SAFEWAZE 019-4007 Girder Grip Anchor Instruction Manual

: May 15, 2024
: SAFEWAZE

**SAFEWAZE 019-4007 Girder Grip Anchor Instruction Manual

**

Product Using Instruction

WARNING
This product is part of a personal fall arrest, work positioning, or rescue system. The manufacturer’s instructions must be provided to users of this equipment. The user must follow the manufacturer’s instructions for each component of the system. The user must read and understand these instructions before using this equipment. Manufacturer’s instructions must be followed for proper use and maintenance of this equipment. Alterations to this product, misuse of this product, or failure to follow instructions may result in serious injury or death.

IMPORTANT

Questions regarding the use, care, or suitability of this equipment for your application? Contact Safe waze.

IMPORTANT

Record identification information before using this product. Identification information may be found on the equipment label (see page 11). This information should be recorded in the “Inspection Log” located at the back of this manual

OSHA 1926 Subpart M, OSHA 1910, ANSI Z359.1, and ANSI A10.32 This manual is intended to meet the manufacturer’s instructions as required by ANSI Z359 and should be used as part of an employee training program as required by OSHA.

User Information

Date of First Use: – — – – – –
Serial#: – — – – — – – —
Trainer: – — – – — – — –
User: – – — – – — – – — –
Do not throw away these instructions!
Read and understand these instructions before using equipment!

INTRODUCTION

Thank you for purchasing the Safewaze 019-4007 anchor. This manual must be read and understood in its entirety and used as part of an employee training program as required by OSHA or any applicable state agency. This manual and any other instructional material must be available to the user of the equipment. The user must understand how to safely and effectively use their full body harness, and all fall protection equipment used in conjunction with the full body harness.

APPLICABLE SAFETY STANDARDS

When used according to instructions, the 019-4007 meets all applicable ANSI Z359.1 standards and OSHA regulations for fall protection. Applicable standards and regulations depend on the type of work being done and may include state-specific regulations. Refer to local, state, and federal (OSHA) requirements for additional information concerning the governing of occupational safety regarding Personal Fall Arrest Systems (PFAS).

WORKER CLASSIFICATIONS

Understand the definitions of those who work in proximity of or may be exposed to fall hazards.

Qualified Person: “Qualified person” means one who, by possession of a recognized degree, certificate, or professional standing, or who by extensive knowledge, training, and experience, has successfully demonstrated his ability to solve or resolve problems relating to the subject matter, the work, or the project.

Competent Person: “Competent person” means one who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them.

Authorized Person: “Authorized person” means a person approved or assigned by the employer to perform a specific type of duty or duties or to be at a specific location or locations at the job site.

It is the responsibility of a Qualified or Competent person to supervise the job site and ensure safety regulations are complied with.

PRODUCT SPECIFIC APPLICATIONS

Purpose: 1 – Non Compliant Part The Safe waze 019-4007 is designed to be used as part of a Personal Fall Arrest System (PFAS).

A competent person shall train users on this equipment in accordance with OSHA and ANSI.
Never exceed a free fall distance of 6 ft. A free fall of more than 6 ft could cause excessive arrest forces that could result in serious injury or death.
Per ANSI Z359.18 The Safewaze 019-4007 has a maximum capacity of 310 lbs including any tools, clothing, accessories, etc…, OSHA max capacity for this equipment is rated at 420 lbs. unless otherwise rated by Safewaze.
Structures for attachment of Safewaze 019-4007 shall support a minimum 5,000 lbs. or be designed with a safety factor of two by a Qualified Person.
All Safewaze anchors must IMMEDIATELY be removed from service if subjected to fall arrest forces.
Safewaze anchors shall be inspected by the end user prior to each use and by a Competent Person other than the user at least annually. These annual inspections shall be documented.

LIMITATIONS

Fall Clearance: There must be sufficient clearance below the anchorage connector to arrest a fall before the user strikes the ground or an obstruction. When calculating fall clearance, account for a MINIMUM 2’ safety factor, deceleration distance, user height, length of lanyard/SRL, and all other applicable factors. (See Figure 1)

Swing Falls: Prior to installation or use, make considerations for eliminating or minimizing all swing fall hazards. Swing falls occur when the anchor is not directly above the location where a fall occurs. Always work as close to in line with the anchor point as possible. Swing falls significantly increase the likelihood of serious injury or death in the event of a fall. (See Figure 2)

COMPATIBILITY OF CONNECTORS

Connectors are compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented. Connectors (hooks, carabiners, and D-rings) must be capable of supporting at least 5,000 lbs. (22.2 kN). Connectors must be compatible with the anchorage or other system components (see Figure 4). Do not use equipment that is not compatible.
Non-compatible connectors may unintentionally disengage (see Figure 3). Connectors must be compatible in size, shape, and strength. Self-locking snap hooks and carabiners are required by ANSI Z359 and OSHA guidelines. Contact Safewaze if you have any questions about compatibility.
NOTE: SOME SPECIALTY CONNECTORS HAVE ADDITIONAL REQUIREMENTS. CONTACT SAFEWAZE WITH QUESTIONS.

