POWER KING RH265 2.8 Inch Direct Drive Chipper Shredder User Manual
- June 3, 2024
- POWER KING
Table of Contents
POWER KING RH265 2.8 Inch Direct Drive Chipper Shredder
Icons used in this manual
WARNING
This indicates a hazardous situation, which, if not avoided, could result in
death or serious injury.
CAUTION
This indicates a hazardous situation, which, if not avoided, could result in
minor or moderate injury.
NOTICE
This information is important in proper using of your machine. Failure to
follow this instruction could result in damage to your machine or property.
Additional Information and Potential Changes
We reserve the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing.
General Safety Rules
Safety Labels Found on Your Unit
| Read entire
instruction manual before operating
---|---
| DANGER, pay close attention.
| Keep hands away from moving parts.
| Warning: Sharp Blades.
| Keep a safe operating distance from machine in operation.
| Warning: Objects may kickback out of the machine.
WARNING:
Read this manual before operating. Be familiar with the operation and
service recommendations to ensure the best performance of your machine.
CAUTION
This machine is designed solely to chip wood and must not be used for any
other purpose. It should only be used by trained operators who are familiar
with the content of this manual. It is potentially hazardous to fit or use any
parts other than authorized dealer parts. We disclaim all liability for the
consequences of such use, which in addition voids the machine warranty. After
the equipment leaves factory, we will not undertake the problems caused by
user privately modifications as well.
Before using the wood chipper
NOTICE
A. Operators must have fully understood the manual before using this
machine.
B. Machine is positioned on level ground; all guards are fitted and
secured.
C. Blades are in good condition, sharp and secured.
D. All fasteners are checked.
E. Only wood is to be processed in the chipper. Make sure Material is
free of metal, nails, and foreign materials.
F. Be aware of all safety features and switches.
G. Check and ensure fluids are properly filled. Refer to Kohler manual.
H. Fire extinguisher is available on site.
When using the wood chipper
A. Always feed from the side. NEVER STAND DIRECTLY IN FRONT OF THE FEED
CHUTE.
B. It is better to have a second trained operator within easy reach of
the machine.
C. Maintain machine at specified periods.
D. Note direction of discharge chute and if necessary, note the wind
direction to prevent debris from being blown into unsafe areas.
E. DO NOT put any part of your body into the in‐feed chute while the
machine is running.
F. DO NOT operate the machine while under the influence of alcohol or
drugs.
G. DO NOT operate inside a building or confined.
Protecting Yourself and Those Around You
WARNING
Unsafe operation can create several hazards for you, as well as anyone else in
the vicinity. Always take the following precautions when using this machine:
A. Keep in mind that the operator is responsible for accidents or hazards
occurring to other people, their property, and themselves.
B. Always wear protective goggles or safety glasses with side shields
while using the Wood Chipper to protect your eyes from possible debris.
C. Avoid wearing loose clothing or jewelry, which can catch on moving
parts.
D. We recommend wearing gloves while using the Wood Chipper. Be sure your
gloves fit properly and do not have loose cuffs.
E. Wear shoes with non‐slip treads when using your Wood Chipper. If you
have safety shoes, we recommend wearing them.
G. Keep bystanders at least 50 feet away from your work area at all
times. Stop the engine when another person or pet approaches.
Safety for Children and Pets
WARNING
Accidents can occur if the operator is not alert to the presence of children
and pets. Always follow these precautions:
A. Keep children and pets at least 50 feet from the working area and
ensure they are under the watchful care of a responsible adult.
B. Be alert and turn the machine off if children or pets enter the work
area.
C. Never allow children to operate the Wood Chipper.
Safety with Gasoline Powered Machines
WARNING
Gasoline is a highly flammable liquid. Gasoline also gives off flammable vapor that can be easily ignited and cause a fire or explosion. Never overlook the hazards of gasoline. Always follow these precautions:
A. Never run the engine in an enclosed area or without proper ventilation
as the exhaust from the engine contains carbon monoxide, which is an odorless,
tasteless, and a deadly poisonous gas.
B. Store all fuel and oil in containers specifically designed and
approved for this purpose and keep away from heat and open flame, and out of
the reach of children.
C. Replace rubber fuel lines and grommets when worn or damaged.
D. Fill the gasoline tank outdoors, after the engine off and completely
cooled. Don’t handle gasoline if you or anyone nearby is smoking, or if you’re
near anything that could cause it to ignite or explode. Reinstall the fuel
tank cap and fuel container cap securely.
