SKIL MS6305-00 Dual Bevel Sliding Compound Miter Saw User Manual

Owner’s Manual

MS6305-00 Dual Bevel Sliding Compound Miter Saw

Model: MS6305-00
15 Amp 10’’ Sliding Miter Saw

**WARNING:** To reduce the risk of injury, the user must read and understand the Owner’s Manual before using this product. Save these instructions for future reference.

For Customer Service
1-877-SKIL-999 OR
www.skil.com

WARNING

• Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
  – Lead from lead-based paints.
  – Crystalline silica from bricks, cement, and other masonry products.
  – Arsenic and chromium from chemically-treated lumber.

• Your risk from these exposures varies, depending upon how often you do this type of work.
  To reduce your exposure to these chemicals:
  – Work in a well-ventilated area.
  – Work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
  – Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth or eyes or to lie on the skin may promote absorption of harmful chemicals.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool . Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE .
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool . Distractions can cause you to lose control.

Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators . There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool . Keep cord away from heat, oil, sharp edges or moving parts . Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use . Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply . Use of an GFCI reduces the risk of electric shock.

Personal safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dustrelated hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power tool use and care
Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
Keep handles and grasping surfaces dry, clean and free from oil and grease.
Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Service
Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

MITER SAW SAFETY WARNINGS

Miter saws are intended to cut wood or wood-like products, they cannot be used with abrasive cut-off wheels for cutting ferrous materials such as bars, rods, studs, etc.
Abrasive dust causes moving parts such as lower guard to jam. Sparks from abrasive cutting will burn the lower guard, the kerf insert and other plastic parts.
Use clamps to support workpiece whenever possible. If supporting the workpiece by hand, you must always keep hand at least 100 mm from either side of the saw blade.
Do not use this saw to cut pieces that are too small to be securely clamped or held by hand. If your hand is placed too close to the saw blade, there is an increased risk of injury from blade contact.
The workpiece must be stationary and clamped or held against both the fence and the table. Do not feed the workpiece into the blade or cut “freehand” in any way.
Unrestrained or moving workpieces could be thrown at high speeds, causing injury. Push the saw through the workpiece. Do not pull the saw through the workpiece. To make a cut, raise the saw head and pull it out over the workpiece without cutting, start the motor, press the saw head down and push the saw through the workpiece. Cutting on the pull stroke is likely to cause the saw blade to climb on top of the workpiece and violently throw the blade assembly towards the operator.
Never cross your hand over the intended line of cutting either in front or behind the saw blade. Supporting the workpiece “cross handed” i.e. holding the workpiece to the right of the saw blade with your left hand or vice versa is very dangerous.
Do not reach behind the fence with either hand closer than 100 mm from either side of the saw blade, to remove wood scraps, or for any other reason while the blade is spinning. The proximity of the spinning saw blade to your hand may not be obvious and you may be seriously injured.
Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it with the outside bowed face toward the fence. Always make certain that there is no gap between the workpiece, fence and table along the line of the cut. Bent or warped workpieces can twist or shift and may cause binding on the spinning saw blade while cutting.
There should be no nails or foreign objects in the workpiece.
Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece. Small debris or loose pieces of wood or other objects that contact the revolving blade can be thrown with high speed.
Cut only one workpiece at a time. Stacked multiple workpieces cannot be adequately clamped or braced and may bind on the blade or shift during cutting.
Ensure the mitre saw is mounted or placed on a level, firm work surface before use. A level and firm work surface reduces the risk of the mitre saw becoming unstable.
Plan your work. Every time you change the bevel or mitre angle setting, make sure the adjustable fence is set correctly to support the workpiece and will not interfere with the blade or the guarding system. Without turning the tool “ON” and with no workpiece on the table, move the saw blade through a complete simulated cut to assure there will be no interference or danger of cutting the fence.
Provide adequate support such as table extensions, saw horses, etc. for a workpiece that is wider or longer than the table top. Workpieces longer or wider than the mitre saw table can tip if not securely supported. If the cut- off piece or workpiece tips, it can lift the lower guard or be thrown by the spinning blade.
Do not use another person as a substitute for a table extension or as additional support. Unstable support for the workpiece can cause the blade to bind or the workpiece to shift during the cutting operation pulling you and the helper into the spinning blade.
The cut-off piece must not be jammed or pressed by any means against the spinning saw blade. If confined, i.e. using length stops, the cut-off piece could get wedged against the blade and thrown violently.
Always use a clamp or a fixture designed to properly support round material such as rods or tubing. Rods have a tendency to roll while being cut, causing the blade to “bite” and pull the work with your hand into the blade.
Let the blade reach full speed before contacting the workpiece. This will reduce the risk of the workpiece being thrown.
If the workpiece or blade becomes jammed, turn the mitre saw off. Wait for all moving parts to stop and disconnect the plug from the power source and/or remove the battery pack. Then work to free the jammed material. Continued sawing with a jammed workpiece could cause loss of control or damage to the mitre saw.
After finishing the cut, release the switch, hold the saw head down and wait for the blade to stop before removing the cut-off piece. Reaching with your hand near the coasting blade is dangerous.
Hold the handle firmly when making an incomplete cut or when releasing the switch before the saw head is completely in the down position. The braking action of the saw may cause the saw head to be suddenly pulled downward, causing a risk of injury.

ADDITIONAL SAFETY RULES

MAKE WORKSHOP CHILDPROOF WITH PAD LOCK, MASTER SWITCHES or by removing starter keys.
To reduce risk of injury, use saw blade rated 4800/min (RPM) or greater.
Do not use the power tool for purpose not intended – for example, do not use the miter saw for slicing meats.
Before plugging in the tool, be certain the outlet voltage supplied is compatible with the voltage marked on the nameplate within 10%. An outlet voltage incompatible with that specified on the nameplate can result in serious hazards and damage to the tool.
Do not stand on tool or its stand. Serious injury may occur if the tool is tipped or if the cutting tool is accidentally contacted. Do not store materials on or near the tool such that it is necessary to stand on the tool or its stand to reach them.
Do not leave tool running unattended; turn power off. Do not leave tool until it comes to a complete stop.
If blade does not stop within ten (10) seconds, unplug the saw and follow the instructions in the Troubleshooting section.
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body is unstable. It allows for workpiece to shift, causes binding of the tool and loss of control.
When cutting irregularly shaped workpieces, plan your work so it will not slip and pinch the blade and be torn from your hand. A piece of molding, for example, must lie flat or be held by a fixture or jig that will not let it twist, rock or slip while being cut. For chop-action cutting, move the head assembly to the rear as far as it will go and engage the mechanism lock. Failure to lock the mechanism can cause the blade to suddenly climb up on the top of the workpiece and force itself toward you.
Do not operate the saw in certain of the miter and bevel combinations which may result in interference between the sliding and stationary parts of the saw or between the sliding parts and the workpiece – to make cut remove sliding fence, sliding fence lock knob and work clamp knob as required.
Always disconnect the power cord from the power source before transporting the miter saw. Unplug power cord, lower head assembly and lock into position by engaging the lock pin, use the carry handle included on the top of the head assembly and one of the hand indentations in the saw base.
Think Safety! Safety Is A Combination of Operator’s Common Sense, knowledge of the Safety and Operating Instructions and alertness at all times when the Miter Saw is being used.
There are additional safety instructions for particular operations of the saw in the Saw Operations section. Read the rest of the manual for safe operation.
Before each use, review all warnings located on the mitre saw.

Double Insulated Tools
Double insulation is a design concept used in electric power tools which eliminates the need for the three wire grounded power cord and grounded power supply system. It is a recognized and approved system by Underwriter’s Laboratories, CSA and Federal OSHA authorities.
WARNING
Servicing of a tool with double insulation requires care and knowledge of the system and should be performed only by a qualified service technician.
WARNING
WHEN SERVICING, USE ONLY IDENTICAL REPLACEMENT PARTS.

