-PI)

Technical specifications
LED membrane Degree of protection Operating temperature Storage temperature Humidity Mechanical installation Mounting orientation Labeling system Certifications Signal range Sensor types Resolution Accuracy Effective conversion time for both channels Electrical isolation Dimensions (W x H x D)

RAL 6018, yellow-green IP20 0 … +50 °C -40 °C … +70 °C 10 % … 95 %, non- condensing DIN rail to EN 50022 ­ 35 x 7.5 or EN 50022 ­ 35 x 15 Vertical Standard terminal labels CE Depending on sensor type J, K, B, E, N, R, S, T 0.01 °C To DIN EN 60584-2:1996 Approx. 10 ms (fast mode), approx. 100 ms (slow mode) Option 25 x 131 x 101 mm

Ordering information
Item no. 10000611 10001913

Designation JX3-THI2-TC
JX3-THI2-TC-EIC_PI

Description 2 galvanically isolated inputs with 10-pin PUSH-IN terminal (-PI)

JX3-DMS2

67
Product features
­ 2 inputs ­ Adjustable measuring accuracy ­ Trailing indicator ­ User-defined scaling ­ Oscilloscope function ­ Forcing function for measured values ­ Monitoring of limit values ­ LED indicators for monitoring communication and
power supply ­ Plug-in field wiring terminals

Description
The JX3-DMS2 is a wire strain gage module for measuring strain, force and pressure. This expansion module supports all strain gages working in accordance with the principle “Strain-resistance effect of electrical conductors”.

Strain gages are connected in 4-wire technology.

Technical specifications
LED membrane Degree of protection Operating temperature Storage temperature Humidity Mechanical installation Mounting orientation Labeling system Certifications Total of inputs Connection technology Input signal range Resolution Conversion time per channel Signal amplification (PGA) Maximum current per channel Dimensions (W x H x D)

RAL 6018, yellow-green IP20 0 … +50 °C -40 °C … +70 °C 10 % … 95 %, non- condensing DIN rail to EN 50022 ­ 35 x 7.5 or EN 50022 ­ 35 x 15 Vertical Standard terminal labels CE 2 Differential signals in four-wire technology 1 mV/V … 400 mV/V 16 bits + oversampling 6 ms 0.5 … 1050 100 mA 25 x 131 x 101 mm

Ordering information
Item no. 10000612

Designation JX3-DMS2

Description –

Bucher Automation
JX3-CNT

Expansion modules Industrial Automation catalog

68

Product features
­ Trailing indicator
­ User-defined scaling ­ Oscilloscope function ­ Forcing of count values ­ Monitoring of limit values ­ Frequency measuring ­ Period measurement
­ Gating measurement ­ 16-fold multi-strobe function ­ Gate function ­ Digital filters ­ Referencing ­ LED indicators for monitoring communication and
power supply
­ Plug-in field wiring terminals

Description
The JX3-CNT is a versatile counter module and supports the following modes: single-channel counter, dual-channel counter, and SSI (synchronous serial interface).

Options
­ Pluggable field wiring 10-pin PUSH-IN terminal (-PI)

Technical specifications

LED membrane Degree of protection Operating temperature Storage temperature Humidity Mechanical installation Mounting orientation Labeling system Certifications Electrical isolation Encoder supply 5 V Encoder supply 24 V Maximum counting rates
Value range Supported SSI encoders SSI transmission rate Dimensions (W x H x D)

RAL 9003, signal white IP20 0 … +50 °C -40 °C … +70 °C 10 % … 95 %, non- condensing DIN rail to EN 50022 ­ 35 x 7.5 or EN 50022 ­ 35 x 15 Vertical Standard terminal labels CE none 200 mA max. (short-circuit-proof) 500 mA max. (short-circuit-proof) Single-channel counter (event counter) 24 V (I/O 1 … I/O 4): 1 kHz Single-channel counter (event counter) 24 V (A, B, C): 100 kHz Dual- channel counter (incremental encoder 24 V): 500 kHz Dual-channel counter (incremental encoder 5 V): 2 MHz 32 bits Single-turn, multi-turn or linear absolute encoders 100 kHz, 200 kHz, 1 MHz 25 x 131 x 101 mm

Ordering information
Item no. 10000686 10001486

Designation JX3-CNT
JX3-CNT_PI

Description –
Pluggable field wiring 10-pin PUSH-IN terminal (-PI)

JX3-PS1

69
Product features
­ Power supply for up to eight JX3 expansion modules ­ LEDs for monitoring power supply

Description
The JX3-PS1 expansion module is used to supply power to JX3 expansion modules.

Technical specifications
LED membrane Degree of protection Operating temperature Storage temperature Humidity Mechanical installation Mounting orientation Labeling system Certifications Rated input voltage Input current Power consumption Protection against polarity reversal Diagnostic LEDs Power supply terminal Dimensions (W x H x D)

RAL 7035, light gray IP20 0 … +50 °C -40 °C … +70 °C 10 % … 95 %, non- condensing DIN rail to EN 50022 ­ 35 x 7.5 or EN 50022 ­ 35 x 15 Vertical Standard terminal labels CE DC 24 V (-15 % … +20 %) 0.5 A max. 12 W maximum Integrated 1 2 pins, 3.5 mm, spring cage 25 x 131 x 101 mm

Ordering information
Item no. 10000635

Designation JX3-PS1

Description –

Bucher Automation
JX3-MIX1

Expansion modules Industrial Automation catalog

70

Product features
­ Counter function ­ Stepper motor controller ­ 3 analog inputs ­ 1 analog output ­ 8 digital multi-purpose I/Os ­ LED indicators for monitoring communication and
power supply ­ Plug-in field wiring terminals

Description
The JX3-MIX1 is a multi-purpose expansion module and provides a range of commonly required I/O functions. This module is ideal for cost-sensitive applications.

Technical specifications
LED membrane Degree of protection Operating temperature Storage temperature Humidity Mechanical installation Mounting orientation Labeling system Certifications Counter
Stepper motor controller Analog inputs Analog outputs Multi-purpose I/Os
Dimensions (W x H x D)

RAL 9003, signal white IP20 0 … +50 °C -40 °C … +70 °C 10 % … 95 %, non- condensing DIN rail to EN 50022 ­ 35 x 7.5 or EN 50022 ­ 35 x 15 Vertical Standard terminal labels CE Available with one dual-channel counter or two single-channel counters up to 50 kHz Output of STEP and DIR signals, 10 kHz max. 3; 0 … 10 V, resolution 12 bits 1; 0 … 10 V, resolution 12 bits 8; can be used as digital input to IEC 61131-2, type 3, PNP transistor, or digital output to IEC 61131-2, 0.5 A, PNP transistor 25 x 131 x 101 mm

Ordering information
Item no. 10000738

Designation JX3-MIX1

Description –

71
JX3 – Accessories

Ordering information

Item no. 60869252 60870409 60869253 60869254 60870411 60870410 60870963 60863970 60871712 60873281

Designation
BU_10_BLZF_F_SW_RM3.5 BU_02_BLZF_SW_RM3.5 BU_30_BL-I/O_F_RM3.5 BU_10_BL-I/O_F_RM3.5
DIV_DEK_5/5_MC-10_NEUT_WS DIV_BL_SL_3.5_KO_OR DIV_BL_3.5_ZE_8 DIV_CLIPFIX_35
DIV_Schraubendreher_2,5*75 SD card, 1 GB

Description
10-pin plug-in connector, spring-cage technology, black 2-pin plug-in connector, spring-cage technology, black
30-pin PUSH-IN plug-in connector, spring connection with operating panel, black 10-pin PUSH-IN plug-in connector, spring connection with operating panel, black
Labeling strip for JX3 modules (min. ordering quantity: 100 pcs) Coding keys for JX3 connectors
Strain relief for BU_10_BLZF_F_SW_RM3.5 connectors End clamp for DIN rail
Screwdriver 2.5×75 to VDE (suitable for spring-cage connection) SD memory card, 1 GB, industrial specification

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73

HMIs | Industrial PCs
The latest generation of JetView HMIs and industrial PCs excel by virtue of their modern design, versatile connectivity and advanced performance.

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JetView 1004 | 1005 | 1007 | 1010

Description
The JetView 1004 HMI is the entry-level device, ideally suited for small machines and facilities. It features a 4.3″ display with a resistive touch screen rated to IP66. In addition to two Ethernet interfaces with integrated switch, the device offers one USB and one serial port. Creation of the graphical user interface is simple and intuitive with
JetViewSoft.

JV-1004 options
­ 4.3″resistive TFT touch display ­ 256 MB memory ­ 2 x Ethernet port ­ SD card slot ­ IP66 (on the front) ­ Control function included

The JetView 1005/1007/1010 HMIs have a brilliant widescreen display with projected capacitive touch screen (PCAP). Screen sizes range from 5″ to 10″. The two Ethernet ports with integrated switch function make it particularly easy to integrate the devices into existing networks. Featuring a scratch- resistant and dirt-repellent, real glass surface with IP66 rating the HMIs can be safely used in harsh operating environments.

