VMAC GMF0001 Remote Receptacle Accessory Instruction Manual

VMAC GMF0001 Remote Receptacle Accessory

Product Information

Specifications

• Product Name: VMAC Accessory A500250
• Compatible with: Honda Powered Multifunction Power System GMF0001
• Manufacturer: VMAC
• Website: www.vmacair.com

Product Usage Instructions

Installation

1. Ensure that the Honda Powered Multifunction Power System GMF0001 is turned off and disconnected from any power source.
2. Locate the remote receptacle on the GMF0001 unit.
3. Connect the VMAC Accessory A500250 to the remote receptacle, ensuring a secure connection.
4. Once connected, double-check the connection to ensure it is properly secured.

Safety Considerations
It is important to prioritize safety when installing or servicing the VMAC Accessory A500250. Please adhere to the following safety precautions:

• Follow only proven service procedures outlined in the manual.
• Ensure that your safety and the safety of others is not compromised.
• Avoid any actions that may have adverse effects on the operational safety or performance of the equipment.
• Contact VMAC Technical Support for any questions or additional information regarding the installation process.

Warranty Information
The VMAC Accessory A500250 comes with a standard warranty provided by VMAC. For complete warranty information, including both VMAC Standard Warranty (Limited) and VMAC Lifetime Warranty (Limited) requirements, please refer to the current published warranty located at www.vmacair.com/warranty. If you do not have access to a computer, please contact VMAC for assistance.

FAQ

• Q: What is the compatibility of the VMAC Accessory A500250?
  A: The VMAC Accessory A500250 is compatible with the Honda Powered Multifunction Power System GMF0001.

• Q: Where can I find technical support for the VMAC Accessory A500250?
  A: You can contact VMAC Technical Support at 888-241-2289 or visit their knowledge base at kb.vmacair.com for technical assistance.

Installation Manual for VMAC

• Accessory
• A500250
• Remote Receptacle Accessory for
• Honda Powered Multifunction Power System GMF0001
• www.vmacair.com

Document: 1901213 Changes and Revisions

Revision| Revision Details| Revised by| Checke| d by| | Implemented
---|---|---|---|---|---|---
Eng.| Tech.| Qual.
Mech.| Elec.
A| Initial release| MSP| NAC| TDF| MSP| LPH| 28 Jun. 2023

Additional Application Information
For use with the Honda powered Multifunction Power System GMF0001.

Registered Trademarks

• All trademarks mentioned in this manual are the property of their respective owners. VMAC’s use of manufacturers’ trademarks in this manual is for identification of the products only and does not imply any affiliation to, or endorsement of said companies.
• Loctite®, Loctite® 242 is a registered trademark of Henkel AG & Company KGaA. Honda® is a registered trademark of Honda Motor Co., Ltd.

Important Information

• The information in this manual is intended for certified VMAC installers who have been trained in installation and service procedures and/or for anyone with mechanical trade certification who has the tools and equipment to properly and safely perform the installation or service. Do not attempt installation or service without the appropriate mechanical training, knowledge and experience.
• Follow all safety precautions. Any fabrication for correct fit in modified vehicles must follow industry standard “best practices”.

Notice
Copyright © 2023 VMAC Global Technology Inc. All Rights Reserved. These materials are provided by VMAC for informational purposes only, without representation or warranty of any kind, and VMAC shall not be liable for errors or omissions with respect to the materials. The only warranties for VMAC products and services are those set forth in the express warranty statements accompanying such products and services, if any, and nothing herein shall be construed as constituting an additional warranty. Printing or copying of any page in this document in whole or in part is only permitted for personal use. All other use, copying or reproduction in both print and electronic form of any part of this document without the written consent of VMAC is prohibited. The information contained herein may be changed without prior notice.

Printed in Canada

Safety

Important Safety Notice

• The information contained in this manual is based on sound engineering principles, research, extensive field experience and technical information. Information
  is constantly changing with the addition of new models, assemblies, service techniques and running OEM changes. If a discrepancy is found in this manual, contact VMAC Technical Support prior to initiating or proceeding with installation, service or repair. Current information may clarify the issue. Anyone with knowledge of such discrepancies, who proceeds to perform service and repair, assumes all risks.