WARNING
POLARIZED PLUGS. To reduce the risk of electrical shock, your tool is equipped with a polarized plug (one blade is wider than the other), this plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. To reduce the risk of electrical shock, do not change the plug in any way.

Extension Cords

WARNING
Replace damaged cords immediately. Use of damaged cords can shock, burn or electrocute.

WARNING
If an extension cord is necessary, a cord with adequate size conductors should be used to prevent excessive voltage drop, loss of power or overheating. The table shows the correct size to use, depending on cord length and nameplate amperage rating of the tool. If in doubt, use the next heavier gauge. Always use U.L. and CSA listed extension cords.

RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT ALTERNATING CURRENT TOOLS

Tool’s Ampere
Rating| Cord Size in A.W.G.| Wire Sizes in mm²
---|---|---
Cord Length in Feet| Cord Length in Meters
25| 50| 100| 150| 15| 30| 60| 120
3-6| 18| 16| 16| 14| 0.75| 0.75| 1.5| 2.5
6-8| 18| 16| 14| 12| 0.75| 1.0| 2.5| 4.0
8-10| 18| 16| 14| 12| 0.75| 1.0| 2.5| 4.0
10-12| 16| 16| 14| 12| 1.0| 2.5| 4.0| –
12-16| 14| 12| –| –| –| –| –| –

NOTICE: The smaller the gauge number, the heavier the cord.

SYMBOLS

Safety Symbols
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols and the explanations with them deserve your careful attention and understanding.
The symbol warnings do not, by themselves, eliminate any danger. The instructions and warnings they give are no substitutes for proper accident prevention measures.

WARNING
Be sure to read and understand all safety instructions in this Operator’s Manual, including all safety alert symbols such as “DANGER”, “WARNING”, and “CAUTION” before using this tool. Failure to following all instructions listed below may result in electric shock, fire, and/or serious personal injury.

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

| This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
---|---
DANGER| DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING| WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION| CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, will result in minor or moderate injury.

Damage Prevention and Information Messages
These inform the user of important information and/or instructions that could lead to equipment or other property damage if they are not followed. Each message is preceded by the word “NOTICE”, as in the example below:
NOTICE: Equipment and/or property damage may result if these instructions are not followed.

WARNING
The operation of any power tools can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.
IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

speed, orbits, etc. per minute
0| Off position| Zero speed, zero torque…
1,2,3,… I,II,III,| Selector settings| Speed, torque or position settings. Higher number means greater speed
| Infinitely variable selector with off| Speed is increasing from 0 setting
| Arrow| Action in the direction of arrow
| Alternating current| Type or a characteristic of current
**| Direct current| Type or a characteristic of current
| Alternating or direct current| Type or a characteristic of current
| Class II tool| Designates Double Insulated Construction tools.
**| Earthing terminal| Grounding terminal
| Li-ion RBRC seal| Designates Li-ion battery recycling program
| Ni-Cad RBRC seal| Designates Ni-Cad battery recycling program
| Read manual symbol| Alerts user to read manual
| Wear eye protection symbol| Alerts user to wear eye protection
| No-Hands Zone| The area between the marked lines on the left and right side of the base. This
zone is identified by the No-Hands Zone symbols inside the lines marked on the
base.

SYMBOLS (CERTIFICATION INFORMATION)
IMPORTANT: Some of the following symbols for certification information may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

Laboratories.
| This symbol designates that this component is recognized by Underwriters Laboratories.
| This symbol designates that this tool is listed by Underwriters Laboratories, to United States and Canadian Standards.
| This symbol designates that this tool is listed by the Canadian Standards Association.
| This symbol designates that this tool is listed by the Canadian Standards Association, to United States and Canadian Standards.
| This symbol designates that this tool is listed by the Intertek Testing Services, to United States and Canadian Standards.
| This symbol designates that this tool complies to NOM Mexican Standards.

OPERATOR’S GLOSSARY OF TERMS

• Bevel Cut: A cutting operation made with the blade at any angle other than 90° to the miter table.
• Blade Flange: A ring or collar on a spindle or arbor that permits other objects, such as a blade, to be attached to it.
• Compound Miter Cut: A cut made using both a miter angle and a bevel angle at the same time.
• Crosscut: A cutting operation made across the grain of the workpiece.
• Kerf: The material removed by the blade in a through cut, or the slot produced by the blade in a non-through or partial cut.
• Kickback: A hazard that can occur when the blade binds or stalls, throwing the work piece back toward the operator.
• Miter Cut: A cutting operation made with the blade at any angle other than 90° to the fence.
• Nested Crown: Positioning the crown workpiece at an angle between the fence and the table to eliminate the need to make a bevel cut.
• No-Hands Zone: The area between the marked lines on the left and right side of the base. This zone is identified by the No-Hands Zone symbols inside the lines marked on the base.
• Non-through Cut: Any cutting operation where the blade does not extend completely through the thickness of the workpiece.
• Revolutions Per Minute (RPM): The number of turns completed by a spinning object in one minute.
• Saw Blade Path: The area over, under, behind, or in front of the blade, as it applies to the work piece; the area that will be or has been cut by the blade.
• Spindle: The revolving shaft on which a blade or cutting tool is mounted.
• Workpiece or Material: The item on which the cutting operation is performed. The surfaces of a workpiece are commonly referred to as faces, ends, and edges.

GET TO KNOW YOUR SLIDING MITER SAW

1. Carrying Handle
   This handle is built into the head assembly for use during transport.

2. Spindle Lock
   Allows the user to keep the blade from rotating while tightening or loosening the blade bolt during blade replacement or removal.

3. Lock-Off Tab
   The ambidextrous tab must be rotated to the left to activate the power switch.

4. Power Switch
   The power switch energizes the unit when it is depressed.

5. Main Handle
   This handle contains the power switch. The blade is lowered into the workpiece by lowering the handle. The blade is pushed through the workpiece by pushing on the handle.

6. Lower Blade Guard
   Helps to protect your hands from the spinning blade. It retracts as the blade is lowered.

7. Blade
   Use only 10″ blades with 5/8″ arbor holes.

8. Fixed Fence
   Supports the workpiece.

9. Insert Plate
   Minimizes workpiece tear-out.

10. Tool Mounting Hole
    Four areas to clamp, bolt, or nail the saw to a flat work surface.

11. Work clamp
    Provides fast clamping of workpiece.

12. Miter-lock Knob
    Locks the miter-saw table at any desired miter angle.

13. LED Shadow Light
    The LED light casts a shadow of the blade to help identify where the blade will contact the workpiece.

14. Miter Detents Plate with Miter Scale This scale allows you to read and set the miter angles easily. There are nine (9) miter detents on the plate for fast and accurate miter cuts at common miter angles.

15. Miter-Detent Release Lever
    Used with the Miter-Detent Override to release or engage the table from the miter- detent plate.

16. Table
    Sits in the base, provides workpiece support, rotates for desired miter cuts, and rotates the head assembly.

17. Base
    Provides working surface to support workpiece.

18. Table-Extension Lock Knob
    There is one table extension lock knob for each of the table extensions at the back of the base. Rotate the table extension lock knob to unlock/lock the table extension.

19. Table Extensions
    Provide extra support and clamping area on each end of the base. Each table extension can be locked in any position, from fully closed to fully open.

20. Sliding Fences
    Provide maximum height support for the workpiece and slide away from blade for easy bevel and compound cuts. The fences also have holes, which can be used to secure an auxiliary fence.

