REACH RoHS WP-MD22IU-032C Split System Air Conditioner Installation Guide

REACH RoHS WP-MD22IU-032C Split System Air Conditioner

Product Information

• Specifications:
  • Product Name: Split System Air Conditioner
  • Capacity: 1.5-5 Tons
  • SEER Rating: Up to 15.2 SEER2
  • Refrigerant: R410a

Product Usage Instructions

• Key to Symbols and Safety Instructions
  • Refer to the user manual for a key to symbols and important safety instructions.
• Unit Location Considerations
• Unit Dimensions
  • Refer to the user manual for the dimensions of the unit.
• Location Restrictions
  • Ensure that the unit is installed in a suitable location according to the provided restrictions in the user manual.
• Unit Preparation
  • Preinstallation
  • Follow the preinstallation steps outlined in the user manual before installing.
• Setting Up the Unit
  • Pad Installation
  • Install the unit on a suitable pad according to the instructions provided in the user manual.
• Refrigerant Line Considerations
  • Service Valve Connection Sizes
  • Refer to the user manual for the recommended service valve connection sizes.
  • Refrigerant Line Sizes
  • Follow the guidelines in the user manual for selecting the appropriate refrigerant line sizes.
  • Refrigerant Piping Limits and Required Refrigerant Line Length
  • Ensure that the refrigerant piping limits and required line length are followed as specified in the user manual.
  • Refrigerant Line Insulation
  • Properly insulate the refrigerant lines as instructed in the user manual.
  • Reuse Existing Refrigerant Lines
  • Refer to the user manual for instructions on reusing existing refrigerant lines, if applicable.
• Refrigerant Line Routing
  • Precautions
  • Take necessary precautions while routing the refrigerant lines to ensure proper installation and avoid any damage.
• Refrigerant Line Brazing
  • Braze The Refrigerant Lines
  • Braze the refrigerant lines following the instructions provided in the user manual.
• Refrigerant Line Leak Check
  • Check for Leaks
  • Perform a thorough leak check on the refrigerant lines as specified in the user manual.
• Evacuation
  • Evacuate the Refrigerant Lines and Indoor Coil
  • Evacuate the refrigerant lines and indoor coil using the recommended procedure outlined in the user manual.
• Service Valves
  • Open the Service Valves
  • Open the service valves according to the instructions provided in the user manual.
• Electrical – Low Voltage
  • Low Voltage Maximum Wire Length
  • Refer to the user manual for the maximum wire length allowed for low-voltage connections.
  • Low Voltage Hook-up Diagrams
  • Follow the low-voltage hook-up diagrams in the user manual for proper electrical connections.
• Electrical – High Voltage
  • High Voltage Power Supply
  • Ensure a proper high-voltage power supply is available as per the specifications mentioned in the user manual.
  • High Voltage Disconnect Switch
  • Install a high-voltage disconnect switch according to the instructions provided in the user manual.
  • High Voltage Ground
  • Properly ground the high-voltage connections as specified in the user manual.
• Start-Up
  • System Start-Up
  • Follow the system start-up procedure outlined in the user manual to initiate the operation of the unit.
• System Charge Adjustment
  • Charging: Weigh-In Method
  • Use the weigh-in method described in the user manual for adjusting the system charge.
  • Suction Line Pressure Charging and Refrigerant Adjustment In Cooling
  • Follow the instructions in the user manual for adjusting the suction line pressure and refrigerant in cooling mode.
• System Operation and Troubleshooting
  • Protection Function
  • Understand the protection functions of the unit as explained in the user manual for safe and efficient operation.
  • Two-stage compressor (61K AC only)
  • If your unit has a two-stage compressor, refer to the user manual for specific instructions on its operation.
• FAQ:
  • Q: Can this product be used indoors?
  • A: No, this unit is only intended for outdoor use.
  • Q: Are there any safety warnings associated with this product?
  • A: Please refer to the user manual for important safety information and warnings.
  • Q: Can I reuse existing refrigerant lines?
  • A: The user manual provides instructions on reusing existing refrigerant lines if applicable. Please refer to the manual for more information.

