BRIGHTFUSER Fuser500 Micro Melting Furnace Instruction Manual
- June 15, 2024
- BRIGHTFUSER
Table of Contents
BRIGHTFUSER Fuser500 Micro Melting Furnace
Product Information
Specifications
- Product Name: Micro Melting Furnace
- Version: 1
Product Usage Instructions
Safety, Maintenance, and Storage
Before using the Micro Melting Furnace, it is important to follow the
safety precautions and guidelines outlined in this manual. Failure to do so
may result in product damage and severe injury.
- Operate the equipment only as described in this manual. It is important to follow the instructions provided in this manual for proper usage of the Micro Melting Furnace.
- Do not leave equipment unattended when plugged into a power outlet. Always unplug the equipment from the power outlet when it is not in use and before cleaning.
- Do not use the equipment on wet surfaces. Do not be exposed to rain. Store indoors. Ensure that the Micro Melting Furnace is used and stored in dry conditions to preventany electricall hazards or damage.
- Stay alert and use common sense when operating the equipment. Do not operate the equipment if you are tired or under the influence of drugs, alcohol, or medication. Operating the equipment requires concentration to avoid personal injury or harm to others.
- Do not allow children and an unqualified person to use the equipment. The Micro Melting Furnace is not a toy and should only be operated by qualified individuals. Keep children and pets away from the equipment during use.
- Do not use it if the power cord or plug is damaged in any way. Always ensure that the power cord and plug are in good condition before using the Micro Melting Furnace. Do not pull or carry the equipment by the power cord and keep the power cords away from heated surfaces.
- Do not unplug the equipment from the power outlet by pulling on the power cord. To unplug the equipment, grasp the plug and not the power cord to prevent any damage to the cord or equipment.
- Turn off all necessary controls before unplugging. Before unplugging the Micro Melting Furnace, make sure all controls are turned off to avoid any potential hazards.
- Do not handle plugs or equipment with wet hands. Ensure your hands are dry before handling the plug or equipment to prevent electric shock.
- To reduce your exposure to chemical reactions, vapors, and other harmful products, always work in a well-ventilated area. It is important to operate the Micro Melting Furnace in a well-ventilated area to avoid any health risks associated with chemical reactions and vapors.
- Wear long pants, long sleeves, and protective footwear. When operating the Micro Melting Furnace, wear appropriate clothing such as long pants, long sleeves, and protective footwear to protect yourself from potential hazards.
- Wear Personal Protective Equipment (PPE). Always wear ANSI-approved safety goggles when operating the Micro Melting Furnace. Depending on the specific operation, wearing a protective mask and gloves may also be necessary for additional protection.
- Maintain labels and nameplates on the product. It is important to keep the labels and nameplates on the Micro Melting Furnace as they may carry important safety information. If label nameplates are unreadable or missing, please visit www.brightfuser.com to contact us for replacements.
- The warnings, precautions, and instructions discussed in this owner manual cannot cover all possible conditions and situations that may occur. It is important to use your own caution and common sense when operating the Micro Melting Furnace. Always prioritize safety in any situation.
- If the equipment is not working, please visit www.brightfuser.com to contact us for assistance with troubleshooting and repairs.
Precautions
To prevent serious injury from accidental operation or equipment failure,
please follow these precautions:
- Turn the power switch of the equipment off and unplug the equipment from the electrical outlet before performing any procedure. This will prevent any accidental operation that could lead to serious injury.
- Do not use damaged equipment. If you notice any abnormalities or damage to the Micro Melting Furnace, do not use it. Have the problem corrected by a qualified technician before further use.
Before Each Us
Before each use of the Micro Melting Furnace, it is important to inspect
the general condition of the equipment. Check for the following:
- If there are any visible damages or abnormalities.
- If all controls and buttons are functioning properly.
- If the power cord is intact and not damaged.
- If any parts are missing or broken.
If you notice any issues during the inspection, please visit www.brightfuser.com to contact us for assistance.