21. Head-Assembly Lock Pin
    Used to lock the head assembly in the lower position for easy transportation.

22. Shadow Light On/Off Switch
    Turns the LED Shadow Light system on and off.

23. Chip Deflector
    Protects against large chips entering the upper guard.

24. Lower Guard Linkage
    Allows for smooth movement of the lower guard.

25. Upper Blade Guard
    Covers upper portion of the blade.

26. Double-Ended Allen Wrench
    Used for tightening/loosening the blade bolt, installing/removing the carrying handle, tightening/loosening the table extensions, and tightening/loosening screws for the insert plate and the bevel/miter scale pointer.
    The wrench is stored at the right side of the bevel-lock knob.

27. Bevel-Lock Knob
    Locks the saw at any desired bevel angle.

28. Bevel-Stop Bolts
    Allow adjustment of the 45° bevel. There is one each for the left and right bevel.

29. Right Bevel-Release Knob
    Permits right bevel cuts.

30. 45° Bevel Stop
    There is one 45° bevel stop for each bevel direction, the left 45° bevel stop can slide in and out to provide quick access to left 45° and 48° bevel angles. The right 45° bevel stop can provide quick access to right 45° bevel angle.

31. Bevel Scale
    Scale allows you to read bevel angles easily.

32. Bevel-Scale Pointer
    Bevel-scale pointer can be adjusted.

33. Slide-Rail Lock Knob
    Turn the slide-rail lock knob to lock the slide rails into the desired position.

34. Dust Port
    Fixed dust port allows easy attachment of certain vacuum hoses and dust bag.

35. Depth-of-Cut Stop
    As a position stop to control the depth of cut.

36. Depth-of-Cut Bolt and Nut
    Used with the depth-of-cut stop; rotate the depth-of-cut bolt to achieve the desired depth of cut and then secure it with the nut.

37. Miter-Angle Pointer
    Can be easily set after making adjustment to miter scale.

38. Miter-Detent Pin
    When it is engaged with one of nine (9) miter detents, you can achieve miter cut at common miter angle in fast and accurate way.

SPECIFICATIONS

CUTTING CAPACITIES
Miter Angle / Bevel Angle| Dimensional Lumber (inches)
Height X Width| Actual Capacity
Inches| Millimeters
Cross Cut 0° / 0°| 2 x 12;4 x 6| 1- 1/2 x 11-1/4; 3- 1/2 x 5-1/2| 38 X 286; 89 X 140
45° Right & Left / 0°| 2 x 8| 1 -1/2 x 7-1/4| 38 X 184
0° / 45° Right| 1 X 12| 3/4 x 11-1/4| 19 X 286
0° / 45° Left| 2 x 12| 1 -1/2 x 11-1/4| 38 X 286
45° / 45° Right & Left| 2 x 8| 1 -1/2 x 7 -1/4| 38 X 184
Baseboard Against Fence 0°, 45° Left Miter| /| 4 – 1/2| 114
Crown Molding Against Fence| /| 6 – 1/4| 159

ASSEMBLY

Unpacking and checking contents

WARNING
If any parts are missing, do not plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly.

CAUTION
Before moving the saw: Lock the miter-lock knob in the 45° left or 45° right position. Lock the bevel-lock knob. Lock the head assembly in the down position.

Never carry the tool by the cord or the head-assembly power-switch handle. Damage to insulation could cause an electric shock. Damage to wire connections could cause a fire.

Model MS6305-00 Sliding Miter Saw is shipped complete, in one box.

1. Separate all parts from Loose Parts list below to make sure that all items are accounted for before discarding any packing material.
2. Loose Parts:
   • Work Clamp
   • Miter-Lock Knob
   • Double-Ended Allen Wrench
   • Dust Bag
   • Carrying Handle
   • Screws (2) for Assembling Carrying Handle, M6 X 65
   • Right Sliding Fence

Tools needed for assembly and alignment

| Double-Ended Allen
Wrench, M6 Hex, with PH2
Phillips end (supplied)
---|---
| Combination Square (not supplied)
| M5 Wrench (not supplied)
| M4 Hex Wrench (not supplied)

Combination square must be true – checking combination square

WARNING
Disconnect the plug from the power source before performing any assembly, adjustment or repair to avoid possible injury.

Installation of the carrying handle (Fig. 2)

1. Place the carry handle onto main handle and use the counter bores to align the two mounting holes.
2. Insert the two screws provided into the mounting holes in the carry handle and use the hex end of Double Ended Allen key to securely tighten the screws.

Installation of the miter-lock knob (Fig. 3)

1. Locate the miter-lock knob among the Loose Parts.
2. Assemble the miter-lock knob into the front of the Table. Do Not Over Tighten.

Installation of the work clamp (Fig.4)
The work clamp has specific groove heights on the mounting stem for use with material thicknesses within the capacity of this miter saw. Use the maximum-height groove when needing to clear the highest portion of the adjustable fence. The maximum-height groove supports clamping of workpieces between 2 ½” and 3 ½” thick. The minimum-height groove supports clamping of workpieces up to 2” thick. The miter saw has two mounting holes behind the fences for use when mounting the workpiece clamp.

1. Insert the work clamp into the desired mounting hole behind the fence.
2. Adjust the height of the clamp until the threaded stud of the work-clamp knob engages in the selected groove. Do not lock.
3. Position the clamp to maximize clearance from the head assembly and then tighten the work-clamp knob.
4. Lift the grip lever to loosen the grip on the work clamp. Then lift or lower the thumb lever to raise or lower the work clamp. Lower the grip lever to lock the vertical position of the work clamp.
5. Move the head assembly up and down and forward and back (See the detail instructions in the “ADJUSTMENTS”) to be sure that it clears the clamp.

WARNING
In some operations, the work-clamp assembly may interfere with the operation of the blade-guard assembly. Always make sure that there is no interference with the blade guard prior to beginning any cutting operation to reduce the risk of serious personal injury.
The work clamp provides greater control by clamping the workpiece to the saw table. It also prevents the workpiece from creeping toward the saw blade. This is very helpful when cutting compound miters. Depending on the cutting operation and the size of the workpiece, it may be necessary to use a C-clamp instead of the work clamp to secure the workpiece prior to making the cut. The work clamp can be installed and used on either side of the blade.

Installation and removal of the sliding fences
The sliding fences on the saw help to secure the workpiece when making cuts. The portion of the miter fence located farthest from the blade is larger to provide additional vertical support.
The sliding feature makes it easy to remove or adjust the position of the sliding fence and allows for clearance of the head assembly.
The left sliding fence has been secured to the fixed fence in the factory. Loosen the slidingfence lock knob at each side, then slide it in or out to install or remove the sliding fences (Fig.5).
When the desired position of the sliding fences is determined, tighten the lock knob to secure it.

WARNING
Before operating the tool, make sure that the sliding fences are secured firmly.

Removal and installation of the blade

WARNING
Only use wood-cutting blades that have a saw-blade diameter in accordance with the markings on the saw and are marked with a speed equal or higher than the speed marked on the tool.
WARNING
Use only blades with 5/8 in. arbor and blade kerfs less than or equal to 1/8 in. (3.2 mm).
WARNING
To reduce risk of injury, use saw blade rated 4800/min (RPM) or greater.
WARNING
Use of blades larger or smaller than indicated in the miter saw markings could result in blade-guard and chip-deflector damage. Larger blades will come in contact with the blade guards and/or chip deflector, while smaller blades will defeat the function of the chip deflector which could result in blade guard damage which could put user at risk.

NOTICE: Clean the blade of any excess oil before installation.

To remove the blade:

1. Position the head assembly in the up position and at 0° bevel. Tighten the slide-rail lock knob so that the head assembly is secured in place. (See “ADJUSTMENTS” & Fig.6)

2. Rotate the lower guard by hand. Loosen, but do not remove the blade-bolt-cover screw with the Phillips end of the Double-Ended Allen Wrench (Fig.7).