KEY TO SYMBOLS AND SAFETY INSTRUCTIONS

Key to Symbols

• Warnings in this document are identified by a warning triangle. Keywords at the start of a warning indicate the type and seriousness of the ensuing risks arising from failure to take measures.
• This symbol indicates important information where there is no risk to people or property.
• The following keywords are defined and can be used in this document:
  • DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
  • WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
  • CAUTION indicates a hazardous situation which, if not avoided, could result in minor to moderate injury.
  • NOTICE is used to address practices not related to personal injury.

Safety

Important – This document contains a wiring diagram and service information. This is customer property and is to remain with this unit. Please return to the service information pack upon completion of work.
CAUTION

• This information is intended for use by individuals possessing adequate background electrical and mechanical experience.
• Any attempt to repair a central air conditioning product may result in personal injury and/or property damage.
• The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.

WARNING

• HAZARDOUS VOLTAGE!
  • Failure to follow this warning could result in property damage, severe personal injury or death.
  • Disconnect all electric power, including remote disconnects before servicing.
  • Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized.
• REFRIGERANT OIL!
  • Any attempt to repair a central air conditioning product may result in property damage, severe personal injury, or death.
  • These units use R-410A refrigerant which operates at 50% to 70% higher pressures than R-22.
  • Use only R-410A-approved service equipment.
  • Refrigerant cylinders are painted a “Rose” colour to indicate the type of refrigerant and may contain a “dip” tube to allow for charging of liquid refrigerant into the system.
  • All R-410A systems use a POE oil (VG74 or equivalent) that readily absorbs moisture from the atmosphere.
  • To limit this ‘hygroscopic“ action, the system should remain sealed whenever possible.
  • If a system has been open to the atmosphere for more than 4 hours, the compressor oil must be replaced.
  • Never break a vacuum with air and always change the driers when opening the system for component replacement.
• HIGH CURRENT LEAKAGE!
  • Failure to follow this warning could result in property damage, severe personal injury, or death.
  • The earth connection is essential before connecting the electrical supply.
• SERVICE VALVES!
  • Failure to follow this warning will result in the abrupt release of the system charge and may result in personal injury and/or property damage.
  • Extreme caution should be exercised when opening the Liquid Line Service valve.
  • Turn the valve stem counterclockwise only until the stem contacts the rolled edge. No torque is required.
• BRAZING REQUIRED!
  • Failure to inspect lines or use proper service tools may result in equipment damage or personal injury.
  • If using existing refrigerant lines make certain that all joints are brazed, not soldered.

CAUTION

• CONTAINS REFRIGERANT!
  • Failure to follow proper procedures can result in personal illness injury or severe equipment damage.
  • Systems contain oil and refrigerant under high pressure.
  • Recover refrigerant to relieve pressure before opening a system.
• GROUNDING REQUIRED!
  • Failure to inspect or use proper service tools may result in equipment damage or personal injury.
  • Reconnect all grounding devices. All parts of this product that are capable of conducting electrical current are grounded.
  • If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to the ground are removed for service, they must be returned to their original position and properly fastened.
• HOT SURFACE!
  • May cause minor to severe burning. Failure to follow this caution could result in property damage or personal injury. Do not touch the top of the compressor.

UNIT LOCATION CONSIDERATIONS

Unit Dimensions

Unit Dimensions

Model| H(inches)| W(inches)| L(inches)
18| 24-15/16| 23-5/8| 23-5/8
24| 24-15/16| 28| 28
30| 33-3/16| 28| 28
36| 24-15/16| 29-1/8| 29-1/8
42/48/60/61| 33-3/16| 29-1/8| 29-1/8

Table 2-1

• The unit’s weight value is on the cardboard box.
• When mounting the outdoor unit on a roof, be sure the roof will support the unit’s weight.
• Properly selected isolation is recommended to prevent sound or vibration transmission to the building structure.

