SUNJOE SDJ617E-MAX Bladeless Electric Leaf Mulcher PLus Shredder Instruction Manual

Model SDJ617E-MAX
15-AMP
REDUCTION RATIO 17:1 8000 RPM
SDJ617E-MAX Bladeless Electric Leaf Mulcher PLus Shredder
Instruction Manual

IMPORTANT!

Safety Instructions All Operators Must Read These Instructions Before Use
Always follow these safety guidelines. Failure to do so may result in serious bodily injury or death.

General Safety

WARNING! This power tool is not intended for use by children or by unassisted, unsupervised persons whose physical, sensory, or mental capabilities prevent them from using it safely. Children should be supervised to ensure that they do not play with the appliance.
Before starting up your power tool, please check it carefully for any defects. If you find any, do not start up your machine. Contact your authorized Snow Joe®+ Sun Joe® dealer or call the Snow Joe®+ Sun Joe® customer service center at 1-866-SNOW JOE (1-866-766-9563).
WARNING! When using the power tool, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury. These include:

• Avoid dangerous environments – Do not use the mulcher + shredder in the rain or in wet environments. Do not operate the unit in dusty or explosive atmospheres or use the unit near flammable or combustible liquids. The machine may spark; igniting dust and fumes.

• Keep work area clean and well-lit – Cluttered, dark areas invite accidents. Always inspect the area where the mulcher + shredder is to be used.

• Work on a flat level surface – This mulcher + shredder should be operated on a solid, flat, and level surface.

• Replacement parts – Inspect the mulcher + shredder for worn, missing, or damaged parts. When servicing this unit, use only identical replacement parts. Replace or repair damaged parts immediately.

• Keep children, bystanders, and pets away – All spectators, including pets, should be kept at a safe distance away from the work area. Never leave the machine running when unattended.

• Dress properly – Do not wear loose clothing or jewelry as such articles can become caught in moving parts. Wear protective rubber gloves and protective covering to contain long hair.

• Safety glasses – Thrown objects can cause serious injury to the eyes. Always wear safety glasses or eye shields during operation and while making any adjustments or repairs.

• Hearing protection – Wear appropriate personal hearing protection during use. Under certain conditions and length of use, noise from this product may contribute to hearing loss.

• Use the right tool – Do not use this machine for any job except that for which it was intended. Know your product – Know how to start and stop the machine. Be thoroughly familiar with the controls and ensure they are functioning properly.

• Avoid accidental starting – Make sure the switch is off before plugging in or unplugging the unit.

• Transporting – Turn off and unplug the mulcher +  shredder before moving the unit. Do not move the unit when the motor is running or when your finger is on the switch.

• Moving parts – Keep hands from moving parts.

• Do not force the tool – It will perform better with less likelihood of personal or mechanical injury if it is used at the rate for which it was designed.

• Foreign objects and vibrations – When feeding material into the mulcher + shredder, make sure that you do not accidentally insert pieces of metal, rocks, bottles, cans, or other foreign objects. If the cutting line strikes a foreign object or if you notice an unusual rattling noise or vibration coming from the mulcher + shredder, immediately switch off the unit and wait until it comes to a complete stop. Then, disconnect the power cord and follow the steps below:

• Stop the mulcher + shredder.

• Inspect for damage.

• Repair any damage before restarting the tool.

• Do not overreach – Keep proper footing and balance at all times.

• Never leave a running tool unattended – Turn the mulcher + shredder off and wait until it comes to a complete stop before leaving the work area.

• Disconnect the tool – Unplug the mulcher + shredder when it is not in use, before servicing it, when changing accessories, and when performing any other maintenance.

• Store indoors – When not in use, the mulcher + shredder should be stored indoors in a dry location out of the reach of children.

• Stay alert – Watch what you are doing. Use common sense. Do not operate the mulcher + shredder when you are tired or under the influence of drugs, alcohol, or other
  medication.

• Maintain the mulcher + shredder with care – Keep the cutting line maintained at the proper length and thickness for optimal performance to reduce the risk of injury. Inspect the extension cord periodically and immediately replace it if damaged. Follow the additional recommendations described in the maintenance section of this manual.

• Check for damaged parts – Before further use of the appliance, a part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check the condition and alignment of moving parts, bindings, mountings, and any other parts. A part that is damaged should be properly repaired or replaced. Contact the Snow Joe®+ Sun Joe® customer service center at 1-866-SNOW JOE (1-866-766- 9563) for assistance.