3. Rotate the blade-bolt cover counterclockwise so that the blade bolt is exposed (Fig.8).

4. Press and hold the spindle-lock button. Use the hex-end of the Double-Ended Allen Wrench to remove the blade bolt by turning the wrench clockwise (Fig.8).
   NOTICE: The blade bolt has left-hand threads.

5. Remove the blade bolt, the outer blade washer, and the blade. Do not remove the inner blade washer (Fig.9).

To install the blade:

1. To install the blade, fit the blade between the chip deflectors and onto the inner washer shoulder (Fig.8 and Fig.9).
   NOTICE: Always install the blade with the blade teeth and the arrow printed on the side of the blade pointing down at the front of the saw. The direction of blade rotation is also embossed with an arrow on the upper blade guard.

2. Replace the outer blade washer. The double “D” flats on the blade washers align with the flats on the spindle (Fig.10).

3. Replace and finger-tighten the blade bolt. Press and hold the spindle lock and use the hex-end of the Double-Ended Allen Wrench to tighten the blade bolt by turning the wrench counterclockwise, but do not overtighten.
   NOTICE: The blade bolt has left-hand threads.

4. Replace the blade-bolt cover and securely tighten the blade-bolt-cover screw.
   WARNING
   Tighten the cover plate screws . Loose cover plate screws may interfere with and hang up lower blade guard . Never use saw without cover plate securely in place . Lowerguard will not function properly .
   WARNING
   After installing a new blade, make sure the blade does not interfere with the table insert at 0° and 45° bevel positions . Lower the blade into the blade slot and check for any contact with the base or turntable structure . If the blade contacts base or table, seek authorized service .

5. Lower the blade guard.

6. Raise and lower the head assembly to ensure that the lower blade guard functions correctly.

7. Be sure that the spindle lock is released and that the blade turns freely.
   WARNING
   Make sure that the spindle-lock button is not engaged before reconnecting the saw to a power source . Never engage the spindle-lock button when the blade is rotating.

Using carbide-tipped blades
Handle carbide-tipped blades carefully. Carbide is very brittle and can be easily damaged.
Use caution when you install, use, or store the blades. Do not use a carbide- tipped blade that is bent or has bent teeth, or if the blade has cracks, is broken, or has missing or loose carbide tips.
Do not operate a carbide-tipped blade faster than its recommended speed. Read, understand, and follow all warnings and instructions provided with your carbide-tipped blades.
Installing the dust bag

1. Squeeze the clamp ears of the dust bag and push the clamp until it is completely snapped into the neck of the dust port.
   Then release the clamp ears. To ensure thedust bag is securely positioned, pull the dust bag to verify. (Fig.11).

2. Position dust bag so that it does not interfere with the tool during the cutting operation for all miter/bevel settings.
   NOTICE: The dust bag requires emptying when it is full of sawdust. Empty it frequently and after the completion of sawing.
   WARNING
   Be extremely careful with disposed dust; materials in fine particle form may be explosive. Do not throw sawdust on an open fire. Spontaneous combustion may, in time, result from mixture of oil or water with dust particles.

3. A standard 1-1/4” vacuum tube can also be attached to the dust port for dust collection.

Removal and installation of the insert plate (Fig .12)

WARNING
The insert plate must sit below the miter table . If the insert plate is not adjusted properly, the workpiece can catch on the uneven edges, resulting in binding, which could result in serious personal injury.
WARNING
Never operate the saw without an insert plate installed . The plastic insert plate is not a universal part among miter saws. If the insert plate is worn, ask an Authorized SKIL Service Center or Service Station for a replacement part to help to ensure personal safety.
To remove/replace the insert plate:

1. Unplug the saw.
2. Remove the screws securing the insert plate with the supplied Double-Ended Allen Wrench.
3. Lift the insert plate from the saw.
4. To reinstall the insert plate, align the holes in the insert plate with the holes in the saw base.
5. Retighten the screws, being careful not to overtighten which can cause the insert plate to bow or bend.

MOUNTING AND TRANSPORTING

WARNING
Disconnect plug from power source before mounting or transporting miter saw to avoid possible injury.
Mounting the saw to the workbench (Fig .13a, 13b)

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WARNING
Before starting any cutting operation, clamp or bolt your miter saw to a workbench or an approved miter saw stand . If a miter saw stand is used, read the operator’s manual and follow the instructions for the miter saw stand. Never operate your miter saw on the floor or in a crouched position. Failure to heed this warning can result in serious personal injury.
The sliding miter saw should be mounted to a firm supporting surface such as a workbench, mounting board, or miter saw stand. The saw base has four mounting holes. If using bolts or screws (not supplied), they should be of sufficient length to accommodate the saw base, lock washers, hex nuts, and the thickness of the workbench or other mounting surface. Tighten all bolts or screws securely.
The hole pattern for mounting to a workbench is shown in Fig.13a.Carefully check the workbench after mounting to make sure that no movement can occur during use. If any tipping, sliding, or walking is noted, secure the workbench to the floor before operating.
Temporary mounting, using clamps

• If necessary, clamp the miter saw to a workbench or table top.
• Place two (2) or more “C” clamps on the clamping areas and secure (Fig. 13b).

NOTICE: Always make sure you leave enough room in work area to accommodate long workpieces.
Transporting
WARNING
To avoid injury, follow all statements identified below by the Bullet (•) symbol .

• Unplug the electric cord and wind it up .
• Never lift the saw by gripping any of the mechanism parts . The saw may move and cause severe injuries to your fingers or hands.
• To avoid back injury, hold the tool close to your body when lifting . Bend your knees so you can lift with your legs, not with your back.
• Never lift the tool by holding the main handle . This may cause serious damage to the tool.
• Never lift the miter saw by the power cord . Attempting to lift or carry the tool by the power cord will damage the insulation and the wire connections, and possibly result in electric shock or fire.
• Place the saw on a firm, level surface where there is plenty of room for handling and properly supporting the workpiece .
• ONLY lift this saw by carry handles defined in this manual.

Preparing to lift the saw

1. Set the bevel angle at 0° and lock it in place, using the bevel-lock knob.
2. Lock both side-table extensions in the inward positions.
3. Rotate the table to either 45° right or 45° left and lock it in place with the miter-lock knob.
4. Loosen the slide-rail lock knob to slide the head assembly through the sliding mechanism until the position shown in the Fig 14 is attained. Then lock the sliding rail system.
5. Lock the head assembly in the DOWN position with the head-assembly lock pin. (Fig.15)

Lift the saw by the carrying handle
Grip the saw by the carrying handle.
Continue to lift and transport comfortably. (Fig.16)

Lift the saw by the side carry handles
Use upright, good posture and grip the two handle areas beneath the base. (Fig.17)

ADJUSTMENTS

WARNING
Disconnect plug from power source before performing any assembly, adjustment or repair to avoid possible injury.
NOTICE: Your compound miter saw was completely adjusted at the factory. However, during shipment, slight misalignment may have occurred. Check the following settings and make adjustments, if necessary, prior to using this compound miter saw.
Head-assembly lock pin (Fig . 18)
The head-assembly lock pin is used to hold the head assembly in the DOWN position.
This position prevents the head assembly from moving up and down during transport and makes the saw more compact for lifting and storage. This position is also required for some adjustment procedures.

To engage the head-assembly lock pin:

1. Ensure that the depth-stop function is not engaged (See “Depth-Of-Cut Adjustment”).
2. Grasp the main handle and press down on the head assembly.
3. While pressing the head assembly down, push in on the head-assembly lock pin. Release the head assembly. The head will be locked in the DOWN position.

