makita KP0810C Power Planer Instruction Manual

Power Planer
INSTRUCTION MANUAL

KP0810C Power Planer

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Explanation of general view

1-1. Knob
1-2. Pointer
2-1. Lock button / Lock-off button
2-2. Switch trigger
3-1. Planer blade
3-2. Rear base
3-3. Foot
4-1. Socket wrench
5-1. Bolt
5-2. Drum
5-3. Planer blade
5-4. Drum plate
5-5. Adjusting plate
6-1. Inside edge of gauge plate
6-2. Blade edge
6-3. Planer blade
6-4. Adjusting plate
6-5. Screws
6-6. Heel
6-7. Back side of gauge base
6-8. Gauge plate
6-9. Gauge base
7-1. Socket wrench
8-1. Pan head screw
8-2. Adjusting plate
8-3. Planer blade locating lugs| 8-4. Gauge plate
8-5. Heel of adjusting plate
8-6. Set plate
8-7. Inside flank of gauge plate
8-8. Gauge base
8-9. Back side of gauge base
8-10. Mini planer blade
9-1. Mini planer blade
9-2. Groove
9-3. Set plate
9-4. Hex. flange head bolt
9-5. Drum plate
9-6. Drum
10-1. Stopper
10-2. Chip discharge opening
11-1. Recessed part
11-2. Protrusion
12-1. Dust bag
12-2. Chip discharge opening
13-1. Fastener
14-1. Vacuum cleaner
15-1. Elbow
16-1. Start
16-2. End
18-1. Blade edge
18-2. Cutting line| 18-3. Depth guide
19-1. Screw (A)
19-2. Screw (B)
19-3. Edge fence
23-1. V groove (medium amount of chamfering)
23-2. V groove (small amount of chamfering)
23-3. V groove (great amount of chamfering)
24-1. Chamfering rule
24-2. Screws
25-1. Edge of chamfering rule
26-1. Sharpening holder
27-1. Wing nut
27-2. Blade (A)
27-3. Blade (B)
27-4. Side (D)
27-5. Side (C)
29-1. Limit mark
30-1. Screwdriver
30-2. Rear cover
31-1. Carbon brushes
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SPECIFICATIONS

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Note: Specifications may differ from country to country.
  END201-3

Symbols
The following show the symbols used for the equipment. Be sure that you understand their meaning before use.

･ Read the instruction manual.
･ DOUBLE INSULATION
･ Only for EU countries
Do not dispose of electric equipment together with household waste material! In observance of European Directive 2002/96/EC on waste electric and electronic equipment and its implementation in accordance with national law, electric equipment that have reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility.
ENE001-1

Intended use
The tool is intended for planning wood.
ENF002-1
Power supply
The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and can only be operated on a single-phase AC supply. They are double-insulated in accordance with European Standard and can, therefore, also be used from sockets without earth wire.
For Model KP0810
ENG005-2

For European countries only Noise and Vibration
The typical A-weighted noise levels are sound pressure level: 87 dB (A) sound power level: 98 dB (A) Uncertainty: 3 dB(A)

Wear ear protection.
The typical weighted root mean square acceleration value is not more than 2.5 m/s². These values have been obtained according to
EN60745.
For Model KP0810C
ENG003-2

For European countries only Noise and Vibration
The typical A-weighted sound pressure level is 84 dB (A). Uncertainty is 3 dB(A).
The noise level under working may exceed 85 dB (A).
Wear ear protection.
The typical weighted root means square acceleration value is not more than 2.5 m/s². These values have been obtained according to
EN60745.
EC-DECLARATION OF CONFORMITY
Model; KP0810/ KP0810C
We declare under our sole responsibility that this product is in compliance with the following standards of standardized documents;
EN60745, EN55014, EN61000 in accordance with Council Directives, 2004/108/EC, 98/37/EC.
Responsible Manufacturer:
Makita Corporation
3-11-8, Sumiyoshi-cho, Anjo, Aichi, JAPAN Authorized Representative in Europe:
Makita International Europe Ltd.
Michigan Drive, Tongwell, Milton Keynes, Bucks MK15 8JD, ENGLAND
GEB010-2

SPECIFIC SAFETY RULES

DO NOT let comfort or familiarity with the product (gained from repeated use) replace strict adherence to player safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Wait for the cutter to stop before setting the tool down. An exposed cutter may engage the surface leading to possible loss of control and serious injury.
2. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
3. Rags, cloth, cord, string and the like should never be left around the work area.
4. Avoid cutting nails. Inspect for and remove all nails from the workpiece before operation.
5. Use only sharp blades. Handle the blades very carefully.
6. Be sure the blade installation bolts are securely tightened before operation.
7. Hold the tool firmly with both hands.
8. Keep hands away from rotating parts.
9. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade.
10. Make sure the blade is not contacting the workpiece before the switch is turned on.
11. Wait until the blade attains full speed before cutting.
12. Always switch off and wait for the blades to come to a complete stop before any adjustments.
13. Never stick your finger into the chip chute. The chute may jam when cutting damp wood. Clean out chips with a stick.
14. Do not leave the tool running. Operate the tool only when hand-held.
15. Always change both blades or covers on the drum, otherwise, the resulting imbalance will cause vibration and shorten tool life.
16. Use only Makita blades specified in this manual.
17. Always use the correct dust mask/respirator for the material and application you are working with.