Location Restrictions

• Ensure the top discharge area is unrestricted for at least 60 inches above the unit.
• Do not locate outdoor units near bedrooms since normal operational sounds may be objectionable.
• Position the unit to allow adequate space for unobstructed airflow, wiring, refrigerant lines, and serviceability.
• Maintain a distance of 24 inches between units.
• 24 inches clearance must be provided in front of the control box (access panels) and any other side requiring service.
• Position the unit where water, snow or ice from the roof or overhang cannot fall directly on the unit.
• Position the outdoor unit a minimum of 12″ from any wall or surrounding shrubbery to ensure adequate airflow. See Figure 2-2 and Figure 2-3
• Cold climate considerations (heat pump only)

NOTE

• Precautions must be taken for units being installed in areas where snow accumulation and prolonged below-freezing temperatures occur.
• Units should be elevated 3-12 inches above the pad or rooftop, depending on local weather.
• This additional height will allow drainage of snow and ice melted during the defrost cycle before its refreezing.
• Ensure that drain holes in the unit base pan are not obstructed, preventing defrost water drainage (Fig. 2-4).
• If possible, avoid locations that are likely to accumulate snow drifts. If not possible, a snow drift barrier should be installed around the unit to prevent a build-up of snow on the sides of the unit.

UNIT PREPARATION

Preinstallation

• STEP 1 – Check for damage and report promptly to the carrier any damage found to the unit (Fig.3-1).
• STEP 2 – Instruments must be designed to install/serve R410A equipment.
  • Gauge sets, hoses, refrigerant containers and recov-ery systems must be designed to handle the POE-type oils.
  • Manifold sets should be 800 PSIG high side and 250 PSIG low side.
  • All hoses must have a 700 PSIG service pressure rating.
  • Leak detectors should be designed to detect R410A.
  • Recovery equipment (including refrigerant recovery containers) must be specifically designed to handle R410A.
  • Do not use a R22 TXV.

SETTING UP THE UNIT

Pad Installation

• When installing the unit on a support pad, such as a concrete slab, consider the following:
• The pad must be at least 1-2″ larger than the unit on all sides.
• The pad must be separate from any structure.
• The pad must be level.
• The pad must be high enough above grade to allow for drainage.
• The pad location must comply with National, State and Local codes.

NOTE

These instructions are intended to provide a method to tie down the system to the concrete slab as a securing procedure for high wind areas. Check Local Codes for tie-down methods and protocols.

REFRIGERANT LINE CONSIDERATIONS

Service Valve Connection Sizes

Refrigerant Line Sizes

Models

| Suction Line| Liquid Line
---|---|---
optional| standard| optional| standard
18/24/30/36| 5/8| 3/4| 5/16| ****

3/8

42/48| 3/4| 7/8| 1/2
60/61| 7/8| 1-1/8| 1/2

Table 5-2
Refrigerant Piping Limits And Required Refrigerant Line Length

Maximum vertical length(Feet)
18| 5/16| 25| 50| 40| 30| NA| NA
3/8| 25| 50| 45| 40| NA| NA
24| 5/16| 25| 40| 30| 20| NA| NA
3/8| 25| 50| 45| 40| NA| NA
30| 5/16| 25| 40| 40| 30| NA| NA
3/8| 25| 50| 50| 50| NA| NA
36| 5/16| 25| 50| 40| 30| 10| NA
3/8| 25| 50| 60| 60| 40| 30
42| 5/16| 25| 23| 4| N/A| NA| NA
3/8| 25| 50| 43| 36| 30| 24
48| 1/2| 25| 50| 56| 55| 40| 30
3/8| 25| 46| 38| 30| 22| 15
60/61| 1/2| 25| 50| 60| 60| 40| 30
3/8| 25| 50| 56| 44| 32| 20

Table 5-3

NOTE

Using suction line larger than shown in chart will result in poor oil return and is not recommended. For example: the system capacity published in AHRI is 17800 Btu/h. This data is based on the AHRI test condition and 25 feet line set with standard suction tube size (3/4″ tube). If you need to add the line set more than 25 feet or use the optional suction tube size, you need to recalculate the capacity with the coefficient in the table. For 50 feet line and 5/8″ suction tube, the capacity will be 17800*0.97=17266 Btu/h. Determine required line length and lift. You will need this later in Section 14.