To disengage the head-assembly lock pin:

1. Grasp the main handle and press down on the head assembly.
2. While pressing the head down, pull out the head-assembly lock pin. Release the headassembly lock pin while maintaining your grip on the main handle. Slowly allow the springloaded head assembly to come up to the top of its travel and then release the handle.

Slide-rail lock knob
The slide-rail lock knob is located on the rear of the sliding mechanism (Fig.19).

1. Loosen the slide-rail lock knob to slide the head assembly through the sliding mechanism forward or backward to the desired position.
2. Be sure to tighten the slide-rail lock knob after the desired position is reached.

Miter-angle adjustment

1. Loosen the miter-lock knob approximately one-half turn.

2. Lift and hold the miter-detent-release lever with your index finger. The miter-detent pin will override the miter detents and you can hold the miter-lock knob with other fingers to rotate the miter table until the miter-angle pointer aligns with the desired angle on the miter scale (Fig.20a).
   Alternatively, lift the miter-detent release lever while pushing the miter- detent override forward until it is engaged into the slot. The miter-detent pin will also override the miter detents and you can simply hold the miter- lock knob to rotate the miter table until the miter-angle pointer aligns with the desired angle on the miter scale (Fig.20b).

3. Tighten the miter-lock knob.

4. You can set 0°,15°,22.5°,31.6°, and 45° right/left miter angles quickly. Move the miter table close to your desired angle detent by following steps 1 to 3 above. Lift the miterdetent-release lever while pulling the miter-detent override backward until it is completely disengaged from the slot. Hold the miter-lock knob to rotate the miter table toward your desired angle detent until the miter-lock pin is snapped into the detent automatically (Fig.21). Tighten the miter-lock knob after your adjustment.

Bevel-system adjustment
NOTICE: Your sliding miter saw was completely adjusted at the factory. However, during shipment, slight misalignment may have occurred. Check the following settings and make adjustments, if necessary, prior to using this sliding miter saw.
Bevel square-to-table adjustment

1. Loosen the slide-rail lock knob, slide the head assembly completely to the back and tighten the slide-rail-lock knob securely.

2. Loosen the bevel-lock knob and set the head assembly at 0° bevel. Ensure that the right- bevel-release knob was engaged. Then tighten the bevel lock knob.

3. Pull the head assembly all the way down and engage the lock pin to hold the head assembly in the transport position.

4. Engage the miter detent at the 0° position (See Miter-Angle Adjustment). Then tighten the miter-lock knob to secure the miter table.

5. Place a combination square against the miter table and the flat part of saw blade.
   NOTICE: Make sure that the square contacts the flat part of the saw blade and not the blade teeth.

6. Rotate the blade by hand and check the blade-to-table alignment at several points.

7. The edge of the square and the saw blade should be parallel. (Fig.22)

8. If the top or bottom of the saw blade angles away from the square (Fig 22a, 22b) adjustments are needed.

9. Loosen the bevel-lock knob.

10. 10. Adjust 0° bevel-adjustment screw with a M4 hex wrench (not supplied) to bring the saw blade into alignment with the square. (Fig.23)

11. After squaring adjustments have been made, make sure to use the supplied DoubleEnded Allen Wrench to loosen the indicator screw to adjust the bevel-scale pointer and reset it to zero (Fig.24). Tighten the bevel-lock knob.

Bevel stop 45° right and left adjustment
To adjust the left 45° bevel angle

1. Loosen the bevel-lock knob and move the 45°bevel stop to the far left (Fig.25).
   NOTICE: Move the 45° bevel stop to the far left; the bevel angle can be quickly set to 45°. Move the 45° bevel stop to the far right; the bevel angle can be set to 48°.

2. Move the sliding fence to clear the head assembly. Rotate the head assembly until the bevel-stop bolt hits the 45° left bevel stop (Fig.26).

3. Place a combination square against the blade and the table and check to see if the blade is 45° to the table (Fig.27).

4. If the blade is not at 45°, use a M10 wrench (not supplied) to adjust the bevelstop bolt. While turning the bolt, watch the blade bevel. Turn the bolt until the saw blade is in alignment with the 45° side of the square’s head.

Right-bevel adjustment\

1. Loosen the bevel-lock knob.
2. When tilting the head assembly from leftbevel to the right-bevel angles, rotate the right bevel-release knob approximately over 60° from vertical position (clockwise or counterclockwise) before passing through 0° bevel. When tilting the head assembly from 0° bevel to the right-bevel angles, tilt the head assembly slightly to the left before rotating the right bevel-release knob approximately over 60° from vertical position (clockwise or counterclockwise) and reaching to your desired right bevel angles (Fig.28).
3. When tilting the head assembly from the right bevel angles to pass through 0° bevel, the right bevel-release knob can return to the initial vertical position automatically to engage the right bevel lock, only if it has been rotated approximately over 60°(clockwise or counterclockwise) from vertical position.

When the right bevel-release knob is rotated 90 °(clockwise or counterclockwise) from the vertical position, the right bevel lock will be disengaged.
To adjust the right 45° bevel stop
First loosen the bevel-lock knob and tilt the head assembly to the right until it contacts the right 45° bevel stop (See Right-bevel adjustment). Repeat the steps 3 and 4 outlined in “To adjust the left 45° bevel angle” for the right bevel stop bolt.
Squaring the blade to the fence

1. Loosen the slide-rail lock knob, then slide the head assembly completely to the back and tighten the slide-rail lock knob securely.

2. Loosen the bevel-lock knob and set the head assembly at 0°bevel (blade set 90° to the miter table). Ensure that the right bevelrelease knob was engaged, then tighten the bevel-lock knob.

3. Pull the head assembly all the way down and engage the lock pin to hold the head assembly in the transport position.

4. Engage the miter detent at the 0° position (See Miter-angle adjustment). Then tighten the miter-lock knob to secure the miter table.

5. Lay a square flat on the miter table. Place one leg of the square against the fence. Slide the other leg of the square against the flat part of saw blade.
   NOTICE: Make sure that the square contacts the flat part of the saw blade, not the blade teeth.

6. The edge of the square and the saw blade should be parallel. (Fig 29).

7. If the front or back edge of the saw blade angles away from the square, adjustments are needed (Fig 29a & 29b).

8. Loosen the lock knobs for the L/R sliding fence and slide the fences all the way out to remove the L/R sliding fence from the fixed fence (See Installation and removal of the sliding fence).

9. Use an M5 Wrench (not supplied) to loosen the socket-head screws that secure the fixed fence to the miter table (Fig.30).

10. Rotate the fixed fence left or right until the saw blade is parallel with the square.

11. Retighten the screws securely and recheck the blade-to-fence alignment.

12. Replace the sliding miter fences.

NOTICE: Your saw also has a miter-angle pointer. After squaring adjustments have been made, it may be necessary to use the supplied Double- Ended Allen Wrench to loosen the indicator screw and reset it to zero (Fig.31).

Depth-of-cut adjustment
The depth stop limits the downward travel of the blade when cutting grooves and other nonthrough cuts.

To use the depth stop:

1. Unplug the saw.

2. If the saw is in the storage or transport position, release (pull out) the headassembly lock pin and allow the head assembly to rise fully.

3. Grip the main handle and push the head assembly down while watching the depthof-cut bolt contact the top surface of the depth-stop (Fig. 32).

4. Loosen the thumbnut and turn the head of the depth-of-cut bolt (while the threaded end is in contact with the depth stop) and watch the bottom of the saw blade move. This adjustment sets the depth of cut.

5. Tighten the thumbnut to lock the depth-of-cut bolt in place.

6. See Cutting grooves for additional instructions.

NOTICE: When making normal, full-depth cuts, adjust the depth-of-cut bolt until it does not touch the depth stop when the head assembly is fully lowered.