JV-1005 | JV-1010 options
­ Seamless glass front panel
­ Widescreen
­ Multi-touch ­ Supports SVG format ­ 2 x Ethernet port ­ USB port ­ SD card slot ­ Control function included

Ordering information

Item no. 10001006 10001138 10001441 10001716 10001790 10001139 10001442 10001717 10001791 10001140 10001443 10001718 10001792

Designation
JV-1004 JV-1005-PCT-E1-L5-B4 JV-1005-PCT-E1-L5-B9 JV-1005-PCT-E1-L5-B9-CO JV-1005-PCT-E1-L5-B9-PBS JV-1007-PCT-E1-L5-B4 JV-1007-PCT-E1-L5-B9 JV-1007-PCT-E1-L5-B9-CO JV-1007-PCT-E1-L5-B9-PBS JV-1010-PCT-E1-L5-B4 JV-1010-PCT-E1-L5-B9 JV-1010-PCT-E1-L5-B9-CO JV-1010-PCT-E1-L5-B9-PBS

Description
Windows CE 6.0 operating system WINDOWS Embedded Compact operating system
CANopen only with WEC2013 (-B9) Profibus slave
Windows CE 6.0 operating system WINDOWS Embedded Compact operating system
CANopen only with WEC2013 (-B9) Profibus slave
Windows CE 6.0 operating system WINDOWS Embedded Compact operating system
CANopen only with WEC2013 (-B9) Profibus slave

Display JV-1004/5/7/10 (1) Option (2) -CO (CANopen) (2) or -PBS (Profbus Slave)
Ethernet TCP/IP
Controller JC-440

75

CAN

CANopen®

slaves

Profibus

Profibus master

Ethernet bus node JX3-BN-ETH (3,4)
Servo amplifier JM-1008
(1) Display including control functionality (2) Order option -CO or -PBS (JV-1005/7/10 only) (3) up to 64 JX-BN-ETH (4) up to 16 JX3-I/O modules per JX3-BN-ETH bus node

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77

Technical specifications
Display Resolution Brightness Front Background lighting Input device Touchscreen Operating system Ports and interfaces
Processor Clock frequency Memory Operating voltage Operating temperature Storage temperature Degree of protection Housing Weight Dimensions (W x H x D) Certifications

JetView 1004

JetView 1005

4.3″ TFT color display, 16 bits color depth 480 x 272, 16:9 150 cd/m² Plastic LED Touchscreen Resistive Windows® CE 6.0 R3 2 x Ethernet 10/100 Mbit with integrated switch 1 x USB, 1 x multi-standard serial port 1 x SD card ARM Cortex-A8 500 MHz 256 MB DDR, 128 MB flash DC 24 V (DC 18 V … 30 V), 0.55 A for DC 24 V 0 … 50 °C -20 … +70 °C IP65 (front panel), IP20 (rear panel) Aluminum Approx. 1.0 kg 147 x 107 x 60 mm CE

5″ TFT color display, 16 bits color depth, widescreen 800 x 480 (WVGA), 5:3 200 cd/m² Glass LED Touchscreen Capacitive (PCAP), multi-touch with WEC 2013 Windows® CE 6.0 R3 / Windows® EC 2013 2 x Ethernet 10/100 Mbit with integrated switch 1 x USB, 1 x multi-standard serial port 1 x SD card ARM Cortex-A8 600 MHz 256 MB RAM, 128 MB flash DC 24 V (DC 18 V … 30 V), 0.6 A for DC 24 V 0 … 50 °C -20 … +70 °C IP65 (front panel), IP20 (rear panel) Aluminum Approx. 1.0 kg 147 x 107 x 64 mm CE

Technical specifications
Display Resolution Brightness Front Background lighting Input device Touchscreen Operating system Ports and interfaces
Processor Clock frequency Memory Operating voltage Operating temperature Storage temperature Degree of protection Housing Weight Dimensions (W x H x D) Certifications

JetView 1007

JetView 1010

7″ TFT color display, 16 bits color depth, widescreen 10.1″ TFT color display, 16 bits color depth, widescreen

800 x 480 (WVGA), 5:3

1280 x 800 (WXGA), 8:5

300 cd/m²

300 cd/m²

Glass

Glass

LED

LED

Touchscreen

Touchscreen

Capacitive (PCAP), multi-touch with WEC 2013 Capacitive (PCAP), multi-touch with WEC 2013

Windows® CE 6.0 R3 / Windows® EC 2013

Windows® CE 6.0 R3 / Windows® EC 2013

2 x Ethernet with integrated switch,

2 x Ethernet with integrated switch,

2 x USB, 1 x multi-standard serial port,

2 x USB, 1 x multi-standard serial port,

1 x SD card

1 x SD card

ARM Cortex-A8

ARM Cortex-A8

600 MHz

1 GHz

256 MB RAM, 256 MB flash

256 MB RAM, 256 MB flash

DC 24 V (DC 18 V … 30 V), 0.6 A for DC 24 V

DC 24 V (DC 18 V … 30 V), 1 A for DC 24 V

0 … 50 °C

0 … 50 °C

-20 … 70 °C

-20 … 70 °C

IP65 (front panel), IP20 (rear panel)

IP65 (front panel), IP20 (rear panel)

Aluminum

Aluminum

Approx. 1.3 kg

Approx. 1.7 kg

187 x 147 x 55 mm

282 x 197 x 55 mm

CE

CE

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JI-FPC2015 | 2022

Description
The JI-FPC2015/2022 flat panel PCs are industrial PCs with a widescreen display and a projected capacitive touch screen (PCAP). Available with screen sizes of 15.6″ and 21.5″, they are amply dimensioned for monitoring and operating medium-sized and large facilities. Featuring multi-core CPUs of the i5® class, the HMI is able to process several applications simultaneously. Thanks to the large number and variety of available interfaces, the device can be tailor-made meet to individual requirements. It comes with a scratch-proof and dirt-repellent real-glass surface.

Product features
­ Glass front panel ­ Widescreen (16:9) ­ Multi-touch ­ PCAP
­ Windows10 IoT
­ JetViewSoft visualization ­ Intel® CoreTM i5 processor ­ 2 x GB Ethernet ­ 4 x USB 3.0 ­ SD card ­ SSD ­ 1 x HDMI ­ 1 x DisplayPort for additional monitor ­ Fanless

Options
­ 16 GB RAM ­ WiFi (WLAN) ­ RFID reader ­ 2 x COM RS-232,422,485 port ­ CF/SD card adapter

Ordering information

Item no. 10002324 10001843

Designation JI-FPC2015-PCT-E1-L7-B10-DE JI-FPC2022-PCT-E1-L7-B10-DE

Description Flat panel PC 15.6″, 8 GB RAM, i5, 128 GB SSD, Windows 10 Flat panel PC 21.5″, 8 GB RAM, i5, 128 GB SSD, Windows 10

79

Technical specifications
Display Resolution Format Contrast Brightness (display) Background lighting Touch screen Processor RAM Ports and interfaces Drives Cooling Supply voltage Current consumption Weight Dimensions (W x H x D) Cut-out dimensions Color (front) Mechanical installation EMC
Approvals Degree of protection Operating temperature Humidity
Supported operating systems RoHS compliance

JI-FPC2015
15.6″ TFT widescreen 1920 x 1080 (FULL HD) 16:9
500:1
450 cd/m² LEDs, service life > 50,000 h Glass projected capacitive touch (PCAP) Intel® CoreTM i5 ULT core 7300U ,,Kaby Lake” 8 GB 4 x USB 3.0, 2 x GBE LAN (10/100/1000 Mbit/, 1 x DisplayPort, 1 x HDMI 1 x M.2 SSD 128 GByte Passive (fanless) DC 12 V … 30 V 5 A max. 6.5 kg 399 x 260 x 74 mm 250 x 389 mm RAL 7021 (anthracite black) Front panel installation EN55022 class B CE Low Voltage Directive 2014/35/EU EMC Directive 2014/30/EC RoHS 2 Directive E2011/65/EU + 2015/863/EU + 2017/2102/EU IP65 (front panel), IP20 (rear panel) 0 °C … +50 °C 10 % … 95 % at 39 °C, non-condensing Windows 10, Linux embedded Default scope of delivery: Windows 10 IoT Enterprise 2019 LTSC Embedded OEM license Key (ePKEA), Value (MUU-00005) Yes (2011/65/EU + 2015/863/EU + 2017/2102/EU)

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Technical specifications
Display Resolution Format Contrast Brightness (display) Background lighting Touch screen Processor RAM Ports and interfaces Drives Cooling Supply voltage Current consumption Weight Dimensions (W x H x D) Cut-out dimensions Color (front) Mechanical installation EMC
Approvals Degree of protection Operating temperature Humidity
Supported operating systems RoHS compliance

JI-FPC2022
21.5″ TFT widescreen 1920 x 1080 16:9
3000:1
300 cd/m² LEDs, service life > 50,000 h Glass projected capacitive touch (PCAP) Intel® CoreTM i5 ULT core 7300U ,,Kaby Lake” 8 GB 4 x USB 3.0, 2 x GBE LAN (10/100/1000 Mbit/, 1 x DisplayPort, 1 x HDMI 1 x M.2 SSD 128 GByte Passive (fanless) DC 12 V … 30 V 5 A max. 10.5 kg 533 x 339 x 74 mm 522.5 x 328 mm RAL 7021 (anthracite black) Front panel installation EN55022 class B CE Low Voltage Directive 2006/95/EC EMC Directive 2004/108/EC RoHS 2 Directive 2011/65/EU IP65 (front panel), IP20 (rear panel) 0 °C … +50 °C 10 % … 95 % at 39 °C, non-condensing Windows 10, Linux embedded Default scope of delivery: Windows 10 IoT Enterprise 2019 LTSC Embedded OEM license Key (ePKEA), Value (MUU-00005) Yes (2011/65/EU)

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JI-PC 602

Product features
­ Compact ­ 2 x PCIe slot ­ 24 V power supply ­ Fanless (Intel® CoreTM i5)

Description
The JI-PC 602 industrial PC combines a very compact design with optimum performance. It reliably handles a wide range of automation and visualization tasks thanks to a large number of interfaces and its scalable CPU perfor-

mance. Expansion slots connect to standard field buses. The JI-PC 602 can be operated directly from within the control cabinet thanks to its 24 V power supply.