• Total Line Length = __ Feet.
• Total vertical Change(Lift) = __ Feet.

Refrigerant Line Insulation
NOTE

The suction line must always be insulated. DO NOT allow the Liquid Line and Suction Line to come in direct (metal to metal) contact.

Reuse Existing Refrigerant Lines

CAUTION
If using existing refrigerant lines make certain that all joints are brazed, not soldered. For retrofit applications, where the existing refrigerant lines will be used, the following precautions should be taken:

• Ensure that the size of the refrigerant lines is correct. Refer to Section 5.2 and Table 5-2.
• Ensure that the refrigerant lines are free of leaks, acid, and oil.

NOTE

• The manufacturer recommends installing only approved matched indoor and outdoor systems.
• All of the manufacturer’s split systems are AHRI certified. Some of the benefits of installing approved matched indoor and outdoor split systems are maximum efficiency, optimum performance and the best overall system reliability.

REFRIGERANT LINE ROUTING

Precautions
NOTE

Take precautions to prevent noise within the building structure due to vibration transmission from the refrigerant lines. For example:

• When the refrigerant lines have to be fastened to floor joists or another framing in a structure, use isolation-type hangers.
• Isolation hangers should also be used when refrigerant lines are run in stud spaces or enclosed ceilings.
• Where the refrigerant lines run through a wall or sill, they should be insulated and isolated. Isolate the lines from all ductwork.
• Minimize the number of 90º turns.
• Use PVC piping as a conduit for all underground installations as shown in Figure 15. Buried lines should be kept as short as possible.
• The lines should not obstruct service access to the coil, air handling system or filter.
• Care must also be taken to isolate the refrigerant lines to minimize noise transmission from the equipment to the structure.
• Comply with National, State, and Local codes when isolating line sets from joists, rafters, walls, or other structural elements.

REFRIGERANT LINE BRAZING

Braze The Refrigerant Lines

1. Remove caps or plugs. Use a deburing tool to debut the pipe ends. Clean both the internal and external surfaces of the tubing using an emery cloth.
2. Remove the pressure tap cap from both service valves.
3. Purge the refrigerant lines and indoor coil with dry nitrogen.
4. Wrap a wet rag around the valve body to avoid heat damage and continue the dry nitrogen purge (Fig. 7- 4). Braze the refrigerant lines to the service valves. Check the liquid line filter drier’s directional flow arrow to confirm the correct direction of refrigeration flow (away from the outdoor unit and toward the evaporator coil) as illustrated. Brazing the filter drier to the Liquid Line. Continue the dry nitrogen purge. Do not remove the wet rag until all brazing is completed.
   • NOTE: Remove the wet rag before stopping the dry nitrogen purge.
5. Replace the pressure tap caps after the service valves have cooled.
   • NOTE: Do not over-tighten (between 40 and 60 inch-lbs. maximum).

REFRIGERANT LINE LEAK CHECK

Check For Leaks

1. Pressurize the refrigerant lines and evaporator coil to 150 PSIG using dry nitrogen.
2. Check for leaks by using a soapy solution or bubbles at each brazed location.
3. Remove nitrogen pressure and repair any leaks before continuing.

EVACUATION

Evacuate the Refrigerant Lines and Indoor Coil

NOTE: Do not open the service valves until the refrigerant lines and indoor coil leak check and evacuation are complete.

1. Evacuate until the micron gauge reads no higher than 350 microns, then close off the valve to the vacuum pump.
2. Observe the micron gauge. Evacuation is complete if the micron gauge does not rise above 500 microns in one (1) minute. Once evacuation is complete blank off the vacuum pump and micron gauge, and close the valves on the manifold gauge set.

SERVICE VALVES

Open the Service Valves

WARNING: Extreme caution should be exercised when opening the Liquid Line Service Valve. Turn counterclockwise until the valve stem just touches the rolled edge. No torque is required. Failure to follow this warning will result in the abrupt release of the system charge and may result in personal injury and /or property damage.
NOTE: Leak check and evacuation must be completed before opening the service valves.