• Only proven service procedures are recommended. Anyone who departs from the specific instructions provided in this manual must first ensure that their safety and that of others is not being compromised, and that there will be no adverse effects on the operational safety or performance of the equipment.

• VMAC will not be held responsible for any liability, consequential damages, injuries, loss or damage to individuals or to equipment as a result of the failure of anyone to properly adhere to the procedures set out in this manual or standard safety practices.

• Safety should be the first consideration when performing any service operations. If there are any questions concerning the procedures in this manual, or more information is required, please contact VMAC Technical Support prior to beginning work.

Safety Messages
This manual contains various warnings, cautions and notices that must be observed to reduce the risk of personal injury during installation, service or repair and the possibility that improper installation, service or repair may damage the equipment or render it unsafe.

• This symbol is used to call attention to instructions concerning personal safety. Watch for this symbol; it points out important safety precautions, it means, “Attention, become alert! Your personal safety is involved”. Read the message that follows and be aware of the possibility of personal injury or death. As it is impossible to warn of every conceivable hazard, common sense and industry standard safety practices must be observed.
• This symbol is used to call attention to instructions on a specific procedure that if not followed may damage or reduce the useful life of the compressor or other equipment.
• This symbol is used to call attention to additional instructions or special emphasis on a specific procedure.

Warranty

VMAC Standard Warranty (Limited)

• For complete warranty information, including both VMAC Standard
• Warranty (Limited) and VMAC Lifetime Warranty (Limited) requirements, please refer to our current published warranty located at: www.vmacair.com/warranty
• If you do not have access to a computer, please contact us and we will be happy to send you our warranty.
• VMAC’s warranty is subject to change without notice.

VMAC Lifetime Warranty (Limited)

• A VMAC Lifetime Limited Warranty is offered on the base air compressor only and only on UNDERHOOD, Hydraulic Driven, Transmission Mounted, Gas and Diesel Engine Driven Air Compressors, Multifunction Power Systems, and  other products as defined by VMAC, provided WARRANTY that (i) the purchaser fully completes and submits a warranty registration form within 3 months of purchase, or 200 hours of operation, whichever occurs first; (ii) services are completed in accordance with the Owner’s Manual; (iii) proof of purchase of applicable service kits are made available to VMAC upon request.
• The VMAC Lifetime Warranty is applicable to new products shipped on or after 1 October, 2015.

Warranty Registration
Warranty registration for VMAC systems can be completed online or by filling in the form at the back of each system installation manual. Warranty registration must be completed and sent to VMAC at the time the system is put into service for any subsequent warranty claim to be considered valid.

There are 4 ways the warranty can be registered with VMAC:

• www.vmacair.com/warranty

• warranty@vmacair.com

• 877-740-3202

VMAC – Vehicle Mounted Air Compressors 1333 Kipp Road, Nanaimo, BC, Canada V9X 1R3

VMAC Warranty Claim Process
VMAC warranty work must be pre-authorized by VMAC. Claims are processed via our dealer network. If you are not a VMAC dealer, please select one to work with via our Dealer Locator: https://www.vmacair.com/dealer-locator/

1. Communicate with VMAC Technical Support at 1-888-241-2289 or tech@vmacair.com to help diagnose/troubleshoot the problem prior to repair. VMAC technical support will require the VMAC System ID, hours on the compressor.
2. VMAC will provide direction for repair or replacement of the failed components.
3. If requested, failed parts must be returned to VMAC for evaluation.
4. Dealers may login to the VMAC website to view the “VMAC Labour Time Guide” (under “Agreements”) to see the allowable warranty labour times.
5. Warranty invoices must include the Service Ticket number, VMAC System ID#, hours on the compressor, and a detailed description of the work performed.
6. VMAC Warranty does not cover consequential damages, overtime charges, mileage, travel time, towing/recovery, cleaning or shop supplies.
7. Dealers submit warranty claims on behalf of the Vehicle Owner/End User affected by the defective part(s). The dealer ensures that all warranty credits are refunded back to the Vehicle Owner/End User who made the initial warranty claim.