Technical specifications
Processor Memory Graphics display resolution Ports and interfaces
Internal disk drives
Operating voltage Expansion slot Operating system Operating temperature Degree of protection Dimensions (W x H x D)

Intel® CoreTM i5 8 GB Full HD (1920×1080) 3 x Ethernet 10/100/1000 2 x USB 3.0 2 x USB 2.0 1x RS-232 1 x DisplayPortTM 2x mSATA 2 x 2.5″ SATA SSD/HDD 1 x SD card DC 24 V 2x PCIe 2 x mPCIe (internal) Windows® 10 IOT LTS 0 … 50 °C IP20 155 x 290 x 210 mm

Ordering information
Item no. 10002570

Designation JI-PC602-L7-B10

Description i5, 8 GB, 128 GB SSD, WIN10

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85

Servo amplifier
The JetMove series is available in wide array of rated currents and supply voltages.
All devices offer excellent positioning accuracy and the possibility to operate various motor types with different encoders. The integrated motion GUI allows you to get your motion systems up and running quickly and easily using our JetSym programming software.

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86

JetMove 1005 | 1008

Product features
­ Compact geometries
­ High positioning accuracy and quality of control ­ Integrated safety technology (S1) ­ Digital encoder interfaces for 1-cable technology (TD) ­ Easy commissioning ­ Swift installation and wiring

Description
The JetMove 1005/1008 servo amplifiers are designed to control motors between DC 24 V … 48 V delivering 384 W max. They connect to Bucher Automation controllers via EtherCAT® and CANopen ­ whether or not equipped with encoders.

Options
­ CANopen (I4) ­ TD – HIPERFACE DSL® (TD) ­ LinMot® encoder (TL) ­ Analog output +/-10 V (T6)

Functional versatility with motion control
­ Electronic gearing ­ Dynamically changeable cam discs ­ Synchronizing of position and velocity ­ Print-mark correction ­ Winding function
­ Flying saw ­ Cross cutter
­ Torque/force control

Wide range of use cases
­ Packaging and filling ­ Installation and handling ­ Glass and window building machines

Motor and encoder types
­ Synchronous and asynchronous motors
­ Direct drives, linear motors ­ BLDC and DC motors ­ 2-phase stepper motors ­ Resolver, incremental encoder, hall sensor (digital) ­ HIPERFACE DSL®, LinMot®

87

Technical specifications

JetMove 1005

JetMove 1008

Cycle times for current, speed and position control Controller interfaces Diagnostics/indicators for device and bus state CANopen address settings and bus termination Motor types
Encoder types ­ basic equipment
Optional encoders
Thermal sensor, shutdown
Digital inputs
Analog inputs STO input
Brake output Ballast resistor Supply voltage – logic circuit Supply voltage – power circuit Rated current [A] at 16 kHz Peak current [A] at 16 kHz for 8 s max. Continuous power [kW] Weight [kg] Dimensions (H x W x D) in mm Color (front) and housing EMC directive Approvals RoHS compliance Degree of protection Height of installation Shock/vibration ­ transport Vibration during operation
Ambient temperature ­ operation/transport (warehouse) Ambient air humidity ­ operation / transport (warehouse)
Maximum storage period

62.5 µs, 125 µs, 250 µs

62.5 µs, 125 µs, 250 µs

EtherCAT® or CANopen

EtherCAT® or CANopen

Via colored LEDs

Via colored LEDs

Via rotary switch and DIP switch

Via rotary switch and DIP switch

Synchronous/asynchronous motors, direct drives, Synchronous/asynchronous motors, direct drives,

linear motors, BLDC and DC motors,

linear motors, BLDC and DC motors,

2-phase stepper motors

2-phase stepper motors

Resolver; incremental encoder (RS422 500 kH max. Resolver; incremental encoder (RS422 500 kH max.

or SinCos 1 Vpp max. 100 kHz, 5 V Udc)

or SinCos 1 Vpp max. 100 kHz, 5 V Udc)

HIPERFACE DSL®, LinMot® (with HDSL or

HIPERFACE DSL®, LinMot® (with HDSL or

LinMot® without resolver)

LinMot® without resolver)

Switch, PTC, KTY83-110, KTY84-130, PT-1000;

Switch, PTC, KTY83-110, KTY84-130, PT-1000;

I2T shutdown

I2T shutdown

4, DC 24 V, 5 mA, user-configurable, reaction time 4, DC 24 V, 5 mA, user- configurable, reaction time

250 µs

250 µs

2, -10 … +10 V, 12 bits, 1 ms sampling interval 2, -10 … +10 V, 12 bits, 1 ms sampling interval

2; DC 24 V, 5 mA + 1 x feedback relay

2; DC 24 V, 5 mA + 1 x feedback relay

(<100 mA), Cat 3, PL ,,e”

(<100 mA), Cat 3, PL ,,e”

1 relay, DC 24 V max., 500 mA (semiconductor) 1 relay, DC 24 V max., 500 mA (semiconductor)

Option: external

Option: external

DC 24 V (±20 %), 300 mA

DC 24 V (±20 %), 300 mA

DC 24 … 48 V (±20 %), 10 Ampere max.

DC 24 … 48 V (±20 %), 10 Ampere max.

5

8

10

16

0.24

0.384

0.4

0.41

26 x 142 x 95

26 x 142 x 95

Steel plate, galvanized

Steel plate, galvanized

EMC Directive 2014/30/EU

EMC Directive 2014/30/EU

CE

CE

Yes

Yes

IP20

IP20

Operation: 1,000 m max., higher upon request Operation: 1,000 m max., higher upon request

2M2 to EN 60721-3-2: 1997

2M2 to EN 60721-3-2: 1997

Sine-shaped, 10 Hz … 57 Hz:

Sine-shaped, 10 Hz … 57 Hz:

0.075 mm amplitude,

0.075 mm amplitude,

57 Hz … 150 Hz: Acceleration 1 g

57 Hz … 150 Hz: Acceleration 1 g

0 °C … +40 °C / -25 °C … +70 °C (+55 °C)

0 °C … +40 °C / -25 °C … +70 °C (+55 °C)

5 % … 85 %, non-condensing / 5 % … 95 %, non-condensing 1 year without limitations

5 % … 85 %, non-condensing / 5 % … 95 %, non-condensing 1 year without limitations

Ordering information
Item no. 60882066_00 60882067_00 60881662_00 60881953_00

Designation JM-1005 JM-1005 JM-1008 JM-1008

Description Standard design HIPERFACE DSL® Standard design HIPERFACE DSL®

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JetMove 3000 series
Product features
­ Modular design ­ Flexible power bus system ­ Compact geometries ­ Up to three axis modules per device ­ High positioning accuracy ­ EtherCAT® bus connection ­ Integrated safety technology (S1) ­ Brake resistor (supply unit) (R1) ­ Easy commissioning
Options
­ HIPERFACE DSL® (TD) ­ Cold plate cooling

Description
The servo amplifiers of the JetMove 3000 series are modular by design and can be extended. The amplifier modules connect to the supply unit via a busbar system. Any servo amplifier of the JetMove 3000 series is available with a choice of 1-, 2- or 3-axis modules. This allows for the implementation of an individual, high-performance, multi-axis

coordinated motion system. High rated currents and triple peak currents make acceleration operations highly dynamic. Bus connection is via EtherCAT®.

