SEALEY SA1001 2 In 1 Mini Air Ratchet Wrench Instruction Manual

2-IN-1 MINI AIR RATCHET WRENCH

1/4″ & 1/2″ SQ. DRIVE

MODEL NO: SA1001

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

                                   
Refer to instruction manual  Wear protective gloves

                                
Wear eye protection                    Wear face mask

Wear ear protection

1. SAFETY

** Follow all workshop safety rules, regulations, and conditions when using wrench.
WARNING! Disconnect from air supply before changing accessories or servicing.
WARNING! DO NOT use wrench if damaged or thought to be faulty. Contact Service Agent.
WARNING! Check correct air pressure is maintained and not exceeded. We recommend 90psi.
** Maintain the wrench in good condition and replace any damaged or worn parts. Use genuine parts only. Un-authorised parts may be dangerous and will invalidate the warranty.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are secure.
Wear approved safety eye/face shield, ear defenders and hand protection.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
Keep children and non essential persons away from the working area.
DO NOT use the wrench for a task it is not designed to perform.
DO NOT use wrench unless you have been instructed in its use by a qualified person.
DO NOT carry the wrench by the air hose, or yank the hose from the air supply.
DO NOT operate wrench if you are tired or under the influence of alcohol, drugs or intoxicating medication.
DO NOT carry wrench with your hand on power trigger, in order to avoid unintentional starting.
DO NOT direct air from the air hose at yourself or others.
When not in use disconnect from air supply and store in a safe, dry, childproof location.
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be applied by the operator.

2. INTRODUCTION

Textured finish to ensure a good grip. Mini design for working in confined areas, ideal for working around engines where space is limited. 2-in-1 Air ratchet 1/4″Sq Drive head with 1/2″Sq Drive adaptor easily fitted on to ball with hex grub screw, hex key supplied. Fitted with a twist reverse action and trigger operated power control. Features rear exhaust with baffle for reduced noise level and safety throttle lever to stop accidental operation. Suitable for professional workshop use.

3. SPECIFICATION

Model No: ………………………………  SA1001
Drive: ……………………………………… 1/4″ & 1/2″
Maximum Torque: ……………………  34nM
Free Speed:. ……………………………… 420rpm
Air Consumption: ……………………… 8.5cfm
Operating Pressure: ……………………. 80psi
Inlet Size: ……………………………………. 1/4″BSP
Length: …………………………………………120mm
Noise Power: ……………………………….. 91dB(A)
Noise Pressure: ……………………………. 80dB(A)
Vibration: …………………………………….. 0.996m/s²
Uncertainty: …………………………………. 0.594m/s²

4. AIR SUPPLY

4.1. AIR SUPPLY (Recommended hook-up procedure is shown in fig.2.)
4.1.1. Ensure wrench air valve (or trigger) is in the “off” position before connecting to the air supply.
4.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
**WARNING! Ensure the air supply is clean and does not exceed 90 psi while operating the wrench. Too high an air pressure and/or unclean air will shorten the product life due to excessive wear, and may be dangerous causing damage and/or personal injury.
4.1.3. Drain the compressor air tank daily. Water in the air line will damage the wrench.
4.1.4. Clean compressor air inlet filter weekly.
4.1.5. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose diameter should be 1/4″ I.D. and fittings must have the same inside dimensions.
4.1.6. Keep the hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all connections are secure.
4.2. COUPLINGS**
Vibration may cause failure if a quick change coupling is connected directly to the wrench. To overcome this, connect a leader hose to the wrench. A quick change coupling may then be used to connect the leader hose to the air line recoil hose. See fig.1 & fig.2.

fig.1

fig.2

1. DO NOT USE QUICK FIT COUPLINGS AT THIS POINT
2. OUTLET TO THE AIR PRODUCT
3. NIPPLE
4. LEADER HOSE
5. QUICK COUPLER
6. RECOIL HOSE
7. OILER
8. REGULATOR
9. DRAIN DAILY
10. WATER SEPARATOR
11. AIR SUPPLY

5. OPERATION

WARNING! Ensure you read, understand and apply safety instructions before use.
5.1. With seized or rusted nut, use penetrating oil and a spanner to “crack” the fixing before using the wrench.
5.2. Fit the required socket to the wrench.
5.3. Connect the wrench to the air hose as indicated in section 4.
5.4.  CHANGE FROM 1/2″ DRIVE TO 1/4″ DRIVE
5.4.1. Partially remove grub screw from side of 1/2″ drive and remove to reveal 1/4″ drive. Store securely.
5.5. Place the socket over the subject nut and depress the trigger to operate the wrench.
5.6.To change the wrench direction turn the switch on the head of the wrench (see fig.3). F = Clockwise, R = Anti-clockwise.
**DO NOT use worn or damaged sockets.
****DO NOT use any additional force upon the wrench in order to remove a nut; it is possible to damage the head by using excessive hand force.
****DO NOT** allow the wrench to free run for an extended period of time as this will reduce bearing life.

fig.3

6. MAINTENANCE

WARNING! Disconnect wrench from air supply before changing accessories, servicing or performing maintenance. Replace or repair damaged parts. Use genuine parts only. Un-authorised parts may be dangerous and will invalidate the warranty.
6.1. If the air system does not have an oiler, lubricate the air wrench daily with a few drops of Sealey air tool oil dripped into the air inlet to prolong its life.
6.2. Clean the wrench after use with a dry cloth.
6.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type of hose connectors. To remedy check the air supply and follow instructions in section 4.
b) Grit or gum deposits in the wrench may also reduce performance. If your model has an air strainer (located in the area of the air inlet), remove the strainer and clean it. Flush the wrench out with gum solvent oil or an equal mixture of SAE No 10 oil and paraffin. Allow to drain before use.
6.4. For a full service contact your local Sealey service agent.
6.5. When not in use, disconnect from the air supply, clean the wrench with a dry cloth and store in a safe, dry, childproof location.

WARNING! ­- RISK OF HAND ARM VIBRATION INJURY.

This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.

This tool has been tested in accordance with: EN ISO 28927-2:2009 & BS EN ISO 15744:2008.
Declaration and verification of Vibration Emission figures are in accordance with EN 12096:1997
Measured vibration emission value (a): 0.996 m/s²
Uncertainty value(k): 0.594 m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.

A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.

The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration Syndrome.

Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified accordingly.

Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the HSC website www.hse.gov.uk – Hand-Arm Vibration at Work.

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500 01284 703534sales@sealey.co.uk www.sealey.co.uk

© Jack Sealey Limited      Original Language Version    SA1001 Issue 2 (3,4) 14/01/20

References

• HSE: Information about health and safety at work

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