• Noise – Observe any local noise-prevention regulations.

• Cooling vents – Check the discharge area periodically after stopping the mulcher + shredder to ensure that debris does not build up and clog the cooling vents.

WARNING! Never reach into the funnel until the mulcher + shredder has come to a complete stop and is unplugged. The cutting line will continue to rotate for a few seconds after the unit is turned off.

Electrical Safety

• Never carry the mulcher + shredder by the cord or yank the cord to disconnect it from the receptacle. Keep the cord away from heat, oil, and sharp edges.
• Ground fault circuit interrupter (GFCI) protection should be equipped on the circuit(s) or outlet(s) to be used for this electric mulcher + shredder. Receptacles are available
  with built-in GFCI protection and may be used for this measure of safety.

To prevent electric shock, use only an extension cord suitable for outdoor use, such as SW, SOW, STW, STOW, SJTW, or SJTOW. Before use, check that the extension
cord is in good condition. When using an extension cord, make sure to use one thick enough to carry the current draw of the product. An undersized cord will cause a drop
in line voltage resulting in loss of power and overheating.

WARNING!

Electric shock may cause SEVERE INJURY or DEATH. Heed these warnings:

• Do not allow any part of the mulcher + shredder to make contact with water while it is in operation. If the appliance becomes wet while turned off, wipe dry before tarting.

• To reduce the risk of electric shock, this appliance has a polarized plug (i.e. one blade is wider than the other). Use this appliance only with a polarized UL-, CSA-, or ETL-listed extension cord recommended for outdoor, all-weather use, such as the Snow Joe®+ Sun Joe® SJTW-A 14-gauge 50-foot extension cord with the lighted end (Model
  PJEXT50-B). Visit snowjoe.com to purchase this extension cord online or, to order by phone, call 1-866-SNOW JOE (1-866-766-9563).

• Do not use an extension cord over 100 ft (30 m).

• Do not touch the appliance or its plug with wet hands or while standing in water. Wearing rubber boots offers some protection.

EXTENSION CORD CHART

• The plug will only fit into a polarized extension cord one way. If the plug does not fit fully into the extension cord, reverse the plug. If the plug still does not fit, obtain a
  correct polarized extension cord. A polarized extension cord will require the use of a polarized wall outlet. The extension cord plug will fit into the polarized wall outlet only one way. If the plug does not fit fully into the wall outlet, reverse the plug. If the plug still does not fit, contact a qualified electrician to install the proper wall outlet. Do not modify the plug, extension cord receptacle, or extension cord plug in any way.

• To prevent the appliance cord from disconnecting from the extension cord during operation, make a knot with the two cords as shown in Table 1.

Table 1. Method of Securing Extension Cord

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
  matching outlets will reduce the risk of electric shock.

• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

• If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. The use of an RCD reduces the risk of electric shock.

• Has your tool been repaired by an electrician or a qualified service center? This power tool complies with relevant safety requirements. To avoid danger, electrical appliances must only be repaired by qualified personnel using original spare parts; otherwise, this may result in considerable damage to the user.

Double-Insulated Appliances

In a double-insulated appliance, two systems of insulation are provided instead of grounding. No grounding means is provided on a double-insulated appliance, nor should a means for grounding be added to the appliance. Servicing a double-insulated appliance requires extreme care and knowledge of the system, and should be performed only by qualified service personnel at an authorized Snow Joe®+ Sun Joe®  dealer. Replacement parts for a double- insulated appliance must be identical to the parts they replace. A double- insulated appliance is marked with the words “Double Insulation” or “Double Insulated.” The symbol (square within a square) may also be marked on the appliance.
DOUBLE-INSULATED: GROUNDING IS NOT REQUIRED. WHEN SERVICING, USE ONLY IDENTICAL REPLACEMENT PARTS.
This leaf mulcher+ shredder is double-insulated, eliminating the need for a separate grounding system. Use only identical replacement parts. Read the instructions before servicing double-insulated appliances. Use this electric leaf mulcher + shredder only as described in this manual.

Safety Symbols

The following table depicts and describes safety symbols that may appear on this product. Read, understand, and follow all safety instructions before attempting to assemble and operate the bladeless electric leaf mulcher + shredder.