Ordering information
Item no.
60879872_02 60879874_02 60879873_02 60879875_02 60879860_02 60879756_02 60879861_02 60882967_02 60879862_02 60882969_02 60879863_02 60882970_02 60879864_02 60882971_02 60879865_02 60882319_02 60879866_02 60882320_02 60879867_02 60882972_02 60879868_02 60882973_02 60879869_02 60882368_02 60879870_02 60881661_02 60879871_02 60882369_02

Designation
JetMove 3P10 JetMove 3P10 JetMove 3P22 JetMove 3P22 JetMove 3506 JetMove 3506 JetMove 3512 JetMove 3512 JetMove 3518 JetMove 3518 JetMove 3524 JetMove 3524 JetMove 3532 JetMove 3532 JetMove D3503 JetMove D3503 JetMove D3506 JetMove D3506 JetMove D3512 JetMove D3512 JetMove D3516 JetMove D3516 JetMove T3503 JetMove T3503 JetMove T3506 JetMove T3506 JetMove T3512 JetMove T3512

Description
Standard supply unit Supply unit with built-in PSU
Standard supply unit Supply unit with built-in PSU
Standard 1-axis module 1-axis module with HIPERFACE DSL®
Standard 1-axis module 1-axis module with HIPERFACE DSL®
Standard 1-axis module 1-axis module with HIPERFACE DSL®
Standard 1-axis module 1-axis module with HIPERFACE DSL®
Standard 1-axis module 1-axis module with HIPERFACE DSL®
Standard 2-axis module 2-axis module with HIPERFACE DSL®
Standard 2-axis module 2-axis module with HIPERFACE DSL®
Standard 2-axis module 2-axis module with HIPERFACE DSL®
Standard 2-axis module 2-axis module with HIPERFACE DSL®
Standard 3-axis module 3-axis module with HIPERFACE DSL®
Standard 3-axis module 3-axis module with HIPERFACE DSL®
Standard 3-axis module 3-axis module with HIPERFACE DSL®

89

Technical specifications ­ Supply unit
JetMove 3P10

Connection type Continuous power (kW) Peak power (kW) Dimensions (H x W x D) in mm Weight (kg)

3-phase, AC 400 V 10 20 55 x 310 x 241 2.6

JetMove 3P22
3-phase, AC 400 V 22 44 110 x 310 x 241 5.2

Technical specifications ­ 1-axis module
JetMove 3506

JetMove 3512

JetMove 3518

JetMove 3524

JetMove 3532

Connection type Rated current at 4 kHz (A) Peak current at 4 kHz (A) Weight incl. STO (kg) Dimensions (H x W x D) in mm Safety function S1 STO (SIL3, PL e) Controller interfaces Motor encoder interfaces Motor types

DC 565 V

DC 565 V

DC 565 V

DC 565 V

DC 565 V

6

12

18

24

32

18

36

48

72

100

2.6

2.7

2.7

4.5

4.5

55 x 310 x 241

55 x 310 x 241

55 x 310 x 241

110 x 310 x 241 110 x 310 x 241

Integrated

Integrated

Integrated

Integrated

Integrated

EtherCAT

EtherCAT

EtherCAT

EtherCAT

EtherCAT

Resolver; HIPERFACE®; SinCos; EnDat 2.1, 2.2; incremental encoders; SSI; option: HIPERFACE DSL®

Synchronous and asynchronous motors, direct drives, torque and linear motors

Technical specifications ­ 2-axis module
JetMove D3503

JetMove D3506

JetMove D3512

JetMove D3516

Connection type Rated current at 4 kHz (A) Peak current at 4 kHz (A) Weight incl. STO (kg) Dimensions (H x W x D) in mm Safety function S1 STO (SIL3, PL e) Controller interfaces Motor encoder interfaces Motor types

DC 565 V

DC 565 V

DC 565 V

DC 565 V

2 x 3

2 x 6

2 x 12

2 x 16

2 x 9

2 x 18

2 x 36

2 x 48

2.6

2.75

4.3

4.3

55 x 310 x 241

55 x 310 x 241

55 x 310 x 241

55 x 310 x 241

Integrated

Integrated

Integrated

Integrated

EtherCAT

EtherCAT

EtherCAT

EtherCAT

Resolver; HIPERFACE®; SinCos; EnDat 2.1, 2.2; incremental encoders; SSI; option: HIPERFACE DSL®

Synchronous and asynchronous motors, direct drives, torque and linear motors

Technical specifications ­ 3-axis module
JetMove T3503

JetMove T3506

JetMove T3512

Connection type Rated current at 4 kHz (A) Peak current at 4 kHz (A) Weight incl. STO (kg) Dimensions (H x W x D) in mm Safety function S1 STO (SIL3, PL e) Controller interfaces Motor encoder interfaces Motor types

DC 565 V

DC 565 V

DC 565 V

3x 3

3x 6

3x 12

3x 9

3x 18

3x 36

2.8

2.8

4.5

55 x 310 x 241

55 x 310 x 241

110 x 310 x 241

Integrated

Integrated

Integrated

EtherCAT

EtherCAT

EtherCAT

Resolver; HIPERFACE®; SinCos; EnDat 2.1, 2.2; incremental encoders; SSI; option: HIPERFACE DSL®

Synchronous and asynchronous motors, direct drives, torque and linear motors

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Servo amplifiers Industrial Automation catalog

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Line reactors for the JetMove-3xxx series

Actual product not shown
Description
With 3-phase line filters, the use of line reactors is optional. In addition, they help reduce voltage distortions (THD) in the network while increasing the service life of the servo amplifier. As with line filters, several servo amplifiers can be connected to one line reactor. The following cases mandate the connection of servo amplifiers via a line reactor: ­ When using the servo amplifier in applications with
disturbance variables according to EN 61000-2-4 environmental class 3 and higher (harsh industrial environment). ­ To ensure compliance with EN 61800-3 or IEC 61800-3.

91

Technical specifications
Mains voltage
Overload factor Ambient temperature Operating altitude Relative humidity Storage temperature Degree of protection Short-circuit voltage
Permissible degree of contamination Thermal dimensioning UL Recognition

JLR34.xxx-UR

JLR34.20-UR

JLR34.44-UR

3 x 460 V, -25 % +10 %,

3 x 460 V, -25 % +10 %, 50/60 Hz 1)

50/60 Hz 1)

2.0 x IN for 30 s

2.0 x IN for 3 s

-25 °C … +45 °C, with derating up to 60 °C (1.3 % per °C)

1000 m, up to 2000 m with derating (6 % per 1000 m)

15 % … 95 %, condensation is not permissible

-25 °C … +70 °C

IP00

UK 4 % (corresponds to 9.24 V at 400 V) applies to line reactors

UK 2 % (corresponds to 4.6 V at 400 V)

where IN = 4.0 A … 32 A 2); UK 2 % (corresponds to 4.6 V at 400 V)

applies to line reactors where

IN = 45 A … 450 A 3)

P2 according to EN 61558-1

JLR3X.xxx-UR model includes

IRMS IN UL recognition for the US and Canada markets

UL recognition for the

US and Canada markets

  1. Where the mains frequency is 60 Hz, the power dissipation increases by approx. 5 to 10%.

  2. Only for servo amplifiers up to 32 A. 3) Only for servo amplifiers from 45 A.

Technical specifications and JetMove assignment
JLR34.20-UR

Optional line reactor Model variant Usage Certifications Degree of protection Voltage Rated current Overload Conductor/connection Weight Inductance Power dissipation Dimensions (H x W x D) in mm

JM-3P10 2 JM-3xxx UL IP00 3 x AC 460 V, -25 % 20 A 40 A 6 mm² 2.5 kg 0.735 mH 31 W 125 x 120 x 75

JLR34.44-UR
JM-3P22 2 JM-3xxx UL IP00 3 x AC 460 V, 5 % +10 %, 50/60 Hz 45 A 90 A 16 mm² 5 kg 0.33 mH 60 W 155 x 151 x 110

Ordering information
Item no. 60880601_00 60880602_00

Designation JLR34.20-UR JLR34.44-UR

Description Line reactor JM-3P10, JM-1416/1407/1404 Line reactor JM-3P22, JM-1432/1416/1407/1404

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Line filters for the JetMove-3xxx series

Actual product not shown

Description
External radio interference suppression filters (JEMCxxx) are available for the servo amplifiers.

ard for “First environment” (C2 residential) and “Second environment” (C3 industrial).

When applying the requested measuring method and using an external line filter, the servo amplifiers comply with the EMC requirements of the IEC 61800-3 product stand-

The suitable line filter is chosen based on considerations of power (10 kW or 22 kW) and total length of the power cables of all axes (up to 120 m, up to 300 m, up to 600 m).