SAVE THESE INSTRUCTIONS.
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and unplugged before adjusting or checking the function on the tool.

Adjusting the depth of cut Fig.1
The depth of cut may be adjusted by simply turning the knob on the front of the tool so that the pointer points the desired depth of cut.

Switch action
CAUTION:

• Before plugging in the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.

Fig.2
For a tool with a lock button
To start the tool, simply pull the switch trigger. Release the switch trigger to stop. For continuous operation, pull the switch trigger and then push in the lock button from either side. To stop the tool from the locked position, pull the switch trigger fully, then release it.
For tool with a lock-off button
To prevent the switch trigger from being accidentally pulled, a lock-off button is provided. To start the tool, depress the lock-off button from either side and pull the switch trigger. Release the switch trigger to stop.

Electronic function
For Model KP0810C only
The tool equipped with electronic functions is easy to operate because of the following features.
Constant speed control
Electronic speed control for obtaining constant speed.
Possible to get a fine finish, because the rotating speed is kept constant even under load conditions.
Soft start
Soft-start feature minimizes start-up shock and makes the tool starts smoothly.

Foot
Fig.3
After a cutting operation, raise the back side of the tool and a foot comes under the level of the rear base. This prevents the tool blades to be damaged.

ASSEMBLY

CAUTION:

• Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.

Removing or installing planer blades
CAUTION:

• Tighten the blade installation bolts carefully when attaching the blades to the tool. A loose installation bolt can be dangerous. Always check to see if they are tightened securely.
• Handle the blades very carefully. Use gloves or rags to protect your fingers or hands when removing or installing the blades.
• Use only the Makita wrench provided to remove or install the blades. Failure to do so may result in overtightening or insufficient tightening of the installation bolts. This could cause an injury.

For tool with standard planer blades
Fig.4
Fig.5
Fig.6

To remove the blades on the drum, unscrew the installation bolts with the socket wrench. The drum cover comes off together with the blades. To install the blades, first clean out all chips or foreign matter adhering to the drum or blades. Use blades of the same dimensions and weight, or drum oscillation/vibration will result, causing poor planning action and, eventually, tool breakdown. Place the blade on the gauge base so that the blade edge is perfectly flush with the inside edge of the gauge plate. Place the adjusting plate on the blade, then simply press in the heel of the adjusting plate flush with the back side of the gauge base and tighten two screws on the adjusting plate. Now slip the heel of the adjusting plate into the drum groove, then fit the drum cover on it. Tighten all the installation bolts evenly and alternately with the socket wrench.

For tools with mini planer blades

1. Remove the existing blade, if the tool has been in use, carefully clean the drum surfaces and the drum cover. To remove the blades on the drum, unscrew the three installation bolts with the socket wrench. The drum cover comes off together with the blades.
   Fig.7

2. To install the blades, loosely attach the adjusting plate to the set plate with the pan head screws and set the mini planer blade on the gauge base so that the cutting edge of the blade is perfectly flush with the inside flank of the gauge plate.
   Fig.8

3. Set the adjusting plate/set plate on the gauge base so that the planer blade locating lugs on the set plate rest in the mini planer blade groove, then press in the heel of the adjusting plate flush with the back side of the gauge base and tighten the pan head screws.

4. It is important that the blade sits flush with the inside flank of the gauge plate, the planer blade locating lugs sit in the blade groove and the heel of the adjusting plate is flush with the back side of the gauge base. Check this alignment carefully to ensure uniform cutting.

5. Slip the heel of the adjusting plate into the groove of the drum.

6. Set the drum cover over the adjusting plate/set plate and screw in the three hex flange head bolts so that a gap exists between the drum and the set plate to slide the mini planer blade into position. The blade will be positioned by the planer blade locating lugs on the set plate.
   Fig.9

7. The blade’s lengthwise adjustment will need to be manually positioned so that the blade ends are clear and equidistant from the housing on one side and the metal bracket on the other.

8. Tighten the three hex flange head bolts (with the socket wrench provided) and rotate the drum to check clearances between the blade ends and the tool body.

9. Check the three hex flange head bolts for final tightness.

10. Repeat procedures 1 – 9 for another blade.

For the correct planer blade setting
Your planing surface will end up rough and uneven unless the blade is set properly and securely. The blade must be mounted so that the cutting edge is absolutely level, that is, parallel to the surface of the rear base. Refer to some examples below for proper and improper settings.