• In order to qualify for Lifetime Warranty (Limited), the completed warranty registration form must be received by VMAC within 3 months of the buyer receiving the Product(s), or 200 hours of operation, whichever occurs first.
• If the completed warranty registration form has not been received by VMAC within 3 months of the buyer receiving the Product(s), or 200 hours of operation, the “Standard” warranty period will be deemed to commence 30 days from the date of shipment from VMAC.
• Failure to follow the warranty claim process may result in denial of the warranty claim.

VMAC Product Warranty Policies & Warranty Registration can be found on the VMAC website (see previous page for URL).

General Information

Optional Equipment Compatibility
While VMAC strives to design systems compatible with optional OEM equipment (such as running boards), it is impractical to develop systems that accommodate every OEM and aftermarket option or add-on. Whenever possible, VMAC endeavors to advise of compatibility issues in the “Additional Application Information” section of the manual. Even when specific optional equipment is determined by VMAC to be incompatible, it does not preclude the vehicle upfitter or end user from modifying the optional equipment to make it compatible with the installed VMAC system. VMAC does not warrant or accept responsibility or liability for the fitment, function, or safety of any products modified in any way not expressly outlined in the installation manual.

Before Starting
Read this manual prior to beginning the installation to ensure familiarity with the components and how they will fit on the vehicle. Identify any variations from the application list such as vehicle model, engines, or optional equipment (e.g., dual alternator, active steering assist, etc.).
Open the package, unpack the components and identify them using the Illustrated Parts List (IPL) included in the Fastener Pack.

Hose Information
Depending on other installed equipment, it might be necessary to move the air/oil separation tank from its intended location. The hoses used in VMAC compressor systems have a specific inner liner that is compatible with VMAC compressor oil. Use of hoses other than those supplied or recommended by VMAC may cause compressor damage and may void your warranty. Please contact VMAC for replacement hoses and further information.

Ordering Parts
To order parts, contact a VMAC dealer. The dealer will ask for the VMAC serial number, part number, description and quantity. Locate the nearest dealer online at www.vmacair.com/dealer-locator or call 1-877-912-6605.

Special Tools Required

None.

• All fasteners must be torqued to specifications. Use manufacturers’ torque values for OEM fasteners.
• The torque values supplied in Table 1 are intended for VMAC supplied components, or for use as a guide in the absence of a torque value provided by an OEM.
• Apply Loctite 242 (blue) to all fasteners (except nylon lock nuts) unless otherwise stated.
• Torque values are with Loctite applied unless otherwise specified.

Standard Grade 8 National Coarse Thread

Size (in)| 1/4| 5/16| 3/8| 7/16| 1/2| 9/16| 5/8| 3/4
Foot pounds (ft•lb)| 9| 18| 35| 55| 80| 110| 170| 280
Newton meter (N•m)| 12| 24| 47| 74| 108| 149| 230| 379
Standard Grade 8 National Fine Thread

Size (in)| 3/8| 7/16| 1/2| 5/8| 3/4
Foot pounds (ft•lb)| 40| 60| 90| 180| 320
Newton meter (N•m)| 54| 81| 122| 244| 434
Metric Class 10.9

Size (mm)| M6| M8| M10| M12| M14| M16
Foot pounds (ft•lb)| 4.5| 19| 41| 69| 104| 174
Newton meter (N•m)| 6| 25| 55| 93| 141| 236

Table 1 — Torque Table

Illustrated Parts List

Maintenance and Repair Safety

• It is impossible to warn of all the possible hazards that may result from operating, servicing, or repairing this system.
  Wear all appropriate Personal Protective Equipment and follow all industry standard safety practices.

• Prior to performing any service, confirm that the system is shut down, depressurized, and has cooled. This system must be de-energized and locked out prior to performing any service work on the electrical system.