Ambient conditions
Rated voltage Ambient temperature Operating altitude Relative humidity Storage/transport temperature Climate category Degree of protection Connectors Standards/certificates Radio interference suppression EN61800-3 (Category C2 ­ residential) 1) Radio interference suppression EN61800-3 (Category C3 ­ industrial) 1)

JEMCxx.xxx-UR
3 x 480 V AC +10 % at 50/60 Hz +45 °C, with derating up to 55 °C (1.0 % per °C) 1000 m, up to 2000 m with derating (1 % per 100 m) 75 % annual average, 95 % for max. 30 days, aggressive atmosphere or condensation not permissible -25 °C … +55 °C / -25 °C … +70 °C 25/105/21 IP20 Contact-protected screw terminals IP20, shield connection IEC 60939-2, RoHS-compliant, UL recognition Refer to the User Manual of the supply unit
JEMCxx.120-UR: Permissible motor cable length: up to 120 m; JEMCxx.240-UR: permissible motor cable length: up to 300 m; JEMCxx.600-UR: Permissible motor cable length up to 600 m

  1. Requirement: Vertical installation of the line filters on a bare metal base plate.

Ordering information
Item no. 60880637_00 60880638_00 60880639_00 60880640_00 60880641_00 60880642_00

Designation
JEMC25.120-UR JEMC53.120-UR JEMC25.240-UR JEMC53.240-UR JEMC25.600-UR JEMC53.600-UR

Description
Line filter for JM-3P10, up to 120 m Line filter for JM-3P22, up to 120 m Line filter for JM-3P10, up to 240 m Line filter for JM-3P22, up to 240 m Line filter for JM-3P10, up to 600 m Line filter for JM-3P22, up to 600 m

93

Technical specifications and JetMove assignment
JEMC25.120-UR

Line filter required Model variant Usage Certifications Degree of protection Voltage Rated current Overload 1) Conductor/terminal mm² Weight EN 61800-3, category C3, maximum motor cable length Power dissipation Leakage current 2) Contact current N/F 3) Dimensions (H x W x D) in mm

JM-3P10 JM-3xxx UL IP20 3 x AC 480 V 25 A 50 A 0.2 … 6 4 kg
120 m 3 W 5.5 mA 5.4 mA 55 x 310 x 220

JEMC53.120-UR
JM-3P22 JM-3xxx UL IP20 3 x AC 480 V 53 A 106 A 0.5 … 16 4.1 kg
120 m 16 W 5.7 mA 5.9 mA 55 x 310 x 220

JEMC25.240-UR
JM-3P10 JM-3xxx UL IP20 3 x AC 480 V 25 A 50 A 0.2 … 6 4.6 kg
300 m 4.8 W 24.5 mA 7.2 mA 55 x 310 x 220

Technical specifications and JetMove assignment
JEMC53.240-UR

Line filter required Model variant Usage Certifications Degree of protection Voltage Rated current Overload 1) Conductor/terminal mm² Weight EN 61800-3, category C3, maximum motor cable length Power dissipation Leakage current 2) Contact current N/F 3) Dimensions (H x W x D) in mm

JM-3P22 JM-3xxx UL IP20 3 x AC 480 V 53 A 106 A 0.5 … 16 4.8 kg
300 m 13.6 W 24.5 mA 7.2 mA 55 x 310 x 220

JEMC25.600-UR
JM-3P10 JM-3xxx UL IP20 3 x AC 480 V 25 A 50 A 0.2 … 6 5.3 kg
600 m 11 W 61.5 mA 9.2 mA 55 x 310 x 220

JEMC53.600-UR
JM-3P22 JM-3xxx UL IP20 3 x AC 480 V 53 A 106 A 0.5 … 16 5.9 kg
600 m 18 W 61.5 mA 9.2 mA 55 x 310 x 220

  1. For the duration of 10 s, repeatable after 6 min; requirement: Installation of the line filters vertically on a bare metal base plate.

  2. RMS value of the leakage current according to EN 60939 (2009) at 50 Hz and rated voltage with 2 % unbalance. The device to be suppressed can increase the leakage current.

  3. Peak value measurement with measuring circuit according to EN 60990 at 50 Hz and rated voltage with 2 % unbalance.

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Brake resistors for the JetMove-3xxx series

Actual product not shown

Description
Supply units of the JM-3Pxx-xxR1xx ordering option come with an integrated brake resistor. If the integrated resistor is not sufficient, external brake resistors are available. For a cross reference of braking resistors and suitable JetMove

models see the table on the opposite page. The user manual also specifies the minimum ohmic resistance that is allowed for an external brake resistor.

Ambient conditions
Surface temperature Protection against accidental contact Voltage High-voltage strength Temperature protection Certifications Connectivity

JBR-039.02.540-UR JBR-020.02.540-UR

250 °C No DC 848 V max. DC 4,000 V
6.3 A / 230 V
CE, UL Insulated stranded wire, 1 m

JBR-039.03.540-UR JBR-020.03.540-UR

250 °C No DC 848 V max. DC 4,000 V
6.3 A / 230 V
CE, UL Insulated stranded wire, 1 m

JBR-039.10.201-UR JBR-020.10.201-UR JBR-039.20.201-UR JBR-020.20.201-UR

250 °C Yes DC 848 V max. DC 4,000 V Yes, with bimetallic projector; 2.0 A / 230 V CE, UL
Terminals in terminal box with cable gland

JBR090.10.201-UR JBR026.20.201-UR

250 °C Yes DC 848 V max. DC 4,000 V Yes, with bimetallic projector; 2.0 A / 230 V CE, UL
Terminals in terminal box with cable gland

Ordering information
Item no. 60880604_00 60880605_00 60880606_00 60880607_00 60880608_00 60880609_00 60880610_00 60880611_00

Designation
JBR-039.02.540-UR JBR-020.02.540-UR JBR-039.03.540-UR JBR-020.03.540-UR JBR-039.10.201-UR JBR-020.10.201-UR JBR-039.20.201-UR JBR-020.20.201-UR

Description
Brake resistor for JM-3P10 (150 W) Brake resistor for JM-3P22 (150 W) Brake resistor for JM-3P10 (300 W) Brake resistor for JM-3P22 (300 W) Brake resistor for JM-3P10 (1000 W) Brake resistor for JM-3P22 (1000 W) Brake resistor for JM-3P10 (2000 W) Brake resistor for JM-3P22 (2000 W)

95

Technical specifications and JetMove assignment
JBR-039.02.540-UR

Optional use with JM-3Pxx, if brake resistor is not built-in or disconnected Model variant Usage Certifications Degree of protection 3) Resistance Continuous power 2) Maximum conductor size
Weight Peak braking power Dimensions (H x W x D) in mm

JM-3P10 (150 W)
A1 JM-3xxx UL IP54 39 150 W AWG 14/18 2.08/0.82 mm² 0.42 kg 16 kW 90 x 160 x 15

JBR-020.02.540-UR
JM-3P22 (150 W)
A1 JM-3xxx UL IP54 20 150 W AWG 14/18 2.08/0.82 mm² 0.42 kg 32 kW 90 x 160 x 15

JBR-039.03.540-UR
JM-3P10 (300 W)
A2 JM-3xxx UL IP54 39 300 W AWG 14/18 2.08/0.82 mm² 0.85 kg 16 kW 90 x 320 x 15

JBR-020.03.540-UR
JM-3P22 (300 W)
A2 JM-3xxx UL IP54 20 300 W AWG 14/18 2.08/0.82 mm² 0.85 kg 32 kW 90 x 320 x 15

Technical specifications and JetMove assignment
JBR-039.10.201-UR

JBR-020.10.201-UR

JBR-039.20.201-UR

JBR-020.20.201-UR

Optional use with JM-3Pxx, if brake resistor is not built-in or disconnected Model variant Usage Certifications Degree of protection 3) Resistance Continuous power 2) Maximum conductor size Weight Peak braking power Dimensions (H x W x D) in mm

JM-3P10 (1000 W)

JM-3P22 (1000 W)

JM-3P10 (2000 W)

JM-3P22 (2000 W)

A4 JM-3xxx UL IP20 39 1000 W AWG 6/12 10/2.5 mm² 4 kg 16 kW 92 x 749 x 120

A4 JM-3xxx UL IP20 20 1000 W AWG 6/12 10/2.5 mm² 4 kg 32 kW 92 x 749 x 120

A5 JM-3xxx UL IP20 39 2000 W AWG 6/12 10/2.5 mm² 6.7 kg 16 kW 185 x 749 x 120

A5 JM-3xxx UL IP20 20 2000 W AWG 6/12 10/2.5 mm² 6.7 kg 32 kW 185 x 749 x 120

Technical specifications and JetMove assignment
JBR090.10.201-UR

JBR026.20.201-UR

Optional use with JM-3Pxx, if brake resistor is not built-in or disconnected Model variant Usage Certifications Degree of protection 3) Resistance Continuous power 2) Maximum conductor size Weight Peak braking power Dimensions (H x W x D) in mm

JM-3xxx JM-3P10 A4 JM-3xxx UL IP20 90 1000 AWG 6/12; 10/2,5 mm² 4 kg 6250 W 92 x 749 x 120

A5 JM-3xxx UL IP20 26 2000 AWG 6/12; 0/2,5 mm² 6.7 kg 21635 W 185 x 749 x 120

  1. Once for 0.5 s max., then cool down for at least 10 min.
  2. For cycle times of 150 s max., the required rated continuous braking power is calculated follows: Rated continuous braking power (W) = max. pulse duration (s) x peak

power (W) / cycle time (s). 3) If mounted on a suitable surface.

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JetMove 200 series

Description
The servo amplifiers of the JetMove 200 model series cover a full voltage range from 1-phase AC 230 V to 3-phase AC 400 V. They can handle currents of up to 15 A.