Frequently Asked Questions
- Q: What should I do if the equipment is not working?
- A: If the Micro Melting Furnace is not working, please visit www.brightfuser.com to contact us for assistance. Our support team will be able to help you troubleshoot and resolve any issues.
Keep this manual for safety warnings, precautions, and operating, and cleaning procedures. Keep this manual and proof of purchase for future reference. When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please visit www.brightfuser.com to contact us.
WARNING
Read this material before using this product. Failure to do so may result in
product damage and severe injury.
SAFETY, MAINTENANCE, AND STORAGE
WARNING : Read all instructions before using this equipment.
When using any electrical equipment, basic precautions should always be followed, including the following to reduce the risk of, but not limited to, fire, electric shock, or injury:
- Operate the equipment only as described in this manual.
- Do not leave equipment unattended when plugged into a power outlet. Unplug from the outlet when not in use and before cleaning.
- Do not use the equipment on wet surfaces. Do not be exposed to rain. Store indoors.
- Stay alert and use common sense when operating the equipment. Do not use the equipment if tired or under the influence of drugs, alcohol, or medication. A moment of distraction while operating the equipment may result in personal injury to others.
- Do not allow children and an unqualified person to use the equipment. Keep children and pets away during use. The equipment is not a toy.
- Do not use it if the power cord or plug is damaged in any way. Do not pull or carry the equipment by the power cord. Keep power cords away from heated surfaces.
- Do not unplug the equipment from the power outlet by pulling on the power cord. To unplug, grasp the plug, not the power cord.
- Turn off all necessary controls before unplugging.
- Do not handle plugs or equipment with wet hands.
- To reduce your exposure to chemical reactions, vapors, and other harmful products, always work in a well-ventilated area.
- Wear long pants, long sleeves, and protective footwear.
- Wear Personal Protective Equipment. Wear ANSI-approved safety goggles. As appropriate, wear a protective mask and gloves.
- Maintain labels and nameplates on the product. These may carry important safety information. If unreadable or missing, visit www.brightfuser.com to contact us.
- The warnings, precautions, and instructions discussed in this owner manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors that cannot be built into this equipment. Use your caution.
- If the equipment is not working, visit www.brightfuser.com to contact us.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the power switch of the equipment off and unplug the equipment from the
electrical outlet before performing any procedure in this section.
TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE:
Do not use damaged equipment. If abnormal conditions occur, have the problem
corrected before further use.
BEFORE EACH USE,
Inspect the general condition of the equipment.
Check for:
- Loose parts,
- Misalignment or binding issues,
- Cracked or broken parts,
- Damaged extension cords,
- Damaged electrical wiring, and
- Any other condition that may affect its safe operation.
AFTER EACH USE,
Clean parts as indicated.
- Store in an indoor dry area out of the reach of children and pets.
- Failure to do so may result in equipment damage and malfunction.
- Wipe external surfaces with a clean, dry cloth.
MICRO MELTING FURNACE
- Flask attachment
- Graphite crucible
- Heating unit
- Lid
- Stopper
- Switch on/off
- Timer
- Small flask support
- Medium flask support
- Large flask support
- S-shaped lock
- Metal pour hole
- Casting base
- Casting base screw
- Vacuum connector
- Safety tray
- Crucible Tong
- Paper gasket
The Fuser500™ Micro Melting Furnace eliminates the need to use a torch when melting metals. It reaches a temperature of 2282°F and has a closed heating system which ensures a reliable homogeneous melting result without exposing metals while being very energy efficient. Its carbon-steel and stainless-steel structure is resistant to heat and corrosion, and the crucible is made from an exclusive formulation of graphite, clay, and other components that prevent oxidation, eliminating the need for fluxes during casting. The flask attachment is designed to work with every Fuser500™ flask size, facilitating the casting of any metals and improving the overall casting workflow.