Table extensions
Table extensions have been provided for the left and the right side of the saw. They have been installed properly at the factory. They may be adjusted but may not be removed.

To adjust table extensions:

1. Turn the lock knob counterclockwise approximately 1/2 turn to loosen it, using the hex-end of the supplied Double-Ended Allen Wrench. (Fig.33)

2. Move the table extension inward or outward depend on your application. A screw serves as the limit stop which is built in the extension rod, to prevent the extension rod falling off. (Fig.33a & 33b)
   

3. Tighten the lock knob to secure the extension in place.

4. Repeat for other extension.

Adjusting support foot
Turn the support foot clockwise or counterclockwise depending on the amount of support needed for making sliding cuts. (Fig.34)

SAW OPERATIONS

Main switch
The main switch has a secondary LOCK-OFF tab that must be rotated to the left to be able to depress the power switch. Grasp the main switch with your fingers and slide the tab to the left. Then pull the main switch to activate the saw. Release the main switch to  stop the saw. (Fig 35)

LED shadow light

WARNING
Do not stare into the light beam (not even from a distance) . Staring into the light beam may result in serious injury or vision loss.
NOTICE: The miter saw must be connected to a power source for the Shadow Light System to function.

The LED Shadow Light System is equipped with an ON/OFF switch (Fig.36). Power to the Shadow Light System is independent of the miter saw trigger switch. The Shadow Light does not need to be turned on to operate the saw.

To cut through an existing pencil line on a piece of wood, turn on the Shadow Light System, then pull down on the operating handle to bring the saw blade close to the wood. The shadow of the blade will appear on the wood.
This shadow line represents the material that the blade will remove when performing a cut.
To correctly locate your cut to the pencil line, align the pencil line with the edge of the blade’s shadow. Keep in mind that you may have to adjust the miter or bevel angles to match the pencil line exactly.

Preparing for saw operations

Body and hand positions (Fig .37)

WARNING Position your body and hands properly to make cutting easier and safer . Observe the following instructions.
WARNING Never place hands near the cutting area . Keep hands outside the “No
Hands Zone” . The ”No Hands Zone” is defined as the area between the lines marked on the left and right side of the base, including the entire table and portion of the fence within these marked lines. This zone is labeled with “No Hands” symbols placed just inside the marked lines on the base.

• Hold the workpiece firmly against the fence to prevent movement.
• Keep hands in position until the power switch has been released and the blade has stopped completely.
• Keep feet firmly on the floor and maintain proper balance.
• Follow the miter arm when mitering left or right. Stand slightly to the side of the saw blade.
• Look through the lower guard if following a pencil line.
• Before making any cut, lower the blade to preview the blade path with the power off.

WARNING The lower guard may not automatically open under certain cutting conditions . If this occurs:
Typically, this may occur when trying to cut workpieces that are near the maximum cuttingheight capacity. Under these conditions, the workpiece can stop the lower guard movement before the downward motion of the arm can preopen the lower guard. If this  occurs:

• The workpiece must be securely clamped.
  This frees your left hand to raise the guard 1 by the lip 2 just enough to clear the workpiece (Fig.38).

• Start the saw and begin your cut.

• Once you have cleared the position where the lower guard may bind, release the guard and it will continue to raise automatically as you cut.

DRY RUN —It is important to know where the blade will intersect with the workpiece during cutting operations. Always perform a simulated cutting sequence with the power tool switched OFF to gain an understanding of the projected path of the saw blade.  Mentally note where the path of saw blade will fall and set up your work to keep your hands and arms out of the path of the spinning blade. Adjust your clamps and fences so that they do not interfere with the smooth operation of the lower guard and  cutting  action.

Always check to make sure the lower guard is completely functional. With the tool disconnected from the power source, lift the lower guard all way up and release it. The lower guard should immediately and fully close. If guard does not close all way or hesitates,  stop using tool and have tool serviced.

Cutting with your sliding miter saw
WARNING When using a work clamp, C-clamp, or other suitable clamp to secure your workpiece, clamp the workpiece on one side of the blade only .
The workpiece must remain free on one side of the blade to prevent the blade from binding in the workpiece. The workpiece binding the blade will cause motor stalling and kickback. This situation could cause an accident resulting in possible serious personal  injury.
WARNING NEVER move the workpiece or make adjustments to any cutting angle while the saw is running and the blade is rotating . Any slip can result in contact with the blade, causing serious personal injury.
WARNING Do not try to cut narrow pieces using the sliding feature . Failure to heed this warning could result in serious personal injury.

To slide cut
WARNING NEVER pull the saw toward you during a cut .
The blade can suddenly climb the workpiece, causing KICKBACK.

1. Properly position the workpiece. Make sure that the workpiece is clamped firmly against the table and the fence. Use a clamping position that does not interfere with operation. Before switching the tool on, lower the head assembly to make sure that the  clamp clears the guard and the head assembly.

2. Loosen the slide-rail lock knob.
   WARNING Be aware of the path of the saw blade . Make a dry run with the saw Off by conducting a simulated cutting cycle and observe the projected path of the saw blade. Keep hands at least six (6) inches away from the projected path of the saw blade.

3. Grasp the main handle and pull the head assembly away from the fence until the blade clears the workpiece or to its maximum extension if the blade cannot clear the workpiece (Fig. 39).

4. Activate the power switch. Lower the head assembly all the way down and cut through the edge of the workpiece.

5. Push (but do not force) the head assembly towards the fence to the full rear position to complete the cut.

6. Release the power switch and wait until blade comes to a complete stop before returning head assembly to the raised position and/or removing workpiece.

WARNING Securely tighten the slide-rail lock knob when making any non- sliding cuts . Failure to tighten the slide-rail-lock knob could result in the head assembly moving during the cutting operation.

To miter cut/cross cut (Fig .40)

A crosscut is made by cutting across the grain of the workpiece. A straight crosscut is made with the miter table set at the 0° position. Miter cross cuts are made with the miter table set at an angle other than 0°.
NOTICE: It may be necessary to adjust the sliding fence to ensure proper clearance prior to making the cut.

1. Slide the head assembly to its most rearward position and tighten the slide-raillock knob securely.
2. Raise the head assembly to its full height.
3. Set the bevel angle to 0°.
4. Set the miter angle to the desired position. Then tighten the miter-lock knob to secure the miter table (See Miter-angle adjustment).
5. Place the workpiece flat on the miter table with one edge securely against the fence. If the board is warped, place the convex side against the fence. If the concave edge of a board is placed against the fence, the board could collapse on the blade at the end of  the cut, jamming the blade. (See Cutting warped material)
6. When cutting long pieces of lumber or molding, support the opposite end of the workpiece with a roller stand or with a work surface level with the saw table. (See To support long workpieces)
7. Turn the Shadow Light switch on.
8. Lower the blade and align the cutting line on the workpiece with the edge of saw blade or the blade shadow.
9. Grasp the workpiece firmly with one hand and secure it against the fence. Use the work clamp, a C-clamp, or other suitable clamp to secure the workpiece whenever possible.
10. Before turning on the saw, perform a dry run of the cutting operation to make sure that no problems will occur when the cut is made.
11. Grasp the main handle firmly. Turn the saw on. Allow several seconds for the blade to reach maximum speed.
12. Slowly lower the blade into and through the workpiece.
13. Release the power switch and wait until the blade comes to a complete stop before returning head assembly to the raised position and/or removing workpiece.

To bevel cut (Fig .41)

A bevel cut is made by cutting across the grain of the workpiece with the blade angled to the workpiece. A straight bevel cut is made with the miter table set at the zero- degree position and the blade set at an angle between 0° and 45°.
NOTICE: It may be necessary to adjust or remove the sliding fence to ensure proper clearance prior to making the cut.