(A) Front base (Movable shoe)
(B) Rear base (Stationary shoe)

Change of chip discharge direction Fig.10
Chip discharge direction can be changed to the right or left. To change the direction, pull out the stopper while turning it slightly backward and fit it in one of two openings on the opposite side of the chip discharge so that the recessed part fits the protrusion.

Fig.11
Dust bag (accessory) Fig.12
Attach the dust bag to the chip discharge opening. The chip discharge opening is tapered. When attaching the dust bag, push it onto the chip discharge opening firmly as far as it will go to prevent it from coming off during operation.
When the dust bag is about half full, remove the dust bag from the tool and pull the fastener out. Empty the dust bag of its contents, tapping it lightly so as to remove particles adhering to the insides which might hamper further collection.

Fig.13
NOTE:

• If you connect a Makita vacuum cleaner to this tool, more efficient and cleaner operations can be performed.

Connecting a vacuum cleaner
Fig.14
When you wish to perform clean planning operations, connect a Makita vacuum cleaner to your tool. Then connect a hose of the vacuum cleaner to the chip discharge opening as shown in the figures.

Elbow (optional accessory)
Fig.15
Use of elbow allows change of chip discharge direction to perform cleaner work.
Install the elbow (optional accessory) on the tool by just slipping on it. To remove it, just pull it out.

OPERATION

Planing operation Fig.16
First, rest the tool’s front base flat upon the workpiece surface without the blades making any contact. Switch on and wait until the blades attain full speed. Then move the tool gently forward. Apply pressure on the front of the tool at the start of planning, and at the back at the end of planning. Planning will be easier if you incline the workpiece in a stationary fashion so that you can plane somewhat downhill.
The speed and depth of cut determine the kind of finish.
The power planer keeps cutting at a speed that will not result in jamming by chips. For rough cutting, the depth of cut can be increased, while for a good finish you should reduce the depth of cut and advance the tool more slowly.

Shipping (Rabbeting) Fig.17
To make a stepped cut as shown in the figure, use the edge fence (guide rule).
Adjust the shipping depth using a depth guide (accessory).
Draw a cutting line on the workpiece. Insert the edge fence into the hole in the front of the tool. Align the blade edge with the cutting line.
Fig.18
Install the edge fence on the tool and secure it with the washer and thumb screw (A). Loosen the thumb screw (B) and adjust the edge fence until it comes in contact with the side of the workpiece. Then tighten the thumb screw (B) securely.

Fig.19
When planning, move the tool with the edge fence flush with the side of the workpiece. Otherwise, uneven planning may result.

CAUTION:

• The blade edge should be made to protrude outside slightly (0.2 mm – 0.4 mm) for shipping.

Fig.20
You may wish to add to the length of the fence by attaching an extra piece of wood. Convenient holes are provided in the fence for this purpose, and also for attaching an extension guide (optional accessory).

Fig.21
Chamfering
Fig.22
To make a chamfering cut as shown in the figure, align one of three “V” grooves in the front base with the edge of the workpiece and plane it.

Fig.23
Use of chamfering rule (optional accessory) assures more tool stability when shipping.
Fig.24
To install the chamfering rule, remove two screws on both sides of the front of the tool and set the depth of cut to 4 mm. And then install it on the front base of the tool and secure it the screws as shown in the figure. When doing a great amount of chamfering, place an edge of the chamfering rule so that it contacts the workpiece and makes many passes of planning as shown in the figure.
Fig.25

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and unplugged before attempting to perform an inspection or maintenance.

Sharpening the planer blades
For standard blades only
Always keep your blades sharp for the best performance possible. Use the sharpening holder to remove nicks and produce a fine edge.
Fig.26
First, loosen the two wing nuts on the holder and insert the blades (A) and (B), so that they contact the sides (C) and (D). Then tighten the wing nuts.
Fig.27
Immerse the dressing stone in water for 2 or 3 minutes before sharpening. Hold the holder so that both blades contact the dressing stone for simultaneous sharpening at the same angle.

Fig.28
Replacing carbon brushes
Fig.29
Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip into the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. Use a screwdriver to remove the rear cover.

Fig.30
Take out the worn carbon brushes, insert the new ones, and secure the rear cover.
Fig.31
To maintain product SAFETY and RELIABILITY, repairs, and any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.

ACCESSORIES

CAUTION:
• These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance with more details regarding these accessories, ask your local Makita Service Center.

• High-speed steel Planer blade
• Tungsten-carbide Planer blade (For longer blade life)
• Mini planer blade
• Sharpening holder assembly
• Blade gauge
• Set plate set
• Edge fence (Guide rule)
• Dressing stone
• Dust bag assembly
• Elbow
• Socket wrench
• Chamfering rule assembly

Makita Corporation Anjo, Aichi, Japan
884693A984

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