E. If you spill gasoline, do not attempt to start the engine. Move the
machine away from the area of the spillage and avoid creating any source of
ignition until the gas vapors have dissipated.
Wipe up any spilled fuel to prevent a fire hazard and properly dispose of the
waste.
F. Allow the engine to cool completely before storing in any enclosure.
Never store a machine that has gas in the tank, or a fuel container, near an
open flame or spark such as a water heater, space heater, clothes dryer or
furnace.
G. Never adjust or repair with the engine running. Shut down the engine,
disconnect the spark plug wire, keeping it away from the spark plug to prevent
accidental starting, wait 5 minutes before adjusting or making repairs.
H. Never tamper with the engine’s governor setting. The governor controls
the maximum safe operation speed and protects the engine. Over‐speeding the
engine is dangerous and will cause damage to the engine and to the other
moving parts of the machine. If required, see your authorized dealer for
engine governor adjustments.
I. Keep combustible substances away from the engine when it is hot.
J. Never cover the machine while the muffler is still hot.
K. Do not operate the engine with the air cleaner or the carburetor air
intake cover removed.
Removal of such parts could create a fire hazard. Do not use flammable
solutions to clean the air filter.
L. The muffler and engine become very hot and can cause a severe burn; do
not touch.
General Safety
Operating this Wood Chipper safely is necessary to prevent or minimize the risk of death or serious injury. Unsafe operation can create several hazards for you. Always take the following precautions when operating:
A. Your Wood Chipper is a powerful tool. Exercise extreme caution always.
The machine is designed to Chip Woods. Do not use it for any other purpose.
B. Know how to stop the Wood Chipper.
C. Never operate your unit on a slippery, wet, muddy, or icy surface.
Exercise caution to avoid slipping or falling.
E. Never use the machine without ensuring that all guards and shields are
in place.
F. Never, under any conditions, remove, bend, cut, fit, weld, or
otherwise alter standard parts on the Wood Chipper. This includes all shields
and guards. Modifications to your machine could cause personal injuries and
property damage and will invalid your warranty.
G. If the machine starts to make an unusual noise or vibrate, shut down
the engine, disconnect the spark plug wire, keeping it away from the spark
plug to prevent accidental starting, wait 5 minutes for engine to cool down,
then inspect for damage. Vibration is generally a warning of trouble. Check
damaged parts and clean, repair and/or replace as necessary.
I. Before performing any maintenance or inspection procedure, shut down
the engine, disconnect the spark plug wire keeping it away from the spark plug
to prevent accidental starting, wait 5 minutes for machine to cool down.
J. Never allow people who are unfamiliar with these instructions to use
the Wood Chipper.
Allow only responsible individuals who are familiar with these rules of safe
operation to use your machine.
K. Never overload or attempt to chip woods beyond our recommendation. It
could result in personal injury or damage to the machine.
L. While using, don’t rush. When in doubt about the equipment or your
surroundings stop the machine and take time to look things over.
M. Never operate the machine when under the influence of alcohol, drugs,
or medication.
N. Use the machine only in daylight.
O. Stay alert for hidden hazards in the material being processed.
P. Keep all nuts and bolts tight and keep the equipment in good operating
condition.
Q. Don’t forget no fuel and oil after the equipment left from the
manufacturer.
R. Before first operating, it is necessary to test run the machine
without material to ensure all hardware is secured.
Check all hardware for tightness before each operating
A Note to All Users
List of warnings and cautions cannot be all‐inclusive. If situations occur that are not covered by this manual, the operator must be precautious and operate this WOOD CHIPPER in a safe manner. Contact the dealers for assistance in your area.
Getting Familiar with your Wood Chipper
It may be helpful to familiarize yourself with the controls and features of the Wood Chipper. If you have any question, please contact the QVTools Power King support at 1-800 344-3371 or [email protected].
Technical Specs
- Model: PK0913DD
- Max. Chipping Capacity: 2.8inch
- Function: Chipping leaves, branches, crop straw and farming feed, etc.
- Max. Blade Speed: 3600r/min
- Engine: 6.5HP RH265 Kohler engine
- Displacement: 196cc
- Max Output: 3600rpm
- Starting System: Recoil
- Fuel Type: 87 Octane Unleaded Gas w/ less than 10% Ethanol
- Oil Weight: 10W-30 for most weather conditions. Please refer to Kohler Manual
- Oil Capacity (REFILL): 0.63qt
- Net Weight: 120lbs
- Shipping Weight: 155lbs
- Shipping Dimensions: 45” x 22” x 20”
Note
1. The above max. chipping capacity data comes from the test of the 90% of
moisture content of bamboo and 80% of moisture content of paulownia. Due to
the variety of to be chipped raw materials and differ from the hardness,
tenacity, moisture content, the actual max. chipping capacity may be different
from the above data.