Specifications & Features
- Internal temperature controller
- Watts: 385W
- Voltage: Bivolt 110 – 230 V automatic
- Max. temperature: 2282°F
- Flux not needed during casting
- Crucible capacity: Approximately 4 oz (115g) sterling silver/96.4 pennyweight (150g) gold
- The thermocouple is centered in the insulating cement to ensure fast, accurate measurement and control of the temperature
- Carbon-steel and stainless-steel structure
- Typical cycle time: 20 – 50 minutes, based on quantity of metal
- Dimensions: 12”W x 7”D x 13”H
- Machine weight: 11 lbs. (5kg)
Parts List
- Micro Melting Furnace
- 2 graphite crucible
- 3 stainless steel flask supports (S, M, and L)
- Cement lid
- Cement stopper
- Casting base
- Power Cord
How to use
- Connect the Micro micro-melting furnace to a power outlet
- Place the graphite crucible on top of the heating unit
- Weight the required metal quantity to fill in the wax tree
- Put the metal in the graphite crucible
- Place the lid with the stopper on it
- Turn the switch on
- Turn the timer on with the desired time
- Choose the appropriate size of the flask support according to your casting and place it in the flask attachment
EXPERT TIP:
On the initial utilization, some water will be generated from the cement parts
by the heating process. We suggest protecting the equipment by putting some
paper towels folded inside the safety tray until the heating unit and lid get
completely dried.
Once the metal is melted:
- Place the S-shaped lock on the stopper
- Remove the flask from the Fuser500™ Kiln
- Place the flask on the flask support, positioning the metal pour entrance with the metal pour hole in the Micro Melting Furnace
- Place the paper gasket between the casting base and the flask
- Connect the vacuum pump hose to the vacuum connector of the casting base and turn the vacuum pump on
- Lose the casting base screw and slide the casting base to hold the flask
- Screw the casting base screw to lock it
- As soon as the vacuum pump’s manometer reaches 25 PSI, turn the Micro Melting Furnace 90° to begin pouring the metal into the flask
- Keep the Micro Melting Furnace at 90° for 1 minute for the poured metal to solidify before removing the flask
- Place the Micro Melting Furnace back to its initial position
- Turn off the vacuum pump and disconnect the hose
- Unscrew the casting base screw and pull it loose
- Use the crucible tongs to remove the flask from the flask attachment and carefully place it in a container with water. The investment will crack and dissolve, revealing your casting tree
WARNING:
Some parts, specifically the heating unit, the lid, the stopper, and the
graphite crucible are considered consumable items, with a limited life-spam
and eventually will need to be replaced. The graphite crucible will be cast
approximately 80 times. Please contact us or your supplier to order additional
parts.
When the casting is finished:
- Turn the Micro Melting Furnace off, or just wait for the bell of the timer to announce the end
- Using the crucible tong supplied, remove the stopper, the lid, and the crucible. These are delicate pieces, therefore handle them with care
- Place these items over a refractory surface and wait for it to dissipate the heat
- Using a Scotch-Brite™* sponge, carefully scratch the crucible interior to eliminate any trace of residuals or impurities remaining
- IMPORTANT : Never wash or place the crucible in water. It may be permanently damaged.
WARNING:
The casting process for pre-set stone jewelry is the same as for stone-free
pieces. Yet, when handling pre-set stone jewelry, do not place the flask in a
container with water, as it may damage the stone. Instead, wait for the flask
and metal to fully cool down, then use a small hammer to break the investment
open.
*The name Scotch-Brite™ is a registered trademark under 3M. BrightFuser is not affiliated, associated, authorized, endorsed by, or in any way officially connected with 3M or any of its subsidiaries or affiliates. †BrightFuser does not accept any responsibility or liability for damaged stones, whether synthetic or natural. BrightFuser shall not be liable for any direct, indirect, or consequential loss or damage. Use this method at your own risk. www.brightfuser.com [email protected] +1 954-932-0555
© 2023 BrightFuser LLC. All Rights Reserved. Patent pending PCT/BR2019/050537