SAFETY ALERT – Indicates a precaution, a warning, or a danger.
| WEAR EYE AND HEARING
PROTECTION – For protection
against injury, wear ear defenders and safety goggles.| | WARNING! Do not expose the unit to rain or wet conditions. Keep dry.
| Wear protective gloves and non-slip footwear when using the machine and handling debris.| | DANGER! Cutting/dismemberment hazard – Rotating parts may cause serious injury. Make sure the cutting line come to a complete stop before transporting the machine or before inspecting, cleaning, or conducting any other maintenance.
| CAUTION! Remove the plug from the
outlet immediately if the cord is damaged or cut.| | CAUTION! Remove the plug from the outlet before conducting inspection, cleaning, or maintenance.
| Thrown objects and rotating parts can cause severe injury.| | Keep bystanders a minimum distance of 50 ft (15 m) away from the work area.
| The moving part will continuously run for several seconds after you turn off the machine.| | Double insulation.

Know Your Bladeless Electric Leaf Mulcher + Shredder

Read the owner’s manual and safety instructions carefully before operating the electric leaf mulcher + shredder. Compare the illustration below to the electric leaf mulcher+ shredder in order to become familiar with the location of the various controls and adjustments. Save this manual for future reference.

Technical Data

Input| 120V AC | 60 Hz
---|---
Motor| 15-AMP
No Load Speed|  8000 rpm
Mulch Reduction Ratio|  Up to 17:1
Mulch Capacity| .55 gal/min (208 L/min)
Funnel Diameter|  19.4 in. (49.3 cm)
Max. Cutting Diameter| 12 in. (30.4 cm)
Cutting Line Length| 12.6 in. (32 cm)
Cutting Line Thickness| 0.1 in. (0.25 cm)
Bag Capacity Max.|  48 gal (181.7 L)
Bag Weight Capacity Max.|  930 lbs (422 kg)
Net Weight| 19.2 lbs (8.9 kg)

Unpacking

Carton Contents

• Funnel cover
• Funnel
• Motor housing
• Upper frame (x2)
• Lower frame
• Feet (x2)
• Thread forming screws (x4)
• Frame knob (x2)
• Bolt (x2)
• Wheels (x2)
• Hub caps (x2)
• Axle
• Washers (x4)
• Cotter pins (x2)
• Additional cutting lines (x20)
• Clean-out tool
• Tote bag
• Manual with registration card

1. Carefully remove the electric leaf mulcher + shredder and check to see that all of the above items are supplied.
2. Inspect the product carefully to make sure no breakage or damage occurred during shipping. If you find damaged or missing parts, DO NOT return the unit to the store. Please call the Snow Joe®+ Sun Joe® customer service center at 1-866-SNOW JOE (1-866-766-9563).

NOTE: Do not discard the shipping carton and packaging material until you are ready to use the mulcher + shredder. The packaging is made of recyclable materials. Properly dispose of these materials in accordance with local regulations or save the packaging for long-term product storage.
IMPORTANT! The equipment and packaging material are not toys. Do not let children play with plastic bags, foils, or small parts. These items can be swallowed and pose a suffocation risk!

Assembly

WARNING! Do not connect to the power supply until assembly is complete. Failure to comply could result in accidental starting and serious personal injury.

1. Insert the axle through both sides of the lower frame (Fig. 1).

2. To assemble the wheels, first, place a washer over the end of the axle. Then place a wheel and another washer, before inserting a cotter pin through the holes on the end of the axle. Bend the legs of the cotter pin to secure it to the axle. Finally, snap the hub cap onto the wheel and repeat the procedure for the other side (Fig. 2).

3. Attach the feet on the lower frame using two of the provided thread-forming screws (Fig. 3).

4. Turn the motor housing upside down and lay it on the ground. Insert the two pieces of the upper frame into the sockets on either side of the motor housing, and secure
   each one with a thread-forming screw (Fig. 4).

5. Place the lower frame onto the upper frame. Align the holes on the tube sections and secure each side with the included bolt and frame knob (Fig. 5).

6. Turn the mulcher + shredder right side up and fit the funnel onto the motor housing. Be sure to align the small tab on the motor housing with the notch in the funnel (Fig. 6).

7. Secure the funnel with the two latches on either side of the motor housing (Fig. 7).

8. Fit the funnel cover into the funnel. Push to secure it with the eight snap fittings on the inside of the funnel (Fig. 8).

9. Snap the clean-out tool on the frame for easy access.

Fitting the Collection Bag
NOTE: This unit does not come with a leaf collection bag; you must supply your own. You may use a plastic, paper, or cloth collection bag, depending on your preferred method of waste disposal.