2. The above blade max speed is tested under the condition that the engine
max output turning speed is 3600 rpm
Operating the Wood Chipper
WARNING
A. Read and understand all instructions, safety precautions, and/or
warnings listed in “General Safety Rules” before operating the WOOD CHIPPER.
If any doubt or question arises about the correct or safe method of performing
anything found in this manual, please contact the dealers in your area.
B. When operating the Wood Chipper, make sure you are standing in the on
the side of the entry chute. Do not stand directly in front of it. You must
always stay in the safe operating area when feeding trees into the machine.
Never place any part of your body into a position that causes an unsafe
operating condition.
C. Before loading and operating the Wood Chipper, always wear protective
gear, including safety goggles, hearing protection, tight-fitting gloves
without draw strings or loose cuffs, and steel-toed shoes.
D. Knowing the correct and incorrect methods of chipping wood.
E. Short & thick wood are not allowed to be chipped separately, for the
safety of the operator and the good of the blades, they are better to be
crushed with branches.
F. Place larger end of branch first.
Prepare :
- Check engine condition.
- Fill engine with right type engine oil (according engine manual). Change after 5 hours first use.
- Check blade condition make sure the blade is not dull and the drum is not blocked.
- Secure hardware. Always check blade bolts, and bar blade bolts.
Starting
1. Position your Wood Chipper on flat, dry ground, and make sure the machine
cannot be moved.
2. Make sure the fuel shut‐off valve is in the “ON” position.
3. Move the multi-use control lever to the “CHOKE” position (should only be
needed if the engine is cold).
4. Pull starter lightly until it stops, then pull rapidly to turn the engine.
6. Move the multi-use control lever slowly back to the “IDLE” position when
the engine is running well.
7. If the Wood Chipper has not been running (cold engine), warm up the engine
by running the engine at idle for 3 to 4 minutes, then advance the engine
throttle control to the maximum speed
8. Always keep unit at full throttle when chipping.
Stopping
Turn the Multi-Use lever to the OFF position.
WARNING
Do not put your hands into the chute when loading. This is a very UNSAFE
method and could result in injury to your hands.
When Blocked
If the drum stops while chipping woods or branches, the engine should be stopped, and take out the debris which jammed the drum, and then restart the engine, and chip again.
Maintenance
Regular maintenance is the way to ensure the best performance and long life of
your machine.
Check all the parts regularly with 1-2 times monthly including bearing,
blades, etc. Replace the blades as soon as the chipping performance begins to
deteriorate. The blunt blades will lower working efficiency and cause the
damage of machine.
Please refer to this manual and the engine manufacturer’s user manual for maintenance procedures.
WARNING
Before performing any maintenance procedure or inspection, stop the engine, wait five minutes to allow all parts to cool. Disconnect the spark plug wire, keeping it away from the spark plug.
Regular Maintenance Checklist
Proced ure
| Before Each Use| Every 3Hours| Every 25 Hours|
Every 100Hours
---|---|---|---|---
Check engine oil level
| △| | |
Check general equipment a>nit ion and tighten bolts| △| | |
Check wedge for sharpness
| △| | |
Oreck tire pressure
| | | △|
Ocean engines exterior and moiling| | |
△
|
Orange Engine Oil
| Rest time Sours| | △|
Replace air filter| | | △|
Replace spark plug
| | | | △
Engine Service
Refer to the engine manufacturer’s user manual for engine maintenance.
Lubrication
NOTICE
All Bearings of your Chipper are sealed units and should have sufficient
lubricant to last the life of your machine with normal use.
Tire Pressure
Recommended tire pressure is 10PSI.
Blade Replacement
Put a log or wood branch to keep drum from rotating.
Put a rag under the blade to prevent any bolts from dropping into the drum.
Using a 13mm socket wrench break the bolts loose. Make sure to keep the socket
square on the bolt and keep firm grip on the wrench to prevent slipping.
When installing, temporary thread locker is required.
Bolts should be hand tightened with a wrench and snugged down.
Bar Blade Adjustment
Loosen but do not remove the 4 x 13mm bolt under the bar blade.
This will allow the bar blade to slide up and down.
The adjustment should be between 2-3mm close to the blade.
Use temporary type thread locker before re tightening.
Assembly
Step 1: Install wheels with Axle, affix with Pin.