• Never use flammable solvents to clean any components. If a flammable solvent has been used, rinse the component thoroughly with water and dry it before reinstalling it to prevent the possibility of explosion.

• Use only genuine VMAC parts to maintain the system.
  Genuine VMAC parts are designed to work with the high pressure and heat generated by the compressor. Substituting genuine VMAC parts may void the warranty and could cause equipment damage, injury, or death.

• This information is intended for people with mechanical trade certification who have the tools and equipment to properly and safely perform the service or repair. Do not attempt to service or repair this system without the appropriate mechanical training, knowledge and experience.
  Follow all safety precautions and industry standard “best practices”.

Safety Check List

• Open the ball valve or connect an air tool to the system to ensure all the stored air is released.
• Gently pull up on the ring on the pressure relief valve to confirm the system is depressurized.

Do not use the pressure relief valve as a means of depressurizing the compressor system. Doing so will prematurely wear the internal spring or the seat, preventing the valve from maintaining normal system pressure.

Mounting Requirements and Considerations

• Failure to adhere to these requirements may render the equipment unsafe and could cause severe injury or death due to electrical shock.
  • VMAC recommends working/consulting with a certified electrician and local regulatory bodies when installing this accessory.
  • Certified electricians and local regulatory bodies can assist with any questions or concerns regarding proper installation and compliance with local regulations.
• The information in this section is critical to ensure proper operation of the system. Read these requirements prior to beginning the installation.
  • Failure to adhere to these requirements may damage the generator or impact the overall quality of the installation.
• The receptacle enclosure is weather resistant.
  • VMAC recommends mounting the enclosure in a cabinet.
  • If mounting the enclosure inside a cabinet is not possible, the enclosure must be protected from driving rain, snow, dust, and other environmental contaminants that would be encountered while the vehicle is in motion or the system is being transported.
• This accessory includes a 20 ft extension harness.
  • The harness can be shortened as needed to accommodate the installation.
  • VMAC does not recommend lengthening the extension harness.

Installation

Read the “Maintenance and Repair Safety” section prior to performing any work on the system (beginning on page 9). Wear appropriate Personal Protective Equipment and follow all industry standard safety practices.

Mounting the Enclosure

• Loosen the gland nut at the base of the enclosure.
• Remove the (×6) fasteners connecting the face plate to the enclosure.
• Feed the cable into the box while removing the face plate to prevent straining the wire connections on the outlets.
• Mount the enclosure to the desired location via the (×4) 1/4 in mounting holes on the box (fasteners not included).
• Reinstall the face plate (use care when pulling the cable out of the enclosure; ensure enough slack is maintained to prevent straining the wire connections).
• Tighten the cable gland nut.

Electrical Connections

• Connect a ground wire with a minimum size of 10 AWG (not supplied) to the ground terminal located on the bottom of the enclosure.
• Connect the other end of the ground wire to the vehicle frame via a minimum 3/8 in post (this connection must be bare metal to metal contact)
• Slide the supplied cable gland, and terminal strip cover plate over the blunt cut end of the cable (Figure 3).
• Using a professional quality wire crimper, install the supplied ring connectors onto the blunt cut wires on the cable.
• Remove the (×4) fasteners securing the cover plate over the terminal strip. Discard the cover plate (Figure 4).
• Connect the wires from the remote panel to the GMF terminal strip (Table 2 and Figure 5).
• Using the (×4) fasteners removed earlier, install the new cover plate (Figure 6).
• Tighten the gland nut (Figure 6 on page 13).
• Install the supplied O-ring onto the 1 3/8 in hole plug.
• Install the plug into the cover plate (Figure 7).

VMAC – Vehicle Mounted Air Compressors VMAC Technical Support: 888-241-2289 VMAC Knowledge Base: kb.vmacair.com

888-241-2289 877-740-3202 www.vmacair.com
tech@vmacair.com
warranty@vmacair.com
kb.vmacair.com
1333 Kipp Road, Nanaimo, B.C., V9X 1R3 Canada

References

• VMAC Knowledge Base
• Find A Dealer - VMAC
• Find A Dealer - VMAC

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