1. Remove Service Valve Cap (Fig. 10-1).
2. Fully insert the hex wrench into the stem and back out counterclockwise until the valve stem just touches the rolled edge.
3. Replace the valve stem cap to prevent leaks. Tighten finger tight plus an additional 1/6 turn.

ELECTRICAL – LOW VOLTAGE

Low Voltage Maximum Wire Length

Table 11-1: Defines the maximum total length of low voltage wiring from the outdoor unit to the indoor unit and to the thermostat.

Low Voltage Hook-up Diagrams

Notes: “—–” The electric auxiliary heat connection (optional).

• W: Electric auxiliary heat signal.
• W1: The first Electric auxiliary heat signal.
• W2: The second Electric auxiliary heat signal.

Notes: “ ” The electric auxiliary heat connection (optional).

• W: Electric auxiliary heat signal.
• W1: The first Electric auxiliary heat signal.
• W2: The second Electric auxiliary heat signal.
• Y2: The second cooling signal, is only for the 61K AC system. Y1 and Y2 of INDOOR UNIT: Only for 61K AC system.

WARNING

The low-voltage line must be connected inside the outdoor unit case through the control wiring channel on the right. High Voltage line must be connected through the power wiring channel on the left. Mixed channels may result in personal injury.

1. During installation or maintenance, the tie of the rubber ring on the electric control box shall not be cut with scissors. It can be untied by pressing the loose buckle. The tightening belt can be reused.
2. After installation or maintenance, the tightening belt shall be tightened, and can not be loosened or discarded; the control box access panel must be installed and the screws must be tightened.

ELECTRICAL – HIGH VOLTAGE

High Voltage Power Supply

WARNING LIVE ELECTRICAL COMPONENTS!
During installation, testing, servicing, and troubleshooting of this product, it may be necessary to work with live electrical components. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

• The high-voltage power supply must agree with the equipment nameplate.
• Power wiring must comply with National, State and Local Codes.
• Follow the instructions on the unit wiring diagram located on the inside of the access panel.

High Voltage Disconnect Switch

• Install a separate disconnect switch at the outdoor unit.
• Field-provided flexible electrical conduit must be used for high-voltage wiring.

High Voltage Ground

• Ground the outdoor unit per National, State and Local Code requirements.

STARTUP

System Start-Up

1. Ensure Sections 7, 8, 9, 10, 11, and 12 have been completed.
2. Set System Thermostat to OFF.
3. Turn on the disconnect to apply power to the indoor and outdoor units.
4. Wait one (1) hour before starting the unit if the compressor crankcase heater is used and the outdoor ambient temperature is below 70 ºF.
5. Set the system thermostat to ON.

SYSTEM CHARGE ADJUSTMENT

Charging: Weigh-In Method
The weigh-in method can be used for the initial installation or any time a system charge is being replaced. The Weigh-In Method can also be used when power is not available to the equipment site or operating conditions (indoor/outdoor temperatures) are not in range to verify with the suction line pressure charging method.

NOTE

The factory charge in the outdoor unit is sufficient for 15 feet of standard- size interconnecting liquid line.

New Installations — Calculating additional charge for lines greater than 15 feet.

1. Total Line Length (ft) = _____(a)
2. Standard Lineset (ft) = _15(b)
3. (a) minus (b) = _____(c)
4. Refrigerant Multiplier = _____(d)
5. Refrigerant Adder (cd) = _____(e)
6. If lines is less than 15 feet, (e) = 0

Sealed-System Repairs — Calculating total system charge.

1. Total Line Length (ft)  = _____(a)
2. Standard Lineset (ft) = __15___(b)
3. (a) minus (b) = _____(c)
4. Refrigerant Multiplier = _____(d)
5. Refrigerant Adder (cd) = _____(e)
6. Factory Charge (nameplate) = _____(f)
7. Total System Charge (e+f) = _____
8. If line is less than 15 feet, (e) = 0

NOTE: The only mode approved for validating the system charge is while in Cooling Mode. Outdoor  Temperature must be between 55°F and 115°Fwith Indoor Temperature kept between 70°F and 80°F.