1. Open the bag and fit it around the motor housing.
2. Use the elastic strap located at the base of the motor housing to secure the bag in place (Fig. 9).

NOTE: You may choose to remove the frame and place the mulcher + shredder directly onto a bin instead for easy and convenient disposal of the shredded waste.

Operation

Starting + Stopping

1. Make sure the On/Off switch is in the OFF position. Plug the mulcher + shredder’s power cord into an electrical outlet using a suitable extension cord (Fig. 10).
2. To turn on the mulcher + shredder, flip the On/Off switch up. Flip it down to turn it off (Fig. 11).

WARNING! The motor will continue to spin for a while after the unit is turned off.
Loading Your Machine

1. With the unit running, feed double handfuls of dry leaves or single handfuls of wet leaves into the funnel (Fig. 12).
2. Allow the machine sufficient time to shred the load completely before inserting the next handful.

NOTE: Do not overload the machine to avoid clogging the funnel and getting the motor stuck.
WARNING! Wear protective gloves while loading the machine. Keep your hands away from the chuck and the cutting lines when loading the machine.
WARNING! Overloading the mulcher + shredder may result in permanent damage to the motor. Always wear safety glasses, hearing protection, and a dust mask.
Adjusting the Mulch Adjustment Dial
The mulch adjustment dial regulates the particle size and speed at which material passes through the unit. When the control dial is set in the COARSE position, the material will be
processed faster but will yield a larger particle size than if the dial were set to FINE. The FINE position setting will discharge the material slower, but will yield the smallest particle reduction ratio (up to 17: 1). Use the special settings for pine needles, grass clippings, and thatch as needed. For best results, the material should be shredded when dry (Fig. 13).

Overheating Protection
Your electric leaf mulcher + shredder is designed with overheating protection. If the shredder is clogged during shredding, the overheating protection will cut the power automatically to protect your shredder. Wait at least 1 minute before restarting the unit when the power is cut.
To restart the leaf mulcher + shredder, first flip the On/Off switch down, before flipping it up to turn it on again.

Maintenance

ATTENTION! Before performing any cleaning or maintenance, turn off the unit and disconnect it from the power supply. Wait until the unit stops completely.
Cleaning

1. Use a warm damp cloth and a soft brush to clean the funnel cover and the funnel.
2. Never spray water on the mulcher + shredder motor or wash it with water. Do not use detergents or solvents as these could cause irreparable damage to your mulcher + shredder.
3. Make sure the ventilation slots are always kept clean and are free of debris.
4.  Unlock the two latches and remove the funnel to clean the inside of the unit.
5. Clear the chuck and the discharge area of any clumps or debris using the clean-out tool. Remove any wood and that may clog the cutting lines. Check the lines for damage.

Cutting Lines Replacement
The mulcher + shredder has two 0.1 in. x 12.6 in. (2.5 mm x 320 mm) heavy-duty trimmer lines that are attached to the spinning head. Before any maintenance or cleaning is done on the trimmer lines, always turn the switch off and disconnect the plug from the outlet, and wait until it comes to a complete stop.
IMPORTANT: Only use original replacement parts specified for this leaf mulcher + shredder.
You can purchase replacement cutting lines (Model SDJ616L) and other genuine replacement parts by ordering online at sunjoe.com or, to order by phone, contact Snow Joe®
+ Sun Joe® customer service at 1-866-SNOW JOE (1-866-766-9563). The use of parts that do not meet the original equipment specifications may lead to the subpar performance of the mulcher + shredder, may compromise operator safety, and will void the manufacturer’s warranty.

1. Replace the cutting line when a noticeable decrease in shredding efficiency is observed. To remove the worn cutting lines, remove the funnel cover, cut the old lines and pull the remaining line out of the chuck.
2. When installing a new cutting line, feed one end of the new line through the cleat on the chuck (Fig. 14).
3. Check that the two ends of the line are even in length on both sides (Fig. 15)
4. Thread the line through the corresponding ferrule. Ensure that both ends of the line are straight and are even in length (Figs. 16 – 17).
5. Refer to the above steps to replace the other cutting line (Fig. 18).