Product features
­ 1-phase, AC 230 V up to 3-phase, AC 400 V ­ 3 A … 15 A ­ Supported motor types:
­ Synchronous and asynchronous motors
­ 3-phase stepper motors ­ Direct drives ­ Linear motors

Options
­ Safe Torque Off (STO) (S1) ­ Second encoder input (CNT) (incremental, SSI, EnDat 2.2
(without analog signals)) ­ Incremental encoder emulation (EMU) ­ Ethernet interface (ETH) ­ Integrated controller (JC-310)

Ordering information
Item no. 10000618 10000487 10000647 10000649 10000462 10000560 10000567 10000491 10000559 10000690 10000696

Designation
JetMove D203 JetMove D203 JetMove 203B JetMove 203B JetMove 206 B
JetMove 204 JetMove 204 JetMove 208 JetMove 208 JetMove 215 B JetMove 215 B

Other options that go with JM-2xx servo amplifiers are available on request.

Description Standard design Safe torque off (STO) (S1) Standard design Safe torque off (STO) (S1) Standard design Standard design Safe torque off (STO) (S1) Standard design Safe torque off (STO) (S1) Standard design Safe torque off (STO) (S1)

97

Technical specifications
Connection type Rated current (A) Peak current (A) Continuous power (kW) Ports and interfaces Safe torque off (STO) JC-310 control system Analog input Counter input Emulator Weight incl. STO (kg) Dimensions (W x H x D) in mm
Technical specifications
Connection type Rated current (A) Peak current (A) Continuous power (kW) Ports and interfaces Safe torque off (STO) JC-310 control system Analog input Counter input Emulator Weight incl. STO (kg) Dimensions (W x H x D) in mm

JetMove D203
1-phase, AC 230 V 2 x 3 2 x 6 2 x 0.5 JX2 system bus Option 2.5 87 x 310 x 203

JetMove 203B
1-/3-phase, AC 230 V 3 6 0.5 JX2 system bus Option or Ethernet 10/100 Mbit Option Option Option 1.6 55 x 220 x 233

JetMove 206 B
1-/3-phase, AC 230 V 6 12 1.0 JX2 system bus or Ethernet 10/100 Mbit Option Option Option 3 70 x 254 x 260

JetMove 204
3-phase, AC 400 V 4 8 2 JX2 system bus Option or Ethernet 10/100 Mbit Option Option Option 4.2 72 x 310 x 280

JetMove 208
3-phase, AC 400 V 8 16 4.5 JX2 system bus Option or Ethernet 10/100 Mbit Option Option Option 4.3 72 x 310 x 280

JetMove 215 B
3-phase, AC 400 V 15 30 5.5 JX2 system bus Option or Ethernet 10/100 Mbit Option Option Option 6.8 105 x 310 x 280

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JetMove 105

Product features
­ DC 12 … 48 V ­5A ­ Supported motor types:
­ Synchronous and asynchronous motors
­ 2-phase stepper motors ­ Direct drives ­ DC and BDC motors ­ Linear motors

Description
The JetMove 105 servo amplifier has been designed to handle voltages ranging from DC 12 to 48 V (up to 384 W). This servo amplifier supports all major motor types and requires minimal installation space thanks to its compact geometries.

Technical specifications
Rated motor voltage Rated current (A) Peak current (A) Rated output (W) Rated logic circuit voltage 1 digital output (brake) 1 analog input Ports and interfaces Ambient temperature Weight incl. STO (kg) Dimensions (W x H x D) in mm

DC 12 V … 48 V 5 10 240 DC 24 V 0.5 A; DC 24 V 0 … 10 V (12 bits) JX2 system bus 0 … 40 °C 0.3 26 x 136 x 96

Ordering information
Item no. 10000633

Designation JetMove 105

Description –

JetMove 108

99
Product features
­ DC 12 … 48 V ­8A ­ Supported motor types:
­ Synchronous and asynchronous motors ­ 2-phase stepper motors ­ Direct drives ­ DC and BDC motors ­ Linear motors

Description
The JetMove 108 servo amplifier has been designed to handle voltages ranging from DC 12 to 48 V (up to 384 W). This servo amplifier supports all major motor types and requires minimal installation space thanks to its compact geometries.

Technical specifications
Rated motor voltage Rated current (A) Peak current (A) Rated output (W) Rated logic circuit voltage 1 digital output (brake) 1 analog input Ports and interfaces Ambient temperature Weight incl. STO (kg) Dimensions (W x H x D) in mm

DC 12 V … 48 V 8 16 384 DC 24 V 0.5 A; DC 24 V 0 … 10 V (12 bits) JX2 system bus 0 … 40 °C 0.3 26 x 136 x 96

Ordering information
Item no. 10000749

Designation JetMove 108

Description –

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Servo amplifiers Industrial Automation catalog

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Servo amplifier cables

Encoder cable with M23

connector

Motor cable with M23 con-

nector

Encoder cable with Y-Tec connector for JHQ12, JHQ22 and JHQ24

motors

Motor cable with Y-Tec connector for JHQ12, JHQ22 and JHQ24 motors

Description
Motor and power cables are assembled to meet the individual specifications of each JetMove model series and the respective servo motors and encoder designs, and are available in various lengths on request.
Thanks to our many years of experience and know-how backed by a diverse inventory of high-quality cable types and a largely automated production process, we are able to supply tested servo amplifier cables at short notice.

Product features
­ UL and CSA approval ­ All cables are shielded ­ Suitable for drag chains (with PUR sheathing) ­ Halogen-free, oil-resistant, flame-retardant, RoHS-com-
pliant, ­ Sheath colors to DESINA (encoder cable green, power
cable orange) ­ Core color according to DIN 47100

Cable length notation for KAY_xxxx_yyyy: xxxx = cable item no. yyyy = length in cm; e.g. 0100 = 1 m Cable confection no. xxx yy.y = length in meters 1.5 = 1.5 m

101

Encoder/servo amplifier cables
Use of the cable ­ encoder type

Cable no. 623
Resolver cable pre-assembled

Specification JetMove

(4x2x0.25) (green) JetMove 100

Cable no. 1023
Resolver cable pre-assembled
(4x2x0.25) (green) JetMove 1008

Cable no. 23
Resolver cable pre-assembled
(4x2x0.25) (green) JetMove 200

Cable no. 23Y
Resolver cable pre-assembled motor with Y-Tec plug (4x2x0.25) (green) JetMove 200

Use of the cable ­ encoder type
Specification JetMove

Cable no. 23+
Resolver cable pre-assembled Extension (4x2x0.25) (green) JetMove 200

Cable no. 823
Resolver cable pre-assembled
(4x2x0.25) (green) JetMove D200

Cable no. 1123
Resolver cable pre-assembled
(4x2x0.25) (green) JetMove 1000

Cable no. 1323A2
Resolver cable pre-assembled
(4x2x0.25) (green) JetMove 3000

Use of the cable ­ encoder type
Specification JetMove

Cable no. 1323YA2

Cable no. 723

Resolver cable pre-assembled motor with Y-Tec plug (4x2x0.25) (green) JetMove 3000

HIPERFACE® cable pre-assembled
(5x2x0.25) (green) JetMove 200

Cable no. 923 HIPERFACE® cable pre-assembled
(5x2x0.25) (green) JetMove D200

Cable no. 1133 HIPERFACE® cable pre-assembled
(5x2x0.25) (green) JetMove 1000

Use of the cable ­ encoder type
Specification JetMove

Cable no. 1233 HIPERFACE® cable pre-assembled
(5x2x0.25) (green) JetMove 1432

Cable no. 1333A2 HIPERFACE® cable pre-assembled
(5x2x0.25) (green) JetMove 3000

Cable no. 1331
EnDat 2.2 (6 cores) pre-assembled
(4x2x0.25) (green) JetMove 3000

23+ = Resolver extension with 2 round connectors (socket + pins)

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Servo amplifier cables

Power servo lines
Use of the cable ­ motor size
Specification JetMove

Cable no. 626
Motor without brake JL1 JHN2 (4×1.0) (orange) JetMove 100/100x

Cable no. 624

Cable no. 26.1

Motor with brake JL1 JHN2 (4×1.0+(2×0.75)) (orange) JetMove 100/100x

Motor without brake JHN2 … JHN5 JL5-C1 (4×1.5) (orange) JetMove 200

Cable no. 26.1Y
Motor without brake motor with Y-Tec plug
(4×1.5) (orange) JetMove 200

Use of the cable ­ motor size
Specification JetMove

Cable no. 24.1

Cable no. 24.1Y

Cable no. 24.1+

Cable no. 1110

Motor with brake

Motor with brake

Motor with brake

Motor without brake

JHN2 … JHN5

motorwithY-Tecconnector JHN2 … JHN5

JHN2 … JHN5

JL5-C1

e.g. JHQ12, 22, 24

JL5-C1 extension

JL5-C1

(4×1.5+(2×1.5)) (orange) (4×1.0+(2×0.75)) (orange) (4×1.5+(2×1.5)) (orange) (4×1.5) (orange)