Suction Line Pressure Charging And Refrigerant Adjustment In Cooling (Above 55°F Outdoor Temp.)

1. Check the outdoor ambient temperatures.
   • Suction line pressure (in cooling mode) is the only recommended method of charging above 55ºF outdoor ambient temperatures.
   • For outdoor ambient temperatures below 55ºF, use the weigh-in charge method.
   • NOTE: It is important to return in the spring or summer to accurately charge the system in the cooling mode when the outdoor ambient temperature is above 55ºF.
   • For best results, the indoor temperature should be kept between 70ºF to 80ºF.
2. Ensure Sections 7, 8, 9, 10,11,12 and 13 have been completed.
3. Stabilize the system by operating for a minimum of 20 minutes.
   • NOTE: At startup, or whenever a charge is removed or added, the system must be operated for a minimum of 20 minutes to stabilize before accurate measurements can be made.
   • Measured Suction Line Pressure = ____PSIG
   • Outdoor Ambient Temperature = ___ ºF
   • Indoor Ambient Temperature = ___ ºF
   • Calculate Liquid Line Pressure = ____PSIG
   • Measured Suction Line Temperature = __ºF

Design superheat with TXV throttle

Indoor Unit Inlet DB/WB (°F)

Design superheat with piston throttle

Indoor Unit Inlet DB/WB (°F)

Determine the final superheat value using total Line Length and Lift measured in 5.3 and the charts below 18K AC with TXV

Use the final superheat value, refrigerant temperature and pressure from STEP 4, to determine the proper suction gauge pressure using
Table 14-1.
Example: Assume a 12º F final superheat value and suction temp of 58º F.

1. Locate 12º F final Superheat in Table 14-1.
2. Locate the Suction temperature (58º F) in the left column.
3. The Suction Gage Pressure should be approximately 133 PSIG. (This is shown as the intersection of the Final Superheat column and the Suction Temperature row.
   • Design Superheat Value = ____ ºF
   • Superheat Correction = ____ ºF
   • Final Superheat Value = ____ º
4. Adjust refrigerant level to attain proper final superheat.
   • NOTE: Add refrigerant if the measured superheat is higher than the final superheat value.
   • Connect gages to refrigerant bottle and unit as illustrated (Fig. 14-5).
   • Purge all hoses.
   • Open bottle.
   • Stop adding refrigerant when gas line pressure matches the Refrigerant Charging Chart.
   • NOTE
   • Recover refrigerant if the measured superheat is lower than the final superheat value.
5. Stabilize the system.
   • Wait 20 minutes for the system condition to stabilize between adjustments.
   • NOTE:
   • The system is properly charged when the liquid line pressure matches the chart.
   • Remove gages.
   • Replace service port caps to prevent leaks. Tighten finger tight plus an additional 1/6 turn.
6. Record system Information for reference Table 14-2.
   • Record system pressures and temperatures after charging is complete.
     Description| Value
     ---|---
     Outdoor model number|
     Measured Outdoor Ambient| °F
     Measured Indoor Ambient| °F
     Liquid Gage Pressure| PSIG
     Suction Gage Pressure| PSIG
     Suction Line Temperature| °F

Table 14-2

SYSTEM OPERATION AND TROUBLESHOOTING

Protection Function

• Discharge temperature protection
• Discharge temperature > 239°F, the compressor stops working.
• Discharge temperature < 167°F, compressor restarts working. For 18K-30K

High-pressure protection

• High pressure > 609 PSIG, compressor and outdoor fan motor stop working.
• High pressure < 464 PSIG, compressor and outdoor fan motor restart working (3 minutes delay necessary). For 36-61K

High-pressure protection

• High pressure > 638 PSIG, compressor and outdoor fan motor stop working.
• High pressure < 464 PSIG, compressor and outdoor fan motor restart working (3 minutes delay necessary).

For All System

• T4 = Ambient Temperature
• T4 < 32°F, compressor can’t start
• T4 ≥ 41°F, compressor restarts working

Two-stage Compressor (61K AC only)

The 61K AC Systems feature a Two-stage scroll compressor which is controlled by Y1 and Y2.