1. Slide the head assembly to its most rearward position and tighten the slide-lock knob securely.

2. Pull out the head-assembly-lock pin and lift the head assembly to its full height.

3. Engage the miter detent to 0° then tighten the miter- lock knob to secure the miter table. (See Miter-angle adjustment)

4. Loosen the bevel lock knob and move the head assembly to the desired bevel angle. Bevel angles can be set from left 0° to 48° and right 0° to 45°. Align the indicator point for the desired angle, or see Bevel stop 45° right and left adjustment for the quick  45°, 48° left and 45° right angle set, as appropriate. When the head assembly has been set at the desired angle, securely tighten the bevel-lock knob. Fig. 41

5. Place the workpiece flat on the miter table with one edge securely against the fence.
   If the board is warped, place the convex side against the fence. If the concave edge of a board is placed against the fence, the board could collapse on the blade at the end of the cut, jamming the blade. (See Cutting warped material)

6. When cutting long pieces of lumber or molding, support the opposite end of the workpiece with a roller stand or with a work surface that is level with the saw table. (See To support  long workpieces)

7. Turn the Shadow Light System switch on.

8. Lower the blade and align the cutting line on the workpiece with the edge of saw blade or the blade shadow.

9. Grasp the workpiece firmly with one hand and secure it against the fence. Use the work clamp, C-clamp, or other suitable clamp to secure the workpiece when possible.

10. Before turning on the saw, perform a dry run of the cutting operation to make sure that no problems will occur when the cut is made.

11. Grasp the main handle firmly. Turn the saw on. Allow several seconds for the blade to  reach maximum speed.

12. Slowly lower the blade into and through the workpiece.

13. Release the power switch and wait until blade comes to a complete stop before returning the head assembly to the raised position and/or removing the workpiece.

To compound cut (Fig .42)
A compound cut is a cut made using a miter angle and a bevel angle at the same time. This type of cut is used to make picture frames, cut molding, make boxes with sloping sides, and for certain roof-framing cuts.
Care should always be taken when making compound setups due to the interaction of the two angle settings.
Once the two correct settings for a particular cut have been obtained, always make a test cut in scrap material to verify the setup before making a finish cut in good material.

NOTICE: It may be necessary to adjust or remove the sliding fence to ensure proper clearance prior to making the cut.

1. Slide the head assembly to its most rearward position and securely tighten the slide-lock knob.
2. Pull out the head-assembly lock pin and lift the head assembly to its full height.
3. Set the miter angle to the desired position, then tighten the miter-lock knob to secure the miter table. (See Miter angle adjustment)
4. Loosen the bevel-lock knob and move the head assembly to the left/right to the desired bevel angle. (See To bevel cut, step 4)
5. Place the workpiece flat on the miter table with one edge securely against the fence. If the board is warped, place the convex side against the fence. If the concave edge of a board is placed against the fence, the board could collapse on the blade at the end of  the cut, jamming the blade. (See Cutting warped material)
6. When cutting long pieces of lumber or molding, support the opposite end of the workpiece with a roller stand or with a work surface that is level with the saw table. (See To support long workpieces)
7. Turn the Shadow Light System switch on.
8. Lower the blade and align the cutting line on the workpiece with the edge of saw blade or the blade shadow.
9. Grasp the workpiece firmly with one hand and secure it against the fence. Use the work clamp, a C-clamp, or other suitable clamp to secure the workpiece when possible.
10. Before turning on the saw, perform a dry run of the cutting operation to make sure that no problems will occur when the cut is made.
11. Grasp the main handle firmly. Turn the saw on. Allow several seconds for the blade to reach maximum speed.
12. Slowly lower the blade into and through the workpiece.
13. Release the power switch and wait until blade comes to a complete stop before returning head assembly to the raised position and/or removing workpiece.

To support long workpieces (Fig . 43)

Long workpieces need extra supports.
Supports, roller stand, or work a surface that is level with the saw table should be placed to support the workpiece so it does not sag.
The support should allow the workpiece to lay flat on the base of the saw and the worktable during the cutting operation. Use the work clamp, a C-clamp, or other suitable clamp to secure the workpiece when possible.

Cutting warped material (Fig . 44a & 44b)
When cutting warped material, always make sure it is positioned on the miter table with the convex side against the fence.
If the warped material is positioned in wrong way, it will pinch the blade near the completion of the cut.

Making an auxiliary fence (Fig . 45)
Depending on the size and position of the workpiece, certain unusual cuts may benefit from the additional support that can be provided by an auxiliary fence. The holes provided in the sliding fence are used to securean auxiliary fence in place.

WARNING The auxiliary fence can only be used when the bevel is set at 0° . When making a bevel cut, the auxiliary fence MUST be removed.
NOTICE: It may be necessary to adjust the sliding miter fence to ensure proper clearance prior to installing auxiliary fence.

To attach the auxiliary fence to the saw:
Make sure the fence-adjusting screw is tightened securely.

1. Place one 10-in. long piece of wood against the miter fence and align it with the left edge of the miter table.
   NOTICE: The appropriate height and thickness of the fence will vary, based on the miter angle and the material being cut.

2. Clamp the wood tightly against the fence and drive wood screws from the back of the fence through the two holes and into the auxiliary fence. If necessary, first drill a pilot hole into the wood to prevent splitting. Remove the clamp when finished.
   NOTICE: Make sure that the screws you use to attach the auxiliary fence do not pass through the front face of the fence and the length of the screws will not put them in the path of the blade at any angle.

3. Make a full left miter cut through the auxiliary fence.
   NOTICE: Check for interference between the auxiliary fence and the lower blade guard.
   Correct any interference before proceeding.

4. Repeat these steps with second board by aligning with right side of miter table and making a full right miter cut through the auxiliary fence.

Cutting grooves

1. See Depth-of-cut adjustment to set the desired depth of cut.
2. When cutting grooves, a wooden spacer must be placed between the workpiece and the fence for a consistent length of cut in the workpiece. Use the work clamp to clamp the spacer and another suitable clamp to clamp the workpiece.
3. Make the slide cut at the desired depth (see To slide cut).

Cutting base molding

• Base molding can be cut vertically against fence or flat on the table.
• Follow the table for helpful hints on cutting base molding.

SETTINGS  /  INSTRUCTIONS| Vertical Position Back of molding is   against the fence| Horizontal Position Back of molding is flat  on the table
---|---|---
Sliding Fence| Fully closed position| Move to proper position
Bevel Angle| 0°| 45° left
Molding position| Left Side Right Side| Left Side| Right Side
| Miter Angle| Left at 45° Right at 45°| 0°| 0°
Molding position| Bottom against table Bottom against table| Top against fence| Bottom against fence
Finished side| Keep left side of cut Keep right side of cut| Keep left side of cut| Keep left side of cut
Miter Angle| Right at 45° Left at 45°| 0°| 0°
Molding position| Right at 45°| Bottom against fence| Top against fence
Finished side| Right at 45° Left at 45°| Keep right side of cut| Keep right side of  cut

WARNING Check for interference between the workpiece and the head- assembly components by performing a dry-run simulation of the cut .
Interference can prevent proper saw operation and cause injury and/or tool damage.

• If the head assembly interferes with the workpiece while cutting it on the right side, it is recommended to flip the workpiece and cut it to the left.

Cutting crown molding

• Crown molding must be cut exactly to fit properly.

• Your miter saw has special miter detents at 31.6° left and right and a bevel indicator at 33.9° for cutting crown molding flat on the table.

• These special detent angles have been designed into your sliding miter saw for the standard crown molding used in the United States with the following angles:

• 52° between the back of the molding and the top flat surface that fits against the ceiling.