FIGURE 3 – UNINTENTIONAL DISENGAGEMENT

Non Compliant Part
Gate presses against non-compliant part
Gate opens
And parts disengage.

Using a connector that is undersized or irregular in shape (1) to connect a snap hook or carabiner could allow the connector to force open the gate of the snap hook or carabiner. When force is applied, the gate of the hook or carabiner presses against the non-compliant part (2) and forces open the gate (3). This allows the snap hook or carabiner to disengage (4) from the connection point.

This chart indicates the allowable working zones to reduce the risk of swing falls and improper side loading

Anchor Distance From Leading Edge (Y)| Working Distance Along Roof Edge (Either Direction) (X)| Working Angle From Perpendicular (Z)
---|---|---
6′| 8′| 53°
10′| 9′-9″| 45°
15′| 11′-7″| 38°
20′| 13′-3″| 33°
25′| 14′-6″| 30°
30′| 16′| 28°
35′| 17′-2″| 26°
40′| 18′-3″| 24°
45′| 19′-4″| 23°
50′| 19′-10″| 21°
55′| 21′-4″| 21°
60′| 22′-3″| 21°

MAKING CONNECTIONS

Snap hooks and carabiners used with this equipment must be double locking and/or twist lock. Ensure all connections are compatible in size, shape and strength. Do not use equipment that is not compatible.
Ensure all connectors are fully closed and locked.

Safewaze connectors (snap hooks and carabiners) are designed to be used only as specified in each product’s user’s instructions. See figure 4 for examples of inappropriate connections. Do not connect snap hooks and carabiners:

To a D-ring to which another connector is attached.
In a manner that would result in a load on the gate (with the exception of tie back hooks).

NOTE: Large snap hooks must not be connected to objects which will result in a load on the gate if the hook twists or rotates. Snap hooks marked with ANSI Z359.1-2007 or ANSI Z359.12 and are equipped with a 3,600 lbs. (16 kN) gate. Check the marking on your snap hook to verify its compatibility.

NOTE: Large throat snap hooks must not be connected to standard size D-rings or similar objects which will result in a load on the gate if the hook or D-ring twists or rotates, unless the snap hook complies with ANSI Z359.1-2007 or ANSI Z359.12 and is equipped with a 3,600 lb (16 kN) gate. Check the marking on your snap hook to verify that it is appropriate for your application.

In a false engagement, where features that protrude from the snap hook or carabiner catch on the anchor, and without visual confirmation seems to be fully engaged to the anchor point.
To each other.
By wrapping the web lifeline around an anchor and securing to lifeline except as allowed for Tie Back models.
To any object which is shaped or sized in a way that the snap hook or carabiner will not close and lock, or that roll-out could occur.
In a manner that does not allow the connector to align properly while under load.

FIGURE : 4 – INAPPROPRIATE CONNECTIONS

SPECIFIC ANCHOR APPLICATIONS

Personal Fall Arrest: The 019-4007 Anchor is designed as an anchor point to support a maximum of 1 Personal Fall Arrest System (PFAS) when utilized for fall protection applications. The structure to which the anchor is attached must withstand loads applied in the directions permitted by the system of at least 5,000 lbs. Maximum allowable free fall is 6’.

Restraint: The 019-4007 is authorized for use in Restraint applications. The structure to which the anchor is attached must withstand loads applied in the directions permitted by the system of at least 1,000 lbs. NO free fall is permitted. Restraint systems may only be used on surfaces with slopes up to 4 / 12 (vertical / horizontal). For Restraint applications, the allowable attachment points to harness are Dorsal D-ring, Chest D-ring, Side D-rings, and Shoulder D-rings.
Work Positioning: The 019-4007 is authorized for use in Work Positioning applications. Work Positioning allows a worker to be supported during suspension while freeing both hands to conduct work operations. The structure to which the 019-4007 is attached must withstand loads applied in the directions permitted by the system of at least 3,000 lbs. Maximum allowable free fall is 2’. For positioning applications, the allowable attachment points to harness are the Side D-rings.
Rescue/Confined Space: The 019-4007 is authorized for use in Rescue/Confined Space applications. Rescue systems are utilized to safely recover a worker from a confined location or after exposure to a fall.
Composition of rescue systems can vary based upon the type of rescue involved. The structure to which a 019-4007 is attached must withstand loads applied in the directions permitted by the system of at least 3,000 lbs.
NO free fall is permitted. For rescue applications, the allowable attachment points to harness are Dorsal D-ring, Chest D-ring and Shoulder D-rings.

All above referenced applications have a worker weight capacity range of 130 to 310 lbs. (including all clothing, tools, and equipment).

INSTALLATION

To install the 019-4007 drill a hole through the suitable steel I-Beam. Hole size must be between 13/16” and 1.25” (See Fig. A & B). **

Compress Anchor Toggle which pulls the Swivel into a parallel position with the main shaft of the anchor (See Dwg.1 & 2)**.

The 019-4007 can be installed into an I-Beam with a maximum flange thickness of 1.75”.