• Y1: 24VAC thermostat input for first stage operation of the unit.
• Y2: 24VAC thermostat input/output for second stage operation of the unit.

If the control receives a call for second−stage compressor operation Y2 in heating or cooling mode and the first-stage compressor output is active, the second-stage compressor solenoid output will be energized by the unit control system operation function. The unit control de−energizes the second-stage compressor solenoid output immediately when the Y2 signal is removed or the first-stage compressor output is de−energized for any reason.

Temperature Sensor Resistance Table

Temperature °F| Resistance kΩ| Temperature °F| Resistance kΩ| Temperature °F| Resistance kΩ| Temperature °F| Resistance kΩ
---|---|---|---|---|---|---|---
-4| 106.73| 37| 29.87| 78| 10| 119| 3.69
-3| 103.25| 38| 29.22| 79| 9.5| 120| 3.61
-2| 99.89| 39| 28.19| 80| 9.26| 121| 3.53
-1| 96.65| 40| 27.39| 81| 9.03| 122| 3.45
0| 93.53| 41| 26.61| 82| 8.81| 123| 3.38
1| 90.53| 42| 25.85| 83| 8.59| 124| 3.3
2| 87.62| 43| 25.12| 84| 8.38| 125| 3.23
3| 84.83| 44| 24.42| 85| 8.17| 126| 3.16
4| 82.13| 45| 23.73| 86| 7.97| 127| 3.1
5| 79.52| 46| 23.07| 87| 7.78| 128| 3.03
6| 77.01| 47| 22.42| 88| 7.59| 129| 2.96
7| 74.58| 48| 21.8| 89| 7.4| 130| 2.9
8| 72.24| 49| 21.2| 90| 7.22| 131| 2.84
9| 69.98| 50| 20.61| 91| 7.05| 132| 2.78
10| 67.8| 51| 20.04| 92| 6.88| 133| 2.72
11| 65.69| 52| 19.49| 93| 6.72| 134| 2.67
12| 63.65| 53| 18.96| 94| 6.56| 135| 2.61
13| 61.68| 54| 18.44| 95| 6.4| 136| 2.56
14| 59.78| 55| 17.94| 96| 6.25| 137| 2.5
15| 57.95| 56| 17.45| 97| 6.1| 138| 2.45
16| 56.17| 57| 16.98| 98| 5.96| 139| 2.4
17| 54.46| 58| 16.52| 99| 5.82| 140| 2.35
18| 52.8| 59| 16.08| 100| 5.68| 141| 2.3
19| 51.2| 60| 15.65| 101| 5.55| 142| 2.25
20| 49.65| 61| 15.23| 102| 5.42| 143| 2.21
21| 48.16| 62| 14.83| 103| 5.3| 144| 2.16
22| 46.71| 63| 14.43| 104| 5.18| 145| 2.12
23| 45.31| 64| 14.05| 105| 5.06| 146| 2.08
24| 43.95| 65| 13.68| 106| 4.94| 147| 2.03
25| 42.64| 66| 13.32| 107| 4.83| 148| 1.99
26| 41.38| 67| 12.97| 108| 4.72| 149| 1.95
27| 40.15| 68| 12.64| 109| 4.61| 150| 1.91
28| 38.97| 69| 12.31| 110| 4.51| 151| 1.88
29| 37.82| 70| 11.99| 111| 4.41| 152| 1.84
30| 36.71| 71| 11.68| 112| 4.31| 153| 1.8
31| 35.64| 72| 11.38| 113| 4.21| 154| 1.77
32| 34.6| 73| 11.09| 114| 4.12| 155| 1.73
33| 33.59| 74| 10.8| 115| 4.03| 156| 1.7
34| 32.61| 75| 10.53| 116| 3.94| 157| 1.66
35| 31.67| 76| 10| 117| 3.85| 158| 1.63
36| 30.76| 77| 10| 118| 3.77| 159| 1.6

Electrical Data Table

Troubleshooting Table

Fault Code Table

For 18K-60K AC System

WARRANTY

Assist owner with processing Warranty cards and/or online registration.