JetMove 200

JetMove 200

JetMove 200/1000/3000 JetMove 1000

Use of the cable ­ motor size
Specification JetMove

Cable no. 1112

Cable no. 1310

Motor with brake

Motor without brake

JHN2 … JHN5

JHN2 … JHN5

JL5-C1

JL5-C1

(4×1.5+(2×1.5)) (orange) (4×1.5) (orange)

JetMove 1000

JetMove 3000

Cable no. 1310Y

Cable no. 1312

Motor without brake motor with Y-Tec plug
(4×1.5) (orange) JetMove 3000

Motor with brake JHN2 … JHN5 JL5-C1 (4×1.5+(2×1.5)) (orange) JetMove 3000

Use of the cable ­ motor size
Specification JetMove

Cable no. 1312Y

Cable no. 202

Cable no. 204

Cable no. 1210

Motor with brake

Motor with brake

Motor with brake

Motor without brake

motorwithY-Tecconnector JL5 … JL8 (size 1.5)

JL5 … JL8 (size 1.5)

JHN5 … JHN7

e.g. JHQ12, 22, 24

JHQ8 (size 1.5)

JHQ8 (size 1.5)

JL5 … JL6-C1

(4×1.0+(2×0.75)) (orange) (4×4,0+(2×1.5)) (orange) (4×6,0+(2×1.5)) (orange) (4×2.5) (orange)

JetMove 3000

JetMove 225/1432

JetMove 225/1432

JetMove 1416/1432

Size 1.5 = large power connector M40x1.5 C1 = for JL5 or JL6 with C1 motor option, size 1 power connector (M23x1.0) is used on the motor instead of size 1.5. This requires a matching cable with M23 connector to be ordered. Examples: JM-3000(32A) is a servo amplifier with 32 A rated current from the JM-3000 series Motor cable DSL = 1-cable technology with HIPERFACE DSL® encoder interface 24.1+ = Power extension cable with 2 round connectors (socket + pins) Y = cable for motors with Y-Tec connectors, I = cable for motors with I-Tec connectors

103

Use of the cable ­ motor size Specification JetMove
Use of the cable ­ motor size Specification JetMove

Cable no. 1212

Cable no. 1314

Cable no. 1214

Cable no. 1316

Motor with brake

Motor with brake

Motor with brake

Motor with brake

JHN5 … JHN7

JHN5 … JHN7

JHN5 … JHN7, (size 1) JHN5 … JHN7, (size 1)

JL5 … JL6-C1

JL5 … JL6-C1

JL5 … JL6-C1

JL5 … JL6-C1

(4×2,5+(2×1.5)) (orange) (4×2,5+(2×1.5)) (orange) (4×4,0+(2×1.5)) (orange) (4×4,0+(2×1.5)) (orange)

JM-3000

JetMove 1416/1432

(16/18/24/32 A)

JetMove 1432

JetMove 3000 (32 A)

Cable no. 1216

Cable no. 1318

Motor with brake

Motor with brake

JHQ8 (size 1.5)

JHQ8 (size 1.5)

JL5 … JL8 (size 1.5)

JL5 … JL8 (size 1.5)

(4×4,0+(2×1.5)) (orange) (4×4,0+(2×1.5)) (orange)

JetMove 1432

JetMove 3000 (32 A)

Power servo cables for motors with brake and HIPERFACE DSL® encoder (1-cable technology)

Cable no. 1013

Cable no. 1113

Cable no. 1311

Cable no. 1311I

Use of the cable ­ motor size Specification JetMove

Motor with brake, DSL JHN2 … JHN3 JHQ2 … JHQ3 (4×1.0+(2×0.75)+ (2xAWG22)) (orange)
JetMove 1005/1008

Motor with brake, DSL JHN2 … JHN5 JHQ2 … JHQ5 (4×1.5+(2×0.75)+ (2xAWG22)) (orange) JetMove 1000 (6 A… 16 A)

Motor with brake, DSL JHN2 … JHN3 JHQ2 … JHQ3 (4×1.0+(2×0.75)+ (2xAWG22)) (orange) JetMove 3000 (3A … 6 A)

Motor with brake, DSL motor with I-Tec connector
(4×1.0+(2×0.75)+ (2xAWG22)) (orange) JetMove 3000 (3A … 6 A)

Use of the cable ­ motor size Specification JetMove

Cable no. 1313

Cable no. 1213

Cable no. 1315

Cable no. 1317

Motor DSL with brake JHN2 … JHN5 JHQ2 … JHQ5 (4×1.5+(2×0.75)+ (2xAWG22)) (orange) JetMove 3000 (3A … 16 A)

Motor DSL with brake JHN5 … JHN7 JHQ5 … JHQ7 (4×2.5+(2×1.0)+ (2xAWG22)) (orange)
JetMove 1416

Motor DSL with brake JHN5 … JHN7 JHQ5 … JHQ7 (4×2.5+(2×1.0)+ (2xAWG22)) (orange) JM-3000 (16/18/24/32 A)

Motor DSL with brake JHQ8 (size 1.5)
(4×4.0+(2×1.0)+ (2xAWG22)) (orange)
JetMove 3000 (32 A)

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105

Motion Control eXtended more than movement
Seamless integration of axis functions into the controller
At Bucher Automation, controller and motion control become one allowing for easy implementation of point-to-point (PtP) positioning, technology functions (MC) path control and robot functions. This universal motion control system is called Motion Control eXtended (MCX).

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107

High-precision movements and control with MCX
Image placeholder

Precise movements and control
The range of possible applications for MCX motion control is almost unlimited. MCX technology shows its full potential whenever complex motion sequences meet challenging production specifications. Integrated into Bucher Automation controllers, MCX helps achieve maximum processes efficiency and profitability.

­ Electronic cam disc ­ Interpolation using user-defined mathematical functions ­ Dynamic coupling/decoupling with reference to a
leading axis ­ Print mark for high-precision position correction ­ Cross cutter
­ Flying saw

All-purpose application
­ Screw capping machines
­ Winding machines
­ Wood, plastic, glass, and stone machining ­ Textile machinery ­ Packaging systems ­ Handling and assembly systems ­ Robot kinematics ­ Palletizing systems ­ Special-purpose machines

Tool Center Point ­ to the point
For a tool center point movement, we define path groups. They support linear and circular interpolation (2D and 3D). Spline interpolation between defined path points guarantees optimum path generation. The configurable jerk limitation reduces machine vibrations.
Being able to combine these features greatly increases system versatility and simplifies customization to specific application needs.

The systems deliver advanced positioning accuracy combined with increased dynamics thanks to the professional engineering of motion sequences with limited jerk. Consistent quality in the continuous processing workflow is achieved by using the electronic cam disk and gear functions.

Our motion control technology
­ Electronic gearing

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109

The MCX hardware and software package
Select your JetControl controller with MCX functionality from a scalable platform. Suitable servo amplifiers of the JetMove series delivering 250 W to 15 kW of continuous power, and servo motors with gearbox round off the system.

Controllers with MCX feature
JetControl 365MC ­ Up to 12 axes ­ 4 path groups ­ 6 technology groups ­ 24 cam discs/100 segments
JetControl 440EXT ­ Up to 24 axes ­ 4 path groups ­ 6 technology groups ­ 24 cam discs/100 segments
JetControl 96xMC ­ Up to 128 axes ­ 50 path groups ­ 100 technology groups ­ 24 cam discs/100 segments

JetControl 97xMC ­ Up to 64 axes ­ 50 path groups ­ 100 technology groups ­ 24 cam discs/100 segments ­ Integrated IPC with Windows OS
Servo amplifier The corresponding servo amplifiers can be found in this catalog.
Servo motors The corresponding servo motors can be found in this catalog and in the servo motor user manual.

JetSym ­ one programming tool for all control systems
Power to the software ­ STX for smart coding
The motion controllers are programmed using STX, a programming language offering powerful axis and path control commands and compliance with IEC 61131-3 ST. Programming is essentially process-oriented following sequential tasks. Up to one hundred tasks are available to structure the program.

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111

Servo motors
All motors are wound to optimally match Bucher Automation servo amplifiers and their DC link voltages (or supply voltages) ranging from DC 24 V to DC 560 V. This noticeably improves equipment efficiency.

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113

Servo motors

JHN motors stand out by virtue of the extremely compact design combined with high torque output. This allows them to be installed in smaller machines.

amplifiers, both JHQ and JHN motors feature the 1-cable technology. This helps reduce the wiring effort and machine space requirements.