WARNING! For optimal performance, use only replacement cutting lines designed specifically for this electric leaf mulcher + shredder (Model SDJ617E-MAX).
Use of thicker lines, lines made of alternative materials, or lines greater than 12.6 in. (320 mm) long may result in permanent damage to the motor and will void the manufacturer’s warranty. Immediately replace any worn parts of the chuck.
Tote Bag Care + Maintenence

1. Rinse clean with cold water, and hang to dry. Air dry only.
2. Turn the bag inside out and repeat. Thoroughly dry bag and seams both inside and out.
3. Store out of direct sunlight.

Storage

When storing the electric leaf mulcher + shredder at the end of the season, disassemble the unit and stack the parts in the following order (Fig. 19):

1. Fit the motor housing into the funnel.
2. Then place the funnel cover onto the motor housing.
3. Store the funnel with the disassembled parts of the frame.
4. Keep all fasteners including the bolts, screws, and knobs together.

Service and Support

If your Sun Joe® SDJ617E-MAX Bladeless Electric Leaf Mulcher + Shredder requires service or maintenance, please call the Snow Joe®+ Sun Joe® customer service center at
1-866-SNOWJOE (1-866-766-9563).

Model and Serial Numbers

When contacting the company or reordering parts, you will need to provide the model and serial numbers of your product. These are found on the label located on the housing of your unit. Copy these numbers into the space provided below.

Optional Accessories

WARNING! ALWAYS use only authorized Snow Joe®+ Sun Joe® replacement parts and accessories. NEVER use replacement parts or accessories that are not intended for use with this tool. Contact Snow Joe® + Sun Joe® if you are unsure whether it is safe to use a particular replacement part or accessory with your tool. The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage.

PJEXT50-B

NOTE: Accessories are subject to change without any obligation on the part of Snow Joe®+ Sun Joe®. Accessories can be ordered online at sunjoe.com or via phone by contacting the Snow Joe®+ Sun Joe® customer service center at 1-866-SNOW JOE (1-866-766-9563).
SNOW JOE®+ SUN JOE® CUSTOMER PROMISE
ABOVE ALL ELSE, Snow Joe, LLC (“Snow Joe”) is dedicated to you, our customer. We strive to make your experience as pleasant as possible. Unfortunately, there are times when a Snow Joe®, Sun Joe®, or Aqua Joe® product (“Product”) does not work or breaks under normal operating conditions. We think it’s important that you know what you can expect from us. That’s why we have a Limited Warranty (“Warranty”) for our Products.
OUR WARRANTY:
Snow Joe warrants new, genuine, powered and non-powered Products to be free from defects in material or workmanship when used for ordinary household use for a period of two years from the date of purchase by the original, end-user purchaser when purchased from Snow Joe or from one of Snow Joe’s authorized sellers with proof of purchase. Because Snow Joe is unable to control the quality of its Products sold by unauthorized sellers, unless otherwise prohibited by law, this Warranty does not cover Products purchased from unauthorized sellers. If your Product does not work or there’s an issue with a specific part that is covered by the terms of this Warranty, Snow Joe will elect to either (1) send you a free replacement part, (2) replace the Product with a new or comparable product at no charge, or (3) repair the Product. How cool is that!
This Warranty gives you specific legal rights, and you may also have other rights which vary from State to State.
PRODUCT REGISTRATION:
Snow Joe strongly encourages you to register your Product. You can register online at snowjoe.com/register, by printing and mailing in a registration card available online from our website, or calling our Customer Service Department at 1-866-SNOW JOE (1-866-766-9563), or by emailing us at help@snowjoe.com. Failure to register your Product will not diminish your warranty rights. However, registering your Product will allow Snow Joe to better serve you with any of your customer service needs.
WHO CAN SEEK LIMITED WARRANTY COVERAGE:
This Warranty is extended by Snow Joe to the original purchaser and original owner of the Product.
WHAT IS NOT COVERED?
This Warranty does not apply if the Product has been used commercially or for non-household or rental applications. This Warranty also does not apply if the Product was purchased from an unauthorized seller. This Warranty also does not cover cosmetic changes that do not affect performance. Wearing parts like belts, augers, chains and tines are not covered under this Warranty, and can be purchased at snowjoe.com or by calling 1-866-SNOW JOE (1-866-766-9563).

sunjoe.com

References

• Snow Joe: America's #1 Leader In Cordless Equipment, Pressure Washers & Snow Throwers
• Register Your Product | Product Registration For Your Snow Joe®, Sun Joe®, Aqua Joe®
• Snow Joe: America's #1 Leader In Cordless Equipment, Pressure Washers & Snow Throwers

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