Insert end of anchor into pre-drilled hole through steel substrate while keeping the Anchor Toggle Compressed **(See Fig. D).

**

Once the swivel assembly of the anchor has cleared the opposite side of the steel substrate, release the Anchor Toggle which allows the Swivel to move back into a perpendicular orientation to the main shaft of the anchor (See Fig. E).
Ensure that the 019-4007 is securely fastened by giving the anchor a few sharp pulls.
Once properly installed, the user may attach a complete and compatible Personal Fall Arrest System (PFAS) to the PFAS connection point on the 019-4007.
The 019-4007 is also suitable for use in Horizontal Lifeline (HLL) applications.

WARNING

Users should consult with their doctor to verify ability to safely absorb the forces of a fall arrest event. Fitness level, age, and other health conditions can greatly affect an individuals ability to withstand fall arrest forces. Women who are pregnant, individuals considered minors must not use any Safewaze equipment.
Never alter any part of a lanyard or add/remove components. Safewaze shall not be held responsible for injury or death due to tampering.
Anchors that are exposed to fall arrest forces MUST be IMMEDIATELY removed from service and destroyed.
Failure to follow these instructions and warnings could result in serious injury or death in the event of a fall.
A preplanned rescue procedure in the event of a fall is required. The rescue plan must be specific to the project. The rescue plan must allow for employees to rescue themselves, or to be promptly rescued by alternative means.
Harnesses or connectors selected for use with any Safewaze anchor must compatible in size and configuration. User must ensure compatibility of snap hooks, carabiners and other connectors. Any connection which could allow disengagement must be eliminated. Snap hooks and carabiners must be self locking and self closing and must never be hooked to each other.
A Competent Person must conduct an analysis of the workplace and anticipate where workers will be conducting their duties, the route they will take to reach their work, and the existing and potential fall hazards they may be exposed to. The Competent Person must choose the fall protection equipment to be utilized.
Do not misuse equipment.
Equipment designated for fall protection must never be used to lift, hang, support or hoist tools or equipment unless specifically certified for such use.

INSPECTION

Safewaze Anchors shall be inspected prior to each use by the user and at least annually by a Competent Person. Annual inspections shall be documented. Severity of conditions during use may necessitate increased frequency of documented inspections.
Anchors that fail inspection MUST be removed from service.
Prior to each use, inspect the 019-4007 for deficiencies or damage, including, but not limited to, sharp edges, rough edges, deformations, corrosion, pits, burrs, chemical exposure, extreme heat exposure, or improperly functioning springs. If any deficiencies or defects are found, the 019-4007 must IMMEDIATELY be removed from service.
The 019-4007 must be inspected at least every 6 months by a Competent Person other than the user. Competent person inspections must be recorded in the inspection log included in this manual and on the inspection grid label on the 019-4007.

MAINTENANCE & STORAGE

The 019-4007 can be cleaned with water and mild soap if necessary. User should remove all dirt, possible corrosives, and contaminants from the anchor prior to and after each use. Never use any type of corrosive substance to clean the 019-4007.

Hardware can be wiped off with a clean, dry cloth.

When not in use, store the 019-4007 in a cool dry area where it will not possibly be exposed to extreme light, extreme heat, excessive moisture, or possibly corrosive chemicals or materials.

WARRANTY

Safewaze warrants its products are free from defects in materials and construction under normal use and service. Liability is not accepted for abuse, modification, improper use, destructive activity and contaminated exposure.

LABELS

800-230-0319
Part# 019-4007
Girder Grip Anchor
Min. Break Strength: 5,000 lbs
Materials: Yellow Zinc Plated Steel
Capacity: ANSI 130-310 lbs including clothing, tools, etc.
OSHA 420 lbs.
OSHA 1926. 502 ANSI Z359.1
Manufacture Date: XX/XX
Serial #: XXXXXXX

WARNING ! THIS EQUIPMENT IS DESIGNED FOR USE AS A FALL PROTECTION ANCHOR. USER MUST READ AND FOLLOW INSTRUCTIONS SUPPLIED WITH THIS PRODUCT AT TIME OF SHIPMENT. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH. AVOID CONTACT WITH HAZARDS INCLUDING BUT NOT LIMITED TO, HEAT, CHEMICALS, ELECTRICITY, AND SHARP OR ABRASIVE EDGES AND SURFACES. MAKE ONLY COMPATIBLE CONNECTIONS. REFER TO INSTRUCTIONS FOR APPROPRIATE INSTALLATION AND CONNECTION METHODS. USER MUST INSPECT BEFORE EACH USE. COMPETENT PERSON MUST INSPECT AT LEAST ONCE EVERY 6 MONTHS AND PUNCH CORRESPONDING MONTH/YEAR ON INSPECTION GRID.

J D N O S A J J M A M F
IF UNIT FAILS INSPECTION REMOVE FROM SERVICE

INSPECTION LOG

Date| Inspection Items Noted| Corrective Action| Initials
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225 Wilshire Ave. SW, Concord NC, 28025
Phone: 800-230-0319
Fax: 704-262-9051
Email: info@safewaze.com
Web: safewaze.com
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