Different servo motor ratings can be combined to deliver the speed your application requires. This also allows you to make the most of the rated current of the respective servo amplifier. All Bucher Automation servo motors are extremely sturdy 3-phase synchronous motors with UL certification. They are available as JL, JHN and JHQ model variants. By default, the motors of the JL and JHN series feature a reduced circular runout tolerance to improve the machines smooth-running behavior. For JHQ motors, reduced runout tolerance is available as a separate option.
Numerous options for connector outlets, degrees of protection and encoder design are available. Complementing the comprehensive range of motors, we offer pre-assembled and tested servo amplifier cables and corresponding gearboxes. When connecting to JM-1000 and JM-3000 servo

For motors of the JL1, JHQ12, JHQ22, JHQ24 model series, the quick-lock screw connection of the rotating Y-Tec connector enables space-saving installation as well as fast connection and disconnection of the motor and encoder cables. The term “SB-X” stands for the angled connector which can be rotated by 300 degrees. On delivery, the connector outlet points to the non-drive end (opposite to the motor shaft). The rotating connector pointing to the drive end is marked “SA-X”.
Bucher Automation offers servo cables suitable for drag chains with the corresponding mating connectors and matching the Bucher Automation motor pin- out. Bucher Automation offers ready-made cables in various lengths suited to the specifications of the servo amplifier and encoder technology used (1-cable technology or 2-cable technology).

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Motor series JL | JHN | JHQ

CE and UL certification (USA + Canada) cURus* Isolation class F, 2-pole resolver Temperature evaluation KTY83-110 for HDSL PT1000 Degree of protection Runout tolerance (R) according to DIN 42955 (for JHQ option)

Flange 1
x PTC IP64 x

Flange 12
x x PTC IP65 x

JL series (Nm) JHN series (Nm) JHQ series (Nm)

0.1 … 0.2 –

0.18 … 0.32

Length (incl. resolver, without brake) JL (mm) Length (incl. resolver without brake) JHN (mm) Length (incl. resolver, without brake) JHQ (mm)

81 … 111 –

63 … 77

Flange size/centering/hole circle JL (mm) Flange size/centering/hole circle JHN (mm) Flange size/centering/hole circle JHQ (mm)

37/25/41.5 –

40/30/46

Shaft JL (mm) Shaft JHN (mm) Shaft JHQ (mm)

6 x 16 –

8 x 25

Brake option, feather key to DIN 6885 (for JL, JHN, JHQ)
IP67 option with shaft seal (for JL, JHN, JHQ) HIPERFACE® SEx37, SKx36, SEx52, SRx50 options (starting from flange size 3) (for JL, JHN, JHQ)
HIPERFACE DSL® EEx37, EKx36 options (for JHQ) Connector output option: Drive end, non-drive end, rotating (for JL, JHN, JHQ) ATEX zone 2 and 22 option: II 3G Ex ec IIC T155 °C / II 3D Ex tc IIIC T135 °C (for JHQ)
Electrical connection option: Cable gland, cable, connector (for JL, JHN) Options: Special shafts, other encoders, reinforced bearings, special ball- bearing grease, separately driven fan, etc.

x –
x On request

*Flange size 1 only available for JL series (CE approval only | no UL approval).

x x
x x x x On request

Flange 2
x x KTY83-110 IP64/IP65 x
0.2 … 0.8 0.28 … 0.95 0.25 … 1.25
98 … 143 67 … 112 87 … 135
55/40/63 55/40/63 58/40/63
9 x 24 9 x 20 9 x 20
x x
x x
x
x x
On request

115

CE and UL certification (USA + Canada) cURus* Isolation class F, 2-pole resolver Temperature evaluation KTY83-110 for HDSL PT1000 Degree of protection Runout tolerance (R) according to DIN 42955 (for JHQ option)

Flange 22
x x KTY83-110 IP65 x

JL series (Nm) JHN series (Nm) JHQ series (Nm)

0.7 … 1.4

Length (incl. resolver, without brake) JL (mm) Length (incl. resolver without brake) JHN (mm) Length (incl. resolver, without brake) JHQ (mm)

84 … 104

Flange size/centering/hole circle JL (mm) Flange size/centering/hole circle JHN (mm) Flange size/centering/hole circle JHQ (mm)

60/50/70

Shaft JL (mm) Shaft JHN (mm) Shaft JHQ (mm)

14 x 30

Brake option, feather key to DIN 6885 (for JL, JHN, JHQ)
IP67 option with shaft seal (for JL, JHN, JHQ) HIPERFACE® SEx37, SKx36, SEx52, SRx50 options (starting from flange size 3) (for JL, JHN, JHQ)
HIPERFACE DSL® EEx37, EKx36 options (for JHQ) Connector output option: Drive end, non-drive end, rotating (for JL, JHN, JHQ) ATEX zone 2 and 22 option: II 3G Ex ec IIC T155 °C / II 3D Ex tc IIIC T135 °C (for JHQ)
Electrical connection option: Cable gland, cable, connector (for JL, JHN) Options: Special shafts, other encoders, reinforced bearings, special ball- bearing grease, separately driven fan, etc.

x x
x x x x On request

Flange 23
x x KTY83-110 IP65 x

Flange 24
x x KTY83-110 IP65 x

0.6 … 3.0

0.7 … 2.7

112 … 182

86 … 120

70/60/75

80/70/90

11 x 23/14 x 30

16 x 40

x

x

x

x

x x
x
x –
On request

x x
x
x –
On request

Flange 3
x x KTY83-110 IP65 x
0.65 … 3.0 1.15 … 4.8 1.35 … 4.5
109 … 181 82 … 172 122 … 180
86/80/100 86/80/100 91.3/80/100
14 x 30 14 x 30 14 x 30
x x
x x
x
x –
On request

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Motor series JL | JHN | JHQ

CE and UL certification (USA + Canada) cURus* Isolation class F, 2-pole resolver Temperature evaluation KTY83-110 for HDSL PT1000 Degree of protection Runout tolerance (R) according to DIN 42955 (for JHQ option)

Flange 4
x x KTY83-110 IP65 x

JL series (Nm) JHN series (Nm) JHQ series (Nm)

5.3 … 7.5 5.1 … 11.3
4.0 … 10.0

Length (incl. resolver, without brake) JL (mm) Length (incl. resolver without brake) JHN (mm) Length (incl. resolver, without brake) JHQ (mm)

176 … 221 113 … 203 150 … 214

Flange size/centering/hole circle JL (mm) Flange size/centering/hole circle JHN (mm) Flange size/centering/hole circle JHQ (mm)

98/95/115 98/95/115 100/95/115

Shaft JL (mm) Shaft JHN (mm) Shaft JHQ (mm)

19 x 40 19 x 40 19 x 40

Brake option, feather key to DIN 6885 (for JL, JHN, JHQ)
IP67 option with shaft seal (for JL, JHN, JHQ) HIPERFACE® SEx37, SKx36, SEx52, SRx50 options (starting from flange size 3) (for JL, JHN, JHQ)
HIPERFACE DSL® EEx37, EKx36 options (for JHQ) Connector output option: Drive end, non-drive end, rotating (for JL, JHN, JHQ) ATEX zone 2 and 22 option: II 3G Ex ec IIC T155 °C / II 3D Ex tc IIIC T135 °C (for JHQ)
Electrical connection option: Cable gland, cable, connector (for JL, JHN) Options: Special shafts, other encoders, reinforced bearings, special ball- bearing grease, separately driven fan, etc.

x x
x x x x On request

Flange 45
x x KTY83-110 IP65 x

Flange 5
x x KTY83-110 IP65 x


6.0 … 14.0

10.5 … 22.0 12.0 … 24.0
4.5 … 26.0

168 … 233

226 … 311 157 … 247 148 … 298

116/110/130

142/130/165 142/130/165 142/130/165

19 x 40/24 x 50

24 x 50 24 x 50 24 x 50

x

x

x

x

Flange 51
x x KTY83-110 IP65 x

29 … 38
338 … 405
142/130/165
28 x 58
x x

x x
x
x –
On request

x x
x
x –
On request

x x
x
x –
On request

117

CE and UL certification (USA + Canada) cURus* Isolation class F, 2-pole resolver Temperature evaluation KTY83-110 for HDSL PT1000 Degree of protection Runout tolerance (R) according to DIN 42955 (for JHQ option)

Flange 6
x x KTY83-110 IP65 x

JL series (Nm) JHN series (Nm)
JHQ series (Nm)

19.0 … 29.0 18.0 … 44.0
20.0 … 28.0

Length (incl. resolver, without brake) JL (mm) Length (incl. resolver without brake) JHN (mm) Length (incl. resolver, without brake) JHQ (mm)

242 … 317 158 … 258 195 … 218

Flange size/centering/hole circle JL (mm) Flange size/centering/hole circle JHN (mm) Flange size/centering/hole circle JHQ (mm)

190/180/215 190/180/215 190/180/215

Shaft JL (mm) Shaft JHN (mm) Shaft JHQ (mm)

24 x 50 24 x 50 24 x 50

Brake option, feather key to DIN 6885 (for JL, JHN, JHQ)
IP67 option with shaft seal (for JL, JHN, JHQ) HIPERFACE® SEx37, SKx36, SEx52, SRx50 options (starting from flange size 3) (for JL, JHN, JHQ)
HIPERFACE DSL® EEx37, EKx36 options (for JHQ) Connector output option: Drive end, non-drive end, rotating (for JL, JHN, JHQ) ATEX zone 2 and 22 option: II 3G Ex ec IIC T155 °C / II 3D Ex tc IIIC T135 °C (for JHQ)
Electrical connection option: Cable gland, cable, connector (for JL, JHN) Options: Special shafts, oth

References

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