Step 2: Install the Axle on the frame by bolts, washers and nuts.
Step 3: Fix engine on the frame by bolts, washers and nuts.
Step 4: Fix the feed hopper and discharge hopper on the frame, and locked
by latch
Troubleshooting
| The common faults | Elimination method |
|---|
1
| The engine cannot be started| Read the engine users’ manual, check the fuel ON-OFF valve and check proper oil level.
2
| Engine flameout midway| Check if the engine is stopped by overloading, check if something blocked in the chipping hopper, check the emergency stop button and prot ection switch.
3
| The hopper blocked| Stop the machine and remove hoppers. Check for blockage.
4
| Has strange noise| Stop the machine, check all bolts and ensure they are tight.
5
| The blade destroyed| Replace blades .
6
|
The m ate r ial grinding not sufficient
| Adjust the bar blade, the recommended gap for chipping is 2mm-3mm.
N o .
| Specification
---|---
1
| Kohler RH265 Engine
2
| Feed Hopper
3
| Exit Hopper
4
| Debris Diverter
5
| Frame
6
| Drum Housing
7
| Drum
8
| Blade
9
| Bar Blade (Anvil)
10
| Drum Housing Side Cover
11
| Wheel
12
| Rubber Stand
13
| Drum Bearing
14
| Rubber Guard
15
| Rubber Guard Mount
16
| Flat Washer
17
| Adlusting Lock Handle
18
| Axle
19
| Tapping Boll
20
| Shaft Key
21
| Shaft Bolt
22
| Split Washer
23
| Bolt
24
| Flat Washer
25
| Bolt
26
| Bolt
27
| Split Washer
28
| Locknut
29
| Locknut
30
| Split Washer
31
| Flat Washer
32
| Bolt
33
| Latch
34
| Countersunk Head Bolt
35
| Semicircular Head Square Bolt
36
| Semicircular head square Bolt
37
| Bolt
38
| O-pin
39
| Bushing
WARRANTY POLICY
Thank you for choosing QV TOOLS products. We’re here to ensure that your experience is perfect. In some rare instances, you may need some help with a warranty claim. Please call us at 1-800-344-3371 or E-mail [email protected]
Product must be registered to activate the warranty. Warranty registration is below. Warranty begins from date of purchase.
Engine Warranty
Kohler commercial engines are covered with a 3-year commercial and 3-year residential warranty for Command Pro series. Kohler residential engines are covered with a 2-year residential and 90-day commercial warranty. Parts and Labor are covered as well. Visit your Kohlerpower.com or call 1-800-465-6453 for warranty details
Equipment warranty
Manufacture defects of chassis and component parts are covered for 1 year. Only parts are covered. Shipping cost is not covered.
QV Tools will replace any part that is proven to be defective in material or
workmanship. This warranty is not valid for products or parts affected or
damaged by accident, collision, normal wear, fuel contamination, abuse,
neglect, misuse, alteration and/or unsuitable use or unauthorized parts.
Transportation charges to and from service centers, if assigned, is not
covered. Shipping cost of product for repair is not covered. Labor to repair
equipment is not covered. Consumable parts such as brake pads, tires, racks,
splines, grinding teeth, blades, bar blades, etc. are not covered under
warranty. Power King has all replacement parts at value pricing.
Damaged Products
You must take the time to inspect the goods before you sign the delivery receipt from the carrier. If you sign the delivery receipt without inspecting the shipment. you will be responsible for filing a freight claim and arranging for a repair or return of the damaged goods.
Concealed damage claims must be reported immediately.
Suspected Damage
On occasion, the outer carton may look damaged, but the product inside the box is perfectly fine. If you suspect concealed damage, notate “Possible Freight Damage” on the delivery receipt while the driver is present. This way, if you discover later that the product is damaged, the remedy of a freight claim is less of a hassle.
Obvious Damage
Do not sign for damaged products. If your product arrives damaged, please (a) REFUSE DELIVERY and (b) Call where you purchased the item Immediately so the dealer can process the appropriate claims and coordinate an exchange for you.
Defective Products
We encourage you to test your product within 15 days of receipt so we can quickly remedy any mechanical problems. If you think your product is defective, call QVTools at 1-800-344-3371. In most cases, it’s a simple issue that can be resolved over the phone. We have expert technicians standing by to help resolve your issue. Please have your model number and serial number available and your proof of purchase receipt for faster service.
Original Owner Warranty
Warranty is non-transferable and covers the original owner only who purchased from a QVTOOLS authorized dealer.