• 38° between the back of the molding and the bottom flat surface that fits against the wall.
  NOTICE: These detents cannot be used with 45° crown molding.

• Even though these angles are standards, most rooms do not have angles of exactly 90°, therefore, you will need to fine-tune your settings with the miter and bevel scales.

Cutting crown molding flat on the table:

1. Move the sliding fence to the proper position.

2. Set the bevel and miter angles using the Chart in this section. Tighten the miter-lock knob and the bevel-lock knob.

3. Position the molding on the saw table (Fig.46). Use the chart to determine the correct position. Clamp the workpiece in place with the work clamp.
   WARNING Use a clamping position that does not interfere with operation. Before switching on the saw, lower the head assembly to make sure that the clamp clears the guard and the head assembly.

4. Activate the switch. Lower the head assembly and make your cut.

5. Wait until the blade comes to a complete stop before returning the head assembly to the raised position and/or removing the workpiece.
   NOTICE: Always make a test cut using scrap to confirm that the angles are correct.

MAINTENANCE

Service
WARNING To avoid accidents always disconnect the tool from the power supply before cleaning or performing any maintenance .
WARNING Preventive maintenance performed by unauthorized personnel may result in misplacing internal wires and components, which could cause serious hazard . We recommend that all tool service be performed by a SKIL Factory Service Center or  Authorized SKIL Service Station.

Tool lubrication
Your SKIL tool has been properly lubricated and is ready to use. It is recommended that tools with gears be re-greased with a special gear lubricant at every brush change.

Carbon brushes
The brushes and commutator in your tool have been engineered for many hours of dependable service. To maintain peak efficiency of the motor, we recommend every two to six months the brushes be examined. Only genuine SKIL replacement brushes specially  designed for your tool should be used.

Bearings
Bearings that become noisy (due to heavy load or very abrasive material cutting) should be replaced at once to avoid overheating or motor failure.

Cleaning
WARNING Preventive maintenance performed by unauthorized personnel may Wear the appropriate personal protection equipment when cleaning the tool . The tool may be cleaned most effectively with compressed dry air. Always wear safety goggles and  dust mask when cleaning tools with compressed air.
Ventilation openings and switch levers must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through openings.
Develop a regular check to make sure the lower guard is working properly. Clean the lower guard of any sawdust build up with a damp cloth.
Sawdust will accumulate:

• Under the work table
• Under the base
• In the dust chute
• Between the chip deflector and the blade
• In the upper blade guard
• On LED unit

CAUTION Certain cleaning agents and solvents damage plastic parts . Some of these are: gasoline, carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia.

Shadow light system
For the best Shadow Light performance, perform the following maintenance regularly.

1. Carefully clean sawdust and debris from shadow-light lens with a cotton swab.
2. DO NOT use solvents of any kind; they may damage the lens.
3. Dust build-up can block the shadow light and prevent it from accurately indicating the line of cut. Shadowlight
4. Pitch and debris on the blade can interfere with the shadow light accuracy and prevent it from accurately indicating the line of cut.
5. For safety reason, follow the miter saw’s instruction manual to remove and install the blade. With blade removed from saw, clean pitch and build-up from blade.

Care of blades
Blades become dull, even from cutting regular lumber. If you find yourself forcing the saw forward to cut instead of just guiding it through the cut, chances are the blade is dull or coated with wood pitch.
When cleaning gum and wood pitch from the blade, unplug the saw and remove the blade.
Remember, blades are designed to cut, so handle them carefully. Wipe the blade with kerosene or a similar solvent to remove the gum and pitch. Unless you are experienced in sharpening blades, we recommend you do not try.

Storage
Store the tool indoors in a place that is inaccessible to children. Keep away from corrosive agents.

TROUBLESHOOTING

Turn the main switch OFF and always remove the plug from the power source before troubleshooting .

2.  Fuse or circuit breaker is tripped.
3.  Cord is damaged.
4.  Burned out switch.| 1.  Plug power cord into a functioning power  outlet.
2.  Replace fuse or reset a tripped circuit breaker.
3.  Have cord replaced by an authorized SKIL  service center or service station.
4.  Have switch replaced by an authorized SKIL  service center or service station.
Blade does not come up to speed.| 1.  Extension cord is too light or too long.
2.  Low supply voltage.| 1.  Replace with an adequate cord.
2.  Contact your electric company.
Excessive vibration.| 1.  Blade is out of balance.
2.  Saw is not mounted securelyto the stand or workbench.
3. Arbor nut is not tight.| 1.  Discard blade and use different blade.
2.  Tighten all mounting hardware.
3.  See “Removal and installation of the blade”.
Brake does not stop blade in approximately 10  Seconds.| 1.  Brushes not seated or lightly sticking or worn.
2.  Motor overheated from use of dull blade/too  heavy of a blade, not recommended accessory or  rapid on/off cycling.
3.  Blade bolt loose.
4.  Other.| 1.  Inspect/clean or replace brushes (see  maintenance and lubrication section).
2.  Use sharp blade, use a recommended blade or  let saw cool down.
3.  Tighten blade bolt.
4.  Have switch replaced by an authorized SKIL  service center or service station.
Shadow light is not working or dim.| 1.  Shadow light cover is covered in sawdust or  wood pitch.
2.  Shadow light on/off switch is not activated.
3.  Shadow light on/off switch is not functioning.| 1.  Clean the shadow light cover with compressed  dry air and/or wipe with a damp cloth.
2.  Turn on the shadow light on/off switch.
3.  Have the switch replaced by an authorized  SKIL service center or service station.

LIMITED WARRANTY OF SKIL CONSUMER BENCH TOP POWER TOOLS

Chervon North America (“Seller”) warrants to the original purchaser only, that all SKIL consumer benchtop power tools will be free from defects in material or workmanship for a period of three years from date of purchase, if original purchaser registers the  product within 30 days from purchase. Product registration can be completed online at www.Registermyskil.com with the registration card included in the packaged product. Original purchasers should also retain their receipt as proof of purchase. Original  purchasers that do not register their product will receive the standard SKIL one-year home-use warranty. SKIL consumer benchtop portable power tool models will be free from defects in material or workmanship for a period of ninety days if the tool is used for professional use.
SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Limited Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair or replacement of parts, without charge, which are defective in  material or workmanship and which have not been misused, carelessly handled, or incorrectly repaired by persons other than Seller or Authorized Service Station. To make a claim under this Limited Warranty, you must return the complete product,  transportation prepaid, to any SKIL Factory Service Center or Authorized Service Station. For Authorized SKIL Power Tool Service Stations, please visit www.Registermyskil.com or call 1-877-SKIL-999 (1-877-754-5999).
THIS LIMITED WARRANTY DOES NOT APPLY TO ACCESSORY ITEMS SUCH AS CIRCULAR SAW BLADES, DRILL BITS, ROUTER BITS, JIGSAW BLADES, SANDING BELTS, GRINDING WHEELS, AND OTHER RELATED ITEMS.  ANY IMPLIED  WARRANTIES SHALL BE LIMITED IN DURATION TO ONE YEAR FROM DATE OF PURCHASE. SOME STATES IN THE U.S. and SOME CANADIAN PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO  THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALE OR USE OF THIS PRODUCT. SOME STATES IN  THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION  OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE IN CANADA, AND FROM COUNTRY TO COUNTRY.
THIS LIMITED WARRANTY APPLIES ONLY TO PRODUCTS SOLD WITHIN THE UNITED STATES OF AMERICA, CANADA AND THE COMMONWEALTH OF PUERTO RICO. FOR WARRANTY COVERAGE WITHIN OTHER COUNTRIES, CONTACT  YOUR LOCAL SKIL DEALER OR IMPORTER.

© Chervon North America, 1203 E. Warrenville Rd, Naperville, IL 60563.

References

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