Maintenance

• Dirt should not be allowed to accumulate on the indoor or outdoor coils or other parts of the air circuit.
• Clean as often as necessary to keep the unit clean. Use a brush, vacuum cleaner attachment or other suitable means.
• The outdoor fan motor is permanently lubricated and does not require periodic oiling.
• Refer to the furnace or air handler instructions for filter and blower motor maintenance.
• The indoor coil and drain pan should be inspected and cleaned regularly to ensure proper drainage.

NOTE

• It is unlawful to knowingly vent, release or discharge refrigerant into the open air during repair, service, maintenance or the final disposal of this unit.
• When the system is functioning properly and the owner has been fully instructed, secure the owner’s approval.

Removing and Installing The Cover Plate

1. Before removing the cover plate of the electronic control box, please be noted the screws 1 – 7 must be removed first.
2. When installing back the cover plate of the electric control box, please be noted that screws 1 and 3 must be installed at the last step to facilitate assembly and avoid damage the waterproof sponge.

Changing Motor

When the motor requires changing, follow the steps below:

• STEP 1 – Go into the electrical panel, and disconnect the motor power lines.
• Note: Disconnect the main power to the unit. Severe burns and electrical shock will occur if you do not disconnect the main power.
• STEP 2 – Remove the cover (be careful of motor wires).
• STEP 3 – Be sure to place the fan cover unit on the ground (Fig.16-2).
• Note: Do not place or lean fan blades on the ground or against the surface.
• STEP 4 – Remove the fan motor by removing 5/16″ nuts from the cover.
• STEP 5 – Remove the fan blade from the motor by removing the 1/2″ nut and place the fan on the ground.
• STEP 6 – Reverse removal process to reinstall the fan and motor.
• Note: When connecting motor wires be sure to check motor direction.

NOTE: Damage will occur to the condenser unit if you remove 5/16″ nuts before cover removal.

MATCHING TABLE AND CHECKOUT PROCEDURES

Operational and Checkout Procedures

The final phases of this installation are the unit Operational and Checkout Procedures. To obtain proper performance, all units must be operated and charge adjustments made by procedures found in the Service Facts of the Outdoor Unit.
After installation has been completed, it is recommended that the entire system be checked against the following list:

1. Be sure unit suspension (if used) is secure and that there are no tools or loose debris in or around or on top of the unit [ ]
2. Properly insulate suction lines and fittings
3. Properly secure and isolate all refrigerant lines
4. Verify that all electrical connections are tight
5. Check all duct outlets; they must be open and unrestricted
6. Check drain lines and be sure all joints are tight
7. Be sure that a return air filter is installed
8. Operate a complete system in each mode to verify proper performance. Verify operation of supplementary electric heater
9. 16123000003295 V.C
10. Split System Air Conditioner 1.5-5 Tons UP TO 15.2 SEER2 R410a
11. Thank you very much for purchasing our product.
12. Before using your unit, please read this manual carefully and keep it for future reference.
13. The figure shown in this manual is for reference only and may be slightly different from the actual product.

RECOGNIZE THIS SYMBOL AS AN INDICATION OF IMPORTANT SAFETY INFORMATION

WARNING

• These instructions are intended as an aid to qualified licensed service personnel for the proper installation, adjustment and operation of this unit.
• Read these instructions thoroughly before attempting installation, or operation.
• Failure to follow these instructions may result in improper installation, adjustment, service, or maintenance possibly resulting in fire, electrical shock, property damage, personal injury, or death.

WARNING

• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the appliance.
• This unit is only used outdoors.

WARNING

• This product can expose you to chemicals including lead, which are known to the state of California to cause cancer and birth defects or other reproductive harm.
• For more information go to www.p65Warnings.ca.gov

NOTE

• The manufacturer recommends installing only approved matched indoor and outdoor systems.
• All of the manufacturer’s split systems are AHRI-rated.
• Some of the benefits of installing approved matched indoor and outdoor split systems are maximum efficiency, optimum performance, and the best overall system reliability.

References

• p65Warnings